CN111230834A - Cable fault inspection device snatchs mechanism - Google Patents
Cable fault inspection device snatchs mechanism Download PDFInfo
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- CN111230834A CN111230834A CN202010088091.4A CN202010088091A CN111230834A CN 111230834 A CN111230834 A CN 111230834A CN 202010088091 A CN202010088091 A CN 202010088091A CN 111230834 A CN111230834 A CN 111230834A
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- 238000007689 inspection Methods 0.000 title claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000001514 detection method Methods 0.000 claims description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000013024 troubleshooting Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 5
- 239000000872 buffer Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/007—Manipulators mounted on wheels or on carriages mounted on wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/14—Programme-controlled manipulators characterised by positioning means for manipulator elements fluid
- B25J9/144—Linear actuators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/14—Programme-controlled manipulators characterised by positioning means for manipulator elements fluid
- B25J9/146—Rotary actuators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
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Abstract
本发明公开了一种电缆故障巡检装置的抓取机构,抓取机构包括第一升降组件、第二升降组件及旋转组件,第一升降组件包括第一固定板、第一升降板、支撑杆、第一电机以及增压气缸,第一固定板的下部设有若干套筒,第一升降板的上端设有若干升降轴,增压气缸设置于第一固定板的上部,所述支撑杆的下端设有支撑条,支撑条与支撑杆可伸入内条形槽内,支撑杆的上端安装有传动轮,传动轮通过传动带传动,第一电机用于驱动其中一个支撑杆转动;通过上述设置,一种能抓取上端面齐平于地面或略高于地面的电缆沟盖板,且在电缆沟外部行走,规避电缆沟内部环境复杂的问题,减小巡检工作量、简单实用的电缆故障巡检装置。
The invention discloses a grasping mechanism of a cable fault inspection device. The grasping mechanism includes a first lifting component, a second lifting component and a rotating component. The first lifting component includes a first fixing plate, a first lifting plate and a support rod. , a first motor and a booster cylinder, the lower part of the first fixing plate is provided with a number of sleeves, the upper end of the first lifting plate is provided with a number of lifting shafts, the booster cylinder is arranged on the upper part of the first fixing plate, the support rods are The lower end is provided with a support bar, the support bar and the support rod can extend into the inner strip-shaped groove, the upper end of the support rod is installed with a transmission wheel, the transmission wheel is driven by the transmission belt, and the first motor is used to drive one of the support rods to rotate; , a simple and practical cable that can grab the cable trench cover with the upper end surface flush with the ground or slightly higher than the ground, and walk outside the cable trench, avoiding the problem of complex internal environment of the cable trench and reducing the workload of inspection. Troubleshooting device.
Description
技术领域technical field
本发明涉及电缆巡检装置的技术领域,特别涉及一种电缆故障巡检装置的抓取机构。The invention relates to the technical field of cable inspection devices, in particular to a grabbing mechanism of a cable fault inspection device.
