Background technology
During to the metallic plate pressure processing, usually under the state that the shape of the patrix of mould and counterdie is harmonious,, need certain clearance between upper and lower mould, leaving the space that can correctly guarantee hickness of metal plate.In addition, in the occasion of metallic plate plastic deformation, shape becomes the part of acute angle or in when distortion and easy confined shape part easily forms CREASE MARK, cracky or easily produces askew phenomenon can betide pressure the time.
In order to prevent this phenomenon, in the scope that can keep shape, be necessary specially to be provided with the effusion gap, or carry out fillet and handle.Thereby the gap affects of the patrix of mould and counterdie is to the state of the last processing of goods, so be epochmaking factor.
Therefore, when the patrix that makes mould and counterdie relatively move, correctly lead quite important.Guider usually uses by the guider that pin and guide hole constituted, or the guider that is made of the planar guide face.
Wherein, be used for more small-sized and effortless pressure processing by the guider that pin and guide hole constituted.
The guider that is made of the planar guide face then is used for pressure processing large-scale and effort, and most of this structure that adopts of pressing mold.
As shown in Figure 9, normally to be integrally formed at the framework that is equipped with as the mould (die) of the counterdie of mould be on the retaining member to this planar guide face.Perhaps shown in Figure 13, be integrally formed on the die ontology.Thereby directly guiding as the punch press of the patrix of mould, or guiding blank (blank) retaining member.
Mould and generally be that the casting system forms as the mould retaining member of framework, its size arrives 1-10m greatly, and complex-shaped.As shown in Figure 9, the spigot surface that forms the mould retaining member is not only whole relatively mould retaining member face toward the outer side, and many situations towards the inboard are also arranged.In addition, some position is very narrow, thereby the processing of spigot surface is quite difficult.The situation of die ontology is also identical.Machining center (machining center) is adopted in the processing in these places usually.Yet be installed on machining center main tapping standard fitting usually because and produce to interfere between framework or with die ontology (shown in Figure 13), thereby can't process.Therefore, need sometimes to make special accessory, yet it is still quite difficult to process whole spigot surfaces.
So, be elongated slotting cutter (end mill) to be installed on the main shaft of machining center process in the past, but adding man-hour, the blade part of slotting cutter almost is to apply cutting force in the process by total length, so can't finish the procedure of processing that needs slotting cutter to break away from working substance and carry out.
In addition, the height that is caused because of the helical pitch (lead) of the vibration of the blade of slotting cutter and blade rises and falls and conducts to machined surface, and then can not process smooth plane.Therefore after processing, need this machined surface of finishing.Perhaps stick slide plate, to be used as spigot surface.In order to carry out correct dimensional accuracy correction, on slide plate, carry out machining, and then revise the out-of-flatness of the machined surface that slotting cutter processing caused, to guarantee the gap with the upper mould sliding surface of offside.
But, when repeating thousands of workpiece of pressure processing, because the sliding surface abrasion of slide plate need detect during certain, and repair.Because framework is very big, and weight is also heavy, so expend time in very much and the labour when finishing.In addition, owing to slide plate carried out correction such as machining,, also must repair again taking off when assembling again so the patrix of finishing back mould cooperates with the mould of counterdie and is difficult to reproduction.
In order to eliminate the above-mentioned shortcoming that is caused by elongated slotting cutter processing, the someone adopts slotting (plunging) instrument as shown in figure 14 to carry out slotting processing recently.But, disclose shown in the flat 5-92347 communique as Japan Patent, in the past, added man-hour carrying out this slotting, need final relatively workpiece (work) of design that a secondary operations outline line b who equals the off normal of allowance t be arranged.And secondary operations outline line b calculates time processing outline line d thus.And try to achieve the middle cardioid c of the off normal of tool radius in addition by secondary operations outline line b.Then, obtain each the Along ent distance that departs from the above-mentioned time processing outline line d and be each processing stand C11, C12, C13 on the middle heart shape line c of tool radius R ...Come work package is carried out slotting processing with these each processing stands.Thereby the program that need carry out many computings to each machined surface.
Guiding has slotting processing with the processing method of machined surface is known, but must carry out many computings for each machined surface, and causes the problem that each tool path must be given sequencing.
