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CN111172228A - A method for producing biogas by using camellia oleifera husk - Google Patents

A method for producing biogas by using camellia oleifera husk Download PDF

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CN111172228A
CN111172228A CN202010129655.4A CN202010129655A CN111172228A CN 111172228 A CN111172228 A CN 111172228A CN 202010129655 A CN202010129655 A CN 202010129655A CN 111172228 A CN111172228 A CN 111172228A
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biogas
fermentation
camellia oleifera
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CN111172228B (en
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杨漓
马锦林
谷瑶
陈国臣
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Hunan Academy of Forestry
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Abstract

本发明公开了一种利用油茶果壳生产沼气的方法,是将油茶果壳10‑20公斤打粉,加入尿素30‑50克,糖蜜3‑5公斤,茶粕5‑10公斤,加水混合至60‑100公斤,混合均匀,得混合液;将混合液加入沼气发酵罐,再加入EM菌和产酸克雷伯氏菌组成的一次发酵菌,厌氧发酵6‑8天,至pH降低至4‑5,调节PH至6‑7,加入由索氏甲烷杆菌、甲酸甲烷杆菌、反刍甲烷杆菌组成的二次发酵菌,开始收集产生的沼气,厌氧发酵12‑16天后结束。本发明以林业废弃物油茶果壳作为主要原料通过厌氧发酵生产沼气,沼气作为新能源燃料,发酵后的沼液用于作叶面肥,沼渣用于有机肥,实现油茶果壳的完全资源化利用,具有良好的经济效益,社会效益和生态效益,为建设生态型新农村提供有效的途径。The invention discloses a method for producing biogas by using camellia husks. ‑100 kg, mix evenly to obtain a mixed solution; add the mixed solution into a biogas fermenter, then add primary fermentation bacteria consisting of EM bacteria and Klebsiella oxytoca, anaerobic fermentation for 6‑8 days, until the pH drops to 4 ‑5, adjust the pH to 6‑7, add the secondary fermentation bacteria consisting of Methanobacter soxhlet, Methanobacillus formate, and Methanobacter ruminant, start to collect the generated biogas, and end after 12-16 days of anaerobic fermentation. The invention uses forestry waste camellia husk as the main raw material to produce biogas through anaerobic fermentation, the biogas is used as new energy fuel, the fermented biogas slurry is used as foliar fertilizer, and the biogas residue is used for organic fertilizer, so as to realize the complete production of camellia oleifera husk. The utilization of resources has good economic, social and ecological benefits, and provides an effective way to build an ecological new countryside.

Description

Method for producing biogas by using camellia oleifera shells
Technical Field
The invention relates to the technical field of forestry waste resource utilization, in particular to a method for producing biogas by using camellia oleifera shells.
Background
The tea-oil trees are called tea trees and tea-oil trees, are one of four woody edible oil source tree species in the world (the other three species are coconut, olive and oil palm respectively), are one of four woody oil plants in China (the other three species are ebony, tung oil and walnut respectively), are perennial shrubs or trees, and have a history of cultivation and utilization for two thousand years. In China, the main producing areas are south and southwest, and the method is mainly concentrated in Hunan, Guangxi, Guangdong and the like, accounts for 83.2 percent of the total area of the whole country, and is a specific pure natural high-grade oil material in China. In recent years, the planting area and yield of the camellia oleifera are increasing year by year. The main components of the camellia oleifera shell comprise cellulose (13.87-20.95%), hemicellulose (34.21-49.34%), lignin (30.07-36.23%), tannin (about 2.26%), saponin (about 5%) and the like.
At present, the oil-tea camellia fruit shell is usually used as waste material for treatment or used as fuel for warming in winter after the oil-tea camellia fruit is dried and deseeded, and the oil-tea camellia fruit shell is not well developed and utilized, so that the resource is greatly wasted. At present, the direct composting fermentation of the camellia oleifera shells to prepare the organic fertilizer has also been reported. The biogas is a combustible gas produced by various organic substances through the fermentation of microorganisms under the anaerobic condition and at a proper temperature and pH value. The use of camellia oleifera shells for the production of biogas is disclosed in the prior art. Therefore, the invention provides that the oil tea fruit shells are crushed and then subjected to anaerobic fermentation to produce biogas and collect methane as new energy fuel, the biogas slurry is used as a foliar fertilizer, and the biogas residues are used as an organic fertilizer, so that the resource utilization of the oil tea fruit shells is completely realized.
