CN111186898B - Method and device for treating printing and dyeing wastewater through Fenton oxidation by taking scrap iron as iron source - Google Patents
Method and device for treating printing and dyeing wastewater through Fenton oxidation by taking scrap iron as iron source Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种以铁屑为铁源的Fenton氧化处理印染废水的方法及装置,属于废水处理技术领域。The invention relates to a method and a device for treating printing and dyeing wastewater by Fenton oxidation using iron filings as an iron source, and belongs to the technical field of wastewater treatment.
背景技术Background technique
纺织工业是我国传统支柱产业,而纺织印染是工业污染防治与节水的重点行业之一。印染是纺织产品后加工工序,也是纺织行业中污染最为严重的工序。目前,我国印染企业主要采用以水为媒介的湿法加工工艺。该类方法在生产过程中用水量大,且会排放出大量高色度、高污染的有机废水。据统计,全国印染废水排放量为3×106~4×106m3/d,已然成为了工业废水排放大户,其排放量位列工业废水排放量第2位,约占工业废水总排放量的10%;占纺织工业废水排放总量的60~80%。针对大量的印染废水,对其进行妥善的处理,满足达标排放也是一个巨大的挑战。The textile industry is a traditional pillar industry in my country, and textile printing and dyeing is one of the key industries for industrial pollution prevention and water saving. Printing and dyeing is the post-processing process of textile products, and it is also the most polluting process in the textile industry. At present, my country's printing and dyeing enterprises mainly use the wet processing technology with water as the medium. This type of method requires a large amount of water in the production process, and discharges a large amount of organic wastewater with high chroma and high pollution. According to statistics, the national printing and dyeing wastewater discharge amount is 3×10 6 ~ 4×10 6 m 3 /d, which has become a major industrial wastewater discharger. 10% of the total amount of wastewater; accounting for 60% to 80% of the total wastewater discharge from the textile industry. For a large amount of printing and dyeing wastewater, it is also a huge challenge to properly treat it and meet the discharge standards.
由于高级氧化工艺(AOPs)已显示出对高浓度,难降解有机废水处理的巨大潜力,从而受到广泛关注。主要包括O3氧化法、光催化氧化法、电化学氧化法以及Fenton氧化法。其中,Fenton试剂高级氧化工艺,因其具有应用范围广,反应条件温和,操作简单以及快速降解矿化等优点而受到广泛关注。但在实际的印染废水的处理过程中,需要不断投加FeSO4药剂且反应后会产生大量铁泥、形成二次污染,不利于大量废水的连续处理。Advanced oxidation processes (AOPs) have received extensive attention because they have shown great potential for the treatment of high-concentration, refractory organic wastewater. It mainly includes O 3 oxidation method, photocatalytic oxidation method, electrochemical oxidation method and Fenton oxidation method. Among them, the advanced oxidation process of Fenton reagent has received extensive attention due to its wide application range, mild reaction conditions, simple operation, and rapid degradation and mineralization. However, in the actual treatment process of printing and dyeing wastewater, FeSO 4 needs to be continuously added and a large amount of iron sludge will be generated after the reaction, resulting in secondary pollution, which is not conducive to the continuous treatment of large amounts of wastewater.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种以铁屑为铁源的Fenton氧化处理印染废水的方法及装置。The object of the present invention is to provide a method and device for treating printing and dyeing wastewater by Fenton oxidation with iron filings as an iron source.
本发明提供的一种以铁屑为铁源的Fenton氧化处理印染废水的装置,包括依次连接的pH调节池、Fe2+溶出塔、Fenton氧化塔和沉淀池;The invention provides a device for treating printing and dyeing wastewater by Fenton oxidation using iron filings as an iron source, comprising a pH adjustment tank, a Fe 2+ dissolution tower, a Fenton oxidation tower and a sedimentation tank connected in sequence;
所述pH调节池上部连接有进水管a和酸药罐,下部设有出水口;The upper part of the pH adjustment tank is connected with a water inlet pipe a and an acid medicine tank, and the lower part is provided with a water outlet;
所述Fe2+溶出塔包括塔体下部、中部和上部三部分;所述塔体下部设有入口与所述pH调节池的出水口连接;沿所述塔体下部至中部方向,所述塔体下部内依次设有穿孔板、下支撑层、上支撑层和铁屑填充层;所述塔体中部设有排水口与所述Fenton氧化塔的上部入口的进水管b相连接;所述塔体上部设有储气罐,并通过导气管与所述塔体内部相连通;The Fe 2+ dissolution tower includes three parts: the lower part, the middle part and the upper part of the tower body; the lower part of the tower body is provided with an inlet to connect with the water outlet of the pH adjustment tank; along the direction from the lower part of the tower body to the middle part, the tower body is A perforated plate, a lower support layer, an upper support layer and an iron filing filling layer are arranged in the lower part of the body in sequence; the middle part of the tower body is provided with a water outlet to connect with the inlet pipe b of the upper inlet of the Fenton oxidation tower; The upper part of the body is provided with an air storage tank, which is communicated with the inside of the tower body through an air guide pipe;
所述Fenton氧化塔上连接有H2O2药罐,其上部设有出水管与所述沉淀池相连接;所述Fenton氧化塔的进水管b与所述出水管在同一水平位置设置;The Fenton oxidation tower is connected with a H 2 O 2 medicine tank, and its upper part is provided with a water outlet pipe to be connected with the sedimentation tank; the water inlet pipe b of the Fenton oxidation tower and the water outlet pipe are arranged in the same horizontal position;
所述沉淀池上连接有碱液药罐,其上部设有净化水出水管,下部设有污泥管。The settling tank is connected with an alkaline liquid medicine tank, the upper part is provided with a purified water outlet pipe, and the lower part is provided with a sludge pipe.
