CN111232275A - Film covering machine - Google Patents
Film covering machine Download PDFInfo
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- CN111232275A CN111232275A CN202010179684.1A CN202010179684A CN111232275A CN 111232275 A CN111232275 A CN 111232275A CN 202010179684 A CN202010179684 A CN 202010179684A CN 111232275 A CN111232275 A CN 111232275A
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- 238000007789 sealing Methods 0.000 claims abstract description 104
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000004804 winding Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000001960 triggered effect Effects 0.000 claims description 8
- 238000004806 packaging method and process Methods 0.000 abstract description 11
- 230000009471 action Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 54
- 230000006872 improvement Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000009461 vacuum packaging Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种真空包装领域,更具体的说是涉及一种套膜机。The invention relates to the field of vacuum packaging, in particular to a film sleeve machine.
背景技术Background technique
套膜机主要用于包装,其将待包装的产品套膜封切包装,封切后进行热收缩包装,即其后序一般连接热收缩机配套使用,使物品达到完美的包装效果,从而方便人们后期的搬动和运输。The film wrapping machine is mainly used for packaging. It seals and cuts the product to be packaged, and then performs heat shrink packaging after sealing and cutting, that is, the subsequent sequence is generally connected to the heat shrink machine for matching use, so that the item can achieve a perfect packaging effect, which is convenient for people in the later stage. moving and transportation.
套膜机采用输入和输出两段输送带,两段输送带之间设置封切机构,包装膜设置为上下两卷,通过放卷机构把上下的膜输送至封切机构所在的位置,上下两卷膜的端部由前一步骤已封切连接,当产品从输入侧的输送带到达封切机构,继续行进会抵着膜通过封切机构到达输出侧的输送带,通过传感器传送信号令其停止在合适位置,然后封切结构封切后部的膜,把上下膜热封为一体并从中部切断,产品上完成套膜,封切结构处被封切连接的上下膜待下一产品进行套膜封切。The film sleeve machine adopts input and output conveyor belts. A sealing and cutting mechanism is set between the two conveyor belts. The packaging film is set to two rolls up and down. The upper and lower films are transported to the position of the sealing and cutting mechanism through the unwinding mechanism. The end of the film has been sealed and cut in the previous step. When the product reaches the sealing and cutting mechanism from the conveyor belt on the input side, it will continue to travel against the film through the sealing and cutting mechanism to the conveyor belt on the output side, and the sensor will send a signal to stop it at the appropriate position. Then the sealing and cutting structure seals and cuts the film at the back, heat seals the upper and lower films into one and cuts it from the middle, and completes the film on the product.
现有套膜机的封切机构一般由气缸驱动上下靠近合拢完成封切,完成后上下分离回到原位,对于不同规格的产品封切,小规格也以最大的形程状态来操作较为浪费时间,因此原来会通过调整封切机构上下封切件的高度位置提高封切效率,但是该种方式需要调试螺栓螺母等紧固件,并且需要将封切件和气缸进行同步高度调整,整体结构复杂,调试的效率较低。The sealing and cutting mechanism of the existing laminating machine is generally driven by the cylinder to close up and down to complete the sealing and cutting, and after completion, the upper and lower parts are separated and returned to the original position. For the sealing and cutting of products of different specifications, it is a waste of time to operate the small size with the largest shape range. Therefore, Originally, the sealing and cutting efficiency would be improved by adjusting the height position of the upper and lower sealing and cutting parts of the sealing and cutting mechanism, but this method requires debugging of fasteners such as bolts and nuts, and the simultaneous height adjustment of the sealing and cutting parts and the cylinder. The overall structure is complex and the debugging efficiency is low. .
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种套膜机,可根据加工的产品规格不同灵活调整封切件的行程,提高封切速率,减少停机调试的时间。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a film sleeve machine, which can flexibly adjust the stroke of the sealing and cutting piece according to the different specifications of the processed products, improve the sealing and cutting rate, and reduce the time for shutdown and debugging.
