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CN111204226B - Sensor device for electric vehicle - Google Patents

Sensor device for electric vehicle Download PDF

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Publication number
CN111204226B
CN111204226B CN202010147168.0A CN202010147168A CN111204226B CN 111204226 B CN111204226 B CN 111204226B CN 202010147168 A CN202010147168 A CN 202010147168A CN 111204226 B CN111204226 B CN 111204226B
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China
Prior art keywords
circuit board
cooling cylinder
air
strip
shaped
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CN202010147168.0A
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Chinese (zh)
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CN111204226A (en
Inventor
危金兰
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CHONGQING FUZIK TECHNOLOGY Co.,Ltd.
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CHONGQING FUZIK TECHNOLOGY CO LTD
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Publication of CN111204226A publication Critical patent/CN111204226A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L3/00Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
    • B60L3/12Recording operating variables ; Monitoring of operating variables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/01Electrical circuits for triggering passive safety arrangements, e.g. airbags, safety belt tighteners, in case of vehicle accidents or impending vehicle accidents
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20009Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
    • H05K7/20136Forced ventilation, e.g. by fans
    • H05K7/20145Means for directing air flow, e.g. ducts, deflectors, plenum or guides
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/20845Modifications to facilitate cooling, ventilating, or heating for automotive electronic casings
    • H05K7/20863Forced ventilation, e.g. on heat dissipaters coupled to components

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

The invention discloses a sensor device for an electric vehicle, comprising: a plurality of vertically disposed daughter board assemblies, a horizontally disposed circuit board, and a circuit board vibration feedback system; the daughter board assembly having at least one dynamic sensor; the dynamic sensor is connected with the upper side surface of the circuit board through a ribbon-shaped flexible connector; the daughter board device is fixedly connected with a fixed shell; the fixed shell comprises an upper cover shell, a lower bottom shell and a side wall fixedly connected with the upper cover shell and the lower bottom shell; a cooling cylinder with a U-shaped section is arranged below the circuit board, and the outer cover of the circuit board is arranged at the upper part of the cooling cylinder; helium is filled in the cooling cylinder; the circuit board vibration feedback system comprises a distance detector and a control unit which are arranged on the upper side face of the circuit board, and the control unit is electrically connected with the distance detector and the air pump. The invention adopts the circuit board vibration feedback system with the helium circulating system, reduces the up-and-down vibration caused by the electric board, reduces the noise caused by the circuit board vibration and improves the heat dissipation effect.