本发明中,所述Fe2+溶出塔包括塔体下部、中部和上部三部分;具体如下:所述Fe2+溶出塔塔体下部具体为H=100cm,Φ=10cm的区域;所述Fe2+溶出塔塔体中部具体为H=10cm,Φ=20cm的区域;所述Fe2+溶出塔塔体上部具体为SΦ20cm的半球体区域;In the present invention, the Fe 2+ stripping tower includes three parts: the lower part, the middle part and the upper part of the tower body; the details are as follows: the lower part of the Fe 2+ stripping tower body is specifically an area of H=100cm, Φ=10cm; the Fe 2+ The middle part of the stripping tower body is specifically the area of H=10cm, Φ=20cm; the upper part of the Fe 2+ stripping tower body is specifically the hemispherical area of SΦ20cm;
所述塔体下部由穿孔板、双玻璃柱支撑层以及铁屑填充层构成。经过pH调节后的废水从塔体底部进入,自下而上流动,通过控制与铁屑的接触时间,以达到控制废水中Fe2+浓度的目的;The lower part of the tower body is composed of a perforated plate, a double glass column support layer and an iron filing layer. The wastewater after pH adjustment enters from the bottom of the tower body and flows from bottom to top. By controlling the contact time with the iron filings, the purpose of controlling the Fe 2+ concentration in the wastewater is achieved;
所述塔体中部设有排水口,其作用为,Fe2+在塔体下部不断溶出,通过在塔体的中部进行进一步混合,来确保排水中Fe2+浓度均匀且满足所需;The middle part of the tower body is provided with a drainage outlet, and its function is that Fe 2+ is continuously dissolved in the lower part of the tower body, and by further mixing in the middle part of the tower body, it is ensured that the Fe 2+ concentration in the drainage is uniform and meets the requirements;
所述塔体上部设有储气罐,其作用为回收处理过程中所产生H2,以作为清洁能源使用,避免资源的浪费。The upper part of the tower body is provided with a gas storage tank, which is used to recover the H 2 generated in the process of processing, and use it as clean energy to avoid waste of resources.
本发明中,所述Fenton氧化塔出水管与进水管平齐主要有以下三个作用:In the present invention, the flushing of the outlet pipe of the Fenton oxidation tower with the inlet pipe mainly has the following three functions:
其一,废水的流动方向是自下而上的,出水口设立在较高的位置,能促进溶液混合的更加均匀,从而达到反应充分进行,保证污染物的去除效果;First, the flow direction of the wastewater is bottom-up, and the water outlet is set up at a higher position, which can promote the mixing of the solution more uniformly, so as to achieve a full reaction and ensure the removal of pollutants;
其二,将所述出水管b设在所述Fenton氧化塔的上部,能提高废水的处理量,利于废水的连续处理(假设将排水口设立在Fenton氧化塔距地面30cm处或110cm处,欲实现相同的停留时间,排水口位置越低,废水的流速越慢,单位时间内废水处理量越少);Second, the water outlet pipe b is arranged on the upper part of the Fenton oxidation tower, which can improve the treatment capacity of waste water, which is conducive to the continuous treatment of waste water (assuming that the water outlet is set up at the Fenton oxidation tower at 30cm or 110cm from the ground, if you want to To achieve the same residence time, the lower the drain position, the slower the flow rate of wastewater, and the less wastewater treatment volume per unit time);
其三,从空间上,进水管与出水管处在统一高度,更加美观。Third, from the perspective of space, the water inlet pipe and the water outlet pipe are at the same height, which is more beautiful.
