CN111206422B - A kind of dry antistatic spandex spinning oil and preparation method thereof - Google Patents
A kind of dry antistatic spandex spinning oil and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于化工领域,涉及一种干法纺丝油剂,具体来说是一种干法抗静电氨纶纺丝油剂及其制备方法。The invention belongs to the field of chemical industry, and relates to a dry-process spinning oil, in particular to a dry-process antistatic spandex spinning oil and a preparation method thereof.
背景技术Background technique
聚氨酯弹性纤维,就是我们常规简称的“氨纶”,由于其具有优异的弹性和良好的综合性能,被称之为现代纺织服装工业必不可少的“类味精型”纺织原料,由于其优异的断裂伸长率及断裂强度,可用于一切需要良好弹性恢复率的织物,因而具有喝高的应用价值良好的发展前景。氨纶纺丝工艺主要有干法纺、熔融纺、湿发纺和反应纺等,其中干法纺丝产量达到世界氨纶总产量的80%,属于主要的纺丝方法,其典型的代表是英威达公司的Lycra纤维和拜尔公司Dorlastan纤维。Polyurethane elastic fiber, which is our conventional abbreviation "spandex", is called as an indispensable "MSG-like" textile raw material in the modern textile and garment industry due to its excellent elasticity and good comprehensive properties. Elongation and breaking strength can be used for all fabrics that require good elastic recovery rate, so it has a good development prospect with high application value. Spandex spinning processes mainly include dry spinning, melt spinning, wet spinning and reaction spinning, etc. Among them, the output of dry spinning reaches 80% of the total output of spandex in the world, which is the main spinning method, and its typical representative is INVISTA The company's Lycra fiber and Bayer's Dorlastan fiber.
2019年我国氨纶总产量为约85万吨,2013年至2019年,国内氨纶产能年复合增长率为6.63%,且产能有进一步加大的趋势。随着氨纶产量的不断增加,氨纶纺丝油剂的产量也会相应增加。氨纶油剂就是通过喷油嘴或罗拉上油,在氨纶纤维表面形成一层保护膜,防止丝与丝之间产生粘连。良好的氨纶油剂能使氨纶丝上油后纺成的丝线具有良好的平滑性能、集束性、抗抗静电性能好,氨纶丝线成饼后在加工过程中内外层的绕转和退绕性能好、不断丝、不滑边。In 2019, the total output of spandex in my country was about 850,000 tons. From 2013 to 2019, the compound annual growth rate of domestic spandex production capacity was 6.63%, and the production capacity has a tendency to further increase. As the output of spandex continues to increase, the output of spandex spinning oil will also increase accordingly. Spandex oil is oiled through the nozzle or roller to form a protective film on the surface of the spandex fiber to prevent the adhesion between the silk and the silk. A good spandex oil can make the yarn spun after oiling the spandex yarn have good smoothness, bundling, and antistatic performance. , non-stop wire, no slip edge.
目前生产氨纶油剂的公司,国外主要有美国的高尔斯顿公司、日本的竹本油脂公司和松本油脂公司,国内的有山东大易、北京中纺海天宁波希科等公司。虽然国内外生产氨纶纺丝油剂的公司很多,油剂的品种规格也多,但总存在一些不可调和的问题,比如油剂在纺丝过程的抗静电性能普遍较差,氨纶丝在后道工序使用过程中出现塌边、断丝,内能与外层的退绕性差、退绕速度慢等。如专利US3717575所述的氨纶纺丝油剂,就是用单一矿物油、硅油及氨基改性硅油组成,此类油剂的特点是所纺的氨纶丝手感较好,爽滑,但一个致命的缺点就是在使用过程中抗静电性能差。专利CN101525788是将聚二甲基硅氧烷和磷酸盐混合作为抗静电剂加入到纺丝原液中,使产品具备了抗静电的性能,但其对原材料使用量大,成本高且工艺复杂,不利于实际应用推广。专利CN106521965B是采用大量的二甲基硅油作为平滑剂和石墨烯使用,在一定程度上起到了抗静电的效果,但弊端就是成本大幅提升,同样不利于推广。专利CN104372446A采用季铵盐阳离子表面活性剂为抗静电剂加入油剂中,具备了一定的抗静电性能,但在后期使用中易出现塌边、断丝和退绕性能差的缺陷,同样不能完全满足实际氨纶纺丝过程中的需求。At present, the companies that produce spandex oil mainly include the American Galston Company, Japan's Takemoto Oil Company and Matsumoto Oil Company, and domestic companies such as Shandong Dayi, Beijing China Textile Haitian Ningbo Xike and other companies. Although there are many companies producing spandex spinning finish at home and abroad, and there are many varieties and specifications of finish, there are always some irreconcilable problems. During the use of the process, there are sagging edges, broken wires, poor unwinding between the internal energy and the outer layer, and slow unwinding speed. As described in patent US3717575, the spandex spinning oil is composed of single mineral oil, silicone oil and amino-modified silicone oil. The characteristics of this kind of oil are that the spun spandex yarn feels good and smooth, but it has a fatal shortcoming. That is, the antistatic performance is poor during use. The patent CN101525788 is to mix polydimethylsiloxane and phosphate as an antistatic agent and add it to the spinning dope, so that the product has antistatic properties, but it uses a large amount of raw materials, high cost and complicated process, which is not easy to use. Conducive to practical application promotion. The patent CN106521965B uses a large amount of dimethyl silicone oil as a smoothing agent and graphene, which has an antistatic effect to a certain extent, but the disadvantage is that the cost is greatly increased, which is also not conducive to promotion. Patent CN104372446A uses quaternary ammonium salt cationic surfactant as antistatic agent to be added into oil agent, which has certain antistatic performance, but it is prone to defects such as sagging, broken wire and poor unwinding performance in later use, and it cannot be completely Meet the needs of the actual spandex spinning process.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种干法抗静电氨纶纺丝油剂及其制备方法,所述的这种干法抗静电氨纶纺丝油剂及其制备方法要解决现有技术中的油剂在纺丝过程的抗静电性能普遍较差,氨纶丝在后道工序使用过程中出现塌边、断丝,内能与外层的退绕性差、退绕速度慢等技术问题。The object of the present invention is to provide a kind of dry antistatic spandex spinning oil and preparation method thereof, and the dry antistatic spandex spinning oil and preparation method thereof should solve the problem that the oil in the prior art is The antistatic performance of the spinning process is generally poor, and the spandex yarn has technical problems such as sagging and broken filaments during the use of the subsequent process, poor unwinding between the internal energy and the outer layer, and slow unwinding speed.
本发明提供了一种干法抗静电氨纶纺丝油剂,由复合高温平滑剂、复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、环保型乳化剂、硬脂酸金属盐、防腐剂和消泡剂组成,所述的复合高温平滑剂由加氢石蜡基基础油、加氢环烷基基础油和甲基硅油复合组成;The invention provides a dry-process antistatic spandex spinning oil, which is composed of a composite high temperature smoothing agent, a composite antistatic agent, a phenolic antioxidant, an aniline antioxidant, an alkenoic acid antioxidant, a high temperature dispersant, a soft agent, environment-friendly emulsifier, metal stearate, preservative and defoamer, and the composite high-temperature smoothing agent is composed of hydrogenated paraffin base oil, hydrogenated naphthenic base oil and methyl silicone oil;
在所述的干法抗静电氨纶纺丝油剂中,所述的加氢石蜡基基础油的重量百分比为45%~55%、所述的加氢环烷基基础油的重量百分比为15%~25%,所述的甲基硅油的重量百分比为5%~10%,所述的复合抗静电剂的重量百分比为4%~8%,所述的酚基抗氧剂的重量百分比为0.5%~1%,所述的苯氨基抗氧剂的重量百分比为0.2%~0.5%,所述的烯酸抗氧剂的重量百分比为0.2%~1%,所述的高温分散剂的重量百分比为0.5%~2%,所述的柔软剂的重量百分比为1%~2%,所述的环保型乳化剂的重量百分比为2%~6%,所述的硬脂酸金属盐的重量百分比为0.1%~0.3%,所述的防腐剂的重量百分比为0.1%~0.5%,所述的消泡剂组成的重量百分比为0.1%~0.5%,在所述的加氢石蜡基基础油中,65%>Cp>56%,在所述的加氢环烷基基础油中,50%>Cp>42%,Cp是指基础油中长链及支链饱和烃中的碳原子数占碳骨架中总碳原子数的百分比。In the dry process antistatic spandex spinning oil, the weight percentage of the hydrogenated paraffin base oil is 45% to 55%, and the weight percentage of the hydrogenated naphthenic base oil is 15% ~25%, the weight percentage of the methyl silicone oil is 5% to 10%, the weight percentage of the composite antistatic agent is 4% to 8%, and the weight percentage of the phenolic antioxidant is 0.5% %~1%, the weight percentage of the aniline antioxidant is 0.2%~0.5%, the weight percentage of the alkenoic acid antioxidant is 0.2%~1%, the weight percentage of the high temperature dispersant is 0.5% to 2%, the weight percentage of the softener is 1% to 2%, the weight percentage of the environment-friendly emulsifier is 2% to 6%, and the weight percentage of the metal stearate is 1% to 2%. 0.1% to 0.3%, the weight percentage of the preservative is 0.1% to 0.5%, the weight percentage of the defoamer composition is 0.1% to 0.5%, in the hydrogenated paraffin base oil , 65%>Cp>56%, in the hydrogenated naphthenic base oil, 50%>Cp>42%, Cp refers to the number of carbon atoms in the long-chain and branched-chain saturated hydrocarbons in the base oil. The percentage of total carbon atoms in the backbone.
进一步的,所述的加氢石蜡基础油在40℃时的运动粘度为10-18mm2/s。Further, the kinematic viscosity of the hydroparaffinic base oil at 40°C is 10-18 mm 2 /s.
进一步的,所述的加氢环烷基基础油在40℃时的运动粘度为10-20mm2/s。Further, the kinematic viscosity of the hydrogenated naphthenic base oil at 40° C. is 10-20 mm 2 /s.
进一步的,所述的甲基硅油为在40℃时的运动粘度为1000-1200cSt(厘斯)的二甲基硅油。Further, the methyl silicone oil is dimethyl silicone oil with a kinematic viscosity of 1000-1200 cSt (centiStokes) at 40°C.
