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CN111220844A - Non-contact three-phase current detection system - Google Patents

Non-contact three-phase current detection system Download PDF

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Publication number
CN111220844A
CN111220844A CN202010066857.9A CN202010066857A CN111220844A CN 111220844 A CN111220844 A CN 111220844A CN 202010066857 A CN202010066857 A CN 202010066857A CN 111220844 A CN111220844 A CN 111220844A
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current
phase current
phase
unit
shaping
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张红霞
孙志华
朱相军
王�华
买晢旭
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Dongfeng Motor Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R19/00Arrangements for measuring currents or voltages or for indicating presence or sign thereof
    • G01R19/25Arrangements for measuring currents or voltages or for indicating presence or sign thereof using digital measurement techniques

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Abstract

本发明公开了一种非接触式的三相电流检测系统,所述系统包括被感应回路电流采样单元、磁感应采样单元、电流整形单元、信号处理单元和电流监控单元,磁感应采样单元为磁感应芯片,其与所述电流采样单元配合设置,所述磁感应采样单元用于感应所述被感应回路电流采样单元采集到的三相电流;电流整形单元用于对所述磁感应采样单元感应到的三相电流进行整形处理;信号处理单元用于对整形处理后的三相电流进行模数转换和滤波处理;电流监控单元用于根据预设的电流误差对所述信号处理单元处理后的三相电流进行校验。本发明提供的非接触式的三相电流检测系统,不仅结构更加简单,而且还可实现对该三相电流准确、稳定的采样,以及校验诊断,性能更佳。

Figure 202010066857

The invention discloses a non-contact three-phase current detection system. The system comprises an induced loop current sampling unit, a magnetic induction sampling unit, a current shaping unit, a signal processing unit and a current monitoring unit. The magnetic induction sampling unit is a magnetic induction chip. It is arranged in coordination with the current sampling unit, and the magnetic induction sampling unit is used to sense the three-phase current collected by the induced loop current sampling unit; the current shaping unit is used to sense the three-phase current sensed by the magnetic induction sampling unit Perform shaping processing; the signal processing unit is used to perform analog-to-digital conversion and filtering processing on the three-phase current after the shaping processing; the current monitoring unit is used to correct the three-phase current processed by the signal processing unit according to the preset current error. test. The non-contact three-phase current detection system provided by the invention not only has a simpler structure, but also can realize accurate and stable sampling of the three-phase current, as well as verification and diagnosis, with better performance.

