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CN111146312B - A production process for all-black solar photovoltaic modules - Google Patents

A production process for all-black solar photovoltaic modules Download PDF

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CN111146312B
CN111146312B CN202010094436.7A CN202010094436A CN111146312B CN 111146312 B CN111146312 B CN 111146312B CN 202010094436 A CN202010094436 A CN 202010094436A CN 111146312 B CN111146312 B CN 111146312B
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battery
welding
black
production process
solar photovoltaic
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CN111146312A (en
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邓海涛
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Jiangyin Youyangguangfu Co ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention discloses a production process of a full black solar photovoltaic module, which comprises the following steps of: s1, coating a battery piece; s2, welding the battery piece; s3, stacking; s4, stacking inspection; s5, laminating; s6, lamination inspection; s7, assembling a frame; s8, installing a junction box; s9, solidifying the assembly; s10, cleaning the assembly; s11, testing components; s12, checking the appearance of the finished product; s13, packaging and storing, wherein in the production process of the full-black solar photovoltaic module, 1, a vapor deposition method coating process is adopted for the battery piece, and silicon nitride coating is carried out on the battery piece, wherein the thickness of the silicon nitride film is 20-75nm or 120-300nm, so that the color requirement of the battery piece of the full-black module is met finally; 2. a black frame is adopted; 3. the black film tape covers the surface of the interconnection strip welding tape; 4. the black shielding strips are covered on the head-tail bus bars by using the adhesive tape, so that black can be seen at any angle after the battery piece is packaged into a component.

Description

一种全黑色太阳能光伏组件生产工艺A production process for all-black solar photovoltaic modules

技术领域Technical Field

本发明涉及光伏技术领域,具体涉及一种全黑色太阳能光伏组件生产工艺。The invention relates to the technical field of photovoltaics, and in particular to a production process for a full-black solar photovoltaic component.

背景技术Background technique

光伏组件是分布式光伏系统的关键部件,承担着将光能转化为电能的重任,光伏组件由单片电池片经过串联封装而成,经过串联组件可以获得高电压,多串电池片进行并联而获得高电流。Photovoltaic modules are key components of distributed photovoltaic systems and are responsible for converting light energy into electrical energy. Photovoltaic modules are made up of single-cell batteries packaged in series. High voltage can be obtained by connecting modules in series, and high current can be obtained by connecting multiple strings of batteries in parallel.

市场上,在光伏组件中的电池片镀膜的生产工艺中,都采用氮化硅镀膜,氮化硅镀膜的过程中通入的气体为硅烷和氨气,而且氮化硅的厚度在73-100nm之间,使得光伏组件最终呈现蓝色,就导致了光伏系统在运用的过程中存在着眩光污染,并且对于一些特殊建筑的设计,比如黑色的建筑风格设计的时候,蓝色的光伏组件无法适用,而市场上,部分黑色的光伏组件仅仅是深蓝色,无法做到全黑的效果,因此在全黑色的光伏组件领域需要进一步研究改进。In the market, silicon nitride coating is used in the production process of cell coating in photovoltaic modules. The gases introduced during the silicon nitride coating process are silane and ammonia, and the thickness of silicon nitride is between 73-100nm, which makes the photovoltaic modules appear blue in the end. This leads to glare pollution during the use of photovoltaic systems, and for some special architectural designs, such as black architectural style designs, blue photovoltaic modules cannot be used. On the market, some black photovoltaic modules are only dark blue and cannot achieve a completely black effect. Therefore, further research and improvement is needed in the field of all-black photovoltaic modules.

发明内容Summary of the invention

本发明为了克服上述的不足,提供一种全黑色太阳能光伏组件生产工艺。In order to overcome the above-mentioned shortcomings, the present invention provides a production process for a full-black solar photovoltaic module.

本发明通过以下技术方案来实现上述目的:The present invention achieves the above-mentioned purpose through the following technical solutions:

一种全黑色太阳能光伏组件生产工艺,包括以下步骤:A production process for an all-black solar photovoltaic module comprises the following steps:

S1、电池片镀膜,对电池片采用气相沉积法进行镀膜,再由工作人员进行目测分类;S1. Cell coating: The cells are coated by vapor deposition method and then visually classified by staff;

S2、电池片焊接:将互联条焊带焊接在电池片正面及反面的主栅线上,互联条焊带的长度为电池片的2倍,多出的互联条焊带在电池片正面电极焊接时与下个电池片的背面电极相连,这样依次将60片或72片电池片串接在一起,形成一个个组串;S2. Cell welding: Weld the interconnection strips to the main grid lines on the front and back sides of the cell. The length of the interconnection strips is twice that of the cell. The extra interconnection strips are connected to the back electrodes of the next cell when the front electrodes of the cell are welded. In this way, 60 or 72 cells are connected in series to form strings.