进一步的,所述的复合抗静电剂由第一组份、第二组份和第三组份组成,所述的第一组份、第二组份和第三组份的重量比为1:1:2,所述的第一组份为十八烷基二甲基羟乙基季铵硝酸盐与环氧乙烷组成的混合物、或者所述的第一组份为烷基胺与环氧乙烷组成的混合物;所述的第二组份为高碳醇聚氧乙烯醚磷酸酯钾盐或者异构醇聚氧乙烯醚磷酸酯钾盐;所述的第三组份由聚醚硅油与异构醇聚氧乙烯醚组成,所述的聚醚硅油与异构醇聚氧乙烯醚的重量比为1:1.2。Further, the composite antistatic agent is composed of the first component, the second component and the third component, and the weight ratio of the first component, the second component and the third component is 1: 1:2, the first component is a mixture of octadecyldimethylhydroxyethyl quaternary ammonium nitrate and ethylene oxide, or the first component is an alkylamine and epoxy. The mixture composed of ethane; the second component is higher alcohol polyoxyethylene ether phosphate potassium salt or isomerized alcohol polyoxyethylene ether phosphate potassium salt; the third component is composed of polyether silicone oil and It is composed of isomeric alcohol polyoxyethylene ether, and the weight ratio of the polyether silicone oil to the isomeric alcohol polyoxyethylene ether is 1:1.2.
进一步的,所述的复合抗静电剂的制备过程是,按照重量比称取第一组份、第二组份和第三组份,先将第三组份升温到40-60℃,然后再依次加入第一组份、第二组份,充分搅拌后,得到复合抗静电剂。Further, the preparation process of the composite antistatic agent is to weigh the first component, the second component and the third component according to the weight ratio, first heat the third component to 40-60 ° C, and then The first component and the second component are added in sequence, and after being fully stirred, a composite antistatic agent is obtained.
进一步的,所述的酚基抗氧剂为液态高分子甲基双酚基抗氧剂2,6—二叔丁基酚、或4,4—甲基双(2,6—二叔丁基酚)、或2,6—二叔丁基对甲酚中任意一种或两种的混合物。Further, the phenol-based antioxidant is a liquid polymer methyl bisphenol-based antioxidant 2,6-di-tert-butylphenol, or 4,4-methylbis(2,6-di-tert-butyl phenol) phenol), or 2,6-di-tert-butyl-p-cresol, either or a mixture of both.
进一步的,所述的苯氨基抗氧剂为液态辛基—丁基二苯胺。Further, the aniline antioxidant is liquid octyl-butyldiphenylamine.
进一步的,所述的烯酸抗氧剂为二十二碳五烯酸、二十三碳五烯酸。Further, the alkenoic acid antioxidants are docosapentaenoic acid and docosapentaenoic acid.
进一步的,所述的高温分散剂为聚异丁烯多丁二酰亚胺、聚异丁烯丁二酰亚胺中任意一种或两种的混合物。Further, the high temperature dispersing agent is any one or a mixture of two polyisobutylene polysuccinimide and polyisobutylene succinimide.
进一步的,所述的柔软剂聚醚改性有机硅乳液、氨基改性有机硅乳液中任意一种或两种的混合物。Further, any one or a mixture of both of the softener polyether-modified silicone emulsion and amino-modified silicone emulsion.
进一步的,所述的环保型乳化剂为聚醚高分子化合物、直链脂肪醇聚氧乙烯醚、异构醇聚氧乙烯醚、月桂酸聚氧乙烯酯中任意两种的混合。Further, the environment-friendly emulsifier is a mixture of any two of polyether polymer compound, linear fatty alcohol polyoxyethylene ether, isomeric alcohol polyoxyethylene ether, and lauric acid polyoxyethylene ester.
进一步的,所述的硬脂酸金属盐为硬脂酸钡、硬脂酸镁、硬脂酸锌、硬脂酸钙中的任意两种混合。Further, the metal stearate is a mixture of any two of barium stearate, magnesium stearate, zinc stearate and calcium stearate.
进一步的,所述的防腐剂咪唑类化合物与羧酸胺盐类、咪唑类化合物与硼酸胺盐类中任一种的混合物。Further, the mixture of the preservative imidazole compound and carboxylic acid amine salt, imidazole compound and boric acid amine salt.
进一步的,所述的消泡剂为磷酸三丁酯、甲基硅氧烷混合物中任意一种或两种的混合物。Further, the defoaming agent is any one or a mixture of the mixture of tributyl phosphate and methyl siloxane.
进一步的,本发明还提供了上述干法抗静电氨纶纺丝油剂的制备方法,包括一个制备65%>Cp>56%的加氢石蜡基基础油的步骤和一个制备50%>Cp>42%的加氢环烷基基础油的步骤,在上述两个步骤完成之后,按照重量百分比称取加氢石蜡基基础油、加氢环烷基基础油、甲基硅油、复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、环保型乳化剂、硬脂酸金属盐、防腐剂和消泡剂,同时称取精制白土,所述的精制白土的重量为加氢石蜡基基础油、加氢环烷基基础油、甲基硅油、复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、环保型乳化剂、硬脂酸金属盐、防腐剂和消泡剂总重量的2%~6%,然后在第一个反应釜中加入加氢石蜡基基础油、加氢环烷基基础油、甲基硅油,之后加热到110℃~130℃温度后加入精制白土,同时进行30~60min时间的搅拌精制吸附,直至吸附反应均匀,沉淀再经过滤机过滤以后抽入第二个反应釜,冷却到50℃~70℃后,加入环保型乳化剂、硬脂酸金属盐搅拌均匀后,接着将复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、防腐剂和消泡剂加入第二个反应釜中,搅拌均匀,冷却后即可得到干法抗静电氨纶纺丝油剂。Further, the present invention also provides a method for preparing the above dry antistatic spandex spinning oil, comprising a step of preparing a hydroparaffin base oil with 65%>Cp>56% and a step of preparing a 50%>Cp>42 % of the hydrogenated naphthenic base oil, after the above two steps are completed, weigh the hydrogenated paraffin base oil, hydrogenated naphthenic base oil, methyl silicone oil, composite antistatic agent, phenolic Base antioxidants, aniline antioxidants, alkenoic acid antioxidants, high temperature dispersants, softeners, environmentally friendly emulsifiers, metal stearate, preservatives and defoaming agents, while weighing the refined clay, the described The weight of the refined clay is hydrogenated paraffin base oil, hydrogenated naphthenic base oil, methyl silicone oil, compound antistatic agent, phenolic antioxidant, aniline antioxidant, alkenoic acid antioxidant, high temperature dispersion agent, softener, environment-friendly emulsifier, stearic acid metal salt, preservative and antifoaming agent 2% to 6% of the total weight, and then add hydrogenated paraffin base oil, hydrogenated ring base oil to the first reactor Alkyl base oil and methyl silicone oil, then heated to 110 ℃ ~ 130 ℃ temperature, then add refined clay, and at the same time carry out stirring and refining adsorption for 30 ~ 60min, until the adsorption reaction is uniform, the precipitate is filtered by a filter and then pumped into the second After cooling to 50 ℃ ~ 70 ℃, the environment-friendly emulsifier and stearic acid metal salt are added and stirred evenly, and then compound antistatic agent, phenolic antioxidant, aniline antioxidant, alkenoic acid antioxidant are added. Oxygen agent, high temperature dispersant, softener, preservative and defoamer are added to the second reaction kettle, stirred evenly, and cooled to obtain dry antistatic spandex spinning oil.
进一步的,所述的第一个和第二个反应釜均采用真空泵循环真空负压0.75~1.0KPa处理1~3次。Further, the first and second reaction kettles are treated with vacuum pump circulating vacuum negative pressure 0.75-1.0KPa for 1-3 times.
进一步的,所述的制备65%>Cp>56%加氢石蜡基基础油的步骤中,首先将烷烃、单环芳香烃、多环芳香烃以及不饱和的链烃的馏分为原料,先进行加氢精制,所述的不饱和的链烃的馏分占所述的原料的重量百分比为30~90%,加氢精制过程中反应釜的反应压力为4~12MPa,反应温度为250~340℃,进油总空速为0.2~0.55/h,反应氢油体积比为650~850,相对于加氢处理催化剂空速0.4~0.75/h,相对于加氢精制催化剂空速0.6~1.75/h,所述的加氢精制过程中的催化剂为Ni-W/AL2O3、或Ni-Mo-W/AL2O3、或Ni-Mo-Co/AL2O3,随后进行常减压蒸馏,减压蒸馏工艺为残压1~55mmHg,切取200~280℃常压的馏分油,得到65%>Cp>56%的加氢石蜡基基础油。Further, in the step of preparing 65%>Cp>56% hydroparaffinic base oil, firstly, the fractions of alkanes, monocyclic aromatic hydrocarbons, polycyclic aromatic hydrocarbons and unsaturated chain hydrocarbons are used as raw materials, and the Hydrorefining, the fraction of the unsaturated chain hydrocarbons accounts for 30-90% of the raw material by weight, the reaction pressure of the reactor in the hydrorefining process is 4-12MPa, and the reaction temperature is 250-340 ℃ , the total inlet space velocity is 0.2~0.55/h, the volume ratio of reaction hydrogen to oil is 650~850, the space velocity relative to the hydrotreating catalyst is 0.4~0.75/h, and the space velocity relative to the hydrorefining catalyst is 0.6~1.75/h , the catalyst in the hydrorefining process is Ni-W/AL 2 O 3 , or Ni-Mo-W/AL 2 O 3 , or Ni-Mo-Co/AL 2 O 3 , followed by normal and reduced pressure Distillation, the vacuum distillation process is that the residual pressure is 1-55 mmHg, and the distillate oil at the normal pressure of 200-280 ° C is cut to obtain a hydroparaffinic base oil with 65%>Cp>56%.