背景技术Background technique
随着城市的发展,现代化进程的推进,越来越多的电缆沟被建设用于取代城市林立的水泥杆塔,为了保障电力系统的安全可靠运行,需要定期对电缆沟进行检修,在检修时需要先将电缆沟盖板提起再对电缆沟盖板下的电缆进行巡检,中国专利(申请号CN201611230840.2)公开了一种电缆沟巡检机器人,包括车体,车体上设有用于抓取电缆沟盖板的盖板抓取机构,车体的前侧设有检测机构,车体的底部设有行走机构,车体内设有控制单元和电池模块,盖板抓取机构包括两个抓取机械臂组件,抓取机械臂组件包括相上臂、下臂和顶板,上臂通过第一转轴连接于车体上,上臂的端部下臂的中部铰接,下臂的端部和顶板的中部铰接,顶板的外侧设有可转动的机械爪,但是目前的电缆沟盖板上端面与地面其齐平或略高于地面,因此上述采用两端夹持电缆沟盖板的抓取机构显然不能适用于目前的环境,因此需要设计一种电缆故障巡检装置的抓取机构。With the development of the city and the advancement of the modernization process, more and more cable trenches are being built to replace the cement towers in the city. In order to ensure the safe and reliable operation of the power system, the cable trenches need to be repaired regularly. First lift the cable trench cover, and then inspect the cables under the cable trench cover. Chinese Patent (Application No. CN201611230840.2) discloses a cable trench inspection robot, which includes a car body. Take the cover plate grabbing mechanism of the cable trench cover plate. The front side of the car body is provided with a detection mechanism, the bottom of the car body is provided with a walking mechanism, and the car body is provided with a control unit and a battery module. The cover plate grabbing mechanism includes two The grabbing mechanical arm assembly includes an upper arm, a lower arm and a top plate. The upper arm is connected to the vehicle body through a first rotating shaft. , the outer side of the top plate is provided with a rotatable mechanical claw, but the upper surface of the current cable trench cover is flush with the ground or slightly higher than the ground, so the above-mentioned grabbing mechanism that uses both ends to clamp the cable trench cover is obviously not applicable. Due to the current environment, it is necessary to design a grabbing mechanism for the cable fault inspection device.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种能抓取上端面齐平于地面或略高于地面的电缆沟盖板电缆故障巡检装置的抓取机构。The purpose of the present invention is to provide a grasping mechanism capable of grasping the cable fault inspection device of the cable trench cover plate whose upper end surface is flush with the ground or slightly higher than the ground.
本发明的上述技术目的是通过以下技术方案得以实现的:一种电缆故障巡检装置的抓取机构,安装于车体内且用于抓取电缆沟盖板,所述电缆沟盖板上设置有若干平行设置的条形槽,所述抓取机构包括第一升降组件、第二升降组件及旋转组件,所述第一升降组件包括第一固定板、第一升降板、支撑杆、第一电机以及增压气缸,所述第一固定板的下部设有若干套筒,所述第一升降板的上端设有若干滑移安装于套筒的升降轴,所述增压气缸设置于第一固定板的上部并驱动第一升降板上下运动,所述第一升降板的两端分别分布有两组支撑杆且支撑杆通过轴承安装于第一升降板,所述支撑杆的下端螺纹连接有支撑条,所述支撑条的中心安装有红外感应器,所述红外感应器的下端设有安装于支撑条的透明挡片,所述支撑条与支撑杆可伸入内条形槽内,所述支撑杆的上端安装有传动轮,所述传动轮通过传动带传动,所述第一电机用于驱动其中一个支撑杆转动;所述第二升降组件包括上固定板、下固定板、第二升降板、升降柱、导向筒与顶升气缸,所述上固定板与下固定板通过四根立柱连接,所述第二升降板滑移设于立柱上,所述顶升气缸驱动第二升降板上下运动,所述升降柱可在导向筒内导向滑移且径向受限于导向筒,所述升降柱的下端通过轴承安装于第二升降板,所述升降柱的上端连接有横梁,所述横梁的外端转动连接有梁臂,所述横梁上设有驱动梁臂转动的第二电机,所述梁臂的下端与第一固定板固定连接,所述旋转组件包括设置于上固定板的固定筒,所述导向筒通过轴承转动设于固定筒内,所述升降柱的下端套设有转块,所述转块通过连接环将升降柱与转块连接为一体,所述车体内铰接有转动气缸,所述转动气缸的输出端通过手肘铰接于转块。The above technical purpose of the present invention is achieved through the following technical solutions: a grabbing mechanism for a cable fault inspection device, which is installed in a vehicle body and used to grab a cable trench cover, and the cable trench cover is provided with a A number of strip-shaped grooves arranged in parallel, the grabbing mechanism includes a first lifting assembly, a second lifting assembly and a rotating assembly, the first lifting assembly includes a first fixing plate, a first lifting plate, a support rod, and a first motor and a booster cylinder, the lower part of the first fixing plate is provided with a number of sleeves, the upper end of the first lifting plate is provided with a number of lifting shafts slidingly mounted on the sleeve, the booster cylinder is arranged on the first fixed plate The upper part of the plate drives the first lifting plate to move up and down. The two ends