Figure 202010066857

Description

Non-contact three-phase current detection system
Technical Field
The invention relates to the technical field of new energy automobile control, in particular to a non-contact three-phase current detection system.
Background
With the shortage of energy and the demand of people for environmental protection, electric vehicles have been developed rapidly in recent years. As an electric drive system of an electric automobile heart, an inverter controller unit directly determines the performance index of the electric automobile. The three-phase current sampling capability is one of performance key indexes of the electric drive system, and the torque control capability and the insulation capability of the electric drive system are directly influenced, and the type selection and the service life of electronic components are directly influenced. In order to improve the power density of the inverter and reduce the cost, the three-phase current needs to be accurately sampled in an inverter control system, so that the three-phase current sampling is widely applied to an electric drive controller system.
In the prior art, a current sampling sensor is usually adopted to perform three-phase current sampling, however, the current sampling sensor has the problems of high cost, large volume, complex wiring harness and the like.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a non-contact three-phase current detection system which is simpler in structure, can accurately and stably sample the three-phase current and can be used for checking and diagnosing, and is better in performance.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a non-contact, three-phase current sensing system for sensing three-phase currents of an inverter control system of an electric drive system, comprising:
the inductive loop current sampling unit is used for acquiring the three-phase current of an inverter control system of the electric drive system in the inductive loop;
the magnetic induction sampling unit is a magnetic induction chip and is matched with the current sampling unit, and the magnetic induction sampling unit is used for inducing the three-phase current collected by the induced loop current sampling unit;
the current shaping unit is connected with the magnetic induction sampling unit and is used for shaping the three-phase current induced by the magnetic induction sampling unit;
the signal processing unit is connected with the current shaping unit and is used for carrying out analog-to-digital conversion and filtering processing on the three-phase current after shaping processing;
and the current monitoring unit and the signal processing unit are used for verifying the three-phase current processed by the signal processing unit according to a preset current error and outputting an abnormal mark when the three-phase current does not meet the preset current error.
On the basis of the technical scheme, the current sampling unit comprises three induced loop current sampling circuit modules, and the three induced loop current sampling circuit modules respectively and correspondingly acquire the U-phase current, the V-phase current and the W-phase current of the inverter control system of the electric drive system.
On the basis of the technical scheme, the current shaping unit comprises three magnetic induction current modules, and the three magnetic induction current modules are respectively matched with one induced loop current sampling circuit module.
On the basis of the technical scheme, the current shaping unit comprises three current shaping modules, and the three current shaping modules are respectively and correspondingly connected with one magnetic induction current module.
On the basis of the technical scheme, the signal processing unit comprises three signal processing modules, the input ends of the three signal processing modules are respectively and correspondingly connected with the output end of one current shaping module, and the output ends of all the signal processing modules are connected with the current monitoring module.
On the basis of the technical scheme, the signal processing module comprises an analog-to-digital conversion module and a digital filtering module which are sequentially connected.
On the basis of the technical scheme, the current monitoring unit is further used for obtaining the verified three-phase current according to the preset current error and the input three-phase current and outputting the verified three-phase current.
On the basis of the technical scheme, the preset current error is calculated according to a kirchhoff algorithm, and the current error of the same phase of the three-phase current is obtained.
On the basis of the technical scheme, the sampling precision of the three-phase current detection system is within 5%.
On the basis of the technical scheme, the induced loop current sampling unit is a copper bar, and the copper bar is matched with the magnetic induction chip.
Compared with the prior art, the invention has the advantages that: according to the non-contact three-phase current detection system, on one hand, the non-contact magnetic induction chip is adopted, the non-contact magnetic induction chip is not required to be connected with the three-phase current of the inverter control system of the electric drive system through a wire harness, the structure is simpler, on the other hand, accurate and stable sampling and checking diagnosis of the three-phase current can be realized, and the performance is better.
Drawings
FIG. 1 is a schematic diagram of a non-contact three-phase current detection system according to an embodiment of the present invention;
fig. 2 is a detailed structural diagram of a non-contact three-phase current detection system in an embodiment of the present invention.
Detailed Description
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. It is to be noted that all the figures are exemplary representations. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The present invention will be described in further detail below with reference to specific embodiments and with reference to the attached drawings.
Referring to fig. 1, an embodiment of the present invention provides a non-contact three-phase current detection system, which is used for detecting three-phase currents of an inverter control system of an electric drive system, and includes an induced loop current sampling unit, a magnetic induction sampling unit, a current shaping unit, a signal processing unit, and a current monitoring unit.
The induced loop current sampling unit is used for acquiring the three-phase current of an inverter control system of the electric drive system in the induced loop.
The magnetic induction sampling unit is a magnetic induction chip, and is matched with the current sampling unit to be arranged, and the magnetic induction sampling unit is used for inducing the three-phase current collected by the induction loop current sampling unit.
And the current shaping unit is connected with the magnetic induction sampling unit and is used for shaping the three-phase current sensed by the magnetic induction sampling unit.
And the signal processing unit is connected with the current shaping unit and is used for carrying out analog-to-digital conversion and filtering processing on the three-phase current after shaping processing.
And the current monitoring unit and the signal processing unit are used for verifying the three-phase current processed by the signal processing unit according to a preset current error and outputting an abnormal mark when the three-phase current does not meet the preset current error.