Description

Sensor device for electric vehicle
The present application is a divisional application entitled "sensor device for electric vehicle" on application date 2018, month 02 and 10, application number 2018101387293.
Technical Field
The invention relates to the field of electric automobile accessories, in particular to a sensor device for an electric automobile.
Background
Automotive safety systems are becoming increasingly important in automotive design. To this end, automobiles typically include sensor systems that are used to alert the driver and in some cases automatically enable certain safety devices and dynamic stabilization systems. The sensor system may be designed to trigger a vehicle safety system or vehicle reaction system such as the deployment of an airbag, automatic braking, or the reduction of engine torque in the event of a preset condition. In such systems, the vehicle includes sensor components that detect ambient conditions and dynamic conditions such as acceleration.
The detection means, which may comprise a number of detection devices such as accelerometers or angular velocity sensors, continuously detect data and provide said data to the main circuit board, which in turn provides the data to the control assembly. These sensing devices are typically in electrical and mechanical communication with the main circuit board, and the main circuit board is in electronic communication with the control assembly. If the detection means detects a change beyond a preset limit, the control module will activate the relevant safety equipment and/or the vehicle reaction system. Since the slow invocation of safety systems or automotive reaction systems is highly undesirable, the control component needs to reliably detect these conditions.
Such sensor packages must therefore operate reliably when subjected to vibrations and other interferences. Since the sensing device is typically mechanically connected to the main circuit board to which the power cable is connected, one source of vibration and noise is the main circuit board itself. The main circuit board vibrates to influence the working sensitivity of the sensor suite; meanwhile, the existing sensor device for the electric automobile is poor in heat dissipation effect, the temperature in the sensor suite rises after the main circuit works for a long time or after heat of other parts of the electric automobile is transferred, and particularly in high-temperature weather, due to the fact that the circuit board is deformed and expansion of different materials is inconsistent, the circuit board is subjected to cold joint or welding cracking; ultimately affecting the operation of the motorized plate and the sensors.
Disclosure of Invention
The invention provides a sensor device for an electric automobile, which overcomes the defects of large vibration of a main circuit board and poor heat dissipation effect of the main circuit of the existing sensor device for the electric automobile.
In order to solve the above problems, the present invention discloses a sensor device for an electric vehicle, comprising: a plurality of vertically disposed daughter board assemblies, a horizontally disposed circuit board, and a circuit board vibration feedback system; the daughter board assembly having at least one dynamic sensor; the dynamic sensor is connected with the upper side surface of the circuit board through a ribbon-shaped flexible connector; the daughter board device is fixedly connected with a fixed shell; the fixed shell comprises an upper cover shell, a lower bottom shell and a side wall fixedly connected with the upper cover shell and the lower bottom shell; the fixed shell is fixed on the chassis of the vehicle body;
a cooling cylinder with a U-shaped section is arranged below the circuit board, and the circuit board outer cover is arranged on the upper part of the cooling cylinder and can slide up and down relative to the side wall of the cooling cylinder; the cooling cylinder is filled with helium, the cooling cylinder is externally connected with a helium storage tank through a first air inlet pipe and a first air outlet pipe, an air pump is arranged on the first air inlet pipe, and the air pump is used for pushing the circuit board to ascend or descend and driving the helium to circularly flow so as to cool the circuit board; a first electromagnetic flow valve and a second electromagnetic flow valve are respectively arranged on the first air inlet pipe and the first air outlet pipe;
the circuit board vibration feedback system comprises a distance detector and a control unit, wherein the distance detector is arranged on the upper side surface of the circuit board and is used for detecting the distance between the circuit board and the upper cover shell; the control unit is electrically connected with the distance detector and the air pump; and the control unit receives signals of the distance detector and controls the work of the air pump and the work of the first electromagnetic flow valve and the second electromagnetic flow valve. The circuit board vibration feedback system with the helium circulating system is adopted, and the helium is used for supporting the circuit board, so that the circuit board can be conveniently adjusted to move up and down by controlling the helium pressure in the cooling cylinder, the motion amplitude of the circuit board is compensated, the up-and-down vibration floating caused by the electric board is further reduced, and the noise caused by the circuit board vibration is reduced; meanwhile, the helium gas takes away heat inside the circuit board and the sensor device for the electric automobile, so that the heat dissipation effect is improved.
Optionally, the dynamic sensor comprises an accelerometer.
Optionally, a clamping block is arranged on the daughter board device; a clamping groove of the lower bottom shell; the clamping block is matched with the clamping groove.