S3、层叠:首先将串接好电池串用汇流带拼接成电池方阵,从下到上依次将玻璃、热熔胶膜、电池方阵、热熔胶膜和背板逐个敷设,形成待层压组件;S3, stacking: first, the connected battery strings are spliced into a battery array with a busbar, and the glass, hot melt adhesive film, battery array, hot melt adhesive film and backplane are laid one by one from bottom to top to form a component to be laminated;

S4、层叠检验;S4, stacking test;

S5、层压:将敷设好的待层压组件放入层压机内,通过抽真空将待层压组件内的空气抽出,然后加热使热熔胶膜熔化将电池方阵、玻璃和背板粘接在一起,层压时热熔胶膜熔化后由于压力而向外延伸固化形成毛边,所有层压完毕后将其切除,最后冷却取出电池组件;S5, lamination: put the laid components to be laminated into the laminator, extract the air in the components to be laminated by vacuuming, then heat to melt the hot melt adhesive film to bond the battery array, glass and backplane together. During lamination, the hot melt adhesive film melts and extends outward due to pressure to solidify to form burrs. After all lamination is completed, it is cut off and finally cooled to take out the battery components;

S6、层压检验;S6, lamination inspection;

S7、组装边框:给电池组件的玻璃装铝材边框,边框的颜色为黑色,边框和电池组件的玻璃的缝隙使用硅酮树脂填充,各边框间用角键连接;S7, assembling the frame: installing an aluminum frame on the glass of the battery assembly, the color of the frame is black, the gap between the frame and the glass of the battery assembly is filled with silicone resin, and the frames are connected with angle keys;

S8、安装接线盒:在S2步骤中,电池方阵连接有两根引线,并在S3步骤在中从玻璃以及背板之间引出,两根引线连接有一个二极管,二极管固定在接线盒中,接线盒的背面敷设有硅胶;S8, installing the junction box: in step S2, the battery array is connected with two leads, which are led out from between the glass and the back plate in step S3. The two leads are connected with a diode, which is fixed in the junction box, and the back of the junction box is coated with silicone;

S9、组件固化:将装好边框和接线盒的组件放置于固化间,对边框的硅酮树脂及线盒硅胶进行固化;S9, component curing: Place the components with the frame and junction box installed in the curing room to cure the silicone resin of the frame and the silicone of the junction box;

S10、组件清洗,擦拭电池组件的玻璃面及背板脏污、硅胶保证电池组件清洁度,去掉铝边框四角的毛刺;S10, component cleaning, wipe the glass surface and back plate of the battery component to ensure the cleanliness of the battery component, and remove the burrs at the four corners of the aluminum frame;

S11、组件测试,对电池组件进行检测;S11, component testing, testing the battery components;

S12、成品外观检验;S12, finished product appearance inspection;

S13、包装入库;S13, packaging and storage;

其中,在S1步骤中,电池片镀膜采用氮化硅膜,且氮化硅膜的厚度为20-75nm或120-300nm,电池片的镀膜时间为20-70分钟,镀膜时温度为200-500℃,镀膜过程中通入混合气体,混合气体包括硅烷、氨气和笑气,硅烷与笑气的体积比为0.3-7,硅烷与氨气的体积比为2-20,氨气与笑气的体积比为0.6-140,从而达到满足黑色组件电池片颜色的要求。Among them, in step S1, the battery cell is coated with a silicon nitride film, and the thickness of the silicon nitride film is 20-75nm or 120-300nm, the coating time of the battery cell is 20-70 minutes, the coating temperature is 200-500°C, and a mixed gas is introduced during the coating process. The mixed gas includes silane, ammonia and laughing gas. The volume ratio of silane to laughing gas is 0.3-7, the volume ratio of silane to ammonia is 2-20, and the volume ratio of ammonia to laughing gas is 0.6-140, so as to meet the color requirements of the black component battery cells.