进一步的,所述的制备50%>Cp>42%的环烷基基础油的步骤中,首先将烷烃、单环芳香烃、多环芳香烃以及不饱和的链烃的馏分为原料,先进行加氢精制,所述的不饱和的链烃的馏分占所述的原料的重量百分比为40~80%,加氢精制过程中反应釜的反应压力为4.5~12MPa,反应温度为230~330℃,进油总空速为0.25~0.55/h,反应氢油体积比为650~900,相对于加氢处理催化剂空速0.35~0.8/h,相对于加氢精制催化剂空速0.5-1.75/h,所述的加氢精制过程中的催化剂为Ni-W/AL2O3、或Ni-Mo-W/AL2O3、或Ni-Mo-Co/AL2O3,随后进行常减压蒸馏,减压蒸馏工艺为残压1~55mmHg,切取220~320℃常压的馏分油,得到50%>Cp>42%的环烷基油。Further, in the step of preparing 50%>Cp>42% naphthenic base oil, firstly, the fractions of alkanes, monocyclic aromatic hydrocarbons, polycyclic aromatic hydrocarbons and unsaturated chain hydrocarbons are used as raw materials, and the Hydrorefining, the fraction of unsaturated chain hydrocarbons accounts for 40-80% of the raw material by weight, the reaction pressure of the reactor in the hydrorefining process is 4.5-12MPa, and the reaction temperature is 230-330°C , the total inlet space velocity is 0.25~0.55/h, the volume ratio of reaction hydrogen to oil is 650~900, the space velocity relative to the hydrotreating catalyst is 0.35~0.8/h, and the space velocity relative to the hydrorefining catalyst is 0.5-1.75/h , the catalyst in the hydrorefining process is Ni-W/AL 2 O 3 , or Ni-Mo-W/AL 2 O 3 , or Ni-Mo-Co/AL 2 O 3 , followed by normal and reduced pressure Distillation, the vacuum distillation process is that the residual pressure is 1-55 mmHg, and the distillate oil at the normal pressure of 220-320 ° C is cut to obtain a naphthenic oil with 50%>Cp>42%.
进一步的,所述的精制白土为活性度大于180mmol/kg的活性白土。Further, the refined clay is activated clay with an activity greater than 180 mmol/kg.
本发明充分利用了65%>Cp>56%的芳烃加氢石蜡基基础油油、50%>Cp>42%的芳烃加氢环烷基基础油和甲基硅油在按比例复配时的高闪点、低温性能,尽量降低了高温平滑剂中含闪点低的芳烃比例,有效发挥各自结构的优势功能,提高平滑剂的耐高温性能。耐高温平滑剂是含量最多的一种组分,不仅仅要确保纤维与纤维之间、纤维与机械其它接触部件之间的适宜摩擦系数,保证了纺丝拉伸的顺利进行。The present invention makes full use of 65%>Cp>56% aromatic hydrocarbon hydrogenated paraffin base oil, 50%>Cp>42% aromatic hydrocarbon hydrogenated naphthenic base oil and methyl silicone oil when compounded in proportion. Flash point and low temperature performance, minimize the proportion of aromatic hydrocarbons with low flash point in high temperature smoothing agent, effectively exert the advantages of their respective structures, and improve the high temperature resistance of the smoothing agent. High temperature-resistant smoothing agent is the most abundant component, not only to ensure the appropriate friction coefficient between fibers and fibers and other contact parts of machinery, but also to ensure the smooth progress of spinning and drawing.
复合抗静电剂是氨纶纺丝油剂中重要成分之一,在此前的国产纺丝油剂中常用脂肪醇聚氧乙烯醚磷酸酯和脂肪醇磷酸酯作为抗静电剂,这类抗静电剂只有在湿度较大的情况下抗静电效果好,在湿度较小的情况下抗静电效果大大下降,从而导致丝束上积累的静电荷无法及时传导出去,引起断头、毛丝及塌边;还有这种抗静电剂耐热效果不好,长期使用会容易产生结焦现象。还有一种就是采用β-烷基磺酸盐与高碳醇聚氧乙烯醚磷酸酯钾盐、异构醇聚氧乙烯醚磷酸酯钾盐混合,这种抗静电剂比第一种效果好,但不能够完全解决使用中的缺点。本发明采用复合抗静电剂由第一组份、第二组份和第三组份复合组成,所述的第一组份、第二组份和第三组份的重量比为1:1:2,所述的第一组份为十八烷基二甲基羟乙基季铵硝酸盐与环氧乙烷、或者所述的第一组份为烷基胺与环氧乙烷组成的混合物;所述的第二组份为高碳醇聚氧乙烯醚磷酸酯钾盐或者异构醇聚氧乙烯醚磷酸酯钾盐;所述的第三组份由聚醚硅油与异构醇聚氧乙烯醚组成,所述的聚醚硅油与异构醇聚氧乙烯醚的重量比为1:1.2。复合抗静电剂的制备过程是,先按照重量比称取第一组份、第二组份和第三组份,先将第三组份升温到40-60℃,然后再依次加入第一组份、第二组份,充分搅拌后,得到复合抗静电剂,有效弥补它们之间的不足,充分发挥复合后对氨纶油剂的耐热性和在不同湿度条件下的抗静电效果,尤其是在干纺条件下的抗静电性能起到了非常良好的效果。Composite antistatic agent is one of the important components in spandex spinning oil. In the previous domestic spinning oil, fatty alcohol polyoxyethylene ether phosphate and fatty alcohol phosphate are commonly used as antistatic agents. Such antistatic agents are only In the case of high humidity, the antistatic effect is good, but in the case of low humidity, the antistatic effect is greatly reduced, so that the electrostatic charge accumulated on the tow cannot be conducted in time, causing broken ends, filaments and sagging; With this antistatic agent, the heat resistance effect is not good, and long-term use will easily cause coking. Another is to use β-alkyl sulfonate mixed with higher alcohol polyoxyethylene ether phosphate potassium salt and isomeric alcohol polyoxyethylene ether phosphate potassium salt. This antistatic agent has better effect than the first one. But it can't completely solve the shortcomings in use. The present invention adopts the composite antistatic agent to be composed of the first component, the second component and the third component, and the weight ratio of the first component, the second component and the third component is 1:1: 2, the described first component is octadecyl dimethyl hydroxyethyl quaternary ammonium nitrate and ethylene oxide or the described first component is the mixture that alkylamine and ethylene oxide are formed ; Described second component is higher carbon alcohol polyoxyethylene ether phosphate potassium salt or isomerized alcohol polyoxyethylene ether phosphate potassium salt; Described third component is composed of polyether silicone oil and isomerized alcohol polyoxyethylene It is composed of vinyl ether, and the weight ratio of the polyether silicone oil to the isomeric alcohol polyoxyethylene ether is 1:1.2. The preparation process of the composite antistatic agent is to first weigh the first component, the second component and the third component according to the weight ratio, first heat the third component to 40-60 ° C, and then add the first component in turn. Part and the second component, after fully stirring, a composite antistatic agent is obtained, which can effectively make up for the deficiencies between them, and give full play to the heat resistance of the composite spandex oil and the antistatic effect under different humidity conditions, especially The antistatic properties under dry spinning conditions play a very good role.
抗氧化剂是一种确保纺丝原液在储存及使用过程中不让纺丝油剂氧化或仅仅缓慢氧化的重要添加剂,传统的纺丝油剂为了降低成本,基本不使用抗氧剂或仅仅使用单一抗氧化剂,效果不明显,纤维丝上所沾的油剂容易氧化使丝容易变黄、不易漂洗。本发明采用不同型号的抗氧化剂复合使用,充分发挥了苯氨基抗氧剂、酚酯型抗氧剂、烯酸型抗氧化剂三者复合使用时更有效提高抗氧效果的特性,确保拉丝后丝不被变黄,同时使后道工序使用时容易漂洗。Antioxidant is an important additive to ensure that the spinning dope is not oxidized or only slowly oxidized during the storage and use of the spinning dope. In order to reduce costs, the traditional spinning oil basically does not use antioxidants or only uses a single Antioxidant, the effect is not obvious, the oil stained on the fiber silk is easy to oxidize, making the silk easy to turn yellow and difficult to rinse. The invention adopts the composite use of different types of antioxidants, and gives full play to the characteristics of more effectively improving the antioxidant effect when the three types of aniline antioxidants, phenolic ester antioxidants and alkenoic acid antioxidants are used in combination, so as to ensure the silk after drawing. It is not yellowed, and at the same time makes it easy to rinse when used in the subsequent process.
纺丝油剂中由于各添加剂可以发挥自身的功能外,也会有不良影响,就是会增加纺丝原液在拉丝时的阻塞系数,为解决此问题,本发明特地选用聚异丁烯类化合物作为分散剂,一方面用它配置的纺丝原液的阻塞系数较低,有利于纤维拉丝平稳,另一方面也具有较高的耐温性能和平滑性能。In the spinning oil, because each additive can exert its own function, it will also have adverse effects, that is, it will increase the blocking coefficient of the spinning dope during drawing. In order to solve this problem, the present invention specially selects polyisobutylene compounds as dispersants On the one hand, the blocking coefficient of the spinning dope prepared with it is low, which is conducive to the smoothness of fiber drawing, and on the other hand, it also has high temperature resistance and smoothness.
柔软剂能够吸附于纤维表面,使纤维表面平滑,同时能改善手感和触感,使拉出的丝光滑漂亮。本发明选用的柔软剂除以上功能外,在提高纺丝油剂的平滑性、纺丝的防污能力、抗静电性也有极大的促进作用。The softener can be adsorbed on the surface of the fiber to make the surface of the fiber smooth, and at the same time, it can improve the hand and touch, and make the pulled silk smooth and beautiful. In addition to the above functions, the softener selected in the present invention also has a great promoting effect on improving the smoothness of the spinning oil, the antifouling ability of spinning and the antistatic property.
乳化剂不仅对疏水基与被乳化物有较好的亲和性能,同时也保持较大的亲水性能,通过相应的物理和化学反应作用,使之与被乳化物形成统一的、有机的稳定平衡态,使整体纺丝油剂形成一种稳定的、均一平衡的乳液。本发明选用的乳化剂除了具备自身正常的乳化功能外,同时兼顾了环保功效,产品不含有APEO,此添加剂不仅保持了环保功效,同时在耐热性能方面也有不俗表现。The emulsifier not only has a good affinity for the hydrophobic group and the emulsified material, but also maintains a large hydrophilic property. Through the corresponding physical and chemical reactions, it can form a unified and organic stability with the emulsified material. Equilibrium state, so that the whole spinning finish can form a stable, homogeneous and balanced emulsion. The emulsifier selected in the present invention not only has its own normal emulsification function, but also takes into account the environmental protection effect, and the product does not contain APEO.
