CN111170625B - mirror cutting machine - Google Patents
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- CN111170625B CN111170625B CN202010020608.6A CN202010020608A CN111170625B CN 111170625 B CN111170625 B CN 111170625B CN 202010020608 A CN202010020608 A CN 202010020608A CN 111170625 B CN111170625 B CN 111170625B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/027—Scoring tool holders; Driving mechanisms therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/03—Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
Description
技术领域technical field
本发明涉及镜子相关技术领域,尤其是指一种镜子切割设备。The present invention relates to the technical field related to mirrors, in particular to a mirror cutting device.
背景技术Background technique
镜子作为一种常用工具,被广泛运用于家具、商场等场所。镜子在工厂制作过程中,需要将整块的镜子进行切割,以获得需要的尺寸,再进行后续的加工。As a common tool, mirrors are widely used in furniture, shopping malls and other places. During the manufacturing process of the mirror in the factory, it is necessary to cut the entire mirror to obtain the required size, and then perform subsequent processing.
授权公告号为CN207997447U、授权公告日为2018年10月23日的中国专利公开了一种镜子切割工具,包括杆体以及设于杆体上的切割组件,切割组件包括刀头;杆体上增设有用于与镜子边缘配合的限位组件,限位组件包括垂直于杆体设置的第一限位板;切割组件和所述限位组件位于杆体的同一侧。使用时,将第一限位板上靠近杆体的一侧紧贴镜子的边缘,然后下压杆体上设有刀头的位置,同时移动杆体,使得第一限位板沿着镜子的边缘移动,刀头在镜子上切割出平行于镜子边缘的切割线。The authorized announcement number is CN207997447U, and the authorized announcement date is October 23, 2018. The Chinese patent discloses a mirror cutting tool, including a rod body and a cutting assembly arranged on the rod body. The cutting assembly includes a cutter head; A limit assembly matched with the edge of the mirror, the limit assembly includes a first limit plate arranged perpendicular to the rod body; the cutting assembly and the limit assembly are located on the same side of the rod body. When in use, put the side of the first limiting plate close to the rod body close to the edge of the mirror, then press down on the position of the cutter head on the rod body, and move the rod body at the same time, so that the first limiting plate moves along the edge of the mirror, The cutter head cuts the mirror with a cut line parallel to the edge of the mirror.
现有技术的不足之处在于,刀头的自由度低,只能进行直线切割,无法进行任意方向地切割,也不能进行弧形切割,尤其是不能进行倒圆角,利用率比较低,无法满足镜子切割的各种需求。The disadvantage of the existing technology is that the degree of freedom of the cutter head is low, and it can only cut in a straight line, and cannot cut in any direction, nor can it cut in arcs, especially round corners, and the utilization rate is relatively low. Meet various needs of mirror cutting.
发明内容Contents of the invention
本发明是为了克服现有技术中利用率低、无法满足镜子各种切割需求的问题,提供了一种利用率高且能满足各种切割需求的镜子切割设备。The present invention aims to overcome the problems of low utilization rate and inability to meet various cutting requirements of mirrors in the prior art, and provides a mirror cutting device with high utilization rate and capable of meeting various cutting requirements.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种镜子切割设备,它包括两块侧安装座,两块侧安装座呈左右对称分布,两块侧安装座之间设有工装台,所述工装台的一侧与其中一块侧安装座连接,所述工装台的另一侧与另一块侧安装座连接,所述工装台位于侧安装座的底部,所述工装台上设有限位机构,所述侧安装座的顶部滑动连接有三轴移动架,所述三轴移动架上设有切割组件,所述切割组件位于三轴移动架和工装台之间,所述切割组件包括伺服电机和齿轮箱,所述伺服电机与三轴移动架连接,所述齿轮箱的上端与伺服电机的输出端连接,所述齿轮箱内设有齿轮传动机构,所述齿轮传动机构上设有刀具,所述刀具位于齿轮箱的下端,所述刀具的一端与齿轮传动机构连接,所述刀具的另一端位于齿轮箱的外侧。A mirror cutting device, which includes two side mounts, the two side mounts are symmetrically distributed on the left and right, a tooling table is provided between the two side mounts, and one side of the tooling table is connected to one of the side mounts , the other side of the tooling table is connected to another side mounting seat, the tooling table is located at the bottom of the side mounting seat, a limit mechanism is provided on the tooling table, and the top of the side mounting seat is slidingly connected with a three-axis moving frame, the three-axis mobile frame is provided with a cutting assembly, the cutting assembly is located between the three-axis mobile frame and the tooling table, the cutting assembly includes a servo motor and a gear box, and the servo motor is connected with the three-axis mobile frame , the upper end of the gear box is connected with the output end of the servo motor, a gear transmission mechanism is arranged inside the gear box, a cutter is arranged on the gear transmission mechanism, the cutter is located at the lower end of the gear box, and one end of the cutter It is connected with the gear transmission mechanism, and the other end of the cutter is located outside the gear box.