在制作电池片氮化硅膜的过程中通入混合气体,混合气体包括硅烷、氨气和笑气,通过等离子增强化学气相沉积的方法形成了附着在电池片表面一层氮化硅防反射膜,使得电池片呈现紫红色或黑灰色,最终呈现黑色的光伏组件的效果;In the process of making the silicon nitride film of the cell, a mixed gas is introduced, the mixed gas includes silane, ammonia and laughing gas, and a layer of silicon nitride anti-reflection film attached to the surface of the cell is formed by plasma enhanced chemical vapor deposition, so that the cell appears purple or black gray, and finally presents the effect of a black photovoltaic module;

在S2步骤中,焊接机中部装有自动贴膜装置,自动将黑色膜带覆盖于互联条焊带表面,通过加热将黑色膜带与互联条焊带相粘;In step S2, an automatic film sticking device is installed in the middle of the welding machine, which automatically covers the black film tape on the surface of the interconnection strip welding tape, and adheres the black film tape to the interconnection strip welding tape by heating;

在S3步骤中,用胶带将黑色屏蔽条覆盖在头尾汇流带上。In step S3, a black shielding strip is covered on the head and tail bus strips with adhesive tape.

作为优选,在S1步骤中,硅烷与氨气的体积比为2-20,氨气与笑气的体积比为0.6-140。Preferably, in step S1, the volume ratio of silane to ammonia is 2-20, and the volume ratio of ammonia to nitrous oxide is 0.6-140.

作为优选,在S2步骤中,互联条焊带为镀锡的铜带,互联条焊带通过焊接机以多点的形式焊在主栅线上,焊接用的热源为一个红外灯。Preferably, in step S2, the interconnection strip is a tinned copper strip, and the interconnection strip is welded to the main grid line in a multi-point manner by a welding machine, and the heat source for welding is an infrared lamp.

作为优选,在S2步骤中,60片电池片组焊接加贴膜时间为3分钟,72片电池片组焊接加贴膜时间为5分钟。Preferably, in step S2, the welding and film-laminating time for a group of 60 battery cells is 3 minutes, and the welding and film-laminating time for a group of 72 battery cells is 5 minutes.

作为优选,在S4步骤中,检验人员负责对层叠好后待层压组件进行100%目检,使用红外线检测仪对待层压组件进行检验。Preferably, in step S4, the inspector is responsible for conducting a 100% visual inspection of the components to be laminated after stacking, and uses an infrared detector to inspect the components to be laminated.

作为优选,在S6步骤中,层压后检验人员负责对层压好的电池组件进行100%目检,使用目视加直、尺卷尺和菲林尺对层压好的电池组件进行检验。Preferably, in step S6, the post-lamination inspector is responsible for conducting a 100% visual inspection of the laminated battery assembly, using a visual straightener, a tape measure and a film ruler to inspect the laminated battery assembly.

作为优选,在S9步骤中,固化间的湿度为50±5%rh,固化间的温度为25±2℃。Preferably, in step S9, the humidity in the curing room is 50±5% rh, and the temperature in the curing room is 25±2°C.

作为优选,在S10步骤中,电池组件在擦拭之前存放4±0.5小时。Preferably, in step S10, the battery assembly is stored for 4±0.5 hours before wiping.

作为优选,在S11步骤中,电池组件的检测参数有输出功率、开路电压和短路电流。Preferably, in step S11, the detection parameters of the battery assembly include output power, open circuit voltage and short circuit current.

本发明的有益效果是:该全黑色太阳能光伏组件生产工艺中:The beneficial effects of the present invention are as follows: In the production process of the all-black solar photovoltaic module:

1、通过对电池片采用气相沉积法镀膜工艺,其中,电池片镀膜采用氮化硅膜,且氮化硅膜的厚度为20-75nm或120-300nm,电池片的镀膜时间为20-70分钟,镀膜时温度为200-500℃,镀膜过程中通入混合气体,混合气体包括硅烷、氨气和笑气,硅烷与笑气的体积比为0.3-7,使得最终到达符合我们全黑组件电池片的颜色要求;1. The cell is coated with a vapor deposition process, wherein the cell is coated with a silicon nitride film with a thickness of 20-75nm or 120-300nm, the cell is coated for 20-70 minutes, the coating temperature is 200-500°C, and a mixed gas is introduced during the coating process, the mixed gas includes silane, ammonia and laughing gas, and the volume ratio of silane to laughing gas is 0.3-7, so that the color requirements of our all-black component cell are finally achieved;