of the first lifting plate are respectively distributed with two groups of support rods, and the support rods are installed on the first lifting plate through bearings. The lower ends of the support rods are screwed with supports The center of the support bar is equipped with an infrared sensor, and the lower end of the infrared sensor is provided with a transparent blocking plate installed on the support bar. The support bar and the support rod can extend into the inner bar-shaped groove. A transmission wheel is installed on the upper end of the support rod, the transmission wheel is driven by a transmission belt, and the first motor is used to drive one of the support rods to rotate; the second lifting assembly includes an upper fixing plate, a lower fixing plate, and a second lifting plate , Lifting column, guide cylinder and lifting cylinder, the upper fixing plate and the lower fixing plate are connected by four columns, the second lifting plate is slidingly arranged on the column, and the lifting cylinder drives the second lifting plate to go up and down The lifting column can guide and slide in the guide cylinder and is limited by the guide cylinder in the radial direction. The outer end of the beam is rotatably connected with a beam arm, the beam is provided with a second motor that drives the beam arm to rotate, the lower end of the beam arm is fixedly connected with the first fixing plate, and the rotating assembly includes a A fixed cylinder, the guide cylinder is rotatably arranged in the fixed cylinder through a bearing, the lower end of the lifting column is sleeved with a rotating block, the rotating block connects the lifting column and the rotating block through a connecting ring, and the body is hinged. There is a rotating cylinder, and the output end of the rotating cylinder is hinged to the rotating block through the elbow.
进一步地,所述支撑杆上安装有转盘,所述转盘设置于第一升降板的下端,所述转盘周向均布有两道遮挡片,所述第一升降板的下端安装有红外检测装置,所述红外检测装置包括发射端与接收端,当发射端发射的红外线被遮挡片遮挡时,所述第一电机停止工作。Further, a turntable is installed on the support rod, the turntable is arranged on the lower end of the first lifting plate, two shielding sheets are evenly distributed on the circumference of the turntable, and an infrared detection device is installed on the lower end of the first lifting plate, so The infrared detection device includes a transmitting end and a receiving end. When the infrared rays emitted by the transmitting end are blocked by the shielding sheet, the first motor stops working.
进一步地,所述支撑条的下端内设有安装孔,所述红外感应器的下端依次抵接有第一环垫、透明挡片、第二环垫与压片,通过紧固件将压片固定安装于支撑条内。Further, the lower end of the support bar is provided with a mounting hole, and the lower end of the infrared sensor is sequentially abutted with a first ring pad, a transparent blocking sheet, a second ring pad and a pressing sheet, and the pressing sheet is pressed by a fastener. It is fixedly installed in the support bar.
进一步地,所述套筒的内端设有空腔且所述空腔贯穿套筒的下部,所述套筒的下部螺纹连接有封盖,所述升降轴的上端设有与空腔适配的限位块,所述封盖设有供升降轴通过的槽口。Further, the inner end of the sleeve is provided with a cavity and the cavity penetrates the lower part of the sleeve, the lower part of the sleeve is threadedly connected with a cover, and the upper end of the lifting shaft is provided with a cavity adapted to The limit block, the cover is provided with a notch for the lifting shaft to pass through.
进一步地,所述支撑杆呈Z型交错设置于第一升降板,所述支撑杆的上部设有限位套。Further, the support rods are arranged in a Z-shaped staggered manner on the first lifting plate, and a limit sleeve is provided on the upper part of the support rod.
进一步地,所述第一电机通过电机连接块安装于第一升降板,所述第一固定板上设有供第一电机与电机连接块穿过的凹槽。Further, the first motor is mounted on the first lifting plate through a motor connecting block, and the first fixing plate is provided with a groove for the first motor and the motor connecting block to pass through.