两块侧安装座呈左右对称分布,两块侧安装座之间设有工装台,工装台的一侧与其中一块侧安装座连接,工装台的另一侧与另一块侧安装座连接,工装台位于侧安装座的底部,工装台上设有限位机构,侧安装座的顶部滑动连接有三轴移动架,三轴移动架上设有切割组件,切割组件位于三轴移动架和工装台之间,切割组件包括伺服电机和齿轮箱,伺服电机与三轴移动架连接,齿轮箱的上端与伺服电机的输出端连接,齿轮箱内设有齿轮传动机构,齿轮传动机构上设有刀具,刀具位于齿轮箱的下端,刀具的一端与齿轮传动机构连接,刀具的另一端位于齿轮箱的外侧。工装台上放置待加工的镜子,通过限位机构对镜子进行限位,防止镜子在加工时产生位置偏移,从而减小在切割时造成尺寸误差;三轴移动架带动刀具能实现X轴、Y轴和Z轴方向的三个自由度,同时齿轮箱与伺服电机的输出端连接,能实现刀具旋转的一个自由度,刀具与齿轮传动机构连接,在齿轮传动机构的传动下,能实现刀具摆动的一个自由度,通过五个自由度,可实现镜子五个自由度方向的切割,达到了利用率高且能满足各种切割需求的目的。The two side mounts are distributed symmetrically on the left and right. There is a tooling table between the two side mounts. One side of the tooling table is connected to one of the side mounts, and the other side of the tooling table is connected to the other side mount. The table is located at the bottom of the side mounting base, and the tooling table is provided with a limit mechanism. The top of the side mounting base is slidingly connected with a three-axis mobile frame. The three-axis mobile frame is equipped with a cutting assembly, which is located between the three-axis mobile frame and the tooling table. , the cutting assembly includes a servo motor and a gear box, the servo motor is connected to the three-axis moving frame, the upper end of the gear box is connected to the output end of the servo motor, a gear transmission mechanism is arranged inside the gear box, and a tool is arranged on the gear transmission mechanism, and the tool is located on the At the lower end of the gear box, one end of the tool is connected to the gear transmission mechanism, and the other end of the tool is located outside the gear box. The mirror to be processed is placed on the tooling table, and the mirror is limited by the limit mechanism to prevent the position deviation of the mirror during processing, thereby reducing the size error caused during cutting; the three-axis moving frame drives the tool to realize X-axis, There are three degrees of freedom in the Y-axis and Z-axis directions. At the same time, the gearbox is connected to the output end of the servo motor, which can realize one degree of freedom in the rotation of the tool. The tool is connected to the gear transmission mechanism. Under the transmission of the gear transmission mechanism, the tool can be realized. With one degree of freedom of the swing, five degrees of freedom can be used to realize cutting in the direction of five degrees of freedom of the mirror, which achieves the purpose of high utilization rate and can meet various cutting needs.
作为优选,齿轮传动机构包括电机,电机与齿轮箱的内侧壁连接电机的输出端设有主动齿轮,主动齿轮上设有与其相啮合的从动齿轮,主动齿轮位于齿轮箱的顶部,从动齿轮位于齿轮箱的底部,齿轮箱的内侧壁上设有转轴,从动齿轮通过转轴与齿轮箱转动连接,刀具与从动齿轮连接。电机驱动主动齿轮转动,主动齿轮带动从动齿轮上的刀具转动一定的角度,然后通过伺服电机带动刀具旋转,即可实现对镜子进行弧形切割,从而满足各种切割需求。As preferably, the gear transmission mechanism includes a motor, the output end of which the motor is connected to the inner side wall of the gear box is provided with a driving gear, the driving gear is provided with a driven gear meshed with it, the driving gear is located at the top of the gear box, and the driven gear Located at the bottom of the gear box, the inner wall of the gear box is provided with a rotating shaft, the driven gear is rotationally connected with the gear box through the rotating shaft, and the cutter is connected with the driven gear. The motor drives the driving gear to rotate, and the driving gear drives the cutter on the driven gear to rotate at a certain angle, and then the servo motor drives the cutter to rotate, so that the arc cutting of the mirror can be realized to meet various cutting needs.