Optionally, a cooling water pipe is wound on the surface of the helium storage tank and is communicated with a cold air water pipe of an air conditioner of the vehicle body.
Optionally, an electronic temperature detector is arranged in the helium storage tank, and the electronic temperature detector is electrically connected with the control unit; and the control unit receives signals of the electronic temperature detector, adjusts the work of the first electromagnetic flow valve and the second electromagnetic flow valve, and further adjusts the temperature inside the cooling cylinder.
Optionally, a plurality of strip-shaped through holes are formed in the upper side wall of the cooling cylinder; the strip-shaped through hole is convenient for a flexible connector to pass through so as to connect the dynamic sensor and the circuit board.
Optionally, the sensor device for the electric vehicle further comprises a flexible strip-shaped air release pipe, one end of the strip-shaped air release pipe is communicated with the cooling cylinder, the other end of the strip-shaped air release pipe penetrates through the through hole and is positioned above the circuit board, a strip-shaped air nozzle is installed at the tail end of the strip-shaped air release pipe, and an air injection control valve is installed on the strip-shaped air release pipe; a plurality of horizontal parallel flow combined structures are arranged in the air nozzle; the circulation combined structure comprises a first circulation cavity and a second circulation cavity which are horizontally arranged in parallel, the sections of the first circulation cavity and the second circulation cavity are both trapezoidal, and the central line of the first circulation cavity and the central line of the second circulation cavity form a 30-degree angle. The invention adopts a plurality of horizontal parallel flow combination structures arranged in the air nozzle; the circulation combination structure comprises a first circulation cavity and a second circulation cavity which are horizontally arranged in parallel, the central line of the first circulation cavity and the central line of the second circulation cavity form a 30-degree angle, when the circuit board moves up and down, the spraying angle of the conventional air spraying head to the circuit board can be changed, the circulation cavities which are intersected at different angles are adopted in the circulation combination structure, so that the circuit board moves up and down, a group of first circulation cavities or second circulation cavities still exist and are positioned at a proper position, the sprayed helium cools the upper surface of the circuit board, and the pressure of the helium in the cooling cylinder can be adjusted by opening or closing the air spraying control valve or the flow of the sprayed gas.
Optionally, a support frame is arranged on the cooling cylinder, the support frame is located below the through hole, the support frame is provided with an inclined rod and an arc-shaped elastic bottom rod which is located at the bottom of the inclined rod and protrudes downwards, and one end of the inclined rod is connected with one end of the bottom rod; the other end of the inclined rod and the other end of the bottom rod are fixed on the side wall of the cooling cylinder; the bottom rod is used for limiting the upward movement of the circuit board.
Optionally, the air nozzle is fixed to a portion where the diagonal bar and the bottom bar are connected. The support frame with the inclined rod and the bottom rod is used, so that the air nozzle can be supported, the injection angle of the air nozzle is guaranteed, and meanwhile, the elastic bottom rod can also perform elastic limiting on the upward movement of the circuit board.
Compared with the prior art, the technical scheme has the following advantages:
according to the circuit board vibration feedback system with the helium circulating system, the circuit board is supported by using helium, so that the circuit board can be adjusted to move up and down by controlling the helium pressure in the cooling cylinder, the motion amplitude of the circuit board is compensated, and the noise caused by the vibration of the circuit board is reduced; meanwhile, the helium gas takes away heat inside the circuit board and the sensor device for the electric automobile, so that the heat dissipation effect is improved.
Drawings
FIG. 1 is a schematic cross-sectional view of a sensor device for an electric vehicle according to a first embodiment of the present invention;
FIG. 2 is a schematic view of a flow-through assembly structure of a showerhead of an embodiment of a sensor device for an electric vehicle according to the present invention;
fig. 3 is a schematic diagram of a working process of a spray control unit according to an embodiment of the sensor device for an electric vehicle of the present invention.
1. A daughter board assembly; 2. a circuit board; 3. a circuit board vibration feedback system; 4. a dynamic sensor; 5. a flexible connector; 6. a stationary case; 7. an upper cover shell; 8. a lower bottom shell; 9. a side wall; 10. cooling the cylinder; 11. a first intake pipe; 12. a first air outlet pipe; 13. a helium storage tank; 14. an air pump; 15. a first electromagnetic flow valve; 16. a second electromagnetic flow valve; 17. a control unit; 18. a clamping block; 19. a card slot; 20. a cooling water pipe; 21. an electronic thermometer; 22. perforating; 23. a belt-shaped air release pipe; 24. a gas showerhead; 25. a gas injection control valve; 26. a flow-through composite structure; 27. a first flow-through chamber; 28. a second flow-through chamber; 29. a support frame; 30. a diagonal bar; 31. a bottom bar; 32. a distance detector.
Detailed Description
The technical solution of the present invention is described in detail and fully with reference to the accompanying drawings.
The first embodiment is as follows:
the invention discloses a sensor device for an electric automobile (see the attached figures 1, 2 and 3), which comprises: a plurality of vertically arranged daughter board devices 1, a horizontally arranged circuit board 2 and a circuit board 2 vibration feedback system; the daughter board assembly 1 has at least one dynamic sensor 4; the dynamic sensor 4 is connected with the upper side surface of the circuit board 2 through a ribbon-shaped flexible connector 5; the daughter board assembly 1 is fixedly connected with a fixed shell 6; the fixed shell 6 comprises an upper cover shell 7, a lower bottom shell 8 and side walls 9 fixedly connecting the upper cover shell 7 and the lower bottom shell 8; the fixed shell is fixed on the chassis of the vehicle body;
a cooling cylinder 10 with a U-shaped section is arranged below the circuit board 2, and the outer cover of the circuit board 2 is arranged on the upper part of the cooling cylinder 10 and can slide up and down relative to the side wall 9 of the cooling cylinder 10; the cooling cylinder 10 is filled with helium, the cooling cylinder 10 is externally connected with a helium storage tank 13 through a first air inlet pipe 11 and a first air outlet pipe 12, an air pump 14 is arranged on the first air inlet pipe 11, and the air pump 14 is used for pushing the circuit board 2 to ascend or descend and driving the helium to circularly flow so as to cool the circuit board 2; a first electromagnetic flow valve 15 and a second electromagnetic flow valve 16 are respectively arranged on the first air inlet pipe 11 and the first air outlet pipe 12;
the circuit board 2 vibration feedback system comprises a distance detector 32 and a control unit 17, wherein the distance detector 32 is arranged on the upper side surface of the circuit board 2, and the distance detector 32 is used for detecting the distance between the circuit board 2 and the upper cover shell 7; the control unit 17 is electrically connected with the distance detector 32 and the air pump 14; the control unit 17 receives the signal from the distance detector 32 and controls the operation of the air pump 14 and the operation of the first and second electromagnetic flow valves 15, 16. The control unit 17 of the present invention employs a computer system.
A clamping block 18 is arranged on the daughter board device 1; a card slot 19 of the lower bottom case 8; the clamping block 18 is matched with the clamping groove 19. And a cooling water pipe 20 is wound on the surface of the helium storage tank, and the cooling water pipe 20 is communicated with a cold air water pipe of an air conditioner of the vehicle body. An electronic thermometer 21 is arranged in the helium storage tank, and the electronic thermometer 21 is electrically connected with the control unit 17; the control unit 17 receives the signals of the electronic thermometers 21 and regulates the operation of the first electromagnetic flow valve 15 and the second electromagnetic flow valve 16, and therefore the temperature inside the cooling cylinder 10.
A plurality of strip-shaped through holes 22 are formed in the upper side wall 9 of the cooling cylinder; the strip-shaped through hole 22 facilitates the flexible connector 5 to pass through to connect the dynamic sensor 4 and the circuit board 2. The sensor device for the electric automobile further comprises a flexible strip-shaped air release pipe 23, one end of the strip-shaped air release pipe 23 is communicated with the cooling cylinder 10, the other end of the strip-shaped air release pipe passes through the through hole 22 and is positioned above the circuit board 2, the tail end of the strip-shaped air release pipe 23 is provided with a strip-shaped air nozzle 24, and the strip-shaped air release pipe 23 is provided with an air injection control valve 25; a plurality of horizontal parallel flow-through combined structures 26 are arranged in the gas spraying head 24; the flow-through combination structure 26 comprises a first flow-through cavity 27 and a second flow-through cavity 28 which are horizontally juxtaposed, the cross section of the first flow-through cavity 27 and the cross section of the second flow-through cavity 28 are both trapezoidal, and the central line of the first flow-through cavity 27 and the central line of the second flow-through cavity 28 form an angle of 30 degrees. A support frame 29 is arranged on the cooling cylinder 10, the support frame 29 is positioned below the through hole 22, the support frame 29 is provided with an inclined rod 30 and an arc-shaped bottom rod 31 which is positioned at the bottom of the inclined rod 30 and protrudes downwards and has elasticity, and one end of the inclined rod 30 is connected with one end of the bottom rod 31; the other end of the inclined rod and the other end of the bottom rod 31 are fixed on the side wall 9 of the cooling cylinder 10; the bottom rod 31 is used for limiting the upward movement of the circuit board 2. The gas nozzle 24 is fixed to a portion where the diagonal bar 30 and the bottom bar 31 are connected.
When the embodiment of the invention is implemented, the control unit receives signals of the distance detector, and controls the first electromagnetic flow valve, the second electromagnetic flow valve and the air pump which are respectively arranged on the first air inlet pipe and the first air outlet pipe to work according to the height of the circuit board, so as to push the circuit board to ascend or descend; meanwhile, the control unit receives signals of the electronic temperature detector, and adjusts the work of the first electromagnetic flow valve and the second electromagnetic flow valve, so as to adjust the temperature inside the cooling cylinder; meanwhile, the strip-shaped gas release pipe sprays gas through the gas nozzle to cool the upper surface of the circuit board.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention, and those skilled in the art can make variations and modifications of the present invention without departing from the spirit and scope of the present invention by using the methods and technical contents disclosed above.