In the embodiment of the invention, the non-contact three-phase current detection system further comprises a power supply module which is connected with the magnetic induction sampling unit, the current shaping unit, the signal processing unit and the current monitoring unit and is used for supplying power to the magnetic induction sampling unit, the current shaping unit, the signal processing unit and the current monitoring unit.
The working principle of the non-contact three-phase current detection system provided by the embodiment of the invention is as follows:
the method comprises the steps of firstly collecting three-phase current of an inverter control system of an electric drive system in an induced loop through an induced loop current sampling unit, then inducing the three-phase current of the inverter control system of the electric drive system through a non-contact magnetic induction chip, then sequentially shaping, analog-to-digital conversion and filtering the collected three-phase current, checking the processed three-phase current according to a preset current error, outputting an abnormal mark when the three-phase current does not meet the preset current error, and outputting a normal mark when the three-phase current meets the preset current error, thereby accurately and stably sampling the three-phase current of the inverter control system of the electric drive system and checking and diagnosing the three-phase current.
On one hand, the non-contact three-phase current detection system in the embodiment of the invention adopts the non-contact magnetic induction chip, does not need to be connected with the three-phase current of the inverter control system of the electric drive system through a wire harness, has simpler structure, and on the other hand, can realize accurate and stable sampling, checking and diagnosis of the three-phase current, and has better performance.
As shown in fig. 2, as a better implementation manner, in an embodiment of the present invention, the current sampling unit includes three induced loop current sampling circuit modules, and the three induced loop current sampling circuit modules respectively and correspondingly acquire a U-phase current, a V-phase current, and a W-phase current of an inverter control system of the electric drive system.
The three induced loop current sampling circuit modules are respectively recorded as a U-phase induced loop current sampling circuit module, a V-phase induced loop current sampling circuit module and a W-phase induced loop current sampling circuit module, the U-phase induced loop current sampling circuit module is used for acquiring the U-phase current of an inverter control system of the electric drive system, the V-phase induced loop current sampling circuit module is used for acquiring the V-phase current of the inverter control system of the electric drive system, and the W-phase induced loop current sampling circuit module is used for acquiring the W-phase current of the inverter control system of the electric drive system.
Correspondingly, in the embodiment of the present invention, the current shaping unit includes three magnetic induction current modules, and the three magnetic induction current modules are respectively matched with one induced loop current sampling circuit module.
The three magnetic induction current modules are respectively recorded as a U-phase magnetic induction current module, a V-phase magnetic induction current module and a W-phase magnetic induction current module, the U-phase magnetic induction current module is connected with the U-phase induced loop current sampling circuit module, the V-phase magnetic induction current module is connected with the V-phase induced loop current sampling circuit module, and the W-phase magnetic induction current module is connected with the W-phase induced loop current sampling circuit module.
Correspondingly, in the embodiment of the present invention, the current shaping unit includes three current shaping modules, and the three current shaping modules are respectively and correspondingly connected to one magnetic induction current module.
The three current shaping modules are respectively recorded as a U-phase current shaping module, a V-phase current shaping module and a W-phase current shaping module, the U-phase current shaping module is connected with the U-phase magnetic induction current module, the V-phase current shaping module is connected with the V-phase magnetic induction current module, and the W-phase current shaping module is connected with the W-phase magnetic induction current module.
Correspondingly, in the embodiment of the present invention, the signal processing unit includes three signal processing modules, input ends of the three signal processing modules are respectively and correspondingly connected to an output end of one current shaping module, and output ends of all the signal processing modules are connected to the current monitoring module.
More specifically, in the embodiment of the present invention, the signal processing module includes an analog-to-digital conversion module and a digital filtering module, which are connected in sequence. The analog-to-digital conversion module can adopt a conventional analog-to-digital converter, and the digital filtering module can adopt a conventional filter.
The three analog-to-digital conversion modules are respectively recorded as a U-phase analog-to-digital conversion module, a V-phase analog-to-digital conversion module and a W-phase analog-to-digital conversion module, the U-phase analog-to-digital conversion module is connected with the U-phase current shaping module, the V-phase analog-to-digital conversion module is connected with the V-phase current shaping module, and the W-phase analog-to-digital conversion module is connected with the W-phase current shaping module.
The three digital filtering modules are respectively recorded as a U-phase digital filtering module, a V-phase digital filtering module and a W-phase digital filtering module, the U-phase digital filtering module is connected with the U-phase analog-to-digital conversion module, the V-phase digital filtering module is connected with the V-phase analog-to-digital conversion module, the W-phase digital filtering module is connected with the W-phase analog-to-digital conversion module, and the output ends of the U-phase digital filtering module, the V-phase digital filtering module and the W-phase digital filtering module are connected with the current monitoring module.
As a better implementation manner, in an embodiment of the present invention, the current monitoring unit is further configured to obtain a verified three-phase current according to a preset current error and the input three-phase current, and output the verified three-phase current.
Specifically, in the embodiment of the present invention, the preset current error is a current error of the same phase of the three-phase current calculated according to kirchhoff algorithm. The sampling precision of the three-phase current detection system is within 5%.
Preferably, in the embodiment of the present invention, the induced loop current sampling unit is a copper bar, and the copper bar is matched with the magnetic induction chip.
The present invention is not limited to the above-described embodiments, and it will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the principle of the present invention, and such modifications and improvements are also considered to be within the scope of the present invention. Those not described in detail in this specification are within the skill of the art.