本发明提供了如下技术方案:一种套膜机,包括布置架、可上下活动设置于布置架上部的上封切件、固定设置于布置架下部的下封切件、设置于下封切件两侧的送料机构、以及分别设置于送料机构上方和下方的上放卷装置和下放卷装置,布置架上部设置有用于驱动上封切件活动的第一气缸,还包括控制机构和活动架,活动架可上下活动的设置于布置架上,控制机构用于发送信号来调整活动架的高度,活动架上设置有第一传感器,第一传感器用于检测上封切件到达其对应位置时反馈信号令第一气缸进行停止,从而限定上封切件的停留位置。The present invention provides the following technical solutions: a film covering machine, comprising an arrangement frame, an upper sealing and cutting piece that can be moved up and down on the upper part of the arrangement frame, a lower sealing and cutting piece fixedly arranged at the lower part of the arrangement frame, and a lower sealing and cutting piece arranged on both sides of the lower sealing and cutting piece. The feeding mechanism, the upper unwinding device and the lower unwinding device respectively arranged above and below the feeding mechanism, the upper part of the arrangement frame is provided with a first air cylinder for driving the movement of the upper sealing and cutting piece, and also includes a control mechanism and a movable frame, the movable frame can be moved up and down The movable frame is arranged on the arrangement frame. The control mechanism is used to send a signal to adjust the height of the movable frame. The movable frame is provided with a first sensor. The first sensor is used to detect when the upper sealing and cutting piece reaches its corresponding position. A stop is made to define the rest position of the upper seal.
作为一种改进,还包括下压机构,下压机构位于上封切件的出料一侧并设置于活动架上随活动架调整上下位置,下压机构包括第二气缸以及由第二气缸驱动进行上下活动的在封切时压住产品的压板。As an improvement, it also includes a pressing mechanism. The pressing mechanism is located on the discharge side of the upper sealing and cutting piece and is arranged on the movable frame to adjust the upper and lower positions with the movable frame. The pressing mechanism includes a second air cylinder and is driven by the second air cylinder. The pressure plate that moves up and down to press the product during sealing and cutting.
作为一种改进,还包括绕膜机构,绕膜机构位于上封切件的进料一侧并设置于活动架上随活动架调整上下位置,绕膜机构包括沿高度方向排列设置的用于上膜绕过的若干辊轴。As an improvement, it also includes a film wrapping mechanism. The film wrapping mechanism is located on the feeding side of the upper sealing and cutting member and is arranged on the movable frame to adjust the upper and lower positions with the movable frame. Several rollers to go around.
作为一种改进,辊轴为在高度方向上投影位置对应的两根,两根辊轴之间的间距大于辊轴的直径。As an improvement, the roller shafts are two corresponding to the projected positions in the height direction, and the distance between the two roller shafts is larger than the diameter of the roller shafts.
作为一种改进,下封切件和进料一侧送料机构之间设置有拉膜辊,该拉膜辊由动力驱动进行旋转,下方下放卷装置处的薄膜从进料一侧送料机构和拉膜辊之间绕过至下封切件处,该拉膜辊用于带动到达拉膜辊处的产品与其压住的薄膜一同行进。As an improvement, a film pulling roller is arranged between the lower sealing and cutting part and the feeding mechanism on the feeding side. The film pulling roller is driven by power to rotate, and the film at the lower unwinding device is fed from the feeding mechanism on the feeding side. The rolls are bypassed to the lower sealing and cutting part, and the film-drawing roll is used to drive the product reaching the film-drawing roll to travel together with the pressed film.
作为一种改进,拉膜辊与进料一侧送料机构由共同的驱动机构进行驱动。As an improvement, the film pulling roller and the feeding mechanism on the feeding side are driven by a common driving mechanism.
作为一种改进,进料一侧送料机构包括输送带和用于绕设输送带的若干辊轴,若干辊轴由电机驱动进行旋转,靠近拉膜辊的一根辊轴与拉膜辊在侧边配合设置齿轮组,该齿轮组进行传动令辊轴与拉膜辊进行联动。As an improvement, the feeding mechanism on the feeding side includes a conveyor belt and several roller shafts for winding the conveyor belt. The several roller shafts are driven by a motor to rotate, and a roller shaft close to the film-drawing roller is on the side of the film-drawing roller. A gear set is arranged on the side, and the gear set drives the roller shaft to be linked with the film-pulling roller.
作为一种改进,上放卷装置包括用于放置整卷膜的放置辊、用于对膜进行打针眼的针眼轮、用于绕设膜的传动辊、以及主驱动辊,放置辊、针眼轮、主驱动辊、传动辊依次设置用于依次绕设膜,主驱动辊连接第一驱动机构用于提供主动力拉动放置辊和针眼轮处的膜,传动辊可摆动的设置于布置架上,当传动辊被膜拉动旋转一定角度时触发第三传感器,第三传感器反馈信号令第一驱动机构进行启动送膜。As an improvement, the upper and unwinding device includes a placement roller for placing the entire film, a pinhole wheel for pinning the film, a drive roller for winding the film, and a main driving roller, the placement roller, and the pinhole wheel. , The main driving roller and the transmission roller are arranged in turn for winding the film in turn. The main driving roller is connected to the first driving mechanism to provide the main power to pull the film at the placement roller and the pinhole wheel. When the driving roller is pulled by the film to rotate at a certain angle, the third sensor is triggered, and the feedback signal of the third sensor causes the first driving mechanism to start the film feeding.