上述的装置中,所述酸药罐连接于所述进水管a上;In the above-mentioned device, the acid medicine tank is connected to the water inlet pipe a;
所述酸药罐与所述pH调节池之间的所述进水管a上设有管道混合器。A pipeline mixer is provided on the water inlet pipe a between the acid medicine tank and the pH adjustment tank.
上述的装置中,所述酸药罐内的酸药通过水泵a泵入所述pH调节池中;In the above-mentioned device, the acid medicine in the acid medicine tank is pumped into the pH adjustment tank by the water pump a;
所述pH调节池出水通过另一个水泵a泵入所述Fe2+溶出塔中;The effluent of the pH adjustment tank is pumped into the Fe dissolution tower by another water pump a;
所述Fe2+溶出塔的排水口与所述Fenton氧化塔之间的连接管道上设有水泵b;A water pump b is provided on the connecting pipeline between the water outlet of the Fe 2+ dissolution tower and the Fenton oxidation tower;
所述H2O2药罐内的H2O2通过水泵c泵入所述Fe2+溶出塔中;The H 2 O 2 in the H 2 O 2 medicine tank is pumped into the Fe 2+ dissolution tower through the water pump c;
所述Fenton氧化塔与所述沉淀池之间的连接管道上设有另一个所述水泵c;Another described water pump c is provided on the connecting pipeline between the Fenton oxidation tower and the sedimentation tank;
所述碱液药罐内的碱液通过水泵d泵入所述沉淀池;The lye in the lye medicine tank is pumped into the sedimentation tank by the water pump d;
所述污泥管上设有另一个所述水泵d。The sludge pipe is provided with another said water pump d.
上述的装置中,所述pH调节池和所述Fenton氧化塔内各设有一个搅拌桨;In the above-mentioned device, each is provided with a stirring paddle in the pH adjustment tank and the Fenton oxidation tower;
所述pH调节池、所述Fe2+溶出塔和所述沉淀池内各设有一个pH检测仪,且分别位于所述pH调节池的出水口处、所述Fe2+溶出塔的排水口处和所述沉淀池的中下部。The pH adjustment tank, the Fe 2+ dissolution tower and the sedimentation tank are each provided with a pH detector, and they are respectively located at the water outlet of the pH adjustment tank and the water outlet of the Fe 2+ dissolution tower. and the middle and lower part of the sedimentation tank.
上述的装置中,所述下支撑层、所述上支撑层均为玻璃珠支撑层,且所述下支撑层的玻璃珠粒径大于所述上支撑层的玻璃珠粒径;In the above device, both the lower support layer and the upper support layer are glass bead support layers, and the glass bead particle size of the lower support layer is larger than the glass bead particle size of the upper support layer;
所述进水管采用304型不锈钢材质;The water inlet pipe is made of 304 type stainless steel;
所述酸药罐采用酚醛树脂的内衬钢;The acid medicine tank is lined with phenolic resin;
所述水泵a采用CN-7M或合金20型水泵,其连接管道采用304型不锈钢材质;The water pump a adopts CN-7M or
所述pH调节池采用碳钢防腐;The pH adjustment tank is made of carbon steel for anti-corrosion;
所述Fe2+溶出塔的塔体材质采用玻璃纤维增强塑料;The material of the tower body of the Fe 2+ dissolution tower adopts glass fiber reinforced plastic;
所述储气罐的材质为碳钢;The material of the gas storage tank is carbon steel;
所述水泵b为非金属材质,与其连接的管道采用聚氯乙烯或氯化聚氯乙烯制成;The water pump b is made of non-metallic material, and the pipeline connected to it is made of polyvinyl chloride or chlorinated polyvinyl chloride;
所述H2O2药罐采用铝合金5254或316L型不锈钢制成;The H 2 O 2 medicine tank is made of aluminum alloy 5254 or 316L stainless steel;
所述水泵c采用316型不锈钢或聚四氟乙烯材质,与其连接的输送管道为316L型不锈钢材质;The water pump c is made of type 316 stainless steel or PTFE, and the conveying pipeline connected to it is made of type 316L stainless steel;
所述Fenton反应塔塔体采用316L不锈钢制成;The Fenton reaction tower body is made of 316L stainless steel;
所述碱液药罐材质为FRP;The material of the lye pot is FRP;
所述水泵d采用不锈钢或碳钢材质制成,与其连接的输送管道采用CPVC或FRP;The water pump d is made of stainless steel or carbon steel, and the conveying pipeline connected to it is made of CPVC or FRP;
所述沉淀池采用碳钢材质;The sedimentation tank is made of carbon steel;
所述污泥管和所述净化水出水管的材质为CPVC或FRP。The material of the sludge pipe and the purified water outlet pipe is CPVC or FRP.