Disclosure of Invention
The invention aims to provide a method for producing biogas by using oil tea shells. According to the method, the camellia oleifera shells are crushed and then subjected to anaerobic fermentation to produce biogas serving as a new energy fuel, the fermented biogas slurry is used as a foliar fertilizer, and the biogas residues are used as an organic fertilizer, so that resource utilization of the camellia oleifera shells is completely realized.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a method for producing biogas by using oil tea shells comprises the following steps:
(1) pulverizing 10-20 kg of oil-tea camellia shells into powder, adding 30-50 g of urea, 3-5 kg of molasses and 5-10 kg of tea seed cake, adding water, mixing to 60-100 kg, and mixing uniformly to obtain a mixed solution;
(2) adding the mixed solution into a biogas fermentation tank, adding primary fermentation bacteria consisting of EM (effective microorganisms) and Klebsiella oxytoca, performing anaerobic fermentation for 6-8 days until the pH value is reduced to 4-5, adjusting the pH value to 6-7, adding secondary fermentation bacteria consisting of methanobacterium soxhlet, methanobacterium formate and methanobacterium ruminate, finishing the anaerobic fermentation for 12-16 days, and collecting the generated biogas.
Further, the anaerobic fermentation is water-sealed fermentation at normal temperature; the fermentation temperature need not be controlled.
Furthermore, the adding amount of the primary fermentation bacteria is 0.3-0.8% of the mass of the mixed solution, and the adding amount of the secondary fermentation bacteria is 0.5-1.0% of the mass of the mixed solution.
Further, the mass ratio of the EM bacteria to the Klebsiella oxytoca in the primary fermentation bacteria is 1-3: 1.
Further, the mass ratio of the methanobacterium sojae, the methanobacterium formate and the methanobacterium ruminants in the secondary fermentation bacteria is 3-5:1-3: 0.5-2. Further, step (2) is to adjust the pH with quick lime.
Further, the oil tea fruit shell is pulverized, then tannin is extracted, and then fermentation is carried out.
Further, the extraction method of the tannin comprises the following steps: pulverizing oil tea fruit shell, adding water and sodium hydroxide, reacting at 120 deg.C under pressure, filtering, and collecting filtrate; concentrating the filtrate, freeze-drying to obtain tannin powder, and reusing the rest waste material in producing marsh gas. Preferably, the addition amount of the water is 5-10% of the mass of the water.
And further, filtering waste residues generated after fermentation is finished, wherein fermentation liquor is used as a foliar fertilizer, and fermentation residues are used as an organic fertilizer.
Further, the filtrate can be acidified by hydrochloric acid and filtered to obtain acidified tannin.
Compared with the prior art, the invention has the advantages and beneficial effects that:
1. according to the invention, the forestry waste oil-tea camellia shells are used as a main raw material to produce biogas through anaerobic fermentation, the biogas is used as a new energy fuel, the fermented biogas slurry is used as a foliar fertilizer, and the biogas residues are used as an organic fertilizer, so that the complete resource utilization of the oil-tea camellia shells is realized, and the method has good economic benefit, social benefit and ecological benefit, and provides an effective way for building an ecological new countryside.
2. The method comprises the steps of adding different strains in two batches, adding EM (effective microorganisms) and Klebsiella oxytoca for fermentation in the first batch, wherein the Klebsiella oxytoca can increase the content of organic acid and is beneficial to the growth of methane bacteria during secondary fermentation; the second batch of strains is added with methanobacterium soxhlet, methanobacterium formate and methanobacterium ruminatum, so that the fermentation period is shortened, and the gas production is obviously increased.
3. The invention takes the oil-tea camellia shells, urea, molasses and tea meal as raw materials to produce the biogas, can provide sufficient nutrient components such as carbon sources, nitrogen sources and the like for the zymocyte, accelerates the propagation of the zymocyte, and is beneficial to shortening the fermentation period and improving the gas yield.
4. The tannin is extracted from the oil tea fruit shell and then used for fermentation to produce the biogas, and the extracted tannin is widely used in the industries of food, medicine, chemical industry, daily use and the like, so that the oil tea fruit shell can generate greater economic benefit.