进一步地,所述抓取机构还包括定位组件,所述定位组件包括定位板、定位套,所述定位板的两端设有耳座,所述定位套的上部固设有与耳座螺纹连接的连接部,所述定位板上开设有定位孔,所述第二升降板上固定安装有定位箱,所述定位箱内设有电磁离合器、铁芯、定位杆与弹簧,所述定位箱内设有供定位杆滑移的安置槽,所述安置槽内设有抵接块,所述定位杆凸设有凸缘,所述弹簧套设于定位杆且弹簧的两端分别抵接凸缘与抵接块,所述定位箱靠近定位孔的一端设有安装盖,所述定位孔与定位杆相适配。Further, the grabbing mechanism further includes a positioning assembly, the positioning assembly includes a positioning plate and a positioning sleeve, the two ends of the positioning plate are provided with ear seats, and the upper part of the positioning sleeve is fixed with a threaded connection with the ear seats. A positioning hole is formed on the positioning plate, a positioning box is fixedly installed on the second lifting plate, and an electromagnetic clutch, an iron core, a positioning rod and a spring are arranged in the positioning box. There is a setting groove for the positioning rod to slide, a contact block is arranged in the positioning groove, the positioning rod is protruded with a flange, the spring is sleeved on the positioning rod, and both ends of the spring abut against the flanges respectively As with the abutment block, a mounting cover is provided at one end of the positioning box close to the positioning hole, and the positioning hole is adapted to the positioning rod.
进一步地,所述定位套设有调节槽及连通调节槽的锁紧孔,所述定位套通过锁指旋紧锁紧孔使得定位套固定于立柱上。Further, the positioning sleeve is provided with an adjustment groove and a locking hole communicating with the adjustment groove, and the positioning sleeve is fixed on the column by screwing the locking hole with the locking finger.
综上所述,本发明具有以下有益效果:To sum up, the present invention has the following beneficial effects:
当需要对某一电缆沟盖板下的电缆进行巡检时,抓取机构可将电缆沟盖板提起,并将其旋转至一侧,然后利用检测机构对电缆沟盖板下的电缆进行进行检测,通过上述设置,能抓取上端面齐平于地面或略高于地面的电缆沟盖板,该抓取机构的具体操作如下:1.顶升气缸驱动升降柱下降,增压气缸驱动第一升降板下降,以使支撑杆进入条形槽内;2.第一电机驱动支撑杆旋转90度,以使支撑条与条形槽交叉设置;3.增压气缸驱动将第一升降板与支撑条上体,所述支撑条带动电缆沟盖板上移;4.顶升气缸驱动第二升降板上移,使得电缆沟盖板上移;5.转动气缸驱动转块转动,进而将电缆沟盖板转动至一旁。When it is necessary to inspect the cables under a cable trench cover, the grabbing mechanism can lift the cable trench cover and rotate it to one side, and then use the detection mechanism to inspect the cables under the cable trench cover. Detection, through the above settings, it is possible to grab the cable trench cover with the upper end surface flush with the ground or slightly higher than the ground. The specific operation of the grabbing mechanism is as follows: 1. The jacking cylinder drives the lifting column to descend, and the booster cylinder drives the first A lift plate descends to make the support rod enter the slot; 2. The first motor drives the support rod to rotate 90 degrees, so that the support bar and the slot are crossed; 3. The booster cylinder drives the first lift plate to The upper body of the support bar, the support bar drives the cable trench cover to move; 4. The jacking cylinder drives the second lift plate to move, so that the cable trench cover moves; 5. The rotating cylinder drives the turning block to rotate, and the cable The ditch cover is turned to the side.
附图说明Description of drawings
图1是本发明的电缆沟盖板的示意图;Fig. 1 is the schematic diagram of the cable trench cover plate of the present invention;
图2是巡检装置的示意图;Fig. 2 is the schematic diagram of the inspection device;
图3是本发明的结构示意图;Fig. 3 is the structural representation of the present invention;
图4是本发明的第一升降组件的结构示意图;4 is a schematic structural diagram of the first lifting assembly of the present invention;
图5是本发明的套筒与升降轴的安装示意图;Fig. 5 is the installation schematic diagram of the sleeve and the lifting shaft of the present invention;
图6是本发明的红外感应器与透明挡片的安装示意图;6 is a schematic diagram of the installation of the infrared sensor and the transparent shutter of the present invention;
图7是本发明的A处放大图;Fig. 7 is the enlarged view of A place of the present invention;
图8是本发明的红外检测装置与遮挡片的示意图;8 is a schematic diagram of an infrared detection device and a shielding sheet of the present invention;
图9是本发明的旋转组件的结构示意图;Fig. 9 is the structural representation of the rotating assembly of the present invention;
图10是本发明的导向筒与固定筒的示意图;10 is a schematic diagram of a guide cylinder and a fixed cylinder of the present invention;
图11是本发明的定位组件的结构示意图;11 is a schematic structural diagram of a positioning assembly of the present invention;
图12是本发明的定位箱的内部示意图;Fig. 12 is the internal schematic diagram of the positioning box of the present invention;
图13是本发明的定位套的结构示意图;Fig. 13 is the structural representation of the positioning sleeve of the present invention;
图14是巡检装置的检测机构的示意图。FIG. 14 is a schematic diagram of the detection mechanism of the patrol inspection device.