本发明中,所述以铁屑为铁源的Fenton氧化处理印染废水的装置的各部分材料的选择,按照《城镇污水处理厂运行管理手册第1卷管理和配置系统》(第6版,2013)中化学药剂的存储、输送等相关规定制备。In the present invention, the selection of materials for each part of the device for the Fenton oxidation treatment of printing and dyeing wastewater with iron filings as the iron source is in accordance with the "Urban Sewage Treatment Plant Operation Management Manual Volume 1 Management and Configuration System" (6th edition, 2013 ) in the preparation of relevant regulations for the storage and transportation of chemical agents.
本发明中,双玻璃支撑层(4mm玻璃珠支撑层与2mm玻璃珠支撑层)高度比例为1:1;单支撑层高度在10~15cm之间;双玻璃支撑层与铁屑填充层高度之和控制在≤50cm。实施例中,具体为:上层为高10cm的4mm玻璃珠支撑层12以及高10cm的2mm玻璃珠支撑层13,铁屑填充层14高度为10cm。In the present invention, the height ratio of the double glass support layer (4mm glass bead support layer and 2mm glass bead support layer) is 1:1; the height of the single support layer is between 10 and 15cm; the height of the double glass support layer and the iron filing layer is between And control in ≤50cm. In the embodiment, the upper layer is a 4mm glass
本发明还提供了采用上述的装置进行以铁屑为铁源的Fenton氧化处理印染废水的方法,包括如下步骤:1)印染废水经所述进水管a进入所述pH调节池,所述酸药罐中酸液加入所述pH调节池,调节所述pH调节池出水口出水的pH值;The present invention also provides a method for treating printing and dyeing wastewater by Fenton oxidation using iron filings as an iron source by using the above-mentioned device, comprising the following steps: 1) the printing and dyeing wastewater enters the pH adjustment tank through the water inlet pipe a, and the acid agent The acid solution in the tank is added to the pH adjustment tank to adjust the pH value of the outlet water of the pH adjustment tank;
2)所述pH调节池出水进入所述Fe2+溶出塔,与所述铁屑填充层接触反应,使Fe2+溶出至废水,并产生气体通过所述导气管收集于所述储气罐;2) The effluent from the pH adjustment tank enters the Fe 2+ stripping tower, contacts and reacts with the iron filings filling layer, so that the Fe 2+ dissolves into the waste water, and the generated gas is collected in the gas storage tank through the air guide pipe ;
3)所述Fe2+溶出塔处理后的所述印染废水经所述排水口进入所述Fenton氧化塔,同时H2O2从所述H2O2药罐经管道进入所述Fenton氧化塔与废水进行氧化反应;3) The printing and dyeing wastewater treated by the Fe 2+ stripping tower enters the Fenton oxidation tower through the water outlet, while H 2 O 2 enters the Fenton oxidation tower from the H 2 O 2 medicine tank through pipelines Oxidation reaction with wastewater;
4)经所述Fenton氧化塔处理后的废水进入所述沉淀池,同时所述碱液药罐中碱液加入所述沉淀池,调节废水的pH值,所述沉淀池中上层净化水由所述净化水出水管排出,底部污泥由所述污泥管排除。4) The waste water after being treated by the Fenton oxidation tower enters the sedimentation tank, and the lye in the lye pot is added to the sedimentation tank to adjust the pH value of the waste water. The purified water is discharged from the water outlet pipe, and the sludge at the bottom is discharged from the sludge pipe.
上述的方法中,所述酸液为H2SO4溶液;In the above-mentioned method, the acid solution is H 2 SO 4 solution;
步骤1)中采用所述pH检测仪检测所述pH调节池出水口出水的pH值,调节所述pH调节池出水口出水的pH值至2±0.2;In step 1), the pH detector is used to detect the pH value of the outlet water of the pH adjustment tank, and the pH value of the outlet water of the pH adjustment tank is adjusted to 2±0.2;
所述pH调节池中对所述印染废水调节时,采用所述搅拌桨进形搅拌。When the printing and dyeing wastewater is adjusted in the pH adjustment tank, the stirring paddle is used for advanced stirring.
上述的方法中,步骤2)中经所述Fe2+溶出塔处理后的所述印染废水在所述排水口处监测其pH值,当pH值>2+0.2时,加大所述pH调节池中所述酸液的投加量,以使所述排水口排出水pH值为2±0.2。In the above-mentioned method, the pH value of the printing and dyeing wastewater treated by the Fe 2+ stripping tower in step 2) is monitored at the outlet, and when the pH value is greater than 2+0.2, the pH adjustment is increased. The dosage of the acid solution in the pool is such that the pH value of the water discharged from the drain outlet is 2±0.2.