The described spigot surface structure of known technology is only installed slide plate for guiding with machined surface, and causes the machining accuracy difference of machined surface itself and the essential problem that repair.And owing to be convenient to needs finishing that wearing and tearing that slide plate causes bring or the problem of upgrading.
The specific embodiment
In Fig. 1 to Figure 15, relate to following element: inclined plane 1, slotting instrument 2, the inclined plane 25 of die ontology, the inclined plane 26 of wear plate, wear plate 28, bolt 29,31, wedge 35 etc. are adjusted in the position of wear plate.
Below, the form of enforcement of the present invention is described according to accompanying drawing.
Shown in Fig. 1 (a) and Fig. 1 (b), front end in the upright main shaft of not shown machining center is being adorned slotting instrument 2, its level (X-axis) direction that also is subjected to carrying out at the main tapping place when rotating with main shaft reaches the control of the two directions motion of vertical (Z axle) direction, with processing inclined plane (low-angle inclined-plane) 1.Each cutter of slotting instrument 2 is to use front end can make the R shape or the sharp edges of low dip processing, and only the cutter front end contacts with workpiece.
Fig. 2 has represented the control line chart of the tool path of this moment.
NC procedure identification circuit 3 reads the position data (XA of the initial processing starting point that is transfused to, YA, ZA), the position data (XB of initial processing stroke (stroke) terminal, YB, ZB), the position data (XB of full processing end of a period point, YB, ZB), the withdrawing amount data (PGP) of feed (pick) amount data (PPT), the relative workpiece of instrument, tool diameter data (PD), tool length data (PL), main shaft number of revolutions (PS), axis feeding speed (PF) etc.
It is to accept the end position data of point of the position data of the position data from the initial processing starting point of NC procedure identification circuit 3, initial processing stroke terminal and full processing that machined surface defines circuit 4, with decision processing inclined plane.
In Workpiece length (A) computing circuit 5 according to defining the position data of the X-direction of circuit 4 from machined surface, and the length A of computing workpiece.
In feed number of times initialization circuit 6, accept depth of cut data (PPT), and accept Workpiece length sized data A from Workpiece length (A) computing circuit 5 from NC procedure identification circuit 3, and the feed number of times A ÷ PPT that computing is implemented practically.
In tool diameter tool length data storage circuitry 7, accept from the data of the tool diameter of NC procedure identification circuit 3 and tool length and with its storage.In instrument off normal computing circuit 8, accept to define the data on the processing inclined-plane of circuit 4, and accept tool data from tool diameter tool length data storage circuitry 7 from machined surface, and the off normal amount (tool radius) of operational tool.
In the withdrawing amount computing circuit 9 when feed, accept to define the data on the processing inclined plane of circuit 4, and accept off normal amount from instrument off normal computing circuit 8 from machined surface, and the withdrawing amount of operational tool.
In tool path initialization circuit 10, acceptance is from the end position data of point of the position data of the position data of the initial processing starting point of NC procedure identification circuit 3, initial processing stroke end and full processing, and acceptance is from the off normal amount data of the instrument of instrument off normal computing circuit 8, and accept withdrawing amount data from the instrument of withdrawing amount computing circuit 9, and acceptance is from the data of the feed number of times of feed number of times initialization circuit 6, determine instrument thus from be offset the position of radius amount along Y-axis, promptly process the mobile process that rise at stroke starting point place the first time.
In interpretation of programs circuit 11, accept output signal, and explain the procedure of each processing stroke from tool path initialization circuit 10.In NC sequence circuit 12, accept output, and each processing stroke is provided the instruction of procedure from interpretation of programs circuit 11.
In this machine control circuit 13, accept output, thereby machinery is sent the instruction of implementing the fabrication cycles cycle (cycle) from NC sequence circuit 12.