5. The method for anaerobic fermentation does not need to control the fermentation temperature, is simple to operate and reduces the cost compared with the conventional fermentation.
Detailed Description
The present invention will be described in further detail with reference to specific embodiments. It should be emphasized that the following description is merely exemplary in nature and is not intended to limit the scope of the invention or its application.
Example 1
A method for producing biogas by using oil tea shells comprises the following steps:
(1) pulverizing 15 kg of oil-tea camellia shells, adding 40 g of urea, 3 kg of molasses and 5 kg of tea seed cake, adding water, mixing to 80 kg, and uniformly mixing to obtain a mixed solution;
(2) adding the mixed solution into a biogas fermentation tank, adding primary fermentation bacteria consisting of EM bacteria and Klebsiella oxytoca in a mass ratio of 2:1, wherein the addition amount is 0.5% of the mass of the mixed solution, carrying out anaerobic fermentation for 7 days, reducing the pH to 4.5, adjusting the pH to 6 with quick lime, adding secondary fermentation bacteria consisting of methanobacterium soxhlet, methanobacterium formate and methanobacterium ruminants in a mass ratio of 3:2:2, wherein the addition amount is 0.7% of the mass of the mixed solution, collecting the generated biogas, and finishing the anaerobic fermentation for 14 days.
(3) And filtering waste residues generated after fermentation, wherein the fermentation liquor is used as a foliar fertilizer, and the fermentation residues are used as an organic fertilizer.
The biogas yield at the end of the fermentation in this example was 781ml/kgVS with a methane content of 83.6%.
Example 2
A method for producing biogas by using oil tea shells comprises the following steps:
(1) pulverizing 20 kg of oil-tea camellia shells, adding 50 g of urea, 5 kg of molasses and 8 kg of tea seed cake, adding water, mixing to 100 kg, and uniformly mixing to obtain a mixed solution;
(2) adding the mixed solution into a biogas fermentation tank, adding primary fermentation bacteria consisting of EM bacteria and Klebsiella oxytoca in a mass ratio of 3:1, wherein the addition amount is 0.3% of the mass of the mixed solution, carrying out anaerobic fermentation for 8 days, reducing the pH to 5, adjusting the pH to 7 with quick lime, adding secondary fermentation bacteria consisting of methanobacterium soxhlet, methanobacterium formate and methanobacterium ruminants in a mass ratio of 5:3:1, wherein the addition amount is 1.0% of the mass of the mixed solution, collecting the generated biogas, and finishing the anaerobic fermentation for 15 days.
(3) And filtering waste residues generated after fermentation, wherein the fermentation liquor is used as a foliar fertilizer, and the fermentation residues are used as an organic fertilizer.
The biogas yield at the end of the fermentation in this example was 693ml/kgVS with a methane content of 85.2%.
Example 3
A method for producing biogas by using oil tea shells comprises the following steps:
(1) pulverizing 10 kg of oil-tea camellia shells, adding 40 g of urea, 4 kg of molasses and 6 kg of tea seed cake, adding water, mixing to 60 kg, and uniformly mixing to obtain a mixed solution;
(2) adding the mixed solution into a biogas fermentation tank, adding primary fermentation bacteria consisting of EM bacteria and Klebsiella oxytoca in a mass ratio of 2:1, wherein the addition amount is 0.8% of the mass of the mixed solution, performing anaerobic fermentation for 6 days, reducing the pH to 4, adjusting the pH to 6 with quick lime, adding secondary fermentation bacteria consisting of methanobacterium soxhlet, methanobacterium formate and methanobacterium ruminants in a mass ratio of 4:2:1, wherein the addition amount is 0.5% of the mass of the mixed solution, collecting the generated biogas, and finishing the anaerobic fermentation for 14 days.
(3) And filtering waste residues generated after fermentation, wherein the fermentation liquor is used as a foliar fertilizer, and the fermentation residues are used as an organic fertilizer.
The biogas yield at the end of the fermentation in this example was 615ml/kgVS with a methane content of 78.3%.
