CN111208281B - Test device and method for liquid-plastic-solid three-state volume change during cement hydration - Google Patents
Test device and method for liquid-plastic-solid three-state volume change during cement hydration Download PDFInfo
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Abstract
本发明提供一种水泥水化过程中液塑固三态体积变化的测试装置,包括用于盛装水泥浆的密封浆杯,在该密封浆杯上安装有用于采集水泥浆剪切波的剪切波采集装置、用于采集水泥浆纵波的纵波采集装置、用于控制密封浆杯内压力的压力控制系统、用于测量密封浆杯内水泥浆体积变化的体积采集系统、用于给水泥浆加热的加热测量装置;所述剪切波采集装置、纵波采集装置、压力控制系统、体积采集系统、加热测量装置与计算机系统连接。本发明不仅可以准确计量水泥浆在液态、塑性态、固态三个阶段的体积变化量,而且还便于监测膨胀剂主要作用在水泥浆体积收缩的哪个阶段,这对于膨胀剂的评价与优选有着重要的意义。
The invention provides a testing device for liquid-plastic-solid three-state volume change during cement hydration, including a sealed slurry cup for holding cement slurry, and a shearing device for collecting shearing waves of the cement slurry is installed on the sealed slurry cup. Wave acquisition device, longitudinal wave acquisition device for collecting longitudinal waves of cement slurry, pressure control system for controlling the pressure in the sealed slurry cup, volume acquisition system for measuring the volume change of the cement slurry in the sealed slurry cup, for heating the cement slurry A heating measurement device; the shear wave acquisition device, the longitudinal wave acquisition device, the pressure control system, the volume acquisition system, and the heating measurement device are connected to a computer system. The invention can not only accurately measure the volume change of the cement slurry in the three stages of liquid state, plastic state and solid state, but also facilitate monitoring which stage the expansion agent mainly acts on the volume shrinkage of the cement slurry, which is important for the evaluation and optimization of the expansion agent. meaning.
Description
技术领域technical field
本发明涉及石油钻井固井工程技术领域,尤其涉及一种水泥水化过程中液塑固三态体积变化的测试装置及方法。The invention relates to the technical field of oil drilling and cementing engineering, in particular to a testing device and method for the volume change of liquid-plastic-solid three-state during cement hydration.
背景技术Background technique
固井施工过程中,水泥浆充填于套管与井眼之间的环形空间内,凝结固化后形成的水泥环支撑井壁、保护套管、封隔油气水层。通常水泥浆本身会产生体积收缩,导致后期水泥环胶结质量得不到保证,引起层间窜流、环空带压等问题。通过监测水泥浆体积收缩的时变过程,对合理研发膨胀水泥浆体系,解决水泥浆体积收缩的问题有着重要的意义。经过多年的研究发展,国内外已经在水泥浆体积收缩测试装置上取得了长足的进步(例如:汪晓静.一种油井水泥高温高压体积膨胀收缩测试仪:CN102928578A、李宁.固井用水泥浆体积变化测试仪及测试方法:CN103245773A、张华.体积膨胀收缩率测试装置:CN205138938U等),虽然这些装置能够实现对水泥浆体积收缩的测量,但是无法分辨出液态、塑性态、固态三个阶段水泥浆的体积收缩,目前对于水泥浆塑性收缩和硬化体收缩还没有可靠的测试手段,无法对水泥浆水化过程中液塑固三态体积变化精细有效地测试。During the cementing process, the cement slurry is filled in the annular space between the casing and the wellbore, and the cement sheath formed after condensation and solidification supports the well wall, protects the casing, and seals the oil and gas water layers. Usually, the cement slurry itself will produce volume shrinkage, which leads to the failure of the cementation quality of the cement ring in the later stage, causing problems such as interlayer channeling and annular pressure. By monitoring the time-varying process of the volume shrinkage of the cement slurry, it is of great significance to rationally develop the expansion cement slurry system and solve the problem of the volume shrinkage of the cement slurry. After years of research and development, great progress has been made in cement slurry volume shrinkage testing devices at home and abroad (for example: Wang Xiaojing. An oil well cement high temperature and high pressure volume expansion and shrinkage tester: CN102928578A, Li Ning. Cement slurry volume change test Instrument and test method: CN103245773A, Zhang Hua. Volume expansion and shrinkage rate test device: CN205138938U, etc.), although these devices can measure the volume shrinkage of cement slurry, they cannot distinguish the liquid state, plastic state, and solid state of three stages of cement slurry. Volume shrinkage, at present, there is no reliable test method for the plastic shrinkage and hardened body shrinkage of cement slurry, and it is impossible to accurately and effectively test the liquid-plastic-solid three-state volume change during the hydration process of cement slurry.