作为优选,齿轮箱的下端设有开口,从动齿轮上与刀具连接的一侧贯穿开口位于齿轮箱的外侧。这样设计有利于实现刀具与竖直方向的夹角始终为锐角,根据需求通过控制系统控制电机的转速来调节所需切割弧形的半径大小,使刀具在此锐角范围内摆动,实现弧形切割。Preferably, an opening is provided at the lower end of the gear case, and the through opening on the side of the driven gear connected to the tool is located outside the gear case. This design is beneficial to realize that the angle between the tool and the vertical direction is always an acute angle, and the radius of the required cutting arc can be adjusted by controlling the motor speed through the control system according to the demand, so that the tool can swing within this acute angle range to achieve arc cutting .
作为优选,侧安装座包括滑块和安装块,滑块的横截面形状和安装块的横截面形状均为矩形,滑块的顶部与三轴移动架滑动连接,滑块的底部与安装块连接,滑块的长度大于安装块的长度,滑块的宽度小于安装块的宽度,工装台的一侧与其中一块侧安装座上的安装块连接,工装台的另一侧与另一块侧安装座上的安装块连接,滑块的一侧远离工装台,滑块的另一侧靠近工装台,滑块上靠近工装台的一侧与安装块上与工装台连接的一侧不在同一平面上。这样设计有利于实现刀具对镜子的完全切割,结构简单。Preferably, the side mount includes a slider and a mounting block, the cross-sectional shape of the slider and the cross-sectional shape of the mounting block are both rectangular, the top of the slider is slidably connected to the three-axis mobile frame, and the bottom of the slider is connected to the mounting block , the length of the slider is greater than the length of the mounting block, the width of the slider is smaller than the width of the mounting block, one side of the tooling table is connected to the mounting block on one of the side mounts, and the other side of the tooling table is connected to the other side mount One side of the slider is far away from the tooling table, the other side of the slider is close to the tooling table, and the side of the slider close to the tooling table is not on the same plane as the side of the mounting block connected to the tooling table. This design is beneficial to realize the complete cutting of the mirror by the knife, and the structure is simple.
作为优选,安装块上设有滑槽,滑槽内设有U型齿条,U型齿条包括两条侧边和一条底边,U型齿条的其中一条侧边位于其中一块侧安装座上安装块的滑槽内,U型齿条的另一条侧边位于另一块侧安装座上安装块的滑槽内,U型齿条的底边位于两块安装块之间,滑槽的底部设有齿轮腔,齿轮腔和U型齿条的开口端均位于安装块的一端,U型齿条的底边位于安装块的另一端,安装块上设有齿轮腔的一端与滑块的端部不在同一平面上,齿轮腔内设有驱动电机,驱动电机的输出端设有与U型齿条相啮合的齿轮。控制系统控制驱动电机驱动齿轮,齿轮带动U型齿条移动一定的距离,U型齿条的底边与镜子的边缘相接触,实现了U型齿条移动的同时带动镜子移动相同的距离,再通过移动刀具对镜子进行切割;安装块上设有齿轮腔的一端与滑块的端部不在同一平面上,这样设计有利于实现对镜子边角的倒角加工。Preferably, a chute is provided on the mounting block, and a U-shaped rack is provided in the chute. The U-shaped rack includes two sides and a bottom edge, and one of the sides of the U-shaped rack is located in one of the side mounting seats. In the chute of the upper mounting block, the other side of the U-shaped rack is located in the chute of the mounting block on the other side mounting base, the bottom edge of the U-shaped rack is located between the two mounting blocks, and the bottom of the chute There is a gear cavity, the opening end of the gear cavity and the U-shaped rack are located at one end of the mounting block, the bottom edge of the U-shaped rack is located at the other end of the mounting block, and the mounting block is provided with one end of the gear cavity and the end of the slider. The parts are not on the same plane, a driving motor is arranged in the gear cavity, and a gear meshing with the U-shaped rack is arranged at the output end of the driving motor. The control system controls the driving motor to drive the gear, and the gear drives the U-shaped rack to move a certain distance. The bottom edge of the U-shaped rack is in contact with the edge of the mirror, so that the U-shaped rack moves and drives the mirror to move the same distance at the same time. The mirror is cut by moving the tool; the end of the gear cavity on the mounting block is not on the same plane as the end of the slider, and this design is conducive to chamfering the corners of the mirror.