作为一种改进,布置架上设置有与主驱动辊相切配合的副驱动辊,副驱动辊由主驱动辊带动旋转,膜从主驱动辊和副驱动辊之间穿过进行传动输送。As an improvement, the arrangement frame is provided with an auxiliary driving roller tangentially matched with the main driving roller, the auxiliary driving roller is driven to rotate by the main driving roller, and the film passes between the main driving roller and the auxiliary driving roller for transmission and transportation.
作为一种改进,传动辊的两端分别通过摆杆可摆动的设置在布置架上,该摆杆绕一第三转轴摆动,第三转轴上设置有感应块,该感应块的侧边设置第三传感器,并且感应块上具有用于被第三传感器感应的突起或者凹槽,当感应块转至突起或者凹槽对应第三传感器时触发第三传感器反馈信号。As an improvement, the two ends of the transmission roller are respectively swingably arranged on the arrangement frame through a swing rod, the swing rod swings around a third rotating shaft, and a sensing block is arranged on the third rotating shaft, and the side of the sensing block is provided with a third rotating shaft. There are three sensors, and the sensing block has a protrusion or groove for being sensed by the third sensor. When the sensing block turns to the protrusion or groove corresponding to the third sensor, a feedback signal of the third sensor is triggered.
本发明的有益效果:通过控制机构来控制活动架,从而来移动活动架上的第一传感器,使用者在通过控制机构调试好活动架高度后,可以对应所要封切包装的产品高度规格来将上封切件停留在一个产品可正常通过的最低位置,即第一传感器调整到的对应的高度,当上封切件封切完向上复位到达第一传感器时,反馈信号停止上封切件,令其可以以最小的行程进行运动,有效的减少整个封切动作所需要的时间,提高产品输送包装的效率,进而提高产量,带来更好的经济利益;并且相比于原来调试封切件高度方式大大的简化,有效的降低了调试难度和停机调试的耗时。The beneficial effects of the present invention are as follows: the movable rack is controlled by the control mechanism, thereby moving the first sensor on the movable rack. After adjusting the height of the movable rack through the control mechanism, the user can adjust the height specification of the product to be sealed, cut and packaged. The sealing and cutting piece stays at the lowest position where a product can pass normally, that is, the corresponding height adjusted by the first sensor. When the upper sealing and cutting piece is reset and reaches the first sensor after sealing and cutting, the feedback signal stops the upper sealing and cutting piece, so that it can be adjusted to the minimum. It can effectively reduce the time required for the entire sealing and cutting action, improve the efficiency of product transportation and packaging, thereby increasing the output and bringing better economic benefits; and compared with the original method of debugging the height of sealing and cutting parts, it is greatly simplified and effective. It reduces the difficulty of debugging and the time-consuming downtime of debugging.
附图说明Description of drawings
图1为本发明的套膜机的立体结构示意图一。FIG. 1 is a schematic diagram 1 of the three-dimensional structure of the laminator of the present invention.
图2为图1中M处的放大图。FIG. 2 is an enlarged view of M in FIG. 1 .
图3为本发明的套膜机的立体结构示意图二。FIG. 3 is a schematic diagram 2 of the three-dimensional structure of the laminator of the present invention.
图4为图3中N处的放大图。FIG. 4 is an enlarged view of N in FIG. 3 .
图5为本发明的套膜机的立体结构示意图三。FIG. 5 is a three-dimensional schematic diagram of the three-dimensional structure of the laminator of the present invention.
图6为图5中P处的放大图。FIG. 6 is an enlarged view of P in FIG. 5 .
图7为本发明的套膜机的立体结构示意图四及局部放大图。FIG. 7 is a schematic diagram 4 and a partial enlarged view of the three-dimensional structure of the laminator of the present invention.