上述的方法中,所述Fenton氧化塔中对废水采用所述搅拌桨搅拌进行氧化反应。In the above method, the waste water in the Fenton oxidation tower is stirred by the stirring paddle to carry out the oxidation reaction.
上述的方法中,所述碱液为NaOH溶液,步骤4)中调节废水的pH值至7±0.2。In the above method, the alkaline solution is NaOH solution, and in step 4), the pH value of the wastewater is adjusted to 7±0.2.
本发明具有以下优点:The present invention has the following advantages:
(1)实现了废水的连续处理,通过铁屑代替FeSO4药剂的投加,可以实现Fe2+的不断输入,满足大量废水的连续处理过程;且Fenton氧化塔出水管与进水管平齐,,能促进溶液混合的更加均匀,从而达到反应充分进行,保证污染物的去除效果,能提高废水的处理量,利于废水的连续处理。(1) The continuous treatment of wastewater is realized. By replacing FeSO 4 with iron filings, the continuous input of Fe 2+ can be realized to meet the continuous treatment process of a large amount of wastewater; and the outlet pipe of the Fenton oxidation tower is flush with the inlet pipe, It can promote the mixing of the solution to be more uniform, so that the reaction can be fully carried out, the removal effect of pollutants can be ensured, the treatment capacity of wastewater can be increased, and the continuous treatment of wastewater can be facilitated.
(2)溶液中存在的铁单质能有效避免Fe2+被氧化为Fe3+,提高Fenton反应的效率。(2) The elemental iron existing in the solution can effectively prevent Fe 2+ from being oxidized to Fe 3+ and improve the efficiency of the Fenton reaction.
(3)反应过程中产生的气体(H2)经导气管进入储气室,可以作能源使用。(3) The gas (H 2 ) produced in the reaction process enters the gas storage chamber through the gas pipe, and can be used as energy.
附图说明Description of drawings
图1为本发明以铁屑为铁源的Fenton氧化处理印染废水的装置的结构示意图。1 is a schematic structural diagram of a device for treating printing and dyeing wastewater by Fenton oxidation using iron filings as an iron source according to the present invention.
图中各个标记如下:The marks in the figure are as follows:
1为进水管a;2为酸药罐;3为水泵a;4为管道混合器;51、52为搅拌桨;61、62、63为pH检测仪;7为pH调节池;8为穿孔板;91为Fe2+溶出塔;92为Fenton氧化塔;10为储气罐,11为导气管;12为下支撑层;13为上支撑层;14为铁屑填充层;15为H2O2药罐;16为碱液药罐;17为沉淀池;18为污泥管;19为净化水出水管;20为水泵b;21为水泵c;22为水泵d。1 is the water inlet pipe a; 2 is the acid medicine tank; 3 is the water pump a; 4 is the pipeline mixer; 51, 52 are the stirring paddles; 61, 62, 63 are the pH detectors; 91 is Fe 2+ stripping tower; 92 is Fenton oxidation tower; 10 is gas storage tank, 11 is gas guide pipe; 12 is lower support layer; 13 is upper support layer; 14 is iron filing filling layer; 15 is H 2 O 2 medicine tank; 16 is the lye medicine tank; 17 is the sedimentation tank; 18 is the sludge pipe; 19 is the purified water outlet pipe; 20 is the water pump b; 21 is the water pump c; 22 is the water pump d.
具体实施方式Detailed ways
下述实施例中所使用的实验方法如无特殊说明,均为常规方法。The experimental methods used in the following examples are conventional methods unless otherwise specified.
下述实施例中所用的材料、试剂等,如无特殊说明,均可从商业途径得到。The materials, reagents, etc. used in the following examples can be obtained from commercial sources unless otherwise specified.