作为优选,工装台的左右两侧均设有L型开口槽,L型开口槽内设有若干根弹簧,L型开口槽通过若干根弹簧连接有与其相匹配的支撑板,滑槽位于支撑板的上方,工装台位于支撑板的下方,限位机构位于两个L型开口槽之间。将待加工镜子置于支撑板上,将镜子的一条边对准工装台上靠近齿轮的边缘处,控制系统先控制驱动电机驱动齿轮,使U型齿条的底边与镜子边缘相接触,U型齿条的底边上装有距离传感器,通过距离传感器发送信号给控制系统,通过控制系统重新设定所需移动的距离,即切割的尺寸,使驱动电机继续控制U型齿条移动所设定的距离,操作简单,切割精度高。As a preference, L-shaped opening slots are provided on the left and right sides of the tooling platform, and several springs are arranged in the L-shaped opening slots, and the L-shaped opening slots are connected with matching support plates through several springs, and the chute is located on the support plate. Above, the tooling table is located under the support plate, and the limit mechanism is located between two L-shaped open slots. Place the mirror to be processed on the support plate, align one side of the mirror with the edge of the tooling table close to the gear, the control system first controls the drive motor to drive the gear, so that the bottom edge of the U-shaped rack is in contact with the edge of the mirror, U The bottom edge of the U-shaped rack is equipped with a distance sensor, which sends a signal to the control system through the distance sensor, and resets the required moving distance through the control system, that is, the cutting size, so that the drive motor continues to control the movement of the U-shaped rack. distance, simple operation and high cutting precision.
作为优选,滑槽的其中一条侧边靠近工装台,滑槽的另一条侧边远离工装台,支撑板的上表面与滑槽上靠近工装台的一条侧边所在的平面位于同一平面上,支撑板的下表面通过若干根弹簧与工装台连接。这样设计有利于实现U型齿条的底边能与不同厚度的镜子接触,尤其是厚度较薄的镜子,在驱动电机的带动下,能够通过U型齿条推动镜子移动。Preferably, one of the sides of the chute is close to the tooling platform, the other side of the chute is away from the tooling platform, and the upper surface of the support plate is on the same plane as the plane where the side of the chute is close to the tooling platform. The lower surface of the plate is connected with the tooling table through several springs. This design is conducive to realizing that the bottom edge of the U-shaped rack can be in contact with mirrors of different thicknesses, especially for thinner mirrors, driven by the drive motor, the mirror can be moved by the U-shaped rack.
作为优选,工装台的长度等于滑槽的长度。这样设计便于实现镜子边角的切割。Preferably, the length of the tooling table is equal to the length of the chute. This design facilitates the cutting of the corners of the mirror.