Claims (3)

1. A sensor device for an electric vehicle, comprising: a plurality of vertically disposed daughter board assemblies, a horizontally disposed circuit board, and a circuit board vibration feedback system; the daughter board assembly having at least one dynamic sensor; the dynamic sensor is connected with the upper side surface of the circuit board through a ribbon-shaped flexible connector; the daughter board device is fixedly connected with a fixed shell; the fixed shell comprises an upper cover shell, a lower bottom shell and a side wall fixedly connected with the upper cover shell and the lower bottom shell; the fixed shell is fixed on the chassis of the vehicle body;
a cooling cylinder with a U-shaped section is arranged below the circuit board, and the circuit board outer cover is arranged on the upper part of the cooling cylinder and can slide up and down relative to the side wall of the cooling cylinder; the cooling cylinder is filled with helium, the cooling cylinder is externally connected with a helium storage tank through a first air inlet pipe and a first air outlet pipe, an air pump is arranged on the first air inlet pipe, and the air pump is used for pushing the circuit board to ascend or descend and driving the helium to circularly flow so as to cool the circuit board; a first electromagnetic flow valve and a second electromagnetic flow valve are respectively arranged on the first air inlet pipe and the first air outlet pipe;
the circuit board vibration feedback system comprises a distance detector and a control unit, wherein the distance detector is arranged on the upper side surface of the circuit board and is used for detecting the distance between the circuit board and the upper cover shell; the control unit is electrically connected with the distance detector and the air pump; the control unit receives signals of the distance detector and controls the work of the air pump and the work of the first electromagnetic flow valve and the second electromagnetic flow valve;
a cooling water pipe is wound on the surface of the helium storage tank and is communicated with a cold air water pipe of an air conditioner of the vehicle body, an electronic temperature detector is arranged in the helium storage tank and is electrically connected with a control unit; the control unit receives signals of the electronic temperature detector, adjusts the work of the first electromagnetic flow valve and the second electromagnetic flow valve, and further adjusts the temperature inside the cooling cylinder, and a plurality of strip-shaped through holes are formed in the upper side wall of the cooling cylinder; the strip-shaped through hole is convenient for the flexible connector to penetrate through so as to connect the dynamic sensor and the circuit board, the sensor device for the electric automobile further comprises a flexible strip-shaped air release pipe, one end of the strip-shaped air release pipe is communicated with the cooling cylinder, the other end of the strip-shaped air release pipe penetrates through the through hole and is positioned above the circuit board, the tail end of the strip-shaped air release pipe is provided with a strip-shaped air nozzle, and the strip-shaped air release pipe is provided with; a plurality of horizontal parallel flow combined structures are arranged in the air nozzle; the circulation combined structure comprises a first circulation cavity and a second circulation cavity which are horizontally arranged in parallel, the sections of the first circulation cavity and the second circulation cavity are both trapezoidal, the central line of the first circulation cavity and the central line of the second circulation cavity form a 30-degree angle, a support frame is arranged on the cooling cylinder and is positioned below the through hole, the support frame is provided with an inclined rod and an arc elastic bottom rod which is positioned at the bottom of the inclined rod and protrudes downwards, and one end of the inclined rod is connected with one end of the bottom rod; the other end of the inclined rod and the other end of the bottom rod are fixed on the side wall of the cooling cylinder; the bottom rod is used for limiting the upward movement of the circuit board.
2. The sensor device for an electric vehicle according to claim 1, wherein the dynamic sensor includes an accelerometer.
3. The sensor device for an electric vehicle according to claim 1, wherein the air nozzle is fixed to a portion where the down-mast and the down-mast are connected.
CN202010147168.0A 2018-02-10 2018-02-10 Sensor device for electric vehicle Active CN111204226B (en)

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CN202010147168.0A CN111204226B (en) 2018-02-10 2018-02-10 Sensor device for electric vehicle
CN201810138729.3A CN108275002B (en) 2018-02-10 2018-02-10 Sensor device for electric vehicle

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CN108275002B (en) 2020-05-05
CN111204226A (en) 2020-05-29

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