2、采用黑色边框,使得光伏组件的边框能够与整体同时呈现黑色;2. Use a black frame so that the frame of the photovoltaic module can be black at the same time as the whole;

3、黑色膜带覆盖于互联条焊带表面,从玻璃处看不到互联条焊带;3. The black film strip covers the surface of the interconnection strip, and the interconnection strip cannot be seen from the glass;

4、用胶带将黑色屏蔽条覆盖在头尾汇流带上,从玻璃处看不到汇流带;综上能够实现电池片封装成组件后任何角度观看都呈现黑色。4. Use tape to cover the black shielding strips on the head and tail bus strips, so that the bus strips cannot be seen from the glass; in summary, the battery cells can be packaged into components and appear black at any angle.

具体实施方式Detailed ways

现在对本发明作进一步详细的说明。The present invention will now be described in further detail.

一种全黑色太阳能光伏组件生产工艺,包括以下步骤:A production process for an all-black solar photovoltaic module comprises the following steps:

S1、电池片镀膜,对电池片进行镀膜,电池片镀膜采用氮化硅膜,且氮化硅膜的厚度为20-75nm或120-300nm,电池片的镀膜时间为20-70分钟,镀膜时温度为200-500℃,镀膜过程中通入混合气体,混合气体包括硅烷、氨气和笑气,硅烷与笑气的体积比为0.3-7,硅烷与氨气的体积比为2-20,氨气与笑气的体积比为0.6-140,再由工作人员进行目测分类,按照颜色分成蓝色和黑色两类;S1. Cell coating: Cells are coated with silicon nitride film with a thickness of 20-75nm or 120-300nm. The cell coating time is 20-70 minutes at a temperature of 200-500°C. A mixed gas is introduced during the coating process. The mixed gas includes silane, ammonia and laughing gas. The volume ratio of silane to laughing gas is 0.3-7, the volume ratio of silane to ammonia is 2-20, and the volume ratio of ammonia to laughing gas is 0.6-140. The cells are then visually classified by staff into blue and black according to color.

S2、电池片焊接:将互联条焊带焊接在电池片正面及反面的主栅线上,互联条焊带为镀锡的铜带,互联条焊带通过焊接机以多点的形式焊在主栅线上,焊接用的热源为一个红外灯,互联条焊带的长度为电池片的2倍,多出的互联条焊带在电池片正面电极焊接时与下个电池片的背面电极相连,这样依次将60片或72片电池片串接在一起,形成一个个组串,同时,焊接机中部装有自动贴膜装置,自动将黑色膜带覆盖于互联条焊带表面,通过加热将黑色膜带与互联条焊带相粘,60片电池片组焊接加贴膜时间为3分钟,72片电池片组焊接加贴膜时间为5分钟;S2. Cell welding: The interconnection strips are welded to the main grid lines on the front and back sides of the cell. The interconnection strips are tinned copper strips. The interconnection strips are welded to the main grid lines in the form of multiple points by a welding machine. The heat source for welding is an infrared lamp. The length of the interconnection strips is twice that of the cell. The extra interconnection strips are connected to the back electrodes of the next cell when the front electrodes of the cell are welded. In this way, 60 or 72 cells are connected in series to form strings. At the same time, an automatic film pasting device is installed in the middle of the welding machine to automatically cover the surface of the interconnection strips with a black film strip. The black film strip is adhered to the interconnection strips by heating. The welding and film pasting time for a group of 60 cells is 3 minutes, and the welding and film pasting time for a group of 72 cells is 5 minutes.

S3、层叠:首先将串接好电池串用汇流带拼接成电池方阵,用胶带将黑色屏蔽条覆盖在头尾汇流带上,从而达到玻璃正面看不到汇流带的效果,调整好电池间的距离为层压打好基础,从下到上依次将玻璃、热熔胶膜、电池方阵、热熔胶膜和背板逐个敷设,形成待层压组件,玻璃采用钢化玻璃;S3, stacking: first, connect the battery strings in series with busbars to form a battery array, cover the black shielding strips on the head and tail busbars with tape, so that the busbars cannot be seen from the front of the glass, adjust the distance between the batteries to lay a good foundation for lamination, and lay the glass, hot melt adhesive film, battery array, hot melt adhesive film and backplane one by one from bottom to top to form a component to be laminated. Tempered glass is used for glass;