Example 4
A method for producing biogas by using oil tea shells comprises the following steps:
(1) crushing oil tea fruit shells, adding water foam to the oil tea fruit shells, adding sodium hydroxide with the water mass of 10%, performing pressure reaction at 120 ℃, filtering, and collecting filtrate for later use; concentrating the filtrate at 120 deg.C, freeze drying to obtain tannin powder, and using the rest oil tea fruit shell waste material for producing biogas;
(2) pulverizing 15 kg of oil-tea camellia shells, adding 45 g of urea, 5 kg of molasses and 8 kg of tea seed cake, adding water, mixing to 100 kg, and uniformly mixing to obtain a mixed solution;
(3) adding the mixed solution into a biogas fermentation tank, adding primary fermentation bacteria consisting of EM bacteria and Klebsiella oxytoca in a mass ratio of 1:1, wherein the addition amount is 0.6% of the mass of the mixed solution, carrying out anaerobic fermentation for 7 days, reducing the pH to 5, adjusting the pH to 6.5 by using quicklime, adding secondary fermentation bacteria consisting of methanobacterium soxhlet, methanobacterium formate and methanobacterium ruminants in a mass ratio of 3:2:1, wherein the addition amount is 0.8% of the mass of the mixed solution, collecting the generated biogas, and finishing the anaerobic fermentation after 12 days.
(4) And filtering waste residues generated after fermentation, wherein the fermentation liquor is used as a foliar fertilizer, and the fermentation residues are used as an organic fertilizer.
The biogas yield at the end of the fermentation in this example was 643ml/kgVS with a methane content of 80.9%.
Example 5
A method for producing biogas by using oil tea shells comprises the following steps:
(1) crushing oil tea fruit shells, adding water foam to the oil tea fruit shells, adding sodium hydroxide with the water mass of 8%, performing pressure reaction at 120 ℃, filtering, and collecting filtrate for later use; concentrating the filtrate at 120 deg.C, adding hydrochloric acid for acidification, and vacuum filtering to obtain acidified tannin; the residual oil tea fruit shell waste is used for producing methane;
(2) pulverizing 20 kg of oil-tea camellia shells, adding 50 g of urea, 4 kg of molasses and 10 kg of tea seed meal, adding water, mixing to 80 kg, and uniformly mixing to obtain a mixed solution;
(3) adding the mixed solution into a biogas fermentation tank, adding primary fermentation bacteria consisting of EM bacteria and Klebsiella oxytoca in a mass ratio of 2:1, wherein the addition amount is 0.5% of the mass of the mixed solution, carrying out anaerobic fermentation for 7 days, reducing the pH to 5, adjusting the pH to 6 with quick lime, adding secondary fermentation bacteria consisting of methanobacterium soxhlet, methanobacterium formate and methanobacterium ruminants in a mass ratio of 5:3:1, wherein the addition amount is 1% of the mass of the mixed solution, collecting the generated biogas, and finishing the anaerobic fermentation after 12 days.
(4) And filtering waste residues generated after fermentation, wherein the fermentation liquor is used as a foliar fertilizer, and the fermentation residues are used as an organic fertilizer.
The biogas yield at the end of the fermentation in this example was 763ml/kgVS with a methane content of 81.7%.
The foregoing is a more detailed description of the invention in connection with specific/preferred embodiments and is not intended to limit the practice of the invention to those descriptions. It will be apparent to those skilled in the art that various substitutions and modifications can be made to the described embodiments without departing from the spirit of the invention, and such substitutions and modifications are to be considered as within the scope of the invention.