Claims (10)

1.一种非接触式的三相电流检测系统,其用于检测电驱动系统的逆变器控制系统的三相电流,其特征在于,包括:1. a non-contact three-phase current detection system, it is used to detect the three-phase current of the inverter control system of the electric drive system, it is characterized in that, comprising: 被感应回路电流采样单元,其用于在被感应回路中采集电驱动系统的逆变器控制系统的三相电流;a sensed loop current sampling unit, which is used to collect the three-phase current of the inverter control system of the electric drive system in the sensed loop; 磁感应采样单元,其为磁感应芯片,其与所述电流采样单元配合设置,所述磁感应采样单元用于感应所述被感应回路电流采样单元采集到的三相电流;a magnetic induction sampling unit, which is a magnetic induction chip, which is arranged in cooperation with the current sampling unit, and the magnetic induction sampling unit is used to sense the three-phase current collected by the induced loop current sampling unit; 电流整形单元,其与所述磁感应采样单元相连,其用于对所述磁感应采样单元感应到的三相电流进行整形处理;a current shaping unit, which is connected to the magnetic induction sampling unit, and is used for shaping the three-phase current sensed by the magnetic induction sampling unit; 信号处理单元,其与所述电流整形单元相连,其用于对整形处理后的三相电流进行模数转换和滤波处理;a signal processing unit, which is connected to the current shaping unit, and is used for performing analog-to-digital conversion and filtering processing on the three-phase current after shaping; 电流监控单元,其与所述信号处理单元,其用于根据预设的电流误差对所述信号处理单元处理后的三相电流进行校验,并在所述三相电流不满足预设的电流误差时,输出异常标示。A current monitoring unit, which and the signal processing unit are used to verify the three-phase current processed by the signal processing unit according to a preset current error, and when the three-phase current does not meet the preset current When there is an error, an abnormal flag is output. 2.如权利要求1所述的非接触式的三相电流检测系统,其特征在于:所述电流采样单元包括三个被感应回路电流采样电路模块,三个所述被感应回路电流采样电路模块分别对应采集电驱动系统的逆变器控制系统的U相电流、V相电流和W相电流。2 . The non-contact three-phase current detection system according to claim 1 , wherein the current sampling unit comprises three sensed loop current sampling circuit modules, and three sensed loop current sampling circuit modules. 3 . Correspondingly collect the U-phase current, V-phase current and W-phase current of the inverter control system of the electric drive system. 3.如权利要求2所述的非接触式的三相电流检测系统,其特征在于:所述电流整形单元包括三个磁感应电流模块,三个所述磁感应电流模块分别与一个所述被感应回路电流采样电路模块配合。3 . The non-contact three-phase current detection system according to claim 2 , wherein the current shaping unit comprises three magnetically induced current modules, and the three magnetically induced current modules are respectively connected with one of the induced loops. 4 . The current sampling circuit module is matched. 4.如权利要求3所述的非接触式的三相电流检测系统,其特征在于:所述电流整形单元包括三个电流整形模块,三个所述电流整形模块分别对应连接一个所述磁感应电流模块。4 . The non-contact three-phase current detection system according to claim 3 , wherein the current shaping unit comprises three current shaping modules, and the three current shaping modules are respectively connected to one of the magnetically induced currents. 5 . module. 5.如权利要求4所述的非接触式的三相电流检测系统,其特征在于:所述信号处理单元包括三个信号处理模块,三个所述信号处理模块的输入端分别对应连接一所述电流整形模块的输出端,且所有的信号处理模块的输出端均与所述电流监控模块相连。5. The non-contact three-phase current detection system according to claim 4, wherein the signal processing unit comprises three signal processing modules, and the input ends of the three signal processing modules are respectively connected to one The output terminals of the current shaping module are connected, and the output terminals of all signal processing modules are connected to the current monitoring module. 6.如权利要求5所述的非接触式的三相电流检测系统,其特征在于:所述信号处理模块包括依次连接的模数转换模块和数字滤波模块。6 . The non-contact three-phase current detection system according to claim 5 , wherein the signal processing module comprises an analog-to-digital conversion module and a digital filter module which are connected in sequence. 7 . 7.如权利要求1所述的非接触式的三相电流检测系统,其特征在于:所述电流监控单元还用于根据预设的电流误差和输入的三相电流得到校验后的三相电流,并输出校验后的三相电流。7 . The non-contact three-phase current detection system according to claim 1 , wherein the current monitoring unit is also used to obtain the verified three-phase current according to a preset current error and an input three-phase current. 8 . current, and output the verified three-phase current. 8.如权利要求1所述的非接触式的三相电流检测系统,其特征在于:所述预设的电流误差为根据基尔霍夫算法计算得到的三相电流同一相位的电流误差。8 . The non-contact three-phase current detection system according to claim 1 , wherein the preset current error is the current error of the same phase of the three-phase current calculated according to the Kirchhoff algorithm. 9 . 9.如权利要求1所述的非接触式的三相电流检测系统,其特征在于:所述三相电流检测系统的采样精度在5%以内。9 . The non-contact three-phase current detection system according to claim 1 , wherein the sampling accuracy of the three-phase current detection system is within 5%. 10 . 10.如权利要求1所述的非接触式的三相电流检测系统,其特征在于:所述被感应回路电流采样单元为铜排,所述铜排与磁感应芯片配合。10 . The non-contact three-phase current detection system according to claim 1 , wherein the sensed loop current sampling unit is a copper bar, and the copper bar is matched with a magnetic induction chip. 11 .
CN202010066857.9A 2020-01-20 2020-01-20 Non-contact three-phase current detection system Pending CN111220844A (en)

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Publication number Priority date Publication date Assignee Title
CN116404941A (en) * 2023-06-08 2023-07-07 宁德时代新能源科技股份有限公司 Motor control method and device and readable storage medium
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Application publication date: 20200602