抑制水泥浆体积收缩较好的方法就是加入油井水泥膨胀剂,膨胀剂的种类繁多,对油井水泥来说,膨胀材料发生作用最好是在水泥浆处于塑性态时,使得水泥浆体积不收缩,在水泥浆处于固态阶段产生微膨胀,这样既减小了水泥浆的体积收缩量,又不会因后期过量膨胀破坏水泥石的内部结构。因此,需要一个体积膨胀收缩测试装置既能监测水泥浆从液态到固态整个过程体积的变化量,也能准确计量水泥浆在液态、塑性态、固态三个阶段各自的体积变化量,从而监测膨胀剂的效果主要作用在水泥浆的哪个阶段,可以更精细地对膨胀剂进行评价与优选。The best way to inhibit the volume shrinkage of cement slurry is to add oil well cement expansion agent. There are many kinds of expansion agents. For oil well cement, the best way to effect expansion material is when the cement slurry is in a plastic state, so that the volume of the cement slurry does not shrink. Micro-expansion occurs when the cement slurry is in the solid state, which not only reduces the volume shrinkage of the cement slurry, but also does not damage the internal structure of the cement stone due to excessive expansion in the later stage. Therefore, a volumetric expansion and contraction test device is required to monitor the volume change of the cement slurry during the entire process from liquid to solid state, and to accurately measure the volume change of the cement slurry in the three stages of liquid, plastic and solid, so as to monitor the expansion. The effect of the agent mainly acts on which stage of the cement slurry, and the expansion agent can be evaluated and optimized more precisely.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于解决上述现有技术存在的缺陷,提供一种既能实现连续监测水泥浆体积的变化又能区分水化过程液塑固三个阶段的体积变化量的测试装置及方法。The purpose of the present invention is to solve the above-mentioned defects of the prior art, and to provide a test device and method that can not only monitor the change of cement slurry volume continuously but also distinguish the volume change of three stages of liquid, plastic and solid in the hydration process.
一种水泥水化过程中液塑固三态体积变化的测试装置,包括用于盛装水泥浆的密封浆杯,在该密封浆杯上安装有用于采集水泥浆剪切波的剪切波采集装置、用于采集水泥浆纵波的纵波采集装置、用于控制密封浆杯内压力的压力控制系统、用于测量密封浆杯内水泥浆体积变化的体积采集系统、用于给水泥浆加热的加热测量装置;A testing device for liquid-plastic-solid three-state volume change during cement hydration, comprising a sealed slurry cup for holding cement slurry, a shear wave collection device for collecting shear waves of cement slurry is installed on the sealed slurry cup , Longitudinal wave acquisition device for collecting the longitudinal wave of cement slurry, pressure control system for controlling the pressure in the sealed slurry cup, volume acquisition system for measuring the volume change of the cement slurry in the sealed slurry cup, heating measurement device for heating the cement slurry ;
所述剪切波采集装置、纵波采集装置、压力控制系统、体积采集系统、加热测量装置与计算机系统连接。The shear wave acquisition device, the longitudinal wave acquisition device, the pressure control system, the volume acquisition system, and the heating measurement device are connected to the computer system.
进一步地,如上所述的水泥水化过程中液塑固三态体积变化的测试装置,所述剪切波采集装置包括剪切波发射器、剪切波接收器、声波采集系统;所述纵波采集装置包括纵波发射器、纵波接收器、声波采集系统;Further, in the above-mentioned test device for liquid-plastic-solid three-state volume change during cement hydration, the shear wave acquisition device includes a shear wave transmitter, a shear wave receiver, and a sound wave acquisition system; the longitudinal wave The acquisition device includes a longitudinal wave transmitter, a longitudinal wave receiver, and an acoustic wave acquisition system;
所述剪切波发射器、纵波发射器、的一端分别探入在水泥浆内,另一端分别与所述声波采集系统连接;纵波接收器、剪切波接收器分别安装在密封浆杯的顶盖上;所述纵波发射器、剪切波发射器分别安装在密封浆杯的底盖上。One end of the shear wave transmitter and the longitudinal wave transmitter is respectively probed into the cement slurry, and the other end is respectively connected with the sound wave acquisition system; the longitudinal wave receiver and the shear wave receiver are respectively installed on the top of the sealed slurry cup. cover; the longitudinal wave transmitter and the shear wave transmitter are respectively installed on the bottom cover of the sealed paddle cup.
进一步地,如上所述的水泥水化过程中液塑固三态体积变化的测试装置,所述剪切波发射器、剪切波接收器、纵波发射器、纵波接收器的表面分别涂覆有一层耐高温润滑油。Further, in the test device of the liquid-plastic-solid three-state volume change in the above-mentioned cement hydration process, the surfaces of the shear wave transmitter, shear wave receiver, longitudinal wave transmitter and longitudinal wave receiver are respectively coated with a Layer of high temperature resistant lubricating oil.
进一步地,如上所述的水泥水化过程中液塑固三态体积变化的测试装置,所述压力控制系统包括设置在该密封浆杯上的增压与泄压口、压力传感器、压力控制系统、置于密封浆杯内水泥浆上表面的液体介质;Further, in the above-mentioned test device for the volume change of liquid-plastic-solid three-state in the cement hydration process, the pressure control system includes a pressurization and pressure relief port, a pressure sensor, and a pressure control system arranged on the sealed slurry cup. , the liquid medium placed on the upper surface of the cement slurry in the sealed slurry cup;
所述增压与泄压口通过液压管线与压力控制系统连接,该压力控制系统可以通过液压管线控制流入或流出密封浆杯内液体介质的流量;所述压力传感器的信号采集端与压力控制系统连接,该压力传感器的信号输出端与计算机系统连接;The pressurization and pressure relief ports are connected to the pressure control system through hydraulic lines, and the pressure control system can control the flow of liquid medium flowing into or out of the sealed cup through the hydraulic lines; the signal collection end of the pressure sensor is connected to the pressure control system connection, the signal output end of the pressure sensor is connected with the computer system;
所述水泥浆直径d cm,高度h1 cm,上端面与液体介质直接接触,液体介质与水泥浆直接接触不会影响水泥浆上端面的水化反应和后期强度,液体介质高度h2 cm,水泥浆膨胀高度h3 cm,满足h1>>h2>h3。The diameter of the cement slurry is d cm, the height is h 1 cm, the upper end face is in direct contact with the liquid medium, and the direct contact between the liquid medium and the cement slurry will not affect the hydration reaction and later strength of the upper end face of the cement slurry, and the height of the liquid medium is h 2 cm, The cement slurry expansion height h 3 cm satisfies h 1 >>h 2 >h 3 .