作为优选,工装台上设有若干个均匀分布的通孔,限位机构包括若干个与通孔相对应的真空吸盘,真空吸盘的一端位于工装台的上方,真空吸盘位于工装台上方的一端所在的平面与支撑板的上表面位于同一平面上,真空吸盘的另一端贯穿通孔后连接有真空发生器、电磁阀和节流阀,真空发生器上设有破真空进气口和压缩空气进气口,真空发生器通过破真空进气口与若干个真空吸盘串联,真空发生器通过压缩空气进气口与电磁阀连接,真空发生器、若干个真空吸盘、节流阀和电磁阀依次串联形成一个闭合的管路。真空吸盘位于工装台上方的一端所在的平面与支撑板的上表面位于同一平面上,有利于真空吸盘与支撑板上的镜子表面相接触;控制气源的电磁阀通过压缩空气进气口使得真空发生器产生负压,使得与其串联的若干个真空吸盘在负压的作用下吸附镜子表面,对镜子起到了限位作用,同时弹簧被压缩,支撑板的上表面与工装台在同一平面上,有利于提高切割精度;切割完毕后通过节流阀破真空,取下镜子即可,方便快捷。As a preference, several evenly distributed through holes are provided on the tooling table, and the limit mechanism includes several vacuum suction cups corresponding to the through holes. The plane of the vacuum suction cup is on the same plane as the upper surface of the support plate. The other end of the vacuum suction cup is connected with a vacuum generator, a solenoid valve and a throttle valve after passing through the through hole. The vacuum generator is provided with a vacuum breaking inlet and a compressed air inlet. Air port, the vacuum generator is connected in series with several vacuum suction cups through the vacuum breaking inlet, the vacuum generator is connected with the solenoid valve through the compressed air inlet, and the vacuum generator, several vacuum suction cups, throttle valve and solenoid valve are connected in series in sequence form a closed circuit. The plane of the end of the vacuum chuck located above the tooling table is on the same plane as the upper surface of the support plate, which is conducive to the contact between the vacuum chuck and the mirror surface on the support plate; the solenoid valve controlling the air source makes the vacuum through the compressed air inlet. The generator generates negative pressure, so that several vacuum suction cups connected in series absorb the surface of the mirror under the action of negative pressure, which acts as a limiter for the mirror. At the same time, the spring is compressed, and the upper surface of the support plate is on the same plane as the tooling table. It is beneficial to improve the cutting accuracy; after the cutting is completed, the throttle valve is used to break the vacuum, and the mirror can be removed, which is convenient and quick.
作为优选,三轴移动架包括X轴滑动块、Y轴滑动块和Z轴滑动块,Y轴滑动块与滑块的顶部滑动连接,X轴滑动块与Y轴滑动块滑动连接,Z轴滑动块与X轴滑动块滑动连接,Z轴滑动块的形状为长条形,Z轴滑动块的一端远离工装台,Z轴滑动块的另一端靠近工装台,伺服电机安装于Z轴滑动块上靠近工装台的一端。这样设计有利于实现三轴移动架X轴、Y轴和Z轴三个方向的移动。Preferably, the three-axis mobile frame includes an X-axis slider, a Y-axis slider and a Z-axis slider, the Y-axis slider is slidably connected to the top of the slider, the X-axis slider is slidably connected to the Y-axis slider, and the Z-axis slides The block is slidingly connected with the X-axis sliding block. The shape of the Z-axis sliding block is long. One end of the Z-axis sliding block is far away from the tooling table, and the other end of the Z-axis sliding block is close to the tooling table. The servo motor is installed on the Z-axis sliding block. Near the end of the tooling table. This design is conducive to realizing the movement of the three-axis mobile frame in the three directions of X-axis, Y-axis and Z-axis.
本发明的有益效果是:自由度高,同时可实现弧形和直线切割,利用率高;切割完全,结构简单;切割时,限位机构对镜子进行限位,防止镜子在加工时产生位置偏移,从而减小在切割时造成尺寸误差,同时控制系统精确控制三轴移动架和U型齿条的位置移动,切割精度高。The beneficial effects of the present invention are: high degree of freedom, arc and straight cutting can be realized at the same time, high utilization rate; complete cutting, simple structure; when cutting, the limit mechanism can limit the position of the mirror to prevent the position deviation of the mirror during processing Shift, so as to reduce the dimensional error caused by cutting, and at the same time, the control system precisely controls the position movement of the three-axis mobile frame and the U-shaped rack, and the cutting accuracy is high.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是齿轮箱的结构示意图;Fig. 2 is the structural representation of gearbox;
图3是图2刀具垂直于镜面的右视图;Fig. 3 is the right side view of Fig. 2 cutter perpendicular to the mirror surface;
图4是图2刀具与镜面呈一定锐角的右视图;Fig. 4 is the right side view of Fig. 2 cutter and the mirror surface at a certain acute angle;
图5是安装块内部的结构示意图;Fig. 5 is a structural schematic diagram inside the installation block;
图6是图5中A-A的局部剖视图;Fig. 6 is a partial sectional view of A-A in Fig. 5;
图7是真空发生器的连接图。Fig. 7 is a connection diagram of a vacuum generator.