下述实施例中,1、实验用水In the following examples, 1, experimental water
采用孔雀石绿氯化物模拟印染废水,其储备液制备方法为:准确称取1.04g孔雀石绿氯化物粉末溶于水,随后定容至1L容量瓶中,浓度为1000mg/L;Using malachite green chloride to simulate printing and dyeing wastewater, the preparation method of the stock solution is as follows: accurately weigh 1.04g of malachite green chloride powder and dissolve it in water, and then dilute to a 1L volumetric flask with a concentration of 1000mg/L;
采用聚乙烯醇(polyvinyl alcohol,简称PVA)模拟退浆废水,其储备液制备方法为:准确称取105~110℃烘至恒重的聚乙烯醇0.5g,加入适量蒸馏水,加热溶解,冷却后稀释至1L,制得500mg/L的PVA储备液溶液;Polyvinyl alcohol (PVA) is used to simulate desizing wastewater. The preparation method of the stock solution is as follows: accurately weigh 0.5 g of polyvinyl alcohol dried at 105-110 °C to a constant weight, add an appropriate amount of distilled water, heat to dissolve, and cool down. Dilute to 1L to prepare 500mg/L PVA stock solution;
2、实验试剂2. Experimental reagents
氢氧化钠(NaOH),分析纯99%,购自西陇化工股份有限公司;硫酸(H2SO4),分析纯98%,购自北京化工厂;铁粉,分析纯98%,400目,购自上海阿拉丁生化科技股份有限公司;双氧水(H2O2),分析纯质量分数30%,物质的量浓度为9.79mol/L,购自西陇化工股份有限公司;孔雀石绿氯化物(C23H25ClN2),分析纯96%,购自天津市福晨化学试剂有限公司;还原铁粉,分析纯98%,400目,购自上海阿拉丁生化科技股份有限公司。聚乙烯醇(PVA)1799型,购自购自上海阿拉丁生化科技股份有限公司;硼酸,分析纯99%,购自天津福晨化学试剂有限公司,制备方法如下:称取40g硼酸溶于1L高纯水中;碘单质,分析纯99.8%,碘化钾,分析纯99%,均购自上海阿拉丁生化科技股份有限公司,溶液的制备方法如下:取0.65g碘以及2.5g碘化钾溶于高纯水中,随后稀释至100mL制得碘-碘化钾溶液。Sodium hydroxide (NaOH), analytical purity 99%, purchased from Xilong Chemical Co., Ltd.; sulfuric acid (H 2 SO 4 ), analytical purity 98%, purchased from Beijing Chemical Factory; iron powder, analytical purity 98%, 400 mesh , purchased from Shanghai Aladdin Biochemical Technology Co., Ltd.; hydrogen peroxide (H 2 O 2 ), analytically pure mass fraction of 30%, substance concentration of 9.79 mol/L, purchased from Xilong Chemical Co., Ltd.; Malachite Green Chloride Compound (C 23 H 25 ClN 2 ), analytical purity 96%, purchased from Tianjin Fuchen Chemical Reagent Co., Ltd.; reduced iron powder, analytical purity 98%, 400 mesh, purchased from Shanghai Aladdin Biochemical Technology Co., Ltd. Polyvinyl alcohol (PVA) 1799, purchased from Shanghai Aladdin Biochemical Technology Co., Ltd.; boric acid, analytically pure 99%, purchased from Tianjin Fuchen Chemical Reagent Co., Ltd. The preparation method is as follows: Weigh 40g of boric acid and dissolve it in 1L High-purity water; iodine element, analytical purity 99.8%, potassium iodide, analytical purity 99%, both purchased from Shanghai Aladdin Biochemical Technology Co., Ltd. The preparation method of the solution is as follows: take 0.65g of iodine and 2.5g of potassium iodide, dissolve in high-purity water, and then Dilute to 100mL to obtain iodine-potassium iodide solution.
实施例1、以铁屑为铁源的Fenton氧化处理印染废水的装置Embodiment 1, the Fenton oxidation treatment device of printing and dyeing wastewater with iron filings as iron source
如图1所示为本发明以铁屑为铁源的Fenton氧化处理印染废水的装置的结构示意图。Figure 1 is a schematic structural diagram of a device for treating printing and dyeing wastewater by Fenton oxidation using iron filings as an iron source according to the present invention.