进一步地,如上所述的水泥水化过程中液塑固三态体积变化的测试装置,体积采集系统包括:精密流量传感器、体积变化采集系统;Further, in the above-mentioned test device for liquid-plastic-solid three-state volume change in the cement hydration process, the volume acquisition system includes: a precision flow sensor and a volume change acquisition system;
所述精密流量传感器的采集端安装在液压管线上用于测量经过该液压管线的液体介质流量,其信号输出端连接在体积变化采集系统上,体积变化采集系统与计算机系统连接。The collection end of the precision flow sensor is installed on the hydraulic pipeline for measuring the flow of the liquid medium passing through the hydraulic pipeline, and its signal output end is connected to the volume change collection system, which is connected to the computer system.
进一步地,如上所述的水泥水化过程中液塑固三态体积变化的测试装置,所述加热测量装置包括:加热器、用于测量加热器加热温度的外耦温度传感器、用于测量水泥浆温度的内耦温度传感器、温度控制系统;Further, in the above-mentioned test device for liquid-plastic-solid three-state volume change in the cement hydration process, the heating measurement device includes: a heater, an externally coupled temperature sensor for measuring the heating temperature of the heater, and a temperature sensor for measuring cement. Internal coupling temperature sensor and temperature control system for pulp temperature;
所述内耦温度传感器、外耦温度传感器的信号输出端、加热器分别与温度控制系统连接,温度控制系统的信号输出端与计算机系统连接。The inner coupled temperature sensor, the signal output end of the outer coupled temperature sensor, and the heater are respectively connected with the temperature control system, and the signal output end of the temperature control system is connected with the computer system.
一种水泥水化过程中液塑固三态体积变化的测试方法,包括通过水泥水化过程中液塑固三态体积变化的测试装置测试液塑固三态的体积变化;该水泥水化过程中液塑固三态体积变化的测试装置包括:顶盖、液体介质、密封浆杯、加热器、水泥浆、增压与泄压口、底盖、内耦温度传感器、外耦温度传感器、温度控制系统、压力传感器、压力控制系统、精密流量传感器、体积变化采集系统、纵波发射器、纵波接收器、剪切波发射器、剪切波接收器、声波采集系统、计算机系统;A method for testing the volume change of liquid-plastic-solid three-state during cement hydration, comprising testing the volume change of liquid-plastic-solid three-state through a testing device for liquid-plastic-solid three-state volume change during cement hydration; the cement hydration process The test device for the volume change of liquid-plastic-solid three-state includes: top cover, liquid medium, sealed slurry cup, heater, cement slurry, pressurization and pressure relief port, bottom cover, internal coupling temperature sensor, external coupling temperature sensor, temperature Control system, pressure sensor, pressure control system, precision flow sensor, volume change acquisition system, longitudinal wave transmitter, longitudinal wave receiver, shear wave transmitter, shear wave receiver, acoustic wave acquisition system, computer system;
该测量方法具体包括以下步骤:The measurement method specifically includes the following steps:
(1)将底盖通过浆杯底部螺纹安装在浆杯下端面,将纵波发射器、剪切波发射器、内耦温度传感器通过密封圈安装在底盖上,三者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油;(1) Install the bottom cover on the lower end face of the slurry cup through the bottom thread of the slurry cup, and install the longitudinal wave transmitter, shear wave transmitter and internal coupling temperature sensor on the bottom cover through the sealing ring, and all three are in direct contact with the cement slurry. , In order to facilitate disassembly, a layer of high temperature resistant lubricating oil can be applied on its surface respectively;
(2)按照配方要求配制相应体系的水泥浆,随后注入到浆杯内部h1 cm刻度处,将顶盖通过浆杯顶部螺纹安装在浆杯上端面,将纵波接收器、剪切波接收器通过密封圈安装在顶盖上,两者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油;(2) Prepare the cement slurry of the corresponding system according to the formula requirements, then inject it into the h 1 cm scale inside the slurry cup, install the top cover on the upper end face of the slurry cup through the top thread of the slurry cup, and install the longitudinal wave receiver and shear wave receiver. It is installed on the top cover through the sealing ring, and both of them are in direct contact with the cement slurry.