图中:1.侧安装座,2.工装台,3.限位机构,4.三轴移动架,5.切割组件,6.伺服电机,7.齿轮箱,8.齿轮传动机构,9.刀具,10.电机,11.主动齿轮,12.从动齿轮,13.滑块,14.安装块,15.滑槽,16.U型齿条,17.齿轮腔,18.驱动电机,19.齿轮,20.L型开口槽,21.弹簧,22.支撑板,23.真空吸盘,24.真空发生器,25.电磁阀,26.节流阀,27.破真空进气口,28.压缩空气进气口,29.X轴滑动块,30.Y轴滑动块,31.Z轴滑动块。In the figure: 1. Side mounting seat, 2. Tooling table, 3. Limit mechanism, 4. Three-axis moving frame, 5. Cutting component, 6. Servo motor, 7. Gear box, 8. Gear transmission mechanism, 9. Tool, 10. motor, 11. driving gear, 12. driven gear, 13. slide block, 14. mounting block, 15. chute, 16. U-shaped rack, 17. gear chamber, 18. drive motor, 19 .Gear, 20. L-shaped open slot, 21. Spring, 22. Support plate, 23. Vacuum suction cup, 24. Vacuum generator, 25. Solenoid valve, 26. Throttle valve, 27. Vacuum breaking air inlet, 28 . Compressed air inlet, 29. X-axis sliding block, 30. Y-axis sliding block, 31. Z-axis sliding block.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所述的实施例中,一种镜子切割设备,它包括两块侧安装座1,两块侧安装座1呈左右对称分布,两块侧安装座1之间设有工装台2,工装台2的一侧与其中一块侧安装座1连接,工装台2的另一侧与另一块侧安装座1连接,工装台2位于侧安装座1的底部,工装台2上设有限位机构3,侧安装座1的顶部滑动连接有三轴移动架4,三轴移动架4上设有切割组件5,切割组件5位于三轴移动架4和工装台2之间,切割组件5包括伺服电机6和齿轮箱7,伺服电机6与三轴移动架4连接,齿轮箱7的上端与伺服电机6的输出端连接,齿轮箱7内设有齿轮传动机构8,齿轮传动机构8上设有刀具9,刀具9位于齿轮箱7的下端,刀具9的一端与齿轮传动机构8连接,刀具9的另一端位于齿轮箱7的外侧。In the embodiment as shown in Fig. 1, a kind of mirror cutting equipment, it comprises two side mounting bases 1, two side mounting bases 1 are left and right symmetrically distributed, and a
如图2、图3和图4所示,齿轮传动机构8包括电机10,电机10与齿轮箱7的内侧壁连接,电机10的输出端设有主动齿轮11,主动齿轮11上设有与其相啮合的从动齿轮12,主动齿轮11位于齿轮箱7的顶部,从动齿轮12位于齿轮箱7的底部,齿轮箱7的内侧壁上设有转轴,从动齿轮12通过转轴与齿轮箱7转动连接,刀具9与从动齿轮12连接。齿轮箱7的下端设有开口,从动齿轮12上与刀具9连接的一侧贯穿开口位于齿轮箱7的外侧。As shown in Figure 2, Figure 3 and Figure 4, the
如图1所示,侧安装座1包括滑块13和安装块14,滑块13的横截面形状和安装块14的横截面形状均为矩形,滑块13的顶部与三轴移动架4滑动连接,滑块13的底部与安装块14连接,滑块13的长度大于安装块14的长度,滑块13的宽度小于安装块14的宽度,工装台2的一侧与其中一块侧安装座1上的安装块14连接,工装台2的另一侧与另一块侧安装座1上的安装块14连接,滑块13的一侧远离工装台2,滑块13的另一侧靠近工装台2,滑块13上靠近工装台2的一侧与安装块14上与工装台2连接的一侧不在同一平面上。As shown in Figure 1, the side mounting base 1 comprises a