各部件设计参数如下:进水管a 1采用304型不锈钢材质(防酸);酸药罐2采用酚醛树脂的内衬钢,设计尺寸为Φ20×20cm,水泵a 3采用CN-7M(合金20)型水泵,水泵a 3所在的管道为304型不锈钢材质;pH调节池7的尺寸为50×50×50cm,采用碳钢防腐;Fe2+溶出塔91主体材质采用玻璃纤维增强塑料(FRP),塔体分为3个部分,塔的下部H=100cm,Φ=10cm,在穿孔板8上层为高10cm的4mm玻璃珠下支撑层12以及高10cm的2mm玻璃珠上支撑层13,铁屑填充层14高度为10cm,接触时间根据所需Fe2+浓度来确定。Fe2+溶出塔91塔体的中部H=10cm,Φ=20cm,排水口在中部。Fe2+溶出塔91塔体的上部为H2储气罐10,材质为碳钢,尺寸为SΦ20cm的半球体;Fe2+溶出塔91上连接的排水管道采用聚氯乙烯(PVC)或者氯化聚氯乙烯(CPVC),水泵b 20为非金属材质;H2O2药罐15采用铝合金5254或者316L型不锈钢,设计尺寸为Φ20×20cm,水泵c 21采用316型不锈钢或者聚四氟乙烯材质,输送管道为316L型不锈钢材质;Fenton氧化塔92塔体材质采用316L不锈钢,设计尺寸与Fe2+溶出塔91一致,但无H2储气罐设置。在Fenton氧化塔92中的停留时间根据所处理废水确定;碱液药罐16材质采用FRP,设计尺寸为Φ20×20cm,水泵d 22采用不锈钢或者碳钢材质,输送管道采用CPVC或者FRP;沉淀池17采用碳钢材质,尺寸为50×50×50cm;污泥管18以及净化水出水管19材质为CPVC或者FRP。The design parameters of each component are as follows: the water inlet pipe a 1 is made of 304 type stainless steel (acid-proof); the acid tank 2 is made of phenolic resin lined steel with a design size of Φ20×20cm, and the water pump a 3 is made of CN-7M (alloy 20). Type water pump, the pipeline where the pump a 3 is located is made of 304 stainless steel; the size of the
整个装置的结构流程如下:印染废水通过进水管a 1与酸药罐2中输出的酸(H2SO4)经管道混合器4混合后进入pH调节池7。pH调节池7中设有搅拌桨51以及pH检测仪61。pH检测仪61位于pH调节池7出水口,保证pH在2±0.2之间。搅拌桨51位于pH调节池7中心处。pH检测仪61以及搅拌桨51的作用分别为控制H2SO4的投加量以及保证溶液的混合均匀。pH调节池7的左上方设置进水管a 1,右下方设置出水管,且出水管与水泵a 3相连。pH调节池7出水通过水泵a 3进入Fe2+溶出塔91。Fe2+溶出塔91由塔体下部、中部和上部三部分组成;塔体下部设有入口与pH调节池7的出水口连接;沿塔体下部至中部方向,塔体下部内依次设有起支撑作用的穿孔板8、4mm玻璃珠的下支撑层12、2mm玻璃珠的上支撑层13和铁屑填充层14(铁屑填充均匀);塔体中部设有排水口与Fenton氧化塔92的上部入口的进水管b相连接;塔体上部设有储气罐10,并通过导气管11与塔体内部相连通;呈强酸性废水与铁屑接触,使得Fe2+溶出至废水,得到不断补充。储气罐10设置在Fe2+溶出塔91的上部,反应过程中产生的气体(H2)通过导气管11进入储气罐10。反应过程中产生的气体(H2)收集到储气罐10中,作为能源实现再利用。Fe2+溶出塔91中还设有pH检测仪62。pH检测仪62设置在出水口处,若pH>2+0.2时,应及时加大pH调节池7中H2SO4的投加量,避免Fe2+水解。Fe2+溶出塔91的进水管b设置在塔底,出水管设置在储气罐10下方,且出水管与水泵b 20相连。Fe2+溶出塔91出水通过水泵b20进入Fenton氧化塔92。H2O2从H2O2药罐15,通过加药管道进入Fenton氧化塔92内。Fenton氧化塔92中还设置搅拌桨52。搅拌桨52设置在Fenton氧化塔92接近底部的位置,用于废水的混合均匀。Fenton氧化塔92的进水管b与Fe2+溶出塔91的出水管平齐。Fenton氧化塔92出水管与进水管b平齐,且出水管与水泵相连。Fenton氧化塔92的出水通过水泵c 21进入沉淀池17。Fenton氧化塔92的出水与碱液进入沉淀池17。沉淀池17中设置pH检测仪63。pH检测仪63位于沉淀池17的中部偏下,使pH=7±0.2,以保证排水。pH检测仪63的作用为控制碱液投加量。沉淀池17右上方设置净化水出水管19,底部设置污泥管18且与水泵d 22相连。The structure and process of the whole device are as follows: the printing and dyeing wastewater enters the
实施例2、Embodiment 2,
实验方法:experimental method:
废水由进水管1进入。启动离心泵,抽取酸药罐2中H2SO4,通过管道混合器4,进入pH调节池,开启搅拌桨5,并根据pH检测仪6实时调控H2SO4投入量,保证废水pH稳定早2±0.2。调节池中的废水通过离心泵进入Fe2+溶出塔9,此时,产生的H2通过导气管11进入储气罐10中,废水与铁屑填充层的接触时间根据实验情况而定。混合Fe2+的废水通过离心泵进入Fenton反应塔9,从H2O2药罐中投加H2O2溶液,并开启搅拌桨5,停留时间根据废水水质通过实验确定。反应后废水进入沉淀池17,同步投加NaOH溶液,并根据pH检测仪6实时调控NaOH加入量。在沉淀池17停留30min后,污泥由污泥管18排除,上层净化水由净化水出水管19排出。Waste water enters through the water inlet pipe 1 . Start the centrifugal pump, extract the H 2 SO 4 in the acid medicine tank 2, enter the pH adjustment tank through the pipeline mixer 4, turn on the stirring paddle 5, and adjust the H 2 SO 4 input amount in real time according to the pH detector 6 to ensure the pH stability of the wastewater Early 2 ± 0.2. The waste water in the conditioning tank enters the Fe 2+ dissolution tower 9 through a centrifugal pump. At this time, the generated H 2 enters the
分析测试方法:Analysis test method:
孔雀绿的检测方法如下:在波长618nm处测量处理后废水的吸光度(岛津,UV-1800),将吸光度带入标准曲线中可得剩余孔雀绿的浓度。The detection method of malachite green is as follows: measure the absorbance of the treated wastewater (Shimadzu, UV-1800) at a wavelength of 618 nm, and bring the absorbance into the standard curve to obtain the concentration of the remaining malachite green.