(3)将内耦温度传感器、外耦温度传感器通过数据线连接在温度控制系统上,将加热器一端的加热管线连接在温度控制系统上,将温度控制系统上的温度传感器端口通过数据线连接在计算机系统上;(3) Connect the internal coupling temperature sensor and the external coupling temperature sensor to the temperature control system through the data cable, connect the heating pipeline at one end of the heater to the temperature control system, and connect the temperature sensor port on the temperature control system through the data cable. on a computer system;
(4)将压力传感器一端连接在压力控制系统上,另一端连接在计算机系统上;液压管线一端连接在压力控制系统上,另一端通过螺母扣连接在增压与泄压口上;(4) One end of the pressure sensor is connected to the pressure control system, and the other end is connected to the computer system; one end of the hydraulic pipeline is connected to the pressure control system, and the other end is connected to the booster and pressure relief ports through a nut buckle;
(5)将精密流量传感器一端连接在液压管线上,另一端连接在体积变化采集系统上,将体积变化采集系统上的体积变化采集端口通过数据线连接在计算机系统上;(5) One end of the precision flow sensor is connected to the hydraulic pipeline, the other end is connected to the volume change acquisition system, and the volume change acquisition port on the volume change acquisition system is connected to the computer system through a data line;
(6)将纵波发射器、纵波接收器、剪切波发射器、剪切波接收器通过数据线连接在声波采集系统上,将声波采集系统上的声波采集端口通过数据线连接在计算机系统上;(6) Connect the longitudinal wave transmitter, longitudinal wave receiver, shear wave transmitter and shear wave receiver to the acoustic wave acquisition system through a data cable, and connect the acoustic wave acquisition port on the acoustic wave acquisition system to the computer system through a data cable ;
(7)启动压力控制系统,向浆杯内注入液体介质,拧松增压与泄压口上的螺母扣,等到有液体介质从丝扣中流出时,拧紧螺母扣,此时浆杯上部已充满液体介质;(7) Start the pressure control system, inject liquid medium into the slurry cup, loosen the nut buckle on the pressurization and pressure relief ports, and tighten the nut buckle when the liquid medium flows out of the thread, at this time, the upper part of the slurry cup is full. liquid medium;
(8)打开温度控制系统电源,根据实际工况设定温度、压力和升温升压时间,启动程序,此时温度控制系统、压力控制系统会按照程序进程自动升温升压,等升到设定的温度和压力值时,温度和压力控制系统会自动保温保压,保证水泥浆的温度压力环境稳定;(8) Turn on the power supply of the temperature control system, set the temperature, pressure and time for heating and boosting according to the actual working conditions, and start the program. At this time, the temperature control system and the pressure control system will automatically increase the temperature and pressure according to the process of the program, and wait until it reaches the set point. The temperature and pressure control system will automatically keep the temperature and pressure at the same temperature and pressure to ensure the stable temperature and pressure environment of the cement slurry;
(9)启动升温升压程序时,同时启动声波采集系统,监测水泥浆升温升压阶段和养护阶段过程中纵波和剪切波的实时变化;(9) When starting the heating and boosting procedure, start the acoustic wave acquisition system at the same time to monitor the real-time changes of longitudinal waves and shear waves during the heating and boosting stage and the curing stage of the cement slurry;
(10)等到升温升压过程结束后,打开精密流量传感器,启动体积变化采集系统,实时监测浆杯内液体介质的体积变化,通过体积变化采集系统换算成水泥浆的体积变化值,然后通过体积变化采集系统上的体积变化采集端口将实时采集值传输到计算机系统上;(10) After the temperature rise and pressure increase process is over, turn on the precision flow sensor, start the volume change acquisition system, monitor the volume change of the liquid medium in the slurry cup in real time, convert it into the volume change value of the cement slurry through the volume change acquisition system, and then pass the volume The volume change collection port on the change collection system transmits the real-time collection value to the computer system;
(11)等到实验结束后,保存水泥浆体积变化曲线图,关闭温度控制系统、压力控制系统、体积变化采集系统、声波采集系统的程序,等到仪器降温后,卸掉浆杯内的压力,拆除内耦温度传感器、纵波发射器、纵波接收器、剪切波发射器、剪切波接收器,卸下顶盖和底盖,清除浆杯内的水泥石,清洗浆杯,关闭各个控制系统、采集系统、计算机系统的电源,实验结束。(11) After the experiment is over, save the volume change curve of the cement slurry, close the programs of the temperature control system, pressure control system, volume change acquisition system, and sound wave acquisition system. After the instrument cools down, remove the pressure in the slurry cup and remove it. Internal coupling temperature sensor, longitudinal wave transmitter, longitudinal wave receiver, shear wave transmitter, shear wave receiver, remove the top cover and bottom cover, remove the cement stone in the slurry cup, clean the slurry cup, close each control system, The power supply of the acquisition system and the computer system is completed, and the experiment is over.
有益效果:Beneficial effects:
(1)本发明液体介质与水泥浆直接接触,无论水泥浆处于液态、塑性态、还是固态,都可以实时检测水泥浆的体积变化,保证仪器检测的精确性和连续性。(1) The liquid medium of the present invention is in direct contact with the cement slurry, regardless of whether the cement slurry is in a liquid state, a plastic state or a solid state, the volume change of the cement slurry can be detected in real time to ensure the accuracy and continuity of the instrument detection.
(2)本发明利用纵波和剪切波的作用机理,便于我们区分水泥浆的液态、塑性态和固态,声波采集系统和体积变化采集系统的结合分析,不仅可以准确计量水泥浆在液态、塑性态、固态三个阶段的体积变化量,而且还便于监测膨胀剂主要作用在水泥浆体积收缩的哪个阶段,这对于膨胀剂的评价与优选有着重要的意义。(2) The present invention utilizes the action mechanism of longitudinal waves and shear waves, which is convenient for us to distinguish the liquid state, plastic state and solid state of the cement slurry. The combined analysis of the acoustic wave acquisition system and the volume change acquisition system can not only accurately measure the liquid state and plastic state of the cement slurry. The volume change of the three stages of state and solid state, and it is also convenient to monitor which stage the expansion agent mainly acts on the volume shrinkage of the cement slurry, which is of great significance for the evaluation and optimization of the expansion agent.