如图1、图5所示,安装块14上设有滑槽15,滑槽15内设有U型齿条16,U型齿条16包括两条侧边和一条底边,U型齿条16的其中一条侧边位于其中一块侧安装座1上安装块14的滑槽15内,U型齿条16的另一条侧边位于另一块侧安装座1上安装块14的滑槽15内,U型齿条16的底边位于两块安装块14之间,滑槽15的底部设有齿轮腔17,齿轮腔17和U型齿条16的开口端均位于安装块14的一端,U型齿条16的底边位于安装块14的另一端,安装块14上设有齿轮腔17的一端与滑块13的端部不在同一平面上,如图6所示,齿轮腔17内设有驱动电机18,驱动电机18的输出端设有与U型齿条16相啮合的齿轮19。As shown in Fig. 1 and Fig. 5, a
如图1、图6所示,工装台2的左右两侧均设有L型开口槽20,L型开口槽20内设有若干根弹簧21,L型开口槽20通过若干根弹簧21连接有与其相匹配的支撑板22,滑槽15位于支撑板22的上方,工装台2位于支撑板22的下方,限位机构3位于两个L型开口槽20之间。滑槽15的其中一条侧边靠近工装台2,滑槽15的另一条侧边远离工装台2,支撑板22的上表面与滑槽15上靠近工装台2的一条侧边所在的平面位于同一平面上,支撑板22的下表面通过若干根弹簧21与工装台2连接。工装台2的长度等于滑槽15的长度。As shown in Figure 1 and Figure 6, the left and right sides of the tooling table 2 are provided with L-shaped
如图1、图5所示,工装台2上设有若干个均匀分布的通孔,限位机构3包括若干个与通孔相对应的真空吸盘23,真空吸盘23的一端位于工装台2的上方,真空吸盘23位于工装台2上方的一端所在的平面与支撑板22的上表面位于同一平面上,真空吸盘23的另一端贯穿通孔后连接有真空发生器24、电磁阀25和节流阀26,如图7所示,真空发生器24上设有破真空进气口27和压缩空气进气口28,真空发生器24通过破真空进气口27与若干个真空吸盘23串联,真空发生器24通过压缩空气进气口28与电磁阀25连接,真空发生器24、若干个真空吸盘23、节流阀26和电磁阀25依次串联形成一个闭合的管路。As shown in Fig. 1 and Fig. 5, the tooling table 2 is provided with several evenly distributed through holes, and the
如图1所示,三轴移动架4包括X轴滑动块29、Y轴滑动块30和Z轴滑动块31,Y轴滑动块30与滑块13的顶部滑动连接,X轴滑动块29与Y轴滑动块30滑动连接,Z轴滑动块31与X轴滑动块29滑动连接,Z轴滑动块31的形状为长条形,Z轴滑动块31的一端远离工装台2,Z轴滑动块31的另一端靠近工装台2,伺服电机6安装于Z轴滑动块31上靠近工装台2的一端。As shown in Figure 1, the three-axis mobile frame 4 comprises an
使用时,将待加工镜子置于支撑板22上,将镜子的一条边对准工装台2上靠近齿轮19边缘处,控制系统先控制驱动电机18驱动齿轮19,使U型齿条16的底边与镜子的相对应的另一条边相接触,U型齿条16的底边上装有距离传感器,通过距离传感器发送信号给控制系统,通过控制系统重新设定所需移动的距离,即切割的尺寸,使驱动电机18继续控制U型齿条16移动所设定的距离;控制气源的电磁阀25通过压缩空气进气口28使得真空发生器24产生负压,使得与其串联的若干个真空吸盘23在负压的作用下吸附镜子表面,对镜子起到了限位作用;然后控制系统控制三轴移动架4移动,使刀具9位于工装台2上靠近齿轮19边缘的正上方,通过移动X轴移动块29对镜子边缘进行直线切割;当需要进行弧形切割时,电机10驱动主动齿轮11转动,主动齿轮11带动从动齿轮12上的刀具9转动一定的角度,然后通过伺服电机6带动刀具9旋转,即可实现对镜子进行弧形切割;切割完毕后通过节流阀26破真空,取下镜子即可,方便快捷。During use, the mirror to be processed is placed on the
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GB313647A (en) * | 1928-03-15 | 1929-06-17 | Shaw Robert | Improvements in or relating to machines for cutting ellipses |
JPH03170341A (en) * | 1989-11-29 | 1991-07-23 | Central Glass Co Ltd | Numerically controlled cutting unit for thick sheet glass |
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