图8为本发明套膜机的上放卷装置的立体结构示意图及局部放大图。Fig. 8 is a three-dimensional structural schematic diagram and a partial enlarged view of the upper and unwinding device of the film sleeve machine of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施例做详细说明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1、2、3、4、5、6、7、8所示,为本发明套膜机的具体实施例。该实施例包括布置架1、可上下活动设置于布置架1上部的上封切件2、固定设置于布置架1下部的下封切件3、设置于下封切件3两侧的送料机构4、以及分别设置于送料机构4上方和下方的上放卷装置5和下放卷装置6,布置架1上部设置有用于驱动上封切件2活动的第一气缸20,还包括控制机构15和活动架16,活动架16可上下活动的设置于布置架1上,控制机构15用于发送信号来调整活动架16的高度,活动架16上设置有第一传感器17,第一传感器17用于检测上封切件2到达其对应位置时反馈信号令第一气缸20进行停止,从而限定上封切件2的停留位置。As shown in Figures 1, 2, 3, 4, 5, 6, 7, and 8, it is a specific embodiment of the coating machine of the present invention. This embodiment includes an
本发明在使用时,下膜从进料一侧送料机构4和下封切件3之间向上穿过,然后延伸向下封切件3,上膜从上封切件2侧边(下膜对应的上方)向下拉下,与下膜热封连接(上一产品热封时封切上下膜的后端即为此处的前端);在产品输送至下封切件3时,产品会推动上下膜一起行进,上下覆盖有膜的产品到达出料侧的输送带处停止,由下封切件3和上封切件2两者相合对膜后端进行热封。使用者可以通过控制机构15输入产品对应的高度数据,令活动架16到达对应高度,那样上封切件2在进行完一次封切然后向上复位的时候,到达第一传感器17处被检测到,第一传感器17反馈信号给控制机构15,控制机构15令第一气缸4停止,从而令上封切件2停留在了对应产品最适应的行程高度上,该高度可以由使用者进行预设,如比产品高几公分,令产品可顺利通过,并且行程保持尽量短,减少整个封切运动所需的时间,提高单位时间里的加工量,进而提高产量,为使用者带来经济利益。控制机构15可优选为采用可编程控制器实现,可编程控制器作为成熟的技术,可以由套膜机生产者配置好功能,令使用者轻松的进行需要调试尺寸的输入和调试;该种调试方式相比于原来整体手动进行紧固件松懈调试封切件高度的方式,大大降低了调试的难度和停机调试的耗时,提高了自动化水平和处理不同规格纸箱时的调试效率。第一传感器17可优选为接近开关,或者是选择可感应物体到达的其他现有技术中的传感器类型。When the present invention is in use, the lower film passes upward between the
作为一种改进的具体实施方式,还包括下压机构18,下压机构18位于上封切件2的出料一侧并设置于活动架16上随活动架16调整上下位置,下压机构18包括第二气缸181以及由第二气缸181驱动进行上下活动的在封切时压住产品的压板182。As an improved specific embodiment, it also includes a
如图1-4所示,为了让套膜机将薄膜封切的更加平整,便于后序热收缩机更好的收缩出平整的外膜来包裹产品,保证包装质量,机器上可进一步设置下压机构18来对封切时的产品进行压住定位,保持膜和产品的位置稳定,封切机构可以更好的完成封切工作;该下压机构18将产品压在出料侧的输送带上实现定位。该下压机构18与活动架16的结构进行整合,令下压机构18可以灵活的调试高度,来适应产品的高度;那样具体的第二气缸181可以选择行程短的规格,对压板182的驱动仅需移动较小的行程;相比于原来为了照顾大尺寸的产品而设置的较高,其活动行程缩短,下压收回运动所需的时间可以缩短,提高单位时间里的加工量,进而提高产量;另一方面原来大行程的气缸也因行程较长而存在稳定性下降、长时间使用寿命缩短的弊端。As shown in Figure 1-4, in order to make the film wrapping machine seal and cut the film more evenly, so that the subsequent heat shrinking machine can better shrink a flat outer film to wrap the product and ensure the packaging quality, the machine can be further set to lower pressure The