附图说明Description of drawings
图1是本发明一种油井水泥水化过程中液塑固三态体积变化的测试装置的结构示意图;Fig. 1 is the structural representation of the test device of the liquid-plastic-solid three-state volume change in a kind of oil well cement hydration process of the present invention;
图2是本发明实施例一提供的含膨胀剂1的水泥浆体积变化测试结果示意图;2 is a schematic diagram of the test result of the volume change of the cement slurry containing the
图3是本发明实施例二提供的含膨胀剂2的水泥浆体积变化测试结果示意图;Fig. 3 is the schematic diagram of the volume change test result of the cement slurry containing
图4是本发明实施例三提供的含膨胀剂3的水泥浆体积变化测试结果示意图。FIG. 4 is a schematic diagram of the test result of the volume change of the cement slurry containing the
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention are described clearly and completely below. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明作用并不局限于膨胀剂的评价,更多在于针对水泥浆体积变化,能够实现连续监测的同时又能区分每个阶段的改变,同时也对水泥浆评价与改性提供技术支持。The function of the invention is not limited to the evaluation of the expansion agent, but is more aimed at the volume change of the cement slurry, which can realize continuous monitoring and at the same time distinguish the changes of each stage, and also provide technical support for the evaluation and modification of the cement slurry.
本发明提供了一种油井水泥水化过程中液塑固三态体积变化的测试装置及方法,主要由顶盖1、液体介质2、浆杯杯壁3、加热器4、水泥浆5、增压与泄压口6、底盖7、内耦温度传感器8、外耦温度传感器9、温度控制系统10、压力传感器11、压力控制系统12、精密流量传感器13、体积变化采集系统14、纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18、声波采集系统19、计算机系统20等组成。The invention provides a testing device and method for liquid-plastic-solid three-state volume change in the process of oil well cement hydration. Pressure and
所述顶盖1通过浆杯上部螺纹固定在浆杯的上端面,拆卸与安装方便。The
所述液体介质2由压力控制系统12经增压与泄压口6向浆杯注入与释放。The
所述浆杯杯壁3外径D cm,壁厚T cm,高度H cm,外部安装有加热器4和外耦温度传感器9。The outer diameter of the
所述水泥浆5直径d cm,高度h1 cm,上端面与液体介质2直接接触,液体介质2与水泥浆直接接触不会影响水泥浆上端面的水化反应和后期强度,而且无论水泥浆处于液态、塑性态、还是固态,都可以实时检测水泥浆的体积变化,保证仪器检测的精确性,液体介质2高度h2 cm,水泥浆膨胀高度h3 cm,满足h1>>h2>h3。The diameter of the
所述底盖7通过浆杯下部螺纹固定在浆杯的下端面,拆卸与安装方便。The
所述内耦温度传感器8一端通过密封圈安装在底盖7上,另一端通过数据线连接在温度控制系统10上。One end of the in-
所述温度控制系统10有四个主要连接端口,分别连接有加热器4、内耦温度传感器8、外耦温度传感器9、计算机系统20。The
所述压力传感器11一端连接在液压管线上,另一端连接在计算机系统20上。One end of the
所述压力控制系统12具有精密控压的功能,能实时保持浆杯内压力稳定。The
所述精密流量传感器13一端连接在液压管线上,另一端连接在体积变化采集系统14上。One end of the
所述体积变化采集系统14有两个主要连接端口,分别连接有精密流量传感器13、计算机系统20,体积变化采集系统对水泥浆水化凝固全过程的体积变化可以实现连续监测。The volume
所述纵波发射器15一端通过密封圈安装在底盖7上,另一端通过数据线连接在声波采集系统19上。One end of the
所述纵波接收器16一端通过密封圈安装在顶盖1上,另一端通过数据线连接在声波采集系统19上,纵波的主要作用是:纵波在水泥浆整个水化过程中都能一直传播,在水泥浆呈液态时,纵波值较为稳定,当水泥浆进入塑性态水化胶凝时,纵波值开始发生变化,以此区分水泥浆的液态和塑性态。One end of the
所述剪切波发射器17一端通过密封圈安装在底盖7上,另一端通过数据线连接在声波采集系统19上。One end of the
所述剪切波接收器18一端通过密封圈安装在顶盖1上,另一端通过数据线连接在声波采集系统19上,剪切波的主要作用是:剪切波对固态物体有较强的反应,剪切波值变化较大,而在前期水泥浆处于液态和塑性态时,剪切波在水泥浆中不传递信号,只能沿着杯壁进行传播呈现一个稳定的信号值,以剪切波只能在固体传播的特性区分水泥浆的塑性态和固态。纵波与剪切波的结合分析,以此区分水泥浆水化过程中液塑固三个阶段的体积变化。One end of the
所述声波采集系统19有五个主要连接端口,分别连接有纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18、计算机系统20,综合声波采集系统(19)和体积变化采集系统(14)采集的数据,分段计量水泥浆在液态、塑性态、固态三个阶段的体积变化量。The acoustic
所述计算机系统20可实时记录温度、压力、体积变化、声波等曲线的变化过程及当前值。The