S4、层叠检验,检验人员负责对层叠好后待层压组件进行100%目检,使用红外线检测仪对待层压组件进行检验,主要检验待层压组件是否呈黑色以及外观是否符合检验标准;S4. Stacking inspection: the inspector is responsible for conducting 100% visual inspection of the components to be laminated after stacking, and using an infrared detector to inspect the components to be laminated, mainly to check whether the components to be laminated are black and whether the appearance meets the inspection standards;

S5、层压:将敷设好的待层压组件放入层压机内,通过抽真空将待层压组件内的空气抽出,然后加热使热熔胶膜熔化将电池方阵、玻璃和背板粘接在一起,层压时热熔胶膜熔化后由于压力而向外延伸固化形成毛边,所有层压完毕后将其切除,最后冷却取出电池组件;S5, lamination: put the laid components to be laminated into the laminator, extract the air in the components to be laminated by vacuuming, then heat to melt the hot melt adhesive film to bond the battery array, glass and backplane together. During lamination, the hot melt adhesive film melts and extends outward due to pressure to solidify to form burrs. After all lamination is completed, it is cut off and finally cooled to take out the battery components;

S6、层压检验,层压后检验人员负责对层压好的电池组件进行100%目检,使用目视加直、尺卷尺和菲林尺对层压好的电池组件进行检验,主要检验层压好的电池组件是否呈黑色以及外观是否符合检验标准;S6. Lamination inspection. After lamination, the inspector is responsible for conducting 100% visual inspection of the laminated battery components. The laminated battery components are inspected using visual straightening, tape measure and film ruler. The main inspection is whether the laminated battery components are black and whether the appearance meets the inspection standards.

S7、组装边框:给电池组件的玻璃装铝材边框,边框的颜色为黑色,边框和电池组件的玻璃的缝隙使用硅酮树脂填充,各边框间用角键连接;S7, assembling the frame: installing an aluminum frame on the glass of the battery assembly, the color of the frame is black, the gap between the frame and the glass of the battery assembly is filled with silicone resin, and the frames are connected with angle keys;

S8、安装接线盒:在S2步骤中,电池方阵连接有两根引线,并在S3步骤在中从玻璃以及背板之间引出,两根引线连接有一个二极管,二极管固定在接线盒中,接线盒的背面敷设有硅胶;S8, installing the junction box: in step S2, the battery array is connected with two leads, which are led out from between the glass and the back plate in step S3. The two leads are connected with a diode, which is fixed in the junction box, and the back of the junction box is coated with silicone;

S9、组件固化:将装好边框和接线盒的组件放置于固化间,对边框的硅酮树脂及线盒硅胶进行固化,固化间的湿度为50±5%rh,固化间的温度为25±2℃;S9, component curing: Place the components with the frame and junction box installed in the curing room, and cure the silicone resin of the frame and the silicone of the junction box. The humidity in the curing room is 50±5% rh, and the temperature in the curing room is 25±2℃;

S10、组件清洗,电池组件在擦拭之前存放4±0.5小时,擦拭电池组件的玻璃面及背板脏污、硅胶保证电池组件清洁度,去掉铝边框四角的毛刺;S10, component cleaning, the battery component is stored for 4±0.5 hours before wiping, the glass surface and back plate of the battery component are wiped clean, the silica gel ensures the cleanliness of the battery component, and the burrs at the four corners of the aluminum frame are removed;

S11、组件测试,对电池组件进行检测,电池组件的检测参数有输出功率、开路电压和短路电流;S11, component test, testing the battery components, the testing parameters of the battery components include output power, open circuit voltage and short circuit current;

S12、成品外观检验;S12, finished product appearance inspection;

S13、包装入库。S13, packaging and storage.

以下电池片边长不限制于156.75mm、158.75mm、166mm、210mm尺寸,以60片电池片串联为例为功率分别为295W、300W、305W和310W的检验报告。The following battery cell side lengths are not limited to 156.75mm, 158.75mm, 166mm, and 210mm sizes. Taking 60 battery cells in series as an example, the inspection reports for powers of 295W, 300W, 305W, and 310W are provided.