图中:1、电缆沟盖板;11、条形槽;2、车体;21、控制单元;3、第一升降组件;31、第一固定板;311、套筒;312、封盖;32、第一升降板;321、升降轴;322、限位块;33、支撑杆;331、支撑条;332、传动轮;333、传动带;334、限位套;335、安装孔;34、第一电机;341、电机连接块;35、增压气缸;36、红外感应器;361、第一环垫;362、透明挡片;363、第二环垫;364、压片;37、转盘;371、遮挡片;372、红外检测装置;373、发射端;374、接收端;4、第二升降组件;41、上固定板;42、下固定板;421、Z型板;422、油压缓冲器;423、矩形条;43、第二升降板;44、升降柱;441、横梁;442、梁臂;443、第二电机;45、导向筒;46;顶升气缸;47、立柱;5、旋转组件;51、固定筒;52、转块;53、连接环;54、转动气缸;55、手肘;6、第二固定板;61、第一气缸;611、矩形槽;62、安装座;621、第一光杆;63、丝杆;631、第二光杆;632、螺母;633、第三电机;7、第三固定板;71、滑移组件;72、滑移板;721、第四电机;722、旋转座;723、旋转梁;73、第二气缸;74、法兰;75、导电块;76、摄像头;77、旋转电机;78、内阻检测装置;79、电压检测装置;8、定位组件;81、定位板;811、耳座;812、定位孔;82、定位套;821、连接部;822、调节槽;823、锁紧孔;824、锁指;83、定位箱;831、电磁离合器;832、铁芯;833、定位杆;834、弹簧;835、安置槽;836、抵接块;837、凸缘;838、安装盖。In the figure: 1. Cable trench cover; 11. Bar slot; 2. Vehicle body; 21. Control unit; 3. First lifting assembly; 31. First fixing plate; 311, Sleeve; 32, the first lift plate; 321, lift shaft; 322, limit block; 33, support rod; 331, support bar; 332, transmission wheel; 333, transmission belt; 334, limit sleeve; 335, installation hole; 34, The first motor; 341, the motor connection block; 35, the booster cylinder; 36, the infrared sensor; 361, the first ring pad; 362, the transparent block; 363, the second ring pad; ; 371, blocking sheet; 372, infrared detection device; 373, transmitting end; 374, receiving end; 4, second lifting assembly; 41, upper fixing plate; 42, lower fixing plate; Pressure buffer; 423, rectangular bar; 43, second lift plate; 44, lift column; 441, beam; 442, beam arm; 443, second motor; 45, guide cylinder; 46; jacking cylinder; 47, column ;5. Rotating assembly; 51. Fixed cylinder; 52. Turning block; 53. Connecting ring; 54. Rotating cylinder; 55. Elbow; 6. Second fixing plate; 61. First cylinder; 611. Rectangular groove; 62 , mounting seat; 621, the first polished rod; 63, the screw rod; 631, the second polished rod; 632, the nut; 633, the third motor; 7, the third fixed plate; 71, the sliding assembly; 72, the sliding plate; 721, the fourth motor; 722, the rotating seat; 723, the rotating beam; 73, the second cylinder; 74, the flange; 75, the conductive block; 76, the camera; 77, the rotating motor; 78, the internal resistance detection device; 79, Voltage detection device; 8, positioning assembly; 81, positioning plate; 811, ear seat; 812, positioning hole; 82, positioning sleeve; 821, connecting part; 822, adjusting groove; 823, locking hole; 824, locking finger; 83, positioning box; 831, electromagnetic clutch; 832, iron core; 833, positioning rod; 834, spring; 835, placement groove; 836, abutment block; 837, flange; 838, installation cover.