Programmed instruction with instrument along the cutting feeding of Z-direction asymptotic (approach) position data (R1), instrument is processed the position data of starting point at first, final position, the lower end data of initial processing stroke, final position, the lower end data of final processing stroke, the withdrawing amount data [PGP] of the relative machined surface of instrument, the horizontal mobile depth of cut data of instrument [PPT], main shaft number of revolutions data [PS], instrument is along the cutting feed speed data [PF] of Z-direction, the data [PH] of tool length amendment number (value), whether the relative machined surface of the data [PD] of tool diameter amendment number (value) and show tools off normal position exists the data [PL1 or PL2] of taking back or taking over, when acting on the input data of automatically setting the outfit motion track.Use each above data, computing automatically, and then the program of setting means track (programming).
Before carrying out following explanation, define the coordinate of representational tool moving direction earlier.With first working origin [X1, Y1, Z1] of cutting starting position in as an illustration of instrument off normal, and observe from initial point, the direction that descends with instrument is as the positive direction of Z axle, and with the negative direction of ascent direction as the Z axle; With instrument near the direction of workpiece positive direction, and with the negative direction of departure direction as Y-axis as Y-axis; With instrument towards the right-hand mobile direction of figure positive direction as X-axis, otherwise and as the negative direction of X-axis.And mechanical origin is made as X0, Y0, Z0.
[embodiment one]
The bight that adds Ministry of worker upper end according to the expression workpiece is that Fig. 3 (a) and Fig. 3 (b) of an acute angle low dip face illustrates tool path.
Instrument from the first processing stroke starting position (C3) [X1, Y1, Z1] with the positive direction of the positive direction of Y-axis, Z axle two axially synthetic the moving of control cut, and move to the first processing end-of-travel position (D3) [X1, Y2, Z2].Then, when instrument rose, for avoiding interfering with workpiece, instrument moved on to withdrawing position (E3) [X1, Y3, Z2] along the negative direction that deviates from the Y-axis of workpiece.Then, for preparing beginning next time, promptly process for the second time stroke, instrument moves laterally to the position (F3) [X2, Y3, Z2] of determining that the depth of cut moves along the positive direction of X-axis.Then,, the negative direction of instrument along the Z axle risen, arrive the height (G3) [X2, Y3, Z1] of the first processing stroke starting position for carrying out the second processing stroke.Then, instrument is a machining, and moves near the workpiece second processing stroke starting position (H3) [X2, Y1, Z1] along the positive direction of Y-axis, and a cycle period so far is through with.So, the fabrication cycles cycle is carried out the second processing stroke, the 3rd processing stroke in regular turn, and towards the X-axis Move tool, and after last processing stroke was over, instrument was from withdrawing position [Xn, Y2, Z2] along the negative direction rising of Z axle,, and then finish the fabrication cycles cycle to instrument rising end position.So carry out processing to the inclined-plane, gentle slope.
[embodiment two]
Bight by means of expression workpiece processing subordinate end is the Fig. 4 on the inclined-plane, gentle slope of acute angle, the specification tool movement locus.
First processing stroke starting position (the C4) [X1 from instrument, Y1, Z1] in the XZ plane with the resultant motion Move tool of the negative direction of the positive direction of Z axle, Y-axis, to carry out first processing stroke end of a period end position (the D4) [X1 that is cut to of slotting processing, Y2, Z2] till.Then, instrument is along deviating from the direction of workpiece, and promptly the negative direction of Y-axis moves to till the withdrawing position (E4) [X1, Y3, Z2].Then, instrument is laterally moved a depth of cut to the position till (F4) [X2, Y3, Z2] along the positive direction of X-axis.Then, till transverse presentation is put (F4) vertically rise to instrument instrument along the negative direction of Z axle the height and position (G4) [X2, Y3, Z1] of the first processing stroke starting position.Till (G4) moves to the second processing stroke starting position (H4) [X2, Y1, Z1] along the positive direction of Y-axis near workpiece from the position with instrument again.Finish a cycle period whereby, in regular turn the positive direction of instrument towards X-axis moved later on, and carry out the processing of low dip face.
[embodiment three]
The bight that following reference expression workpiece adds Ministry of worker upper end shows that Fig. 5 of the low dip face of acute angle illustrates tool path.