PVA的检测方法如下:吸取待测样品25mL于比色管中,依次加入15mL硼酸溶液以及2.00mL碘-碘化钾溶液,随后用高纯水稀至刻度线,摇匀后得到蓝绿色溶液。静置10min后,在波长为680nm处测量吸光度(岛津,UV-1800)。将吸光度带入标准曲线中可得PVA的浓度。The detection method of PVA is as follows: suck 25 mL of the sample to be tested into a colorimetric tube, add 15 mL of boric acid solution and 2.00 mL of iodine-potassium iodide solution in turn, and then dilute with high-purity water to the mark, shake well to obtain a blue-green solution. After standing for 10 min, the absorbance was measured at a wavelength of 680 nm (Shimadzu, UV-1800). The concentration of PVA was obtained by plugging the absorbance into the standard curve.
上述实验的结果与讨论:The results and discussion of the above experiments:
含孔雀绿废水的浓度为200mg/L,实验确定工艺参数如下:在调节池中加入H2SO4(1mol/L),投加量为5mL/L,调节废水pH为2.0±0.2;H2O2(30%)投加量为1mL/L;控制废水在Fe2+溶出塔内与铁屑的接触时间为5min,此时Fe2+溶出浓度在5±0.3mmol/L;n(H2O2):n(Fe2 +)=1.9~2.1;Fenton反应塔中停留时间为10min;出水进入沉淀池,NaOH溶液(1mol/L)投加量为3mL/L,pH控制在7±0.2,停留时间为30min。最终出水中,孔雀绿的去除效果为100%。The concentration of the wastewater containing malachite green is 200mg/L, and the experimental parameters are as follows: add H 2 SO 4 (1mol/L) in the adjustment tank, the dosage is 5mL/L, and the pH of the wastewater is adjusted to 2.0±0.2; H 2 The dosage of O 2 (30%) is 1mL/L; the contact time of waste water and iron filings in the Fe 2+ dissolution tower is controlled to be 5min, and the Fe 2+ dissolution concentration is 5±0.3mmol/L at this time; n(H 2 O 2 ): n(Fe 2 + )=1.9~2.1; the residence time in the Fenton reaction tower is 10min; the effluent enters the sedimentation tank, the dosage of NaOH solution (1mol/L) is 3mL/L, and the pH is controlled at 7± 0.2, the residence time is 30min. In the final effluent, the removal of malachite green is 100%.
含PVA废水的浓度为200mg/L,实验确定工艺参数如下:在调节池中加入H2SO4(1mol/L),投加量为5mL/L,调节废水pH为2.0±0.2;H2O2(30%)投加量为1mL/L;控制废水在Fe2+溶出塔内与铁屑的接触时间为5min,此时Fe2+溶出浓度在5±0.3mmol/L;n(H2O2):n(Fe2 +)=1.9~2.1;Fenton反应塔中停留时间为30min;出水进入沉淀池,NaOH溶液(1mol/L)投加量为3mL/L,pH控制在7±0.2,停留时间为30min。最终出水中,PVA的去除效果为100%。The concentration of the wastewater containing PVA is 200mg/L, and the experimental parameters are as follows: add H 2 SO 4 (1mol/L) in the adjustment tank, the dosage is 5mL/L, and the pH of the wastewater is adjusted to 2.0±0.2; H 2 O 2 (30%) dosage is 1mL/L; control the contact time of waste water and iron filings in Fe 2+ dissolution tower to be 5min, at this time Fe 2+ dissolution concentration is 5±0.3mmol/L; n(H 2 O 2 ): n(Fe 2 + )=1.9~2.1; the residence time in the Fenton reaction tower is 30min; the effluent enters the sedimentation tank, the dosage of NaOH solution (1mol/L) is 3mL/L, and the pH is controlled at 7±0.2 , the residence time is 30 min. In the final effluent, the removal effect of PVA is 100%.
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