具体实施方式Detailed ways
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1-14所示,一种电缆故障巡检装置,安装于车体2内且用于对设置在电缆沟盖板1下端的电缆进行检修,所述电缆沟盖板1上设置有若干平行设置的条形槽11,所述巡检装置包括车体2,所述车体2上设有抓取电缆沟盖板1的抓取机构与对电缆进行故障检测的检测机构,所述车体2内设有控制单元21,所述抓取机构与检测机构分别与控制单元21电连接。As shown in Figures 1-14, a cable fault inspection device is installed in the vehicle body 2 and used for overhauling the cables arranged at the lower end of the cable trench cover 1. The cable trench cover 1 is provided with several The strip grooves 11 are arranged in parallel. The inspection device includes a vehicle body 2. The vehicle body 2 is provided with a grasping mechanism for grasping the cable trench cover 1 and a detection mechanism for detecting faults on the cables. The body 2 is provided with a
所述抓取机构包括第一升降组件3、第二升降组件4及旋转组件5,所述第一升降组件3包括第一固定板31、第一升降板32、支撑杆33、第一电机34以及增压气缸35,所述第一固定板31的下部设有若干套筒311,所述第一升降板32的上端设有若干滑移安装于套筒311的升降轴321,所述增压气缸35设置于第一固定板31的上部并驱动第一升降板32上下运动,所述第一升降板32的两端分别分布有两组支撑杆33且支撑杆33通过轴承安装于第一升降板32,所述支撑杆33的下端螺纹连接有支撑条331,所述支撑条331的下端内设有安装孔335,所述红外感应器36的下端依次抵接有第一环垫361、透明挡片362、第二环垫363与压片364,通过紧固件将压片364固定安装于支撑条331内,所述支撑条331与支撑杆33可伸入内条形槽11内,所述支撑杆33的上端安装有传动轮332,所述传动轮332通过传动带333传动,所述第一电机34用于驱动其中一个支撑杆33转动。The grabbing mechanism includes a first lifting assembly 3 , a second lifting assembly 4 and a rotating assembly 5 . The first lifting assembly 3 includes a
所述红外感应器36用于对观测电缆沟盖板1的位置,便于支撑杆33准确地伸入于条形槽11内。The
所述第二升降组件4包括上固定板41、下固定板42、第二升降板43、升降柱44、导向筒45与顶升气缸46,所述上固定板41与下固定板42通过四根立柱47连接,所述第二升降板43滑移设于立柱47上,所述顶升气缸46驱动第二升降板43上下运动,所述升降柱44可在导向筒45内导向滑移且径向受限导向筒45,本发明中所述导向筒45内固定安装有止转筒,所述止转筒中内开设一贯穿止转筒上下两端的限位槽,所述升降柱44的周壁设有与限位槽导向配合的限位部,使得所述升降柱44仅能在导向筒45内上下移动,所述升降柱44的下端通过轴承安装于第二升降板43,所述升降柱44的上端连接有横梁441,所述横梁441的外端转动连接有梁臂442,所述横梁441上设有驱动梁臂442转动的第二电机443,所述梁臂442的下端与第一固定板31固定连接。The second lifting assembly 4 includes an
所述旋转组件5包括设置于上固定板41的固定筒51,所述导向筒45通过轴承转动设于固定筒51内,所述升降柱44的下端套设有转块52,所述转块52通过连接环53将升降柱44与转块52连接为一体,所述车体2内铰接有转动气缸54,所述转动气缸54的输出端通过手肘55铰接于转块52,通过上述设置,所述转动气缸54可驱动导向筒45与升降柱44一同转动。The rotating assembly 5 includes a fixing
所述检测机构包括第二固定板6、第三固定板7、旋转梁723、旋转电机77,下固定板42上设有第一气缸61及设于第一气缸61两端的安装座62,所述第一气缸61的输出端连接于第二固定板6,所述第二固定板6连接有滑移穿设于安装座62内的第一光杆621,所述第二固定板6位于车体2的外端,所述第一气缸61的缸体与安装座62均位于车体2内,所述车体上设有供第一气缸61的活塞与第一光杆621穿过的空槽。The detection mechanism includes a
