Method for improving surface quality of zinc-aluminum-magnesium coated steel and zinc-aluminum-magnesium coating
Technical Field
The invention belongs to the technical field of steel rolling, and particularly relates to a method for improving the surface quality of zinc-aluminum-magnesium coated steel.
Background
The zinc-aluminum-magnesium coated steel comprises coated steel with certain amount of Al and Mg elements added in the existing hot galvanizing coating, and has the characteristics of high corrosion resistance and high edge cutting protection performance. The zinc-aluminum-magnesium coated steel has the problem of poor surface quality because the plating solution of the zinc-aluminum-magnesium coated steel contains elements such as Al, Mg and the like.
Disclosure of Invention
In view of the above, the present invention has been made to provide a method for improving the surface quality of zinc aluminum magnesium coated steel that overcomes or at least partially solves the above problems.
The embodiment of the invention provides a method for improving the surface quality of zinc-aluminum-magnesium coated steel, wherein the zinc-aluminum-magnesium coated steel comprises a steel substrate and a coating, and the chemical components of the coating comprise Al and Mg; according to the weight percentage, the Al content is 1.5-2.0%, the mass ratio of Mg to Al is 1.2-1.6: 1.5-2.0, and the temperature of the steel matrix entering a zinc pot is more than or equal to 470 ℃.
Further, when the coating is coated, the temperature of the zinc pot is controlled to be 460-470 ℃.
Further, after the steel substrate passes through the air knife, slow cooling and fast cooling are sequentially carried out.
Further, the slow cooling is carried out by adopting a gap type movable cooling device.
Further, the cooling speed of slow cooling is 5-7 ℃/s.
Further, the temperature is slowly cooled to 330-370 ℃.
Further, the slow cooling is performed by adopting a round hole type movable cooling device.
Further, the cooling speed of the rapid cooling is 10-15 ℃/s.
Further, the fast cooling is carried out to a temperature of 180-220 ℃.
Based on the same inventive concept, the embodiment of the invention also provides a zinc-aluminum-magnesium coating.
One or more technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
1. by adopting the method for improving the surface quality of the zinc-aluminum-magnesium coated steel, the proportion of eutectic structures in the coating structure can be reduced, and the volume percentage of the eutectic structures in the coating structure is less than or equal to 30%.
2. By adopting the method for improving the surface quality of the zinc-aluminum-magnesium coated steel, provided by the embodiment of the invention, the form of the eutectic structure in the coating structure can be distributed in a net shape.
3. Through the effects of the steps 1 and 2, the purpose of improving the surface quality of the zinc-aluminum-magnesium coated steel is further achieved.
4. The method for improving the surface quality of the zinc-aluminum-magnesium coated steel provided by the embodiment of the invention has the advantages of simple method, easiness in operation and low cost.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
FIG. 1 is a microscopic view of the coating structure of a zinc-aluminum-magnesium coated steel according to an example of the present invention;
FIG. 2 is a microscopic view of the coating structure of a prior art Zn-Al-Mg coated steel;
FIG. 3 is a distribution diagram of coating elements of a zinc-aluminum-magnesium coated steel according to an embodiment of the present invention;
FIG. 4 is a coating structure view of a zinc-aluminum-magnesium coated steel in an embodiment of the present invention;
FIG. 5 is a photograph of a stroboscopic lamp showing the surface of a Zn-Al-Mg coated steel in an embodiment of the present invention;
FIG. 6 is a photograph of a prior art stroboscopic lamp for a zinc-aluminum-magnesium coated steel surface.
Detailed Description
The present invention will be described in detail below with reference to specific embodiments and examples, and the advantages and various effects of the present invention will be more clearly apparent therefrom. It will be understood by those skilled in the art that these specific embodiments and examples are for the purpose of illustrating the invention and are not to be construed as limiting the invention.
Throughout the specification, unless otherwise specifically noted, terms used herein should be understood as having meanings as commonly used in the art. Accordingly, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. If there is a conflict, the present specification will control.
Unless otherwise specifically stated, various raw materials, reagents, instruments, equipment and the like used in the present invention are commercially available or can be prepared by existing methods.
In the embodiment, the method for improving the surface quality of the zinc-aluminum-magnesium coated steel is provided, the zinc-aluminum-magnesium coated steel comprises a steel substrate and a coating, and the chemical composition of the coating comprises Al and Mg; according to the weight percentage, the Al content is 1.5-2.0%, the mass ratio of Mg to Al is 1.2-1.6: 1.5-2.0, and the temperature of the steel matrix entering a zinc pot is more than or equal to 470 ℃.
The typical structure of the coating structure of the zinc-aluminum-magnesium coating steel is composed of three phases, namely a pure zinc phase, a MgZn binary eutectic phase and a ZnAlMg ternary eutectic phase. The change of the coating structure can cause the change of the surface quality of the product, so that the optimal control of the coating structure is the key for obtaining the zinc-aluminum-magnesium coating product with high surface quality. The volume percentage of the eutectic structure in the coating structure is reduced, the form of the eutectic structure in the coating structure is distributed in a net shape, and the coating structure can be optimally controlled, so that the surface quality of the zinc-aluminum-magnesium coated steel is improved.
By adopting the technical scheme, the liquid metal component is closer to the ternary eutectic component by controlling the component proportion of Al and Mg elements, so that the overgrowth of a secondary eutectic phase is avoided, and the proportion of the eutectic phase is integrally controlled. After the strip steel passes through the air knife, the strip steel is cooled at a low speed, so that favorable conditions can be created for the growth of pure zinc phase pre-eutectic structures, and the proportion of pre-eutectic zinc phases is increased. By controlling the composition and the cooling rate, a good effect can be obtained.