Instrument from first downwards processing stroke starting position (C5) [X1, Y1, Z1] move with the diaxon control of the positive direction of the positive direction of Y-axis, Z axle synthetic and drop to the first processing end-of-travel position (D5) [X1, Y2, Z2] downwards.Then, process end-of-travel position (D5) [X1 downwards from first, Y2, Z2] move a predetermined depth of cut (or set the depth of cut 1/2), the point of arrival (R5) [X2 along the positive direction of X-axis, Y2, Z2] afterwards, rise with synthetic the moving of the diaxon control of the negative direction of the negative direction of Z axle and Y-axis along the negative direction of Z axle, move to first and upwards process stroke end of a period end position (H5) [X2, Y1, Z1].Then, move a predetermined depth of cut or set 1/2 of the depth of cut, arrive the second processing stroke starting position (M5) [X3, Y1, Z1] downwards, so far finish a fabrication cycles cycle along the positive direction of X-axis.After, carry out this fabrication cycles cycle in regular turn towards X-direction.In the case, carry out reciprocal machining the cutting streak is attenuated even rise, and improve the machined surface precision more along the answer of the negative direction of Z axle.Under the less situation of the depth of cut, be suitable for adopting 1/2 depth of cut.
[embodiment four]
According to the bight of workpiece processing subordinate end is that Fig. 6 of the low dip face of acute angle illustrates tool path.
From first downwards processing stroke starting position (C6) [X1, Y1, Z1] descend with synthetic the moving of the diaxon control of the positive direction of the negative direction of Y-axis, Z axle, move to the first processing stroke end of a period end position (D6) [X1, Y2, Z2] downwards.Then, position (D6) moves a depth of cut of setting (or set the depth of cut 1/2) along the positive direction of X-axis since then, the point of arrival (R6) [X2, Y2, Z2] afterwards, move to rise with the diaxon control of the positive direction of the negative direction of Z axle and Y-axis synthetic along the negative direction of Z axle and arrive first and upwards process end-of-travel position (H6) [X2, Y1, Z1].Then, move a depth of cut of setting (or set the depth of cut 1/2), arrive the second processing stroke starting position (M6) [X3, Y1, Z1] downwards, carry out the fabrication cycles cycle thus along the positive direction of X-axis.After, carry out this fabrication cycles cycle in regular turn along X-direction.In the case, by reciprocal cutting the cutting streak is attenuated.
[embodiment five]
The bight that adds Ministry of worker upper end according to workpiece is that Fig. 7 of the low dip face of acute angle illustrates tool path.
Instrument 2 is subjected to the control of Z axle to drop to the first processing end-of-travel position (D7) [X1, Y2, Z2] along the positive direction of Z axle from the first processing stroke starting position (C7) [X1, Y1, Z1].Then, do not change along the position of X-direction and on the YZ plane negative direction towards the Z axle, the negative direction of Y-axis rises to till the position (N7) [X1, Y3, Z1].This rising is to be subjected to two axially controls simultaneously, makes instrument retreat the amount of Y3-Y1 along the negative direction of Y-axis, makes the amount of instrument along the negative direction rising Z2-Z1 of Z axle simultaneously.At this moment, owing to do not change the position of X-direction, so instrument is along the YZ plane of completion of processing is left along the negative direction of Y-axis from workpiece by the first processing stroke, thereby instrument and workpiece can not produce interference during along the negative direction rising of Z axle.
After this, carry out two controls simultaneously, make instrument in the XY plane, when the positive direction of X-axis moves the depth of cut, shift to workpiece, and then instrument is moved to the second processing stroke starting position (H7) [X2, Y1, Z1] along the positive direction of Y-axis.Positive direction along X-axis is carried out above-mentioned circulation in regular turn, just can finish the processing to the low dip face.
The method is that secondary uses two controls simultaneously beyond adding man-hour, and instrument is moved according to (C7) → (D7), (D7) → (N7), (N7) → (H7) three directions along the first processing stroke starting position (C7), and then move to till the second processing stroke starting position (H7), so the needed All Time of processing can shorten significantly.
[embodiment six]
According to the bight of workpiece processing subordinate end is that Fig. 8 of the low dip face of acute angle illustrates tool path.