所述第二固定板6的前端安装有丝杆63、第二光杆631、螺母632及第三电机633,所述丝杆63的两端设有旋向相反的螺纹部,两端的螺纹部上均设有螺母632,所述第三固定板7通过螺母632安装于丝杆63,所述第三固定板7上设有滑移组件71、滑移安装于滑移组件71的滑移板72及驱动滑移板72上下运动的第二气缸73,所述滑移板72上安装有第四电机721与旋转座722,所述旋转梁723转动安装于旋转座722,所述第四电机721驱动旋转梁723转动,所述旋转梁723的另一端安装有法兰74,所述法兰74的内侧设有导电块75与摄像头76,所述法兰74的外端设有旋转电机77,所述旋转电机77的两端设有固定安装于旋转梁723的内阻检测装置78与电压检测装置79,,所述内阻检测装置78、电压检测装置79分别与导电块75电性连接,所述法兰74设有两道通孔,便于内阻检测装置78连接线连接导电块75、电压检测装置79的连接线连接导电块75,所述检测机构的检测原理为现有技术,可参考(中国专利申请号CN201610909577.3)。The front end of the
所述套筒311的内端设有空腔且所述空腔贯穿套筒311的下部,所述套筒311的下部螺纹连接有封盖312,所述升降轴321的上端设有与空腔适配的限位块322,所述封盖312设有供升降轴321通过的槽口,通过上述设置,当增压气缸35驱动第一升降板32下降时,一方面,所述封盖312可支撑限位块322,使得增压气缸35的活塞杆不用承受向下的拉力,另一方面所述套筒311与限位块322的导向配合便于增压气缸35驱动第一升降板32上升或下降。The inner end of the
所述支撑杆33呈Z型交错设置于第一升降板32,所述支撑杆33的上部设有限位套334,通过上述设置,一方面使驱动轮与传动带333的传动运动与升降轴321的升降运动避让设置,互不干扰,另一方面,使支撑条331更好地支撑电缆沟盖板1,进而便于平稳地将电缆沟盖板1上提、旋转与复位。The
所述支撑杆33上安装有转盘37,所述转盘37设置于第一升降板32的下端,所述转盘37周向均布有两道遮挡片371,所述第一升降板32的下端安装有红外检测装置372,所述红外检测装置372包括发射端373与接收端374,当发射端373发射的红外线被遮挡片371遮挡时,所述第一电机34停止工作。A
所述第一电机34通过电机连接块341安装于第一升降板32,所述第一固定板31上设有供第一电机34与电机连接块341穿过的凹槽。The
一种电缆故障巡检装置,所述抓取机构还包括定位组件8,所述定位组件8包括定位板81、定位套82,所述定位板81的两端设有耳座811,所述定位套82的上部固设有与耳座811螺纹连接的连接部821,所述定位板81上开设有定位孔812,所述第二升降板43上固定安装有定位箱83,所述定位箱83内设有电磁离合器831、铁芯832、定位杆833与弹簧834,所述定位箱83内设有供定位杆833滑移的安置槽835,所述安置槽835内设有抵接块836,所述定位杆833凸设有凸缘837,所述弹簧834套设于定位杆833且弹簧834的两端分别抵接凸缘837与抵接块836,所述定位箱83靠近定位孔812的一端设有安装盖838,所述定位孔812与定位杆833相适配。A cable fault inspection device, the grasping mechanism further includes a positioning assembly 8, and the positioning assembly 8 includes a
当电磁离合器831通电,所述铁芯832产生磁力,进而可吸合定位杆833,所述定位杆833脱离于定位孔812;当电磁离合器831断电,所述铁芯832磁力消失,定位杆833在弹簧834弹力作用下使定位杆833抵入定位孔812,进而定位杆833支撑定位板81。When the
所述定位套82设有调节槽822及连通调节槽822的锁紧孔823,所述定位套82通过锁指824旋紧锁紧孔823使得定位套82固定于立柱47上。The
所述定位组件8的安装步骤如下:1.将定位板81与耳座811沿着立柱47上移至合适位置,2.定位套82上的连接部821旋入耳座811内,3.将锁指824旋入锁紧孔823进而将定位套82固定于立柱47,使得定位板81固定于立柱47。The installation steps of the positioning assembly 8 are as follows: 1. Move the
通过设置定位组件8使得顶升气缸46,将第二升降板43顶起时,能对第二升降板43进行定位,进而防止顶升气缸46的活塞杆长时间支撑第二升降板43造成其弯曲。By arranging the positioning assembly 8 so that the lifting
所述下固定板42的两端设有Z型板421,所述Z型板421上安装有间隔设置的若干油压缓冲器422,通过设置油压缓冲器422,防止第二升降板43下降时产生较大振动,进而使得第二升降板43更加平稳。Two ends of the
所述第二固定板6的两端开设有矩形槽611,所述下固定板42的前端设有伸入于矩形槽611内的矩形条423,当第一气缸61地输出端退回,并带动第二固定板6向后运动,使得矩形槽611进入矩形条423内,进而矩形条423可支撑第二固定板6。Two ends of the