作为一种改进的具体实施方式,还包括绕膜机构19,绕膜机构19位于上封切件2的进料一侧并设置于活动架16上随活动架16调整上下位置,绕膜机构19包括沿高度方向排列设置的用于上膜绕过的若干辊轴191。As an improved specific embodiment, the
如图5-7所示,上方的膜通过布置的多个辊一直送至下封切件3处,其距离较长,中间设置辊轴191去绕设膜可避免长距离中膜的飘动,更有利于膜的有序输送;原来绕设膜的轴结构采用固定在一个高度的形式,当所加工的产品规格较小,主要是高度较矮时,膜在绕过位于较高处的轴之后到达产品的上表面距离就较大,膜就可能飘动而不稳定,存在拉膜不稳定而出现褶皱的可能;该绕膜机构19与活动架16的结构进行整合,令绕膜机构19可以灵活的调试高度,来适应产品的高度;上方的膜绕过若干辊轴191后,下方较短的距离就是待套膜封切的产品,膜可以稳定的被产品带动向出料侧拉走,膜不易产生飘动褶皱,保证封切套膜的质量。As shown in Figure 5-7, the upper film is sent to the lower sealing and cutting
作为一种改进的具体实施方式,辊轴191为在高度方向上投影位置对应的两根,两根辊轴191之间的间距大于辊轴191的直径。As an improved specific embodiment, the
如图5-7所示,最少采用两根辊轴191的方式,可以良好的实现对膜的绕设布置,膜从内测绕过上边的辊轴191,从两根辊轴191之间绕过再从外侧绕过下边的辊轴191,从下方向出料侧活动,起到了对膜的有序输送的作用;进一步的把两根辊轴191之间的间距设置的大于辊轴191的直径,令膜在两者之间绕过时较为顺畅,不易产生结构上对膜的阻力,有利于膜的顺畅输送;且两根辊轴191在高度方向上投影位置对应,令膜有序绕过,不会在绕过两根辊轴191时产生过多的阻力。As shown in Figures 5-7, at least two
作为一种改进的具体实施方式,活动架16为位于上封切件2左右外侧的两组,该活动架16整体呈U形,其中部空间用于布置第一竖杆21,上封切件2穿设于第一竖杆21上进行上下滑移,活动架16的U形两侧用于穿设丝杆163进行上下活动的传动以及第二竖杆164进行上下滑移。As an improved specific embodiment, the
如图2、4所示,所呈现出来的是较远一侧的活动架16,在对称位置还有相同结构的活动架16(图中被布置架1遮挡而不可见);活动架16整体呈U形从而在中部形成一个让位空间来布置第一竖杆21,从而可以将上封切件2布置在第一竖杆21上进行上下滑移;而活动架16的滑移以及传动可采用丝杆163连同第二竖杆164的方式实现,丝杆163可配合活动架16上具体设置的滑块结构啮合传动;第二竖杆164穿设活动架16,保证活动架16的上下滑移稳定,作为优选可以如图所示在一次设置一组丝杆163,而在两侧均设置第二竖杆164来保持结构稳定活动。As shown in Figures 2 and 4, what is shown is the
作为一种改进的具体实施方式,布置架1在高度方向上设置有上下两组第二传感器165,上下两组第二传感器165用于检测活动架16活动的上下极限位置,当第二传感器165检测到活动架16到达其对应位置时反馈信号令活动架16停止。As an improved specific embodiment, the
如图2、4所示,在控制机构15操作而进行自动化驱动的前提下,为避免使用者对活动架16的误操作,如通过控制机构15(可编程控制器)误输入过大的调试尺寸(如误操作下多点了数字),那样在结构上活动架16会行进到两端的极限位置,造成结构上的磕碰,损伤零部件的话可能会出现结构活动的误差,或者需要更换增加停机时间和维护成本,故在高度位置上设置第二传感器165,当活动架16到达极限位置时会被第二传感器165感应到,第二传感器165可以反馈信号去停止活动架16,避免行进过度而造成零部件损伤。第二传感器165可优选为接近开关,或者是选择可感应物体到达的其他现有技术中的传感器类型。As shown in Figures 2 and 4, under the premise of automatic driving by the operation of the
作为一种改进的具体实施方式,布置架1上还设置有第二延伸架11,该第二延伸架11上具有用于安装第二传感器165的竖直的第二腰形孔12,第二传感器165安装于第二腰形孔12中不同的高度对应调整活动架16的上下极限位置。As an improved specific embodiment, the