本发明的另一个方面还提供了一种基于上述测试装置的测试方法,依次包括以下步骤:Another aspect of the present invention also provides a test method based on the above-mentioned test device, comprising the following steps in turn:
1、将底盖7通过浆杯底部螺纹安装在浆杯下端面,将纵波发射器15、剪切波发射器17、内耦温度传感器8通过密封圈安装在底盖7上,三者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油。1. Install the
2、按照配方要求配制相应体系的水泥浆,随后注入到浆杯内部h1 cm刻度处,将顶盖1通过浆杯顶部螺纹安装在浆杯上端面,将纵波接收器16、剪切波接收器18通过密封圈安装在顶盖1上,两者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油。2. Prepare the cement slurry of the corresponding system according to the formula requirements, then inject it into the h1 cm scale inside the slurry cup, install the
3、将内耦温度传感器8、外耦温度传感器9通过数据线连接在温度控制系统10上,将加热器4一端的加热管线连接在温度控制系统10上,将温度控制系统10上的温度传感器端口通过数据线连接在计算机系统20上。3. Connect the in-
4、将压力传感器11一端连接在液压管线上,另一端连接在计算机系统20上,液压管线一端连接在压力控制系统12上,另一端通过螺母扣连接在增压与泄压口6上。4. One end of the
5、将精密流量传感器13一端连接在液压管线上,另一端连接在体积变化采集系统14上,将体积变化采集系统14上的体积变化采集端口通过数据线连接在计算机系统20上。5. One end of the
6、将纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18通过数据线连接在声波采集系统19上,将声波采集系统19上的声波采集端口通过数据线连接在计算机系统20上。6. Connect the
7、启动压力控制系统12,向浆杯内注入液体介质2,拧松增压与泄压口6上的螺母扣,等到有液体介质从丝扣中流出时,拧紧螺母扣,此时浆杯上部已充满液体介质2。7. Start the
8、打开温度控制系统10电源,根据实际工况设定温度、压力和升温升压时间,启动程序,此时温度控制系统10、压力控制系统12会按照程序进程自动升温升压,等升到设定的温度和压力值时,温度和压力控制系统会自动保温保压,保证水泥浆的温度压力环境稳定。8. Turn on the power supply of the
9、启动升温升压程序时,同时启动声波采集系统19,监测水泥浆升温升压阶段和养护阶段过程中纵波和剪切波的实时变化。9. When starting the heating and boosting procedure, start the acoustic
10、等到升温升压过程结束后,打开精密流量传感器13,启动体积变化采集系统14,实时监测浆杯内液体介质2的体积变化,通过体积变化采集系统14换算成水泥浆的体积变化值,然后通过体积变化采集系统14上的体积变化采集端口将实时采集值传输到计算机系统20上。10. After the temperature rise and pressure rise process is over, turn on the
11、等到实验结束后,保存水泥浆体积变化曲线图,关闭温度控制系统10、压力控制系统12、体积变化采集系统14、声波采集系统19的程序,等到仪器降温后,卸掉浆杯内的压力,拆除内耦温度传感器8、纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18,卸下顶盖1和底盖7,清除浆杯内的水泥石,清洗浆杯,关闭各个控制系统、采集系统、计算机系统的电源,实验结束。11. After the experiment is over, save the volume change curve of the cement slurry, close the programs of the
实施例一Example 1
含膨胀剂1的水泥浆体积变化测试的实施过程如下:The implementation process of the volume change test of cement slurry containing
1、将底盖7通过浆杯底部螺纹安装在浆杯下端面,将纵波发射器15、剪切波发射器17、内耦温度传感器8通过密封圈安装在底盖7上,三者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油。1. Install the
2、按照配方要求配制含膨胀剂1的水泥浆体系,随后注入到浆杯内部h1 cm刻度处,将顶盖1通过浆杯顶部螺纹安装在浆杯上端面,将纵波接收器16、剪切波接收器18通过密封圈安装在顶盖1上,两者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油。2. Prepare a cement slurry system containing
3、将内耦温度传感器8、外耦温度传感器9通过数据线连接在温度控制系统10上,将加热器4一端的加热管线连接在温度控制系统10上,将温度控制系统10上的温度传感器端口通过数据线连接在计算机系统20上。3. Connect the in-
4、将压力传感器11一端连接在液压管线上,另一端连接在计算机系统20上,液压管线一端连接在压力控制系统12上,另一端通过螺母扣连接在增压与泄压口6上。4. One end of the
5、将精密流量传感器13一端连接在液压管线上,另一端连接在体积变化采集系统14上,将体积变化采集系统14上的体积变化采集端口通过数据线连接在计算机系统20上。5. One end of the
6、将纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18通过数据线连接在声波采集系统19上,将声波采集系统19上的声波采集端口通过数据线连接在计算机系统20上。6. Connect the
7、启动压力控制系统12,向浆杯内注入液体介质2,拧松增压与泄压口6上的螺母扣,等到有液体介质从丝扣中流出时,拧紧螺母扣,此时浆杯上部已充满液体介质2。7. Start the