所有的纺丝油剂中均含有一定量的烯烃,而烯烃中的一种酸性物质促使纺丝油剂不易储存,不稳定,为了解决以上问题,本发明选用了硬脂酸金属盐作为添加与分散剂复合使用,有效解决了纺丝油剂的稳定储存、不易变色、同时对防腐蚀有重要作用,而且在使用过程中不会发生纺丝原液在管道内的阻塞。All spinning oils contain a certain amount of olefins, and an acidic substance in the olefins makes the spinning oils not easy to store and unstable. In order to solve the above problems, the present invention selects stearic acid metal salts as the addition and The compound use of the dispersant effectively solves the stable storage of the spinning oil, is not easy to change color, and plays an important role in anti-corrosion, and the spinning dope will not be blocked in the pipeline during use.
目前市场上的纺丝油剂产品有些基本不添加防腐剂,或者有些即使添加也是一些醛类有害的暂时性防腐剂,因为纺丝油剂储存的条件不一,一旦储存不良就容易发生腐败,给生产带来不良后果,而防腐剂的加入可以大大延缓油剂和乳液的腐败,能保证油剂的储存稳定。本发明选用咪唑类化合物作为防腐剂,同时辅助采用适当羧酸胺盐类或硼酸胺盐类防腐剂,有效提高对纺丝油剂的防腐效果。At present, some spinning oil products on the market basically do not add preservatives, or some are temporary preservatives that are harmful to some aldehydes even if they are added. Because the storage conditions of spinning oil are different, once the storage is poor, it is prone to corruption. It will bring adverse consequences to the production, and the addition of preservatives can greatly delay the spoilage of the oil and emulsion, and can ensure the storage stability of the oil. In the present invention, imidazole compounds are used as preservatives, and at the same time, appropriate carboxylic acid amine salts or boric acid amine salts are used as preservatives, so as to effectively improve the antiseptic effect of the spinning oil.
纺丝油剂在升温使用过程中容易产生气泡现象,这中气泡对纤维拉丝的均一性和平滑性造成重要影响,消泡剂在原液中对控制气泡产生、确保纺丝拉丝过程中油剂效果的正常发挥起到了重要的作用。本发明选用的消泡剂,能确保有效控制纺丝油剂在使用中的良好消泡效果。Spinning oil is easy to produce bubbles in the process of heating up, and the air bubbles have an important impact on the uniformity and smoothness of fiber drawing. The defoaming agent in the original solution can control the generation of air bubbles and ensure the effect of oil in the process of spinning and drawing. Normal functioning plays an important role. The defoaming agent selected in the present invention can ensure the good defoaming effect of effectively controlling the spinning oil in use.
含有芳烃、环烷烃、长链及支链饱和烃的高温平滑剂(加氢石蜡基基础油、加氢环烷基基础油),依据碳与碳的链接方式所形成的骨架类型,可以划分为三种类型:High-temperature smoothing agents containing aromatic hydrocarbons, naphthenes, long-chain and branched-chain saturated hydrocarbons (hydroparaffinic base oil, hydrogenated naphthenic base oil), according to the type of skeleton formed by the linking of carbon and carbon, can be divided into Three types:
①芳烃(以为特征的单元);①Aromatic hydrocarbons (with is the characteristic unit);
②环烷烃(以五元环为特征的单元);②Cycloalkane (with five-membered ring is the characteristic unit);
③长链及支链饱和烃(以为基本单元)③ Long-chain and branched-chain saturated hydrocarbons (with basic unit)
为了表述碳原子在碳骨架中所述类型,则用“碳型分析”—CA、CN、Cp来表示。为有效说明加氢石蜡基油馏分、加氢环烷基油的区别,现用如下碳链骨架说明:In order to express the type of carbon atoms in the carbon skeleton, it is expressed by "carbon type analysis" - C A , CN , Cp. In order to effectively illustrate the difference between the hydroparaffinic base oil fraction and the hydrogenated naphthenic oil, the following carbon chain skeleton description is now used:
芳环碳6个(1#-6#)则CA=24%;If there are 6 aromatic ring carbons (1#-6#), then C A =24%;
环烷碳8个(7#-14#)则CN=32%;If there are 8 naphthenic carbons (7#-14#), then CN = 32%;
链环碳11个(15#-25#)则Cp=44%。Chain ring carbon 11 (15#-25#) Cp=44%.
1)本发明的干法抗静电氨纶纺丝油剂与已有技术相比,具有以下积极和明显的优点。纺丝油剂具有稳定的运动粘度。采用GB/T265测得产品在40℃时的运动粘度为11~15mm2/s,传统产品在40℃时的运动粘度为8~25mm2/s,事件证明产品在40℃时的运动粘度稳定的运动粘度稳定在12~14mm2/s时效果最好。当产品在40℃时的运动粘度小于12mm2/时粘度太低,导致上油率太低,平滑降低,容易断丝;当产品在40℃时的运动粘度大于14mm2/时粘度太大,导致上油率太高,粘度太大纺丝速度降低,上油率太高还会增加油剂的消耗量,既增加生产成本,又导致在后续清洗过程中增加化学清洗剂用量污染环境,因此本产品恰当的运动粘度确保了纺丝过程中拉丝的稳定上油率,也确保了纺丝质量的稳定性。1) Compared with the prior art, the dry process antistatic spandex spinning oil of the present invention has the following positive and obvious advantages. Spin finish has stable kinematic viscosity. The kinematic viscosity of the product at 40°C measured by GB/T265 is 11-15mm2/s, and the kinematic viscosity of the traditional product at 40°C is 8-25mm2/s. The event proves that the kinematic viscosity of the product at 40°C is stable. The best effect is when the viscosity is stable at 12-14mm2/s. When the kinematic viscosity of the product at 40°C is less than 12mm2/hour, the viscosity is too low, resulting in too low oiling rate, smooth reduction, and easy wire breakage; The oil rate is too high, the viscosity is too high, the spinning speed is reduced, and the oiling rate is too high will increase the consumption of oil, which not only increases the production cost, but also causes the increase of the amount of chemical cleaning agent in the subsequent cleaning process to pollute the environment. Therefore, this product Appropriate kinematic viscosity ensures the stable oiling rate during the spinning process, and also ensures the stability of the spinning quality.
2)纺丝油剂具有优良的抗静电效果。纺丝油剂在各种湿度条件下、尤其是在干纺条件下具有优良的抗静电效果,丝饼内外退绕张力均匀,不易落丝和断丝,而且在后续加工过程中的综合退绕性能得到优化。2) Spinning finish has excellent antistatic effect. Spinning oil has excellent antistatic effect under various humidity conditions, especially under dry spinning conditions. The unwinding tension inside and outside the cake is uniform, and it is not easy to drop and break the yarn, and the comprehensive unwinding in the subsequent processing process. Performance is optimized.
3)纺丝油剂具有良好的耐热性能。采用GB/T3536法测得产品的开口闪点为216~225℃,传统产品闪点为155~190℃。使纺丝、拉伸生产正常运转,适合各种规格包括粗细纤维的高速纺丝工艺,不冒烟、热辊上不结焦。3) Spinning finish has good heat resistance. The open flash point of the product measured by GB/T3536 method is 216-225℃, and the flash point of the traditional product is 155-190℃. Make the spinning and drawing production run normally, suitable for high-speed spinning process of various specifications including thick and thin fibers, no smoke, no coking on the hot roller.
4)纺丝油剂具有良好的湿润性、附着性、渗透性、耐黄变。产品不容易使纤维染色发黄、后续易漂洗。4) Spinning oil has good wettability, adhesion, permeability and yellowing resistance. The product is not easy to dye the fibers yellow, and the subsequent rinse is easy.
5)纺丝油剂具有良好的平滑性、离散与抗粘连性能。氨纶丝与丝之间的隔离作用有效避免了相互之间的粘连,而且纺丝的集束性能好,有利于丝饼成型且防止丝线的滑落。5) Spinning finish has good smoothness, dispersion and anti-blocking properties. The isolation between the spandex filament and the filament effectively avoids mutual adhesion, and the spinning has good bundle performance, which is conducive to the formation of the filament cake and prevents the thread from slipping off.
6)纺丝油剂具有高度的稳定性能。在纺丝生产过程中性能稳定,具有优良的稀释稳定性和剪切稳定性,纺丝过程中不断头。6) Spinning finish has high stability. It has stable performance in the spinning production process, excellent dilution stability and shear stability, and does not stop during the spinning process.
7)纺丝油剂抗泡性能强。在生产过程中不易产生泡沫,上油均匀,有利于纺丝的顺利进行。7) The spinning oil has strong anti-foaming performance. In the production process, it is not easy to produce foam, and the oiling is uniform, which is conducive to the smooth progress of spinning.
8)纺丝油剂成型好、解束好、耐储存和使用稳定性好。产品中添加的防腐剂有效提升乳化液使用时间长,无分层,无腐败和异味现象产生。8) The spinning finish has good forming, unbundling, storage resistance and good stability in use. The preservatives added in the product can effectively improve the long-term use of the emulsion, without delamination, corruption and odor.
9)纺丝油剂具有优。9) Spinning finish is excellent.
10)纺丝油剂具有优良的环保性能。产品中不含Oeko-Tex Standard 100纺丝行业限用的APEO,符合国家环保要求和出口标准。10) Spinning finish has excellent environmental performance. The product does not contain APEO, which is restricted by Oeko-Tex Standard 100 spinning industry, and meets the national environmental protection requirements and export standards.
11)产品使氨纶丝能顺利通过各种设备的后纺织造,有效提高了氨纶纺丝的成品率与优良率。11) The product enables the spandex yarn to pass through the post-spinning process of various equipments, which effectively improves the finished product rate and excellent rate of spandex spinning.
12)本发明的干法氨纶纺丝油剂其抗静电性能极其优异而且成本经济实惠、生产制造工艺简单。12) The dry-process spandex spinning finish of the present invention has extremely excellent antistatic properties, economical cost and simple production process.