如图2、4所示,该第二延伸架11为具体布置第二传感器165的支架,其整体在高度方向上延伸,便于形成竖直的第二腰形孔12,使用者可以通过紧固件可拆卸的把第二传感器165装在第二腰形孔12的不同高度位置,从而可以实现对活动架16感应的上下极限位置的调整,便于使用者依照套膜机具体的使用需要限定活动架16上下的活动范围。As shown in FIGS. 2 and 4 , the
作为一种改进的具体实施方式,与两组活动架16配合的丝杆163通过链条链轮组166连接至一电机167进行驱动。如图4所示,可以实现一个驱动机构同步带动两侧的丝杆163运动,保证该传动状态下结构升降的稳定有序。As an improved specific embodiment, the
作为一种改进的具体实施方式,活动架16上设置有一向上延伸的第一延伸架161,该第一延伸架161上具有用于安装第一传感器17的竖直的第一腰形孔162,第一传感器17安装于第一腰形孔162中不同的高度对应调整上封切件2停留时与活动架16的相对高度距离。As an improved specific embodiment, the
如图2所示,该第一延伸架161为具体布置第一传感器17的支架,其整体在高度方向上延伸,便于形成竖直的第一腰形孔162,使用者可以通过紧固件可拆卸的把第一传感器17装在第一腰形孔162的不同高度位置,从而可以实现对上封切件2和活动架16相对的停留高度进行调整,保证上方膜的正常通过,保证部件之间不会产生干扰等情况。As shown in FIG. 2 , the
作为一种改进的具体实施方式,下封切件3和进料一侧送料机构4之间设置有拉膜辊7,该拉膜辊7由动力驱动进行旋转,下方下放卷装置6处的薄膜从进料一侧送料机构4和拉膜辊7之间绕过至下封切件3处,该拉膜辊7用于带动到达拉膜辊7处的产品与其压住的薄膜一同行进。As an improved specific embodiment, a
如图5、6、7所示,在原来结构的基础上增设了拉膜辊7,下膜从进料一侧送料机构4和拉膜辊7之间向上穿过,然后绕过拉膜辊7延伸向下封切件3,在产品由进料一侧送料机构4输送至拉膜辊7时,产品压在拉膜辊7上,可由拉膜辊7带动被压住的下膜以及产品一起行进,此处拉膜辊7对膜起到了一个良好的主动带动力,可以辅助上放卷装置5和下放卷装置6处的传动辊53进行出膜,拉膜辊7的主动拉膜为上膜和下膜克服上放卷装置5和下放卷装置6处传动辊53的重量进行出膜提供了动力,能保证产品较轻时也能够带动膜前进行进过下封切件3至出料一侧送料机构4,有利于套膜机适应性的加工质量更轻的产品,以及带动更厚更重的薄膜,增加包装种类,满足生产者日益丰富的包装需求,且不必购置多款套膜机来适应产品规格,降低成本。As shown in Figures 5, 6 and 7, a
作为一种改进的具体实施方式,拉膜辊7与进料一侧送料机构4由共同的驱动机构进行驱动。As an improved specific embodiment, the
在上述实施方式下,不必额外增加驱动机构,可以以进料一侧送料机构4的驱动机构通过传动机构连接后直接去带动拉膜辊7工作,从而可以实现进料一侧送料机构4和拉膜辊7的共同动作,满足进料一侧产品的输送需求,并且其同步带动稳定性好,也不必增加额外成本来增加驱动机构以及控制部件。In the above-mentioned embodiment, there is no need to add an additional driving mechanism, and the driving mechanism of the
作为一种改进的具体实施方式,进料一侧送料机构4包括输送带41和用于绕设输送带41的若干辊轴42,若干辊轴42由电机驱动进行旋转,靠近拉膜辊7的一根辊轴42与拉膜辊7在侧边配合设置齿轮组8,该齿轮组8进行传动令辊轴42与拉膜辊7进行联动。As an improved specific embodiment, the
如图6、7所示,送料机构4以现有技术的输送带41和辊轴42实现对产品的输送,其可以由现有的控制部件控制进行启停;靠近拉膜辊7的一根辊轴42与拉膜辊7通过齿轮组8来连接传动,实现该辊轴42和拉膜辊7的同向转动,拉膜辊7作为输送带41的延伸可以良好的完成产品的输送并且对膜进行主动的拉动;并且以齿轮组8来进行传动的方式保证传动效率高,成本较低,能够提高套膜机工作的稳定性以及保证成本的控制。As shown in FIGS. 6 and 7 , the
作为一种改进的具体实施方式,拉膜辊7的上端高度与输送带41的上支撑面高度保持一致。As an improved specific embodiment, the height of the upper end of the
如图6、7所示,拉膜辊7在实现对薄膜拉动的功能同时,也作为输送带41在水平方向上的延伸,对产品进行良好的向前输送;此处所限定的高度保持一致,具体可为令两者保持在相同高度,或者布置的没有明显的高度差,令产品从输送带41到达拉膜辊7时依靠产品自身的尺寸不会出现颠簸,可稳定的完成输送。As shown in Figures 6 and 7, the