巡检装置的基本工作原理为:所述车体2可沿着电缆沟盖板1行走,当需要对某一电缆沟盖板1下的电缆进行巡检时,抓取机构可将电缆沟盖板1提起,并将其旋转至一侧,然后利用检测机构对电缆沟盖板1下的电缆进行进行检测,通过上述设置,能抓取上端面齐平于地面或略高于地面的电缆沟盖板1,且可在电缆沟外部行走,规避电缆沟内部环境复杂的问题,减小巡检工作量。该巡检装置的具体操作如下:1.顶升气缸46驱动升降柱44下降,增压气缸35驱动第一升降板32下降,以使支撑杆33进入条形槽11内;2.第一电机34驱动支撑杆33旋转90度,以使支撑条331与条形槽11交叉设置;3.增压气缸35驱动将第一升降板32与支撑条331上提,所述支撑条331带动电缆沟盖板1上移;4.顶升气缸46驱动第二升降板43上移,使得电缆沟盖板1上移;5.转动气缸54驱动转块52转动,进而将电缆沟盖板1转动至一旁,便于操作人员观察电缆沟盖板1的情况;6.第一气缸61驱动第二固定板6向前运动,所述第四电机721驱动旋转梁723转动至下方,所述第二气缸73将法兰74伸入于电缆处,进而所述检测机构对电缆进行检测。The basic working principle of the inspection device is as follows: the vehicle body 2 can walk along the cable trench cover 1, and when the cable under a cable trench cover 1 needs to be inspected, the grabbing mechanism can remove the cable trench cover. Lift the plate 1 and rotate it to one side, and then use the detection mechanism to detect the cables under the cable trench cover plate 1. Through the above setting, the cable trench with the upper end surface flush with the ground or slightly higher than the ground can be grasped The cover plate 1 can walk outside the cable trench, avoiding the problem of complicated internal environment of the cable trench and reducing the workload of inspection. The specific operation of the inspection device is as follows: 1. The jacking
以上所述仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above descriptions are only the preferred embodiments of the present invention, so all equivalent changes or modifications made according to the structures, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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Cited By (2)
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CN114197622A (en) * | 2021-11-29 | 2022-03-18 | 北京特种机械研究所 | Equipment is removed in trench cover mat formation |
CN114635383A (en) * | 2022-04-12 | 2022-06-17 | 东风悦享科技有限公司 | A motor sweeper for escape canal fallen leaves clearance |
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2020
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Publication number | Priority date | Publication date | Assignee | Title |
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CN114197622A (en) * | 2021-11-29 | 2022-03-18 | 北京特种机械研究所 | Equipment is removed in trench cover mat formation |
CN114197622B (en) * | 2021-11-29 | 2024-03-26 | 北京特种机械研究所 | Cover plate paving and retracting equipment |
CN114635383A (en) * | 2022-04-12 | 2022-06-17 | 东风悦享科技有限公司 | A motor sweeper for escape canal fallen leaves clearance |
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