Instrument is controlled with the diaxon of the negative direction of the positive direction of Z axle and Y-axis from the first processing stroke starting position (C8) [X1, Y1, Z1] and is descended, and arrives the first processing end-of-travel position (D8) [X1, Y2, Z2].Then, do not change the position of X-direction and Y direction, and till instrument risen to position (I8) [X1, Y1, Z1] along the negative direction of Z axle.This rising makes instrument retreat the amount of Y2-Y1 along the negative direction of Y-axis.
Therefore, the control to this uphill process becomes very simple.After this, carry out diaxon control simultaneously, make instrument in the XY plane, when the positive direction of X-axis moves a depth of cut, shift to workpiece, and then instrument is moved to the second processing stroke starting position (H8) [X2, Y1, Z1] along the positive direction of Y-axis.Positive direction along X-axis is carried out this tool processes cycle period in regular turn, thereby finishes the processing to the low dip face.
Since the method from the first processing stroke starting position (C8) to the second processing stroke starting position (H8) along three direction Move tools, and reduce the number of times of two controls simultaneously, so can easily control, process needed All Time and also can shorten significantly.
[embodiment]
Below by means of Figure 12 as the front view of the Figure 11 of the profile of the guide part of the A portion of Figure 10, Figure 10 of the profile of mould and guide part, the spigot surface of slotting processing is described.
21 is the counterdie of mould; 22 for being assembled into the guiding mechanism of this counterdie.The 23rd, the patrix of mould, it is led by guiding mechanism 22 and moves up and down, to carry out pressure processing.As Figure 10 and shown in Figure 11, there is one to be installed in carriage 24 above the counterdie on the guiding mechanism 22 with cantilever position.In the bottom of carriage 24, on counterdie 21, be whittled into the inclined plane 25 of guiding usefulness accurately by above-mentioned slotting processing.Has the wear plate 28 on the inclined plane 26 of inclined plane 25 identical gradients therewith, when making two inclined planes 25,26 combine the face contact in rightabout mode each other, its back side 27 becomes vertical face installs in a movable manner along the set bolt 33 that pushes away in the slotted hole that pulls out direction (above-below direction), and wear plate 28 is installed on the counterdie 21.This back side 27 is as vertical spigot surface.Two types bolt 29,31 is housed on the carriage 24.
One bolt 29 is screwed onto on the carriage, and the front end of bolt 29 be contacted with wear plate 28 the upper surface and in order to depressing wear plate 28, by nut 30 with the fixed-site of bolt 29 in carriage 24.The taper hole that another bolt 31 passes carriage 24 is screwed on the wear plate 28.Nut 32 is contained on the bolt 31.By rotating screw cap 32, with wear plate 28 towards the top pull-up.Thereby, and wear plate 28 is brought to optimal position by the effect of these two kinds of bolts 29,31.
Wear plate 28 is fixed on the inclined plane 25 of counterdie 21 by set bolt 33 on appropriate location.Counterdie 21 is formed with the bearing part 34 of the below that is positioned at inclined plane 25, between the lower surface of wear plate 28 and bearing part 34, be inserted with wedge 35, so as to the phenomenon that prevents that institute such as vibration causes wear plate 28 to descend at leisure in the pressure processing can pass in and out the adjustment mode.
So, utilize inclined plane 25,26 to carry out the upper-lower position adjustment of wear plate 28.On the counterdie of mould, become the horizontal direction position at the back side 27 of the wear plate 28 of vertical spigot surface so as to fine setting.
In the above description, though stipulated X-axis, Y-axis and positive negative direction thereof, but the present invention is not limited to this, even with X, Y, Z axle on any one all uneven inclined plane of axis, be parallel to this inclined plane and all can be defined as X-axis, Y-axis perpendicular to the feed moving direction of Z axle and perpendicular to the direction of feed moving direction and tool axis.
In addition, the order of each work step also can change arbitrarily.For example, carry out simultaneously second stroke to the fourth line journey at least two strokes or carry out simultaneously third trip to the fifth line journey at least two strokes, make the reversed order of third trip and fourth line journey or in addition also second stroke or fifth line journey put upside down etc.
In addition, also can omit along substantially perpendicular to the moving of the withdrawing direction of direction of feed, and with the processing of carrying out from the bottom to top of moving till the processing stroke starting point to workpiece top from the workpiece bottom.