具体实施方式:Detailed ways:
实施例1Example 1
本发明一种干法抗静电氨纶纺丝油剂,由复合高温平滑剂、复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、环保型乳化剂、硬脂酸金属盐、防腐剂和消泡剂组成,所述的复合高温平滑剂由加氢石蜡基基础油、加氢环烷基基础油和甲基硅油复合组成。在所述的干法抗静电氨纶纺丝油剂中,所述的加氢石蜡基基础油的重量百分比为51%、所述的加氢环烷基基础油的重量百分比为25%、所述的甲基硅油的重量百分比为8%、所述的复合抗静电剂的重量百分比为7%、所述的酚基抗氧剂的重量百分比为0.5%、所述的苯氨基抗氧剂的重量百分比为0.5%、所述的烯酸抗氧剂的重量百分比为0.8%、所述的高温分散剂的重量百分比为1%、所述的柔软剂的重量百分比为1.6%、所述的环保型乳化剂的重量百分比为4.1%、所述的硬脂酸金属盐的重量百分比为0.1%、所述的防腐剂的重量百分比为0.4%、所述的消泡剂组成的重量百分比为0.3%。在所述的加氢石蜡基基础油中,65%>Cp>56%,在所述的加氢环烷基基础油中,50%>Cp>42%,Cp是指基础油中长链及支链饱和烃中的碳原子数占碳骨架中总碳原子数的百分比。The present invention is a dry process antistatic spandex spinning oil, which is composed of a composite high temperature smoothing agent, a composite antistatic agent, a phenolic antioxidant, an aniline antioxidant, an alkene acid antioxidant, a high temperature dispersant, a softener, Environmentally friendly emulsifier, stearic acid metal salt, preservative and defoaming agent. In the dry antistatic spandex spinning oil, the weight percentage of the hydrogenated paraffin base oil is 51%, the weight percentage of the hydrogenated naphthenic base oil is 25%, and the weight percentage of the hydrogenated naphthenic base oil is 25%. The weight percentage of the methyl silicone oil is 8%, the weight percentage of the composite antistatic agent is 7%, the weight percentage of the phenolic antioxidant is 0.5%, and the weight percentage of the anilino antioxidant is 0.5%. The percentage is 0.5%, the weight percentage of the alkene acid antioxidant is 0.8%, the weight percentage of the high temperature dispersant is 1%, the weight percentage of the softener is 1.6%, the environmental protection type The weight percentage of the emulsifier is 4.1%, the weight percentage of the metal stearate is 0.1%, the weight percentage of the preservative is 0.4%, and the weight percentage of the defoamer composition is 0.3%. In the hydroparaffinic base oil, 65%>Cp>56%, in the hydrogenated naphthenic base oil, 50%>Cp>42%, Cp refers to the long chain and The number of carbon atoms in branched saturated hydrocarbons as a percentage of the total number of carbon atoms in the carbon backbone.
进一步的,所述的加氢石蜡基础油在40℃时的运动粘度为10-18mm2/s。Further, the kinematic viscosity of the hydroparaffinic base oil at 40°C is 10-18 mm 2 /s.
进一步的,所述的加氢环烷基基础油在40℃时的运动粘度为10-20mm2/s。Further, the kinematic viscosity of the hydrogenated naphthenic base oil at 40° C. is 10-20 mm 2 /s.
进一步的,所述的甲基硅油为在40℃时的运动粘度为1000-1200cSt(厘斯)的二甲基硅油。Further, the methyl silicone oil is dimethyl silicone oil with a kinematic viscosity of 1000-1200 cSt (centiStokes) at 40°C.
进一步的,所述的复合抗静电剂由第一组份、第二组份和第三组份组成,所述的第一组份、第二组份和第三组份的重量比为1:1:2,所述的第一组份为十八烷基二甲基羟乙基季铵硝酸盐与环氧乙烷组成的混合物;所述的第二组份为异构醇聚氧乙烯醚磷酸酯钾盐;所述的第三组份由聚醚硅油与异构醇聚氧乙烯醚组成,所述的聚醚硅油与异构醇聚氧乙烯醚的重量比为1:1.2。Further, the composite antistatic agent is composed of the first component, the second component and the third component, and the weight ratio of the first component, the second component and the third component is 1: 1:2, the first component is a mixture of octadecyl dimethyl hydroxyethyl quaternary ammonium nitrate and ethylene oxide; the second component is an isomeric alcohol polyoxyethylene ether Phosphate ester potassium salt; the third component is composed of polyether silicone oil and isomeric alcohol polyoxyethylene ether, and the weight ratio of the polyether silicone oil to isomeric alcohol polyoxyethylene ether is 1:1.2.
进一步的,所述的复合抗静电剂的制备过程是,先按照重量比称取第一组份、第二组份和第三组份,然后将第三组份升温到40-60℃,再依次加入第一组份、第二组份,充分搅拌后,得到复合抗静电剂。Further, the preparation process of the composite antistatic agent is to first weigh the first component, the second component and the third component according to the weight ratio, then the third component is heated to 40-60 ° C, and then The first component and the second component are added in sequence, and after being fully stirred, a composite antistatic agent is obtained.
进一步的,所述的酚基抗氧剂为液态高分子甲基双酚基抗氧剂2,6—二叔丁基酚。Further, the phenol-based antioxidant is a liquid macromolecular methyl bisphenol-based antioxidant 2,6-di-tert-butylphenol.
进一步的,所述的苯氨基抗氧剂为液态辛基—丁基二苯胺。Further, the aniline antioxidant is liquid octyl-butyldiphenylamine.
进一步的,所述的烯酸抗氧剂为二十二碳五烯酸。Further, the alkenoic acid antioxidant is docosapentaenoic acid.
进一步的,所述的高温分散剂为聚异丁烯多丁二酰亚胺。Further, the high temperature dispersant is polyisobutylene polysuccinimide.
进一步的,所述的柔软剂聚醚改性有机硅乳液。Further, the softener polyether modified silicone emulsion.
进一步的,所述的环保型乳化剂为聚醚高分子化合物、月桂酸聚氧乙烯酯两种的混合。Further, the environment-friendly emulsifier is a mixture of polyether polymer compound and polyoxyethylene laurate.
进一步的,所述的硬脂酸金属盐为硬脂酸钡、硬脂酸锌的混合。Further, the metal stearate is a mixture of barium stearate and zinc stearate.
进一步的,所述的防腐剂咪唑类化合物与羧酸胺盐类的混合物。Further, the mixture of the preservative imidazole compound and the carboxylic acid amine salt.
进一步的,所述的消泡剂为磷酸三丁酯。Further, the defoamer is tributyl phosphate.
实施例2Example 2
本发明一种干法抗静电氨纶纺丝油剂,由复合高温平滑剂、复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、环保型乳化剂、硬脂酸金属盐、防腐剂和消泡剂组成,所述的复合高温平滑剂由加氢石蜡基基础油、加氢环烷基基础油和甲基硅油复合组成。在所述的干法抗静电氨纶纺丝油剂中,所述的加氢石蜡基基础油的重量百分比为54%、所述的加氢环烷基基础油的重量百分比为21%、所述的甲基硅油的重量百分比为7%、所述的复合抗静电剂的重量百分比为8%、所述的酚基抗氧剂的重量百分比为0.6%、所述的苯氨基抗氧剂的重量百分比为0.4%、所述的烯酸抗氧剂的重量百分比为0.3%、所述的高温分散剂的重量百分比为1.5%、所述的柔软剂的重量百分比为1.2%、所述的环保型乳化剂的重量百分比为5.5%、所述的硬脂酸金属盐的重量百分比为0.2%、所述的防腐剂的重量百分比为0.3%、所述的消泡剂组成的重量百分比为0.4%。在所述的加氢石蜡基基础油中,65%>Cp>56%,在所述的加氢环烷基基础油中,50%>Cp>42%,Cp是指基础油中长链及支链饱和烃中的碳原子数占碳骨架中总碳原子数的百分比。The present invention is a dry process antistatic spandex spinning oil, which is composed of a composite high temperature smoothing agent, a composite antistatic agent, a phenolic antioxidant, an aniline antioxidant, an alkene acid antioxidant, a high temperature dispersant, a softener, Environmentally friendly emulsifier, stearic acid metal salt, preservative and defoaming agent. In the dry antistatic spandex spinning oil, the weight percentage of the hydrogenated paraffin base oil is 54%, the weight percentage of the hydrogenated naphthenic base oil is 21%, and the weight percentage of the hydrogenated naphthenic base oil is 21%. The weight percentage of the methyl silicone oil is 7%, the weight percentage of the composite antistatic agent is 8%, the weight percentage of the phenolic antioxidant is 0.6%, and the weight percentage of the anilino antioxidant is 0.6%. The percentage is 0.4%, the weight percentage of the alkenoic acid antioxidant is 0.3%, the weight percentage of the high temperature dispersant is 1.5%, the weight percentage of the softener is 1.2%, the environmental protection type The weight percentage of the emulsifier is 5.5%, the weight percentage of the metal stearate is 0.2%, the weight percentage of the preservative is 0.3%, and the weight percentage of the defoamer composition is 0.4%. In the hydroparaffinic base oil, 65%>Cp>56%, in the hydrogenated naphthenic base oil, 50%>Cp>42%, Cp refers to the long chain and The number of carbon atoms in branched saturated hydrocarbons as a percentage of the total number of carbon atoms in the carbon backbone.
进一步的,所述的加氢石蜡基础油在40℃时的运动粘度为10-18mm2/s。Further, the kinematic viscosity of the hydroparaffinic base oil at 40° C. is 10-18 mm 2 /s.
所述的加氢环烷基基础油在40℃时的运动粘度为10-20mm2/s。The kinematic viscosity of the hydrogenated naphthenic base oil at 40° C. is 10-20 mm 2 /s.
进一步的,所述的甲基硅油为在40℃时的运动粘度为1000-1200cSt(厘斯)的二甲基硅油。Further, the methyl silicone oil is dimethyl silicone oil with a kinematic viscosity of 1000-1200 cSt (centiStokes) at 40°C.