Claims (10)

1.一种利用油茶果壳生产沼气的方法,其特征在于:包括如下步骤:1. a method utilizing Camellia oleifera husk to produce biogas, is characterized in that: comprise the steps: (1)将油茶果壳10-20公斤打粉,加入尿素30-50克,糖蜜3-5公斤,茶粕5-10公斤,加水混合至60-100公斤,混合均匀,得混合液;(1) Powder 10-20 kg of Camellia oleifera husk, add 30-50 g of urea, 3-5 kg of molasses, 5-10 kg of tea meal, add water and mix to 60-100 kg, mix well to obtain a mixed solution; (2)将混合液加入沼气发酵罐,再加入EM菌和产酸克雷伯氏菌组成的一次发酵菌,厌氧发酵6-8天,至pH降低至4-5,调节PH至6-7,加入由索氏甲烷杆菌、甲酸甲烷杆菌、反刍甲烷杆菌组成的二次发酵菌,开始收集产生的沼气,厌氧发酵12-16天后结束。(2) Add the mixed liquid to the biogas fermenter, then add the primary fermentation bacteria composed of EM bacteria and Klebsiella oxytoca, anaerobic fermentation for 6-8 days, until the pH is reduced to 4-5, and the pH is adjusted to 6- 7. Add secondary fermentation bacteria consisting of Methanobacillus soxhlet, Methanobacillus formate, and Methanobacter ruminant, start to collect the generated biogas, and end the anaerobic fermentation after 12-16 days. 2.根据权利要求1所述利用油茶果壳生产沼气的方法,其特征在于:所述厌氧发酵不需要控制温度。2. The method for utilizing Camellia oleifera husk to produce biogas according to claim 1, wherein the anaerobic fermentation does not require temperature control. 3.根据权利要求1所述利用油茶果壳生产沼气的方法,其特征在于:所述一次发酵菌的加入量为混合液质量的0.3-0.8%,二次发酵菌的加入量为混合液质量的0.5-1.0%。3. the method for utilizing Camellia oleifera husk to produce biogas according to claim 1, is characterized in that: the add-on of described primary fermentation bacteria is 0.3-0.8% of the mixed liquor quality, and the add-on of secondary fermentation bacteria is the mixed liquor quality 0.5-1.0% of . 4.根据权利要求2所述利用油茶果壳生产沼气的方法,其特征在于:所述一次发酵菌中EM菌和产酸克雷伯氏菌质量比为1-3:1。4. the method for utilizing Camellia oleifera husk to produce biogas according to claim 2, is characterized in that: in the described primary fermentation bacteria, the mass ratio of EM bacteria and Klebsiella oxytoca is 1-3:1. 5.根据权利要求2所述利用油茶果壳生产沼气的方法,其特征在于:所述二次发酵菌中索氏甲烷杆菌、甲酸甲烷杆菌、反刍甲烷杆菌的质量比为3-5:1-3:0.5-2。5. the method for utilizing Camellia oleifera husk to produce biogas according to claim 2, is characterized in that: in the described secondary fermentation bacteria, the mass ratio of Methanobacter soxii, Methanobacillus formate, Methanobacter ruminant is 3-5:1- 3:0.5-2. 6.根据权利要求1所述利用油茶果壳生产沼气的方法,其特征在于:步骤(2)用生石灰调节pH。6 . The method for producing biogas using Camellia oleifera husks according to claim 1 , wherein in step (2), the pH is adjusted with quicklime. 7 . 7.根据权利要求1所述利用油茶果壳生产沼气的方法,其特征在于:所述油茶果壳打粉后先提取单宁再进行发酵。7. The method for utilizing Camellia oleifera husk to produce biogas according to claim 1 is characterized in that: after the Camellia oleifera husk is powdered, tannin is first extracted and then fermented. 8.根据权利要求7所述利用油茶果壳生产沼气的方法,其特征在于:所述单宁的提取方法为:将油茶果壳粉碎,加水和氢氧化钠在120℃加压反应,过滤,收集滤液,备用;滤液经过浓缩后,进行冷冻干燥,得到单宁粉末,剩余的废料再用于生产沼气。8. the method for utilizing Camellia oleifera husk to produce biogas according to claim 7, is characterized in that: the extraction method of described tannin is: pulverizing Camellia oleifera husk, adding water and sodium hydroxide for pressure reaction at 120 DEG C, filtering, The filtrate is collected and used for later use; after the filtrate is concentrated, freeze-drying is performed to obtain tannin powder, and the remaining waste is reused for biogas production. 9.根据权利要求8所述利用油茶果壳生产沼气的方法,其特征在于:水的加入量为浸泡没过油茶果壳,氢氧化钠的加入量为水质量的5-10%。9. the method for utilizing Camellia oleifera husk to produce biogas according to claim 8, is characterized in that: the add-on of water is to soak the Camellia oleifera husk, and the add-on of sodium hydroxide is 5-10% of the water quality. 10.根据权利要求1所述利用油茶果壳生产沼气的方法,其特征在于:发酵结束后产生的废渣经过滤,发酵液作为叶面肥,发酵渣作有机肥。10. The method for utilizing Camellia oleifera husk to produce biogas according to claim 1, is characterized in that: the waste residue produced after fermentation finishes is filtered, the fermentation liquid is used as foliar fertilizer, and the fermentation residue is used as organic fertilizer.
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