8、打开温度控制系统10电源,根据实际工况设定温度、压力和升温升压时间,启动程序,此时温度控制系统10、压力控制系统12会按照程序进程自动升温升压,等升到设定的温度和压力值时,温度和压力控制系统会自动保温保压,保证水泥浆的温度压力环境稳定。8. Turn on the power supply of the
9、启动升温升压程序时,同时启动声波采集系统19,保证水泥浆升温升压阶段和养护阶段过程中纵波和剪切波的实时变化。9. When starting the heating and boosting procedure, start the acoustic
10、等到升温升压过程结束后,打开精密流量传感器13,启动体积变化采集系统14,实时监测浆杯内液体介质2的体积变化,通过体积变化采集系统14换算成水泥浆的体积变化值,然后通过体积变化采集系统14上的体积变化采集端口将实时采集值传输到计算机系统20上。10. After the temperature rise and pressure rise process is over, turn on the
11、等到实验结束后,保存水泥浆体积变化曲线图,关闭温度控制系统10、压力控制系统12、体积变化采集系统14、声波采集系统19的程序,等到仪器降温后,卸掉浆杯内的压力,拆除内耦温度传感器8、纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18,卸下顶盖1和底盖7,清除浆杯内的水泥石,清洗浆杯,关闭各个控制系统、采集系统、计算机系统的电源,实验结束。11. After the experiment is over, save the volume change curve of the cement slurry, close the programs of the
实施例二
含膨胀剂2的水泥浆体积变化测试的实施过程如下:The implementation process of the volume change test of cement slurry containing
1、将底盖7通过浆杯底部螺纹安装在浆杯下端面,将纵波发射器15、剪切波发射器17、内耦温度传感器8通过密封圈安装在底盖7上,三者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油。1. Install the
2、按照配方要求配制含膨胀剂2的水泥浆体系,随后注入到浆杯内部h1 cm刻度处,将顶盖1通过浆杯顶部螺纹安装在浆杯上端面,将纵波接收器16、剪切波接收器18通过密封圈安装在顶盖1上,两者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油。2. Prepare the cement slurry system containing
3、将内耦温度传感器8、外耦温度传感器9通过数据线连接在温度控制系统10上,将加热器4一端的加热管线连接在温度控制系统10上,将温度控制系统10上的温度传感器端口通过数据线连接在计算机系统20上。3. Connect the in-
4、将压力传感器11一端连接在液压管线上,另一端连接在计算机系统20上,液压管线一端连接在压力控制系统12上,另一端通过螺母扣连接在增压与泄压口6上。4. One end of the
5、将精密流量传感器13一端连接在液压管线上,另一端连接在体积变化采集系统14上,将体积变化采集系统14上的体积变化采集端口通过数据线连接在计算机系统20上。5. One end of the
6、将纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18通过数据线连接在声波采集系统19上,将声波采集系统19上的声波采集端口通过数据线连接在计算机系统20上。6. Connect the
7、启动压力控制系统12,向浆杯内注入液体介质2,拧松增压与泄压口6上的螺母扣,等到有液体介质从丝扣中流出时,拧紧螺母扣,此时浆杯上部已充满液体介质2。7. Start the
8、打开温度控制系统10电源,根据实际工况设定温度、压力和升温升压时间,启动程序,此时温度控制系统10、压力控制系统12会按照程序进程自动升温升压,等升到设定的温度和压力值时,温度和压力控制系统会自动保温保压,保证水泥浆的温度压力环境稳定。8. Turn on the power supply of the
9、启动升温升压程序时,同时启动声波采集系统19,保证水泥浆升温升压阶段和养护阶段过程中纵波和剪切波的实时变化。9. When starting the heating and boosting procedure, start the acoustic
10、等到升温升压过程结束后,打开精密流量传感器13,启动体积变化采集系统14,实时监测浆杯内液体介质2的体积变化,通过体积变化采集系统14换算成水泥浆的体积变化值,然后通过体积变化采集系统14上的体积变化采集端口将实时采集值传输到计算机系统20上。10. After the temperature rise and pressure rise process is over, turn on the
11、等到实验结束后,保存水泥浆体积变化曲线图,关闭温度控制系统10、压力控制系统12、体积变化采集系统14、声波采集系统19的程序,等到仪器降温后,卸掉浆杯内的压力,拆除内耦温度传感器8、纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18,卸下顶盖1和底盖7,清除浆杯内的水泥石,清洗浆杯,关闭各个控制系统、采集系统、计算机系统的电源,实验结束。11. After the experiment is over, save the volume change curve of the cement slurry, close the programs of the
实施例三
含膨胀剂3的水泥浆体积变化测试的实施过程如下:The implementation process of the volume change test of cement slurry containing
1、将底盖7通过浆杯底部螺纹安装在浆杯下端面,将纵波发射器15、剪切波发射器17、内耦温度传感器8通过密封圈安装在底盖7上,三者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油。1. Install the
2、按照配方要求配制含膨胀剂3的水泥浆体系,随后注入到浆杯内部h1 cm刻度处,将顶盖1通过浆杯顶部螺纹安装在浆杯上端面,将纵波接收器16、剪切波接收器18通过密封圈安装在顶盖1上,两者均与水泥浆直接接触,为了拆卸方便,可分别在其表面涂一层耐高温润滑油。2. Prepare the cement slurry system containing
3、将内耦温度传感器8、外耦温度传感器9通过数据线连接在温度控制系统10上,将加热器4一端的加热管线连接在温度控制系统10上,将温度控制系统10上的温度传感器端口通过数据线连接在计算机系统20上。3. Connect the in-