进一步的,所述的复合抗静电剂由第一组份、第二组份和第三组份组成,所述的第一组份、第二组份和第三组份的重量比为1:1:2,所述的第一组份为十八烷基二甲基羟乙基季铵硝酸盐与环氧乙烷的混合物;所述的第二组份为异构醇聚氧乙烯醚磷酸酯钾盐;所述的第三组份由聚醚硅油与异构醇聚氧乙烯醚组成,所述的聚醚硅油与异构醇聚氧乙烯醚的重量比为1:1.2。Further, the composite antistatic agent is composed of the first component, the second component and the third component, and the weight ratio of the first component, the second component and the third component is 1: 1:2, the first component is the mixture of octadecyldimethyl hydroxyethyl quaternary ammonium nitrate and ethylene oxide; the second component is isomeric alcohol polyoxyethylene ether phosphoric acid ester potassium salt; the third component is composed of polyether silicone oil and isomeric alcohol polyoxyethylene ether, and the weight ratio of the polyether silicone oil to isomeric alcohol polyoxyethylene ether is 1:1.2.
进一步的,所述的复合抗静电剂的制备过程是,先按照重量比称取第一组份、第二组份和第三组份,然后将第三组份升温到40-60℃,再依次加入第一组份、第二组份,充分搅拌后,得到复合抗静电剂。Further, the preparation process of the composite antistatic agent is to first weigh the first component, the second component and the third component according to the weight ratio, then the third component is heated to 40-60 ° C, and then The first component and the second component are added in sequence, and after being fully stirred, a composite antistatic agent is obtained.
进一步的,所述的酚基抗氧剂为液态高分子甲基双酚基抗氧剂2,6—二叔丁基酚、4,4—甲基双(2,6—二叔丁基酚)的混合物。Further, the phenol-based antioxidants are liquid macromolecular methyl bisphenol-based antioxidants 2,6-di-tert-butylphenol, 4,4-methylbis(2,6-di-tert-butylphenol) )mixture.
进一步的,所述的苯氨基抗氧剂为液态辛基—丁基二苯胺。Further, the aniline antioxidant is liquid octyl-butyldiphenylamine.
进一步的,所述的烯酸抗氧剂为二十三碳五烯酸。Further, the alkenoic acid antioxidant is docosapentaenoic acid.
进一步的,所述的高温分散剂为聚异丁烯多丁二酰亚胺、聚异丁烯丁二酰亚胺两种的混合物。Further, the high temperature dispersant is a mixture of polyisobutylene polysuccinimide and polyisobutylene succinimide.
进一步的,所述的柔软剂聚醚改性有机硅乳液、氨基改性有机硅乳液两种的混合物。Further, the softener is a mixture of polyether-modified silicone emulsion and amino-modified silicone emulsion.
进一步的,所述的环保型乳化剂为直链脂肪醇聚氧乙烯醚、异构醇聚氧乙烯醚两种的混合。Further, the environment-friendly emulsifier is a mixture of linear fatty alcohol polyoxyethylene ether and isomeric alcohol polyoxyethylene ether.
进一步的,所述的硬脂酸金属盐为硬脂酸钡、硬脂酸镁的两种混合。Further, the metal stearate is a mixture of barium stearate and magnesium stearate.
进一步的,所述的防腐剂咪唑类化合物与硼酸胺盐的混合物。Further, the described preservative imidazole compound and borate amine salt mixture.
进一步的,所述的消泡剂为磷酸三丁酯、甲基硅氧烷两种的混合物。Further, the defoamer is a mixture of tributyl phosphate and methyl siloxane.
实施例3Example 3
本发明一种干法抗静电氨纶纺丝油剂,由复合高温平滑剂、复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、环保型乳化剂、硬脂酸金属盐、防腐剂和消泡剂组成,所述的复合高温平滑剂由加氢石蜡基基础油、加氢环烷基基础油和甲基硅油复合组成。在所述的干法抗静电氨纶纺丝油剂中,所述的加氢石蜡基基础油的重量百分比为52%、所述的加氢环烷基基础油的重量百分比为22%、所述的甲基硅油的重量百分比为10%、所述的复合抗静电剂的重量百分比为6%、所述的酚基抗氧剂的重量百分比为0.8%、所述的苯氨基抗氧剂的重量百分比为0.3%、所述的烯酸抗氧剂的重量百分比为0.5%、所述的高温分散剂的重量百分比为1.2%、所述的柔软剂的重量百分比为1.4%、所述的环保型乳化剂的重量百分比为5.4%、所述的硬脂酸金属盐的重量百分比为0.2%、所述的防腐剂的重量百分比为0.2%、所述的消泡剂组成的重量百分比为0.5%。在所述的加氢石蜡基基础油中,65%>Cp>56%,在所述的加氢环烷基基础油中,50%>Cp>42%,Cp是指基础油中长链及支链饱和烃中的碳原子数占碳骨架中总碳原子数的百分比。The present invention is a dry process antistatic spandex spinning oil, which is composed of a composite high temperature smoothing agent, a composite antistatic agent, a phenolic antioxidant, an aniline antioxidant, an alkene acid antioxidant, a high temperature dispersant, a softener, Environmentally friendly emulsifier, stearic acid metal salt, preservative and defoaming agent. In the dry antistatic spandex spinning oil, the weight percentage of the hydrogenated paraffin base oil is 52%, the weight percentage of the hydrogenated naphthenic base oil is 22%, and the weight percentage of the hydrogenated naphthenic base oil is 22%. The weight percentage of the methyl silicone oil is 10%, the weight percentage of the composite antistatic agent is 6%, the weight percentage of the phenolic antioxidant is 0.8%, and the weight percentage of the anilino antioxidant is 0.8%. The percentage is 0.3%, the weight percentage of the alkene acid antioxidant is 0.5%, the weight percentage of the high temperature dispersant is 1.2%, the weight percentage of the softener is 1.4%, the environmental protection type The weight percentage of the emulsifier is 5.4%, the weight percentage of the metal stearate is 0.2%, the weight percentage of the preservative is 0.2%, and the weight percentage of the defoamer composition is 0.5%. In the hydroparaffinic base oil, 65%>Cp>56%, in the hydrogenated naphthenic base oil, 50%>Cp>42%, Cp refers to the long chain and The number of carbon atoms in branched saturated hydrocarbons as a percentage of the total number of carbon atoms in the carbon backbone.
进一步的,所述的加氢石蜡基础油在40℃时的运动粘度为10-18mm2/s。Further, the kinematic viscosity of the hydroparaffinic base oil at 40° C. is 10-18 mm 2 /s.
进一步的,所述的加氢环烷基基础油在40℃时的运动粘度为10-20mm2/s。Further, the kinematic viscosity of the hydrogenated naphthenic base oil at 40° C. is 10-20 mm 2 /s.
进一步的,所述的甲基硅油为在40℃时的运动粘度为1000-1200cSt(厘斯)的二甲基硅油。Further, the methyl silicone oil is dimethyl silicone oil with a kinematic viscosity of 1000-1200 cSt (centiStokes) at 40°C.
进一步的,所述的复合抗静电剂由第一组份、第二组份和第三组份组成,所述的第一组份、第二组份和第三组份的重量比为1:1:2,所述的第一组份为十八烷基二甲基羟乙基季铵硝酸盐与环氧乙烷的混合物;所述的第二组份为高碳醇聚氧乙烯醚磷酸酯钾盐;所述的第三组份由聚醚硅油与异构醇聚氧乙烯醚组成,所述的聚醚硅油与异构醇聚氧乙烯醚的重量比为1:1.2。Further, the composite antistatic agent is composed of the first component, the second component and the third component, and the weight ratio of the first component, the second component and the third component is 1: 1:2, the first component is the mixture of octadecyl dimethyl hydroxyethyl quaternary ammonium nitrate and ethylene oxide; the second component is higher alcohol polyoxyethylene ether phosphoric acid ester potassium salt; the third component is composed of polyether silicone oil and isomeric alcohol polyoxyethylene ether, and the weight ratio of the polyether silicone oil to isomeric alcohol polyoxyethylene ether is 1:1.2.
进一步的,所述的复合抗静电剂的制备过程是,先按照重量比称取第一组份、第二组份和第三组份,然后将第三组份升温到40-60℃,再依次加入第一组份、第二组份,充分搅拌后,得到复合抗静电剂。Further, the preparation process of the composite antistatic agent is to first weigh the first component, the second component and the third component according to the weight ratio, then the third component is heated to 40-60 ° C, and then The first component and the second component are added in sequence, and after being fully stirred, a composite antistatic agent is obtained.
进一步的,所述的酚基抗氧剂为液态高分子甲基双酚基抗氧剂为2,6—二叔丁基对甲酚。Further, the phenol-based antioxidant is a liquid polymer methyl bisphenol-based antioxidant, which is 2,6-di-tert-butyl-p-cresol.
进一步的,所述的苯氨基抗氧剂为液态辛基—丁基二苯胺。Further, the aniline antioxidant is liquid octyl-butyldiphenylamine.
进一步的,所述的烯酸抗氧剂为二十三碳五烯酸。Further, the alkenoic acid antioxidant is docosapentaenoic acid.
进一步的,所述的高温分散剂为聚异丁烯多丁二酰亚胺、聚异丁烯丁二酰亚胺的混合物。Further, the high temperature dispersant is a mixture of polyisobutylene polysuccinimide and polyisobutylene succinimide.
进一步的,所述的柔软剂聚醚改性有机硅乳液、氨基改性有机硅乳液的混合物。Further, the softener is a mixture of polyether-modified silicone emulsion and amino-modified silicone emulsion.
进一步的,所述的环保型乳化剂为直链脂肪醇聚氧乙烯醚、月桂酸聚氧乙烯酯两种的混合。Further, the environment-friendly emulsifier is a mixture of linear fatty alcohol polyoxyethylene ether and lauric acid polyoxyethylene ester.
进一步的,所述的硬脂酸金属盐为硬脂酸镁、硬脂酸锌两种混合。Further, the metal stearate is a mixture of magnesium stearate and zinc stearate.
进一步的,所述的防腐剂咪唑类化合物与羧酸胺盐类的混合物。Further, the mixture of the preservative imidazole compound and the carboxylic acid amine salt.
进一步的,所述的消泡剂为磷酸三丁酯、甲基硅氧烷两种的混合物。Further, the defoamer is a mixture of tributyl phosphate and methyl siloxane.