作为一种改进的具体实施方式,下封切件3的上端高度与拉膜辊7的上端高度保持一致。As an improved specific embodiment, the height of the upper end of the lower sealing and cutting
如图6、7所示,相比于现有技术中一些通过升降进行与上封切件2进行合拢热封的结构,本发明的套膜机采用相对固定式的下封切件3,所谓相对固定,即下封切件3的具体封切件下方会设置弹性件进行缓冲(如图7中的局部放大图具体实施的弹簧),其与上封切件2合拢时会存在一定的下压,保证合拢充分,更好的完成热封;下封切件3的上端高度与拉膜辊7的上端高度保持一致也是良好的对产品实现了支撑通过,令产品输送的方向上没有明显的间隙,例如现有技术中升降的下封切件3在上升热封前,其位置上会存在间隙,本发明的下封切件3基本上补充了间隙,令产品可以稳定的通过而不会出现颠簸,进而也可以用于处理尺寸更小的产品的包装。此处所限定的高度保持一致,具体可为令两者保持在相同高度,或者布置的没有明显的高度差,令产品从拉膜辊7到达下封切件3时依靠产品自身的尺寸不会出现颠簸,可稳定的完成输送。As shown in Figures 6 and 7, compared with some structures in the prior art that are closed and heat-sealed with the upper sealing and cutting
作为一种改进的具体实施方式,上放卷装置5包括用于放置整卷膜的放置辊51、用于对膜进行打针眼的针眼轮52、用于绕设膜的传动辊53、以及主驱动辊54,放置辊51、针眼轮52、主驱动辊54、传动辊53依次设置用于依次绕设膜,主驱动辊54连接第一驱动机构55用于提供主动力拉动放置辊51和针眼轮52处的膜,传动辊53可摆动的设置于布置架1上,当传动辊53被膜拉动旋转一定角度时触发第三传感器56,第三传感器56反馈信号令第一驱动机构55进行启动送膜。As an improved specific embodiment, the
如图5、8所示,在产品输送至下封切件3时,产品会推动上下膜一起行进,然后被拉动的膜带动上放卷装置5处的传动辊53摆动,到一定角度时被第三传感器56感应,然后触发第三传感器56反馈信号给第一驱动机构55,启动的第一驱动机构55主动送膜,把前序放置辊51和针眼轮52处的膜向后输送一段后停止工作,待下次触发时再继续输送一段;送出的膜加长了传动辊53处的膜,传动辊53通过现有的复位结构例如弹性件或者自重复位。放置辊51设置为配合的两根,在中部放置整卷膜,在整卷膜滚动时实现出膜。本发明的产品在推着膜前进时仅需拉扯传动辊53处的薄膜前进,减轻了产品推膜所需的力,从而令较轻的产品也可以适用套膜机完成膜的推送工作,或者说可以驱动更厚更重的薄膜进行包装,满足生产者不同的包装需求;第一驱动机构55启动后放置辊51和针眼轮52处的膜被拉出出膜,该种方式下打针眼的稳定性也较高,保证针眼在膜上打的齐整。在该实施例的情况下结合拉膜辊7的主动带膜,整体的实施效果更好。As shown in Figures 5 and 8, when the product is transported to the lower sealing and cutting
作为一种改进的具体实施方式,布置架1上设置有与主驱动辊54相切配合的副驱动辊541,副驱动辊541由主驱动辊54带动旋转,膜从主驱动辊54和副驱动辊541之间穿过进行传动输送。As an improved specific embodiment, the
如图8所示,在具体实施时,可以通过主驱动辊54和副驱动辊541夹住的方式来定位膜以及旋转时驱动膜拉出;第一驱动机构55可具体采用电机实现,通过齿轮齿条的结构驱动主驱动辊54,由控制机构15根据第三传感器56的反馈信号进行开启,并且在额定时间后停止,从而送膜定额长度的膜。主驱动辊54作为主输出动力的辊,在没有副驱动辊541时,也可以依靠膜与其他辊的绕设实现膜的定位以及膜的带动;添加副驱动辊541后是进一步提高对膜的夹住定位以及定额送出的稳定效果。该副驱动辊541可设置为可调试的结构,其可以通过操作离开主驱动辊54,从而形成空间来用于一开始膜的穿过布置,然后再复位夹住膜。As shown in FIG. 8 , in a specific implementation, the film can be positioned by being sandwiched by the
作为一种改进的具体实施方式,传动辊53的两端分别通过摆杆531可摆动的设置在布置架1上,该摆杆531绕一第三转轴532摆动,第三转轴532上设置有感应块533,该感应块533的侧边设置第三传感器56,并且感应块533上具有用于被第三传感器56感应的突起或者凹槽534,当感应块533转至突起或者凹槽534对应第三传感器56时触发第三传感器56反馈信号。As an improved specific embodiment, the two ends of the