上述依据本发明为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。The above is based on the present invention as an inspiration. Through the above description, relevant staff can make various changes and modifications without departing from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims (9)

1. The production process of the full black solar photovoltaic module is characterized by comprising the following steps of: the method comprises the following steps:
S1, coating a battery piece, namely coating the battery piece by adopting a vapor deposition method, and then visually classifying by a worker;
S2, welding a battery piece: welding the interconnection welding strips on the main grid lines on the front and back sides of the battery piece, wherein the length of each interconnection welding strip is 2 times of that of the battery piece, and the extra interconnection welding strips are connected with the back electrode of the next battery piece when the front electrode of the battery piece is welded, so that 60 or 72 battery pieces are connected in series in sequence to form a series of groups;
s3, stacking: firstly, splicing the serially connected battery strings into a battery matrix by using a bus belt, and sequentially laying glass, a hot melt adhesive film, the battery matrix, the hot melt adhesive film and a back plate one by one from bottom to top to form a component to be laminated;
S4, stacking inspection;
s5, laminating: placing the laid components to be laminated into a laminating machine, vacuumizing to extract air in the components to be laminated, heating to enable the hot melt adhesive film to be melted to bond the battery matrix, the glass and the back plate together, and enabling the hot melt adhesive film to extend outwards due to pressure to be solidified to form burrs after the hot melt adhesive film is melted during lamination, cutting off all the components after lamination is finished, and finally cooling to take out the battery components;
S6, lamination inspection;
S7, assembling a frame: the glass of the battery component is provided with an aluminum frame, the color of the frame is black, gaps between the frame and the glass of the battery component are filled with silicone resin, and the frames are connected by angle keys;
s8, installing a junction box: in the step S2, the battery square matrix is connected with two leads, the leads are led out from the space between the glass and the back plate in the step S3, the two leads are connected with a diode, the diode is fixed in a junction box, and silica gel is laid on the back of the junction box;
S9, curing the assembly: placing the assembly with the frame and the junction box in a curing room, and curing the silicone resin of the frame and the silica gel of the junction box;
s10, cleaning the assembly, wiping the glass surface of the battery assembly, the back plate dirt and the silica gel to ensure the cleanliness of the battery assembly, and removing burrs at four corners of an aluminum frame;
S11, testing the components, and detecting the battery components;
S12, checking the appearance of the finished product;
s13, packaging and warehousing;
In the step S1, a silicon nitride film is adopted for coating the battery piece, the thickness of the silicon nitride film is 20-75nm or 120-300nm, the coating time of the battery piece is 20-70 minutes, the temperature is 200-500 ℃ during coating, mixed gas is introduced during coating, the mixed gas comprises silane, ammonia gas and laughing gas, and the volume ratio of the silane to the laughing gas is 0.3-7;
in the step S2, an automatic film pasting device is arranged in the middle of the welding machine, a black film tape is automatically covered on the surface of the interconnection welding tape, and the black film tape is adhered to the interconnection welding tape by heating;
in step S3, the black shield strips are covered on the head-to-tail bus bars with an adhesive tape.
2. The production process of the full black solar photovoltaic module according to claim 1, wherein: in the step S1, the volume ratio of silane to ammonia is 2-20, and the volume ratio of ammonia to laughing gas is 0.6-140.
3. The production process of the full black solar photovoltaic module according to claim 1, wherein: in the step S2, the interconnection strip welding strip is a tinned copper strip, the interconnection strip welding strip is welded on the main grid line in a multi-point mode through a welding machine, and a heat source for welding is an infrared lamp.
4. The production process of the full black solar photovoltaic module according to claim 1, wherein: in the step S2, the welding and film pasting time of the 60-piece battery pack is 3 minutes, and the welding and film pasting time of the 72-piece battery pack is 5 minutes.
5. The production process of the full black solar photovoltaic module according to claim 1, wherein: in step S4, the inspector is responsible for 100% visual inspection of the laminated components to be laminated, and inspecting the components to be laminated by using an infrared detector.
6. The production process of the full black solar photovoltaic module according to claim 1, wherein: in step S6, the post-lamination inspector is responsible for performing a 100% visual inspection of the laminated battery assembly, and inspecting the laminated battery assembly using a visual straightening, tape measure and film measure.
7. The production process of the full black solar photovoltaic module according to claim 1, wherein: in step S9, the humidity between curing is 50.+ -. 5% rh and the temperature between curing is 25.+ -. 2 ℃.
8. The production process of the full black solar photovoltaic module according to claim 1, wherein: in step S10, the battery pack is stored for 4±0.5 hours before wiping.
9. The production process of the full black solar photovoltaic module according to claim 1, wherein: in step S11, the detected parameters of the battery assembly include output power, open circuit voltage, and short circuit current.
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