实施例4Example 4
本发明一种干法抗静电氨纶纺丝油剂,由复合高温平滑剂、复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、环保型乳化剂、硬脂酸金属盐、防腐剂和消泡剂组成,所述的复合高温平滑剂由加氢石蜡基基础油、加氢环烷基基础油和甲基硅油复合组成。在所述的干法抗静电氨纶纺丝油剂中,所述的加氢石蜡基基础油的重量百分比为55%、所述的加氢环烷基基础油的重量百分比为18%、所述的甲基硅油的重量百分比为9%、所述的复合抗静电剂的重量百分比为7%、所述的酚基抗氧剂的重量百分比为1%、所述的苯氨基抗氧剂的重量百分比为0.2%、所述的烯酸抗氧剂的重量百分比为0.6%、所述的高温分散剂的重量百分比为1.8%、所述的柔软剂的重量百分比为1.8%、所述的环保型乳化剂的重量百分比为4.8%、所述的硬脂酸金属盐的重量百分比为0.3%、所述的防腐剂的重量百分比为0.5%、所述的消泡剂组成的重量百分比为0.2%。在所述的加氢石蜡基基础油中,65%>Cp>56%,在所述的加氢环烷基基础油中,50%>Cp>42%,Cp是指基础油中长链及支链饱和烃中的碳原子数占碳骨架中总碳原子数的百分比。The present invention is a dry process antistatic spandex spinning oil, which is composed of a composite high temperature smoothing agent, a composite antistatic agent, a phenolic antioxidant, an aniline antioxidant, an alkene acid antioxidant, a high temperature dispersant, a softener, Environmentally friendly emulsifier, stearic acid metal salt, preservative and defoaming agent. In the dry antistatic spandex spinning oil, the weight percentage of the hydrogenated paraffin base oil is 55%, the weight percentage of the hydrogenated naphthenic base oil is 18%, and the weight percentage of the hydrogenated naphthenic base oil is 18%. The weight percentage of the methyl silicone oil is 9%, the weight percentage of the composite antistatic agent is 7%, the weight percentage of the phenolic antioxidant is 1%, the weight percentage of the aniline antioxidant The percentage is 0.2%, the weight percentage of the alkenoic acid antioxidant is 0.6%, the weight percentage of the high temperature dispersant is 1.8%, the weight percentage of the softener is 1.8%, the environmental protection type The weight percentage of the emulsifier is 4.8%, the weight percentage of the metal stearate is 0.3%, the weight percentage of the preservative is 0.5%, and the weight percentage of the defoamer composition is 0.2%. In the hydroparaffinic base oil, 65%>Cp>56%, in the hydrogenated naphthenic base oil, 50%>Cp>42%, Cp refers to the long chain and The number of carbon atoms in branched saturated hydrocarbons as a percentage of the total number of carbon atoms in the carbon backbone.
进一步的,所述的加氢石蜡基础油在40℃时的运动粘度为10-18mm2/s。Further, the kinematic viscosity of the hydroparaffinic base oil at 40° C. is 10-18 mm 2 /s.
进一步的,所述的加氢环烷基基础油在40℃时的运动粘度为10-20mm2/s。Further, the kinematic viscosity of the hydrogenated naphthenic base oil at 40° C. is 10-20 mm 2 /s.
进一步的,所述的甲基硅油为在40℃时的运动粘度为1000-1200cSt(厘斯)的二甲基硅油。Further, the methyl silicone oil is dimethyl silicone oil with a kinematic viscosity of 1000-1200 cSt (centiStokes) at 40°C.
进一步的,所述的复合抗静电剂由第一组份、第二组份和第三组份组成,所述的第一组份、第二组份和第三组份的重量比为1:1:2,所述的第一组份为烷基胺与环氧乙烷组成的混合物;所述的第二组份为高碳醇聚氧乙烯醚磷酸酯钾盐;所述的第三组份由聚醚硅油与异构醇聚氧乙烯醚组成,所述的聚醚硅油与异构醇聚氧乙烯醚的重量比为1:1.2。Further, the composite antistatic agent is composed of the first component, the second component and the third component, and the weight ratio of the first component, the second component and the third component is 1: 1:2, the first component is a mixture of alkylamine and ethylene oxide; the second component is higher alcohol polyoxyethylene ether phosphate potassium salt; the third component The part is composed of polyether silicone oil and isomeric alcohol polyoxyethylene ether, and the weight ratio of the polyether silicone oil to isomeric alcohol polyoxyethylene ether is 1:1.2.
进一步的,所述的复合抗静电剂的制备过程是,先按照重量比称取第一组份、第二组份和第三组份,然后将第三组份升温到40-60℃,再依次加入第一组份、第二组份,充分搅拌后,得到复合抗静电剂。Further, the preparation process of the composite antistatic agent is to first weigh the first component, the second component and the third component according to the weight ratio, then the third component is heated to 40-60 ° C, and then The first component and the second component are added in sequence, and after being fully stirred, a composite antistatic agent is obtained.
进一步的,所述的酚基抗氧剂为液态高分子甲基双酚基抗氧剂为4,4—甲基双(2,6—二叔丁基酚)、2,6—二叔丁基对甲酚两种的混合物。Further, the phenol-based antioxidant is a liquid macromolecule methyl bisphenol-based antioxidant, which is 4,4-methylbis(2,6-di-tert-butylphenol), 2,6-di-tert-butyl A mixture of two bases p-cresol.
进一步的,所述的苯氨基抗氧剂为液态辛基—丁基二苯胺。Further, the aniline antioxidant is liquid octyl-butyldiphenylamine.
进一步的,所述的烯酸抗氧剂为二十二碳五烯酸。Further, the alkenoic acid antioxidant is docosapentaenoic acid.
进一步的,所述的高温分散剂为聚异丁烯丁二酰亚胺。Further, the high temperature dispersant is polyisobutylene succinimide.
进一步的,所述的柔软剂聚醚改性有机硅乳液。Further, the softener polyether modified silicone emulsion.
进一步的,所述的环保型乳化剂为聚醚高分子化合物、异构醇聚氧乙烯醚两种的混合。Further, the environment-friendly emulsifier is a mixture of polyether polymer compound and isomeric alcohol polyoxyethylene ether.
进一步的,所述的硬脂酸金属盐为硬脂酸镁、硬脂酸钙两种的混合。Further, the metal stearate is a mixture of magnesium stearate and calcium stearate.
进一步的,所述的防腐剂为咪唑类化合物与硼酸胺盐类中任一种的混合物。Further, the preservative is a mixture of any one of imidazole compounds and boronic acid amine salts.
进一步的,所述的消泡剂为甲基硅氧烷。Further, the defoamer is methyl siloxane.
实施例1-4均采用下述的方法制备:Embodiment 1-4 all adopts following method to prepare:
本发明的干法抗静电氨纶纺丝油剂的制备方法,包括一个制备65%>Cp>56%的加氢石蜡基基础油的步骤和一个制备50%>Cp>42%的加氢环烷基基础油的步骤,在上述两个步骤完成之后,按照重量百分比称取加氢石蜡基基础油、加氢环烷基基础油、甲基硅油、复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、环保型乳化剂、硬脂酸金属盐、防腐剂和消泡剂,同时称取精制白土,所述的精制白土的重量为加氢石蜡基基础油、加氢环烷基基础油、甲基硅油、复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、环保型乳化剂、硬脂酸金属盐、防腐剂和消泡剂总重量的2%~6%,然后在第一个反应釜中加入加氢石蜡基基础油、加氢环烷基基础油、甲基硅油,之后加热到110℃~130℃温度后加入精制白土,同时进行30~60min时间的搅拌精制吸附,直至吸附反应均匀,沉淀再经过滤机过滤2~3次以后抽入第二个反应釜,冷却到50℃~70℃后,加入环保型乳化剂、硬脂酸金属盐搅拌20min~40min均匀后,接着将复合抗静电剂、酚基抗氧剂、苯氨基抗氧剂、烯酸抗氧剂、高温分散剂、柔软剂、防腐剂和消泡剂加入第二个反应釜中,搅拌30min~60min均匀,冷却后即可得到产品。The preparation method of the dry process antistatic spandex spinning oil of the present invention comprises a step of preparing a hydroparaffin base oil of 65%>Cp>56% and a process of preparing a hydrogenated naphthenic oil of 50%>Cp>42% The step of the base oil, after the above two steps are completed, weigh the hydrogenated paraffin base oil, hydrogenated naphthenic base oil, methyl silicone oil, composite antistatic agent, phenolic antioxidant, benzene Amino antioxidant, alkenoic acid antioxidant, high temperature dispersant, softener, environment-friendly emulsifier, stearic acid metal salt, preservative and defoaming agent, while taking by weighing the refined clay, the weight of the refined clay is Hydrogenated paraffin base oil, hydrogenated naphthenic base oil, methyl silicone oil, compound antistatic agent, phenolic antioxidant, aniline antioxidant, alkenoic acid antioxidant, high temperature dispersant, softener, environmental protection 2% to 6% of the total weight of type emulsifier, stearic acid metal salt, preservative and defoamer, and then add hydrogenated paraffin base oil, hydrogenated naphthenic base oil, methyl alcohol to the first reactor. Base silicone oil, then heated to 110℃~130℃, and then added refined clay, and carried out stirring and refining adsorption for 30~60min at the same time, until the adsorption reaction was uniform, and the precipitation was filtered by a filter for 2~3 times and then pumped into the second reaction After the kettle is cooled to 50℃~70℃, add environment-friendly emulsifier and stearic acid metal salt and stir evenly for 20min~40min, then compound antistatic agent, phenolic antioxidant, aniline antioxidant, alkenoic acid Antioxidant, high temperature dispersant, softener, preservative and defoamer are added to the second reaction kettle, stirred for 30min-60min uniformly, and the product can be obtained after cooling.
进一步的,所述的第一个和第二个反应釜均采用真空泵循环真空负压0.75~1.0KPa处理1~3次。Further, the first and second reaction kettles are treated with vacuum pump circulating vacuum negative pressure 0.75-1.0KPa for 1-3 times.