4、将压力传感器11一端连接在液压管线上,另一端连接在计算机系统20上,液压管线一端连接在压力控制系统12上,另一端通过螺母扣连接在增压与泄压口6上。4. One end of the
5、将精密流量传感器13一端连接在液压管线上,另一端连接在体积变化采集系统14上,将体积变化采集系统14上的体积变化采集端口通过数据线连接在计算机系统20上。5. One end of the
6、将纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18通过数据线连接在声波采集系统19上,将声波采集系统19上的声波采集端口通过数据线连接在计算机系统20上。6. Connect the
7、启动压力控制系统12,向浆杯内注入液体介质2,拧松增压与泄压口6上的螺母扣,等到有液体介质从丝扣中流出时,拧紧螺母扣,此时浆杯上部已充满液体介质2。7. Start the
8、打开温度控制系统10电源,根据实际工况设定温度、压力和升温升压时间,启动程序,此时温度控制系统10、压力控制系统12会按照程序进程自动升温升压,等升到设定的温度和压力值时,温度和压力控制系统会自动保温保压,保证水泥浆的温度压力环境稳定。8. Turn on the power supply of the
9、启动升温升压程序时,同时启动声波采集系统19,保证水泥浆升温升压阶段和养护阶段过程中纵波和剪切波的实时变化。9. When starting the heating and boosting procedure, start the acoustic
10、等到升温升压过程结束后,打开精密流量传感器13,启动体积变化采集系统14,实时监测浆杯内液体介质2的体积变化,通过体积变化采集系统14换算成水泥浆的体积变化值,然后通过体积变化采集系统14上的体积变化采集端口将实时采集值传输到计算机系统20上。10. After the temperature rise and pressure rise process is over, turn on the
11、等到实验结束后,保存水泥浆体积变化曲线图,关闭温度控制系统10、压力控制系统12、体积变化采集系统14、声波采集系统19的程序,等到仪器降温后,卸掉浆杯内的压力,拆除内耦温度传感器8、纵波发射器15、纵波接收器16、剪切波发射器17、剪切波接收器18,卸下顶盖1和底盖7,清除浆杯内的水泥石,清洗浆杯,关闭各个控制系统、采集系统、计算机系统的电源,实验结束。11. After the experiment is over, save the volume change curve of the cement slurry, close the programs of the
表1实验结果一览表Table 1 List of experimental results
备注:Remark:
实施例一配方:400g G级水泥+90%加重剂+35%硅粉+6%微硅+3%膨胀剂1+2%稳定剂+3%分散剂+1.5%消泡剂+6%降失水剂+6%缓凝剂+70%水;Example 1 Formula: 400g Grade G cement + 90% weighting agent + 35% silica fume + 6% microsilica + 3
实施例二配方:400g G级水泥+90%加重剂+35%硅粉+6%微硅+3%膨胀剂2+2%稳定剂+3%分散剂+1.5%消泡剂+6%降失水剂+6%缓凝剂+70%水;Example 2 Formula: 400g Grade G cement + 90% weighting agent + 35% silica fume + 6% microsilica + 3
实施例三配方:400g G级水泥+90%加重剂+35%硅粉+6%微硅+3%膨胀剂3+2%稳定剂+3%分散剂+1.5%消泡剂+6%降失水剂+6%缓凝剂+70%水Example 3 Formula: 400g Grade G cement + 90% weighting agent + 35% silica fume + 6% microsilica + 3
实验结果分析:Analysis of results:
实施例一:由实验结果测试图(图2)可以看出,膨胀剂1的水泥浆体积收缩并没有得到很好的改善,原因在于膨胀材料水化反应过快,在浆体处于液态时就发生作用,产生的膨胀效果大部分被浆体所吸收,这样膨胀剂1的作用就体现不出来,因此这类膨胀剂并不适合本体系的水泥浆使用。Embodiment 1: It can be seen from the test chart of the experimental results (Fig. 2) that the volume shrinkage of the cement slurry of the
实施例二:由实验结果测试图(图3)可以看出,加入膨胀剂2的水泥浆在体积收缩方面得到了改善,由纵波曲线可以看出,当水泥浆开始进入塑性态时,膨胀材料开始发生水化反应,水泥浆体积开始膨胀,体积变化率曲线开始上升,之后反应迅速,体积变化率曲线上升较快;由剪切波曲线可以看出,当水泥浆由塑性态进入固态时,膨胀材料水化反应达到最大,水泥浆体积膨胀也达到最大,体积变化率曲线上升到最大值,之后膨胀材料反应逐渐变慢,曲线开始缓慢下降,然后逐渐趋于稳定。此类膨胀剂在水泥浆塑性阶段起到了很好的膨胀效果,且后期也不影响水泥石内部结构强度发展,因此,膨胀剂2满足本体系的水泥浆使用。Embodiment 2: It can be seen from the test chart of the experimental results (Fig. 3) that the volume shrinkage of the cement slurry added with the
实施例三:由实验结果测试图(图4)可以看出,虽然膨胀剂3的水泥浆体积收缩得到了很好的改善,但是膨胀材料水化反应过慢,由剪切波曲线可以看出,在浆体形成胶凝强度才开始反应,这对于浆体结构会产生一定的破坏作用,尽管对于水泥浆体后期收缩起到了不错的效果,但对水泥环完整性却产生了负面作用,严重时还会形成较多裂纹,影响水泥环后期的封隔能力,因此膨胀剂3不适合本体系的水泥浆使用。Embodiment 3: It can be seen from the experimental result test diagram (Fig. 4) that although the volume shrinkage of the cement slurry of the
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
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