如图8所示,依靠第三转轴532上布置的感应块533,可以和相应设置的第三传感器56进行配对使用,其布置在侧边不影响正常的走膜;第三传感器56可优选为接近开关,或者是选择可感应物体到达的或者距离产生变化的其他现有技术中的传感器类型;第三传感器56在感应到突起或者凹槽534对应时反馈信号,其中对于传动辊53被膜拉动旋转一定角度,其可以根据现有技术走膜的长度需要以及摆杆531的长度进行设置,可不具体限定为多少角度。在具体实施时传动辊53也可以配合其他固定的辊来绕设膜,令膜可更好的沿着传动辊53的摆动方向行进,便于膜被拉动时带动传动辊53摆动。As shown in FIG. 8, depending on the
作为一种改进的具体实施方式,针眼轮52为若干组并依次设置在一根第一转轴521上,布置架1上还设置有第二转轴522,该第二转轴522上设置有若干配合轮523,配合轮523与针眼轮52一一对应布置并相切配合,配合轮523上设置避让针眼轮52上针的环形槽,膜从针眼轮52和配合轮523之间穿过进行传动输送。As an improved specific embodiment, the
如图8所示,第一转轴521和第二转轴522平行设置,在第一转轴521的轴向上均匀设置几个针眼轮52,第二转轴522上对应设置配合轮523,两者配合夹住膜,在膜被拉动时,针眼轮52和配合轮523同步旋转,针眼轮52上的针在膜上打上气孔;环形槽用于对针的让位,且依靠两侧的实体与针眼轮52的侧边压住膜,令针稳定的在旋转时刺穿膜。As shown in FIG. 8 , the first
作为一种改进的具体实施方式,下放卷装置6和拉膜辊7之间的高度方向上设置有用于下膜绕过的若干下引导轴61;下引导轴61可旋转的设置于一固定架62上,该固定架62通过紧固件安装于布置架1上。As an improved specific embodiment, a plurality of
如图7所示,为避免下膜的飘动,具体设置下引导轴61来绕设膜可避免长距离中膜的飘动,并且因为下方不必去适应产品的高度,因此下引导轴61具体采用固定架62的方式以紧固件来进行安装,不必进行时常的高度调整,控制成本;当使用者需要进行高度调整时,可进一步实施为设置多个位置的安装孔去配合紧固件,来拆装固定架62到不同的高度,满足具体的使用需要。As shown in FIG. 7 , in order to avoid the fluttering of the lower film, the
作为一种改进的具体实施方式,下引导轴61为在高度方向上投影位置对应的两根。As an improved specific embodiment, the
如图7所示,最少采用两根下引导轴61的方式,可以良好的实现对膜的绕设布置,膜从一测绕过下边的下引导轴61,从两根下引导轴61之间绕过再从另一侧绕过上边的下引导轴61,到达拉膜辊7绕过,起到了对膜的有序输送的作用;且两根下引导轴61在高度方向上投影位置对应,令膜有序绕过,不会在绕过两根下引导轴61时产生过多的阻力。As shown in FIG. 7 , at least two
以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims (10)
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CN109850278A (en) * | 2019-02-28 | 2019-06-07 | 深圳市海恒智能科技有限公司 | Single this books automatic plastic sealing label calibration method and system |
CN111634484A (en) * | 2020-06-16 | 2020-09-08 | 浙江鼎业机械设备有限公司 | A express bag packaging machine |
CN111674658A (en) * | 2020-06-17 | 2020-09-18 | 温州厦贤科技有限公司 | Chemical raw material plastic package and caking elimination equipment |
CN112208855A (en) * | 2020-10-29 | 2021-01-12 | 浙江科仓智能科技有限公司 | Full-automatic heat shrink film packaging assembly line |
CN113800041A (en) * | 2021-09-22 | 2021-12-17 | 深圳市广浦瑞科技有限公司 | Intelligent packaging equipment for fast packaging of logistics netting gear |
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