进一步的,所述的制备65%>Cp>56%加氢石蜡基基础油的步骤中,首先将烷烃、单环芳香烃、多环芳香烃以及不饱和的链烃的馏分为原料,先进行加氢精制,所述的不饱和的链烃的馏分占所述的原料的重量百分比为30~90%,加氢精制过程中反应釜的反应压力为4~12MPa,反应温度为250~340℃,进油总空速为0.2~0.55/h,反应氢油体积比为650~850,相对于加氢处理催化剂空速0.4~0.75/h,相对于加氢精制催化剂空速0.6~1.75/h,所述的加氢精制过程中的催化剂为Ni-W/AL2O3、或Ni-Mo-W/AL2O3、或Ni-Mo-Co/A AL2O3,随后进行常减压蒸馏,减压蒸馏工艺为残压1~55mmHg,切取200~280℃常压的馏分油,得到65%>Cp>56%的加氢石蜡基基础油。Further, in the step of preparing 65%>Cp>56% hydroparaffinic base oil, firstly, the fractions of alkanes, monocyclic aromatic hydrocarbons, polycyclic aromatic hydrocarbons and unsaturated chain hydrocarbons are used as raw materials, and the Hydrorefining, the fraction of the unsaturated chain hydrocarbons accounts for 30-90% of the raw material by weight, the reaction pressure of the reactor in the hydrorefining process is 4-12MPa, and the reaction temperature is 250-340 ℃ , the total inlet space velocity is 0.2~0.55/h, the volume ratio of reaction hydrogen to oil is 650~850, the space velocity relative to the hydrotreating catalyst is 0.4~0.75/h, and the space velocity relative to the hydrorefining catalyst is 0.6~1.75/h , the catalyst in the hydrorefining process is Ni-W/AL 2 O 3 , or Ni-Mo-W/AL 2 O 3 , or Ni-Mo-Co/A AL 2 O 3 , and then carry out atmospheric reduction Pressure distillation, the vacuum distillation process is a residual pressure of 1 ~ 55mmHg, and the distillate oil at 200 ~ 280 ℃ normal pressure is cut to obtain a hydroparaffin base oil with 65%>Cp>56%.
进一步的,所述的制备50%>Cp>42%的环烷基基础油的步骤中,首先将烷烃、单环芳香烃、多环芳香烃以及不饱和的链烃的馏分为原料,先进行加氢精制,所述的不饱和的链烃的馏分占所述的原料的重量百分比为40~80%,加氢精制过程中反应釜的反应压力为4.5~12MPa,反应温度为230~330℃,进油总空速为0.25~0.55/h,反应氢油体积比为650~900,相对于加氢处理催化剂空速0.35~0.8/h,相对于加氢精制催化剂空速0.5-1.75/h,所述的加氢精制过程中的催化剂为Ni-W/AL2O3、或Ni-Mo-W/AL2O3、或Ni-Mo-Co/AL2O3,随后进行常减压蒸馏,减压蒸馏工艺为残压1~55mmHg,切取220~320℃常压的馏分油,得到50%>Cp>42%的环烷基油。Further, in the step of preparing 50%>Cp>42% naphthenic base oil, firstly, the fractions of alkanes, monocyclic aromatic hydrocarbons, polycyclic aromatic hydrocarbons and unsaturated chain hydrocarbons are used as raw materials, and the Hydrorefining, the fraction of unsaturated chain hydrocarbons accounts for 40-80% of the raw material by weight, the reaction pressure of the reactor in the hydrorefining process is 4.5-12MPa, and the reaction temperature is 230-330°C , the total inlet space velocity is 0.25~0.55/h, the volume ratio of reaction hydrogen to oil is 650~900, the space velocity relative to the hydrotreating catalyst is 0.35~0.8/h, and the space velocity relative to the hydrorefining catalyst is 0.5-1.75/h , the catalyst in the hydrorefining process is Ni-W/AL 2 O 3 , or Ni-Mo-W/AL 2 O 3 , or Ni-Mo-Co/AL 2 O 3 , followed by normal and reduced pressure Distillation, the vacuum distillation process is that the residual pressure is 1-55 mmHg, and the distillate oil at the normal pressure of 220-320 ° C is cut to obtain a naphthenic oil with 50%>Cp>42%.
进一步的,所述的精制白土为活性度大于180mmol/kg的活性白土。Further, the refined clay is activated clay with an activity greater than 180 mmol/kg.
各项物理化学指标见表1所示。The physical and chemical indicators are shown in Table 1.
表1Table 1
上油率测试法:采用一定量纺丝油进行氨纶纺丝,记录纺丝量以及纺丝前后纺丝油数值,计算出上油率。Oiling rate test method: use a certain amount of spinning oil to spin spandex, record the spinning amount and the value of the spinning oil before and after spinning, and calculate the oiling rate.
本发明实施例4与市场上流行使用的国内外产品各物化性能比较见表2The physicochemical properties of Example 4 of the present invention and domestic and foreign products popularly used in the market are shown in Table 2
表2Table 2
从表2可以产出,本发明的倾点与进口产品接近,明显要由于国内对比产品;闪点、有效成分要优于进口和国产产品;上油率与粘度有较强的相关性,本发明的上油率也要明显稳定适中。It can be output from Table 2 that the pour point of the present invention is close to that of the imported product, which is obviously due to the domestic comparative product; the flash point and active ingredient are better than the imported and domestic products; The oiling rate of the invention is also obviously stable and moderate.
本发明实施例4与市场上流行使用的国内外产品在纺丝过程中测定数据比较见表3Example 4 of the present invention and the domestic and foreign products popularly used in the market are shown in Table 3 for comparison of measured data in the spinning process
表3table 3
从表3可以看出,本发明实施例4的静电性能(KV)在低速时与进口产品相当,随着速度的上升,摩擦下降较快,要明显由于进口产品,无论是在低速还是高速的状况下,静电性能均要明显优于国内生产比对产品,体现出了本发明产品独特的抗静电性能。无论是在高速还是低速状况下,摩擦F/N均与进口产品相当,但均要明显优于国内生产比对产品,体现出了优良的平滑性能。As can be seen from Table 3, the electrostatic performance (KV) of Example 4 of the present invention is comparable to that of the imported product at low speed. With the increase of the speed, the friction decreases rapidly, which is obviously due to the imported product, whether at low speed or high speed Under these conditions, the electrostatic performance is obviously better than that of the domestically produced comparison products, which reflects the unique antistatic performance of the product of the present invention. Whether at high speed or low speed, the friction F/N is comparable to that of imported products, but it is obviously better than that of domestically produced comparison products, showing excellent smoothness performance.
使用各种油剂后纺成氨纶丝进行各项性能测试比较数据见表4After using various oils, the spandex yarns are spun into various performance tests and the comparison data is shown in Table 4.
表4Table 4
从表4可以看出,本发明实施例4中300%应力、线密度变异系数(%)指标与国内产品相当,要优于同类型进口产品,而干热恢复率(%)普遍要由于国产与进口产品,尤其是进口产品在此方面的指标偏低;断裂伸长率(%)、断裂伸长率变异系数(%)均要优于同类进口产品,尤其在表层退绕性和里层退绕性、恶化表层退绕性和恶化里层退绕性指标上范围变化较小,表现出了独特的退绕稳定性能。As can be seen from Table 4, the 300% stress and linear density coefficient of variation (%) index in Example 4 of the present invention are comparable to domestic products, and are better than imported products of the same type, and the dry heat recovery rate (%) is generally due to domestic products. Compared with imported products, especially imported products, the indicators in this respect are relatively low; elongation at break (%) and coefficient of variation (%) of elongation at break are better than similar imported products, especially in surface unwinding and inner layer The range of unwinding, deteriorating surface unwinding and deteriorating inner unwinding is small, showing unique unwinding stability performance.
以上所述的仅仅是本发明的其中一个实施例子,并不表示对本发明的技术方案做任何形式上的限制。凡是依据本发明的技术实质对本发明的实施例子所做的任何简单修改、等同变化与修饰,均落入本发明的保护范围内。The above description is only one of the embodiments of the present invention, and does not represent any form of limitation on the technical solutions of the present invention. Any simple modifications, equivalent changes and modifications made to the embodiments of the present invention according to the technical essence of the present invention shall fall within the protection scope of the present invention.
本发明的有益效果在于:首先,本发明充分发挥了产品结构中所含芳香烃、环烷烃和链烃的优点,再与甲基硅油复配,克服了传统生产纺丝油剂油采用单一组分矿物油所带来的缺点,大大提高了氨纶干纺时的润滑性能;其次,本发明采用复合抗静电剂,使纺丝油剂在各种湿度、各种纺速条件下均具有优良的抗静电效果,丝饼内外退绕张力均匀,不易落丝和断丝;第三,本发明充分发挥了苯氨基抗氧剂与酚酯型抗氧剂复合使用时更有效提高抗氧效果的特性,解决了拉丝后丝束变色及难清洗的问题;第四,本发明产品还在产品储存的稳定性、解决纺丝过程中的多气泡问题、解决丝线之间的粘连性问题、成品纺丝的柔软性、手感、以及环保性能上都具有优良性能。The beneficial effects of the present invention are as follows: firstly, the present invention fully utilizes the advantages of aromatic hydrocarbons, naphthenes and chain hydrocarbons contained in the product structure, and then is compounded with methyl silicone oil, overcoming the traditional production of spinning finish oil using a single group of The disadvantage brought by the separation of mineral oil greatly improves the lubricating performance of the spandex dry spinning; secondly, the present invention adopts a composite antistatic agent, so that the spinning oil has excellent performance under various humidity and spinning speed conditions. Antistatic effect, uniform unwinding tension inside and outside the silk cake, not easy to drop and break; thirdly, the present invention gives full play to the characteristic of more effectively improving the antioxidant effect when the aniline antioxidant and the phenolic ester antioxidant are used in combination , to solve the problem of discoloration and difficult cleaning of the tow after drawing; fourthly, the product of the present invention is also stable in product storage, solves the problem of multi-bubble in the spinning process, solves the problem of adhesion between threads, and the finished product spinning. It has excellent performance in terms of softness, hand feel, and environmental protection performance.
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CN112663174A (en) * | 2020-12-15 | 2021-04-16 | 烟台泰和新材料股份有限公司 | Polyurethane oil agent with flame retardant property and flame retardant polyurethane fiber based on same |
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CN117265699A (en) * | 2023-10-24 | 2023-12-22 | 宁夏同泰科技有限公司 | Spandex spinning oil |
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Address after: 2122 Waiqian Road, Jiading District, Shanghai, 201800 Patentee after: Shanghai Zhongfu Oil Group Co.,Ltd. Address before: 2122 Waiqian Road, Jiading District, Shanghai, 201800 Patentee before: SHANGHAI ZHONGFU SPECIAL OIL Co.,Ltd. |
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