In this embodiment, the temperature of the zinc pot is controlled to be 460-.
By adopting the technical scheme, enough time can be obtained for the growth of the eutectic pure zinc phase.
In this embodiment, after passing through the air knife, the steel substrate is gradually cooled and rapidly cooled in sequence.
By adopting the technical scheme, enough time can be obtained for the growth of the eutectic pure zinc phase, and the temperature of the strip steel to the top roller of the tower is ensured to be lower than 220 ℃.
In this embodiment, the slow cooling is performed by using a slit-type movable cooling device.
By adopting the technical scheme, the cooling speed can be ensured to be slow.
In this embodiment, the cooling rate of the slow cooling is 5-7 ℃/s.
By adopting the technical scheme, enough time can be obtained for the growth of the eutectic pure zinc phase
In this embodiment, the slow cooling is performed to a temperature of 330-.
By adopting the technical scheme, enough time can be obtained for the growth of the eutectic pure zinc phase.
In this embodiment, the slow cooling is performed by using a round hole type movable cooling device.
By adopting the technical scheme, higher cooling speed can be obtained.
In this embodiment, the cooling rate of the rapid cooling is 10-15 ℃/s.
By adopting the technical scheme, the temperature of the strip steel to the tower top roller can be ensured to be lower than 220 ℃.
In this embodiment, the fast cooling temperature is 180-.
By adopting the technical scheme, the temperature of the strip steel to the tower top roller can be ensured to be lower than 220 ℃.
Based on the same inventive concept, the embodiment also provides a zinc-aluminum-magnesium coating.
By adopting the technical scheme, the volume percentage of eutectic structures in the coating structure can be ensured to be less than or equal to 30 percent, and the zinc-aluminum-magnesium product with good surface quality is obtained.
The method for improving the surface quality of the zinc-aluminum-magnesium plated steel of the present application will be described in detail with reference to specific examples.
The method provided by the embodiment of the invention is particularly suitable for producing the zinc-aluminum-magnesium automobile plate with the surface grade requirement of the automobile inner plate, and the following embodiment provides the production of the hot-galvanized DX54D + ZM hot-galvanized aluminum-magnesium steel with the thickness of 0.7mm and the width of 1850 mm.
Example 1
According to the method for improving the surface quality of the zinc-aluminum-magnesium coated steel, the zinc-aluminum-magnesium coated steel comprises a steel substrate and a coating, and the chemical components of the coating comprise Al and Mg; according to the weight percentage, the Al content is 1.7 percent, the mass ratio of Mg to Al is 2: 3, and the temperature of the steel matrix entering a zinc pot is 473 ℃.
Specifically, when the coating is coated, the temperature of the zinc pot is controlled to be 465 ℃.
Specifically, after passing through the air knife, the steel substrate is gradually cooled and rapidly cooled in sequence.
Specifically, the slow cooling adopts a gap type movable cooling device to perform nitrogen injection.
Specifically, the slow cooling speed is 6-7 ℃/s.
Specifically, the slow cooling is carried out until the temperature is 330-340 ℃.
Specifically, the slow cooling is performed by using a round hole type movable cooling device.
Specifically, the cooling speed of the rapid cooling is 12-15 ℃/s.
Specifically, the rapid cooling temperature is 180-.
Example 2
According to the method for improving the surface quality of the zinc-aluminum-magnesium coated steel, the zinc-aluminum-magnesium coated steel comprises a steel substrate and a coating, and the chemical components of the coating comprise Al and Mg; according to the weight percentage, the Al content is 1.5 percent, the mass ratio of Mg to Al is 1.2: 1.7, and the temperature of the steel matrix entering a zinc pot is 470 ℃.
Specifically, when the coating is coated, the temperature of the zinc pot is controlled to be 460 ℃.
Specifically, after passing through the air knife, the steel substrate is gradually cooled and rapidly cooled in sequence.
Specifically, the slow cooling is performed by nitrogen injection by adopting a gap type movable cooling device.
Specifically, the slow cooling speed is 6 ℃/h.
Specifically, the temperature is slowly cooled to 350 ℃.
Specifically, the slow cooling is performed by using a round hole type movable cooling device.
Specifically, the cooling speed of the rapid cooling is 12 ℃/h.
Specifically, the rapid cooling temperature is 210 ℃.
Example 3
According to the method for improving the surface quality of the zinc-aluminum-magnesium coated steel, the zinc-aluminum-magnesium coated steel comprises a steel substrate and a coating, and the chemical components of the coating comprise Al and Mg; according to the weight percentage, the Al content is 1.5-2.0%, the mass ratio of Mg to Al is 1.2-1.6: 1.5-2.0, and the temperature of the steel matrix entering a zinc pot is set as follows.
Specifically, when the coating is coated, the temperature of the zinc pot is controlled to be 470 ℃.
Specifically, after passing through the air knife, the steel substrate is gradually cooled and rapidly cooled in sequence.
Specifically, the slow cooling adopts a gap type movable cooling device to perform nitrogen injection.
Specifically, the slow cooling speed is 7 ℃/h.
Specifically, the temperature is slowly cooled to 340 ℃.
Specifically, the slow cooling is performed by using a round hole type movable cooling device.
Specifically, the cooling speed of the rapid cooling is 12 ℃/h.
Specifically, the rapid cooling is carried out until the temperature is 200 ℃.
Experimental example 1
The surface quality of the zinc-aluminum-magnesium plated steel prepared in examples 1 to 3 was measured by a scanning electron microscope, and the results are shown in table 1.
TABLE 1
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Surface eutectic phase area ratio
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Example 1
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22%
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Example 2
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24%
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Example 3
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24% |
Finally, it should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.