CN111113061A - One-to-two line copper bar processing combination mode - Google Patents
One-to-two line copper bar processing combination mode Download PDFInfo
- Publication number
- CN111113061A CN111113061A CN202010028185.2A CN202010028185A CN111113061A CN 111113061 A CN111113061 A CN 111113061A CN 202010028185 A CN202010028185 A CN 202010028185A CN 111113061 A CN111113061 A CN 111113061A
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- Prior art keywords
- copper bar
- automatic processing
- processing line
- line
- automatic
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- 229910052802 copper Inorganic materials 0.000 title claims abstract description 158
- 239000010949 copper Substances 0.000 title claims abstract description 158
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 156
- 238000003754 machining Methods 0.000 claims abstract description 23
- 241001424392 Lucia limbaria Species 0.000 claims abstract description 17
- 238000004080 punching Methods 0.000 claims description 14
- 238000010008 shearing Methods 0.000 claims description 12
- 238000005452 bending Methods 0.000 claims description 11
- 238000004049 embossing Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 150000001875 compounds Chemical class 0.000 abstract 1
- 238000003801 milling Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a one-to-two line copper bar processing combination mode; belongs to the field of copper bar processing modes; its technical essential includes copper bar automatic processing line and copper bar storehouse, copper bar automatic processing line includes big copper bar automatic processing line and little row automatic processing line, and its specific compound mode is as follows: A. firstly, a large copper bar automatic processing line and a small copper bar automatic processing line are sequentially arranged on one side of a copper bar library, one end parts of the two copper bar automatic processing lines are kept in the front of the copper bar library, and meanwhile, the large copper bar automatic processing line is arranged on one side of the small copper bar automatic processing line in parallel. According to the invention, the automatic large copper bar machining line and the automatic small copper bar machining line are combined, so that copper bars of different types can be rapidly machined and produced in the same machining environment during machining of the copper bars, the mixed production of the large copper bars and the small copper bars is realized, and the two automatic machining lines are reasonably designed and installed to utilize the space, thereby saving the production cost.
Description
Technical Field
The invention relates to a copper bar processing mode, in particular to a one-to-two line copper bar processing combination mode.
Background
The copper bar is also called copper busbar or copper bus bar, is made of copper material, has a rectangular or chamfered rectangular section and plays a role in conveying current and connecting electrical equipment in a circuit. Because the conductivity of copper is superior to that of aluminum, copper bars are widely applied to electrical equipment, particularly complete power distribution devices.
Usually, when the copper bar is manufactured into equipment parts, the copper bar needs to be subjected to process treatment such as pricking, punching or bending, and at present, each process is treated by using special equipment which is generally driven by hydraulic power, so that each equipment is provided with a set of hydraulic system, and the purchase and manufacturing cost is increased. In addition, because the copper bar can use different models when the demand, and current add man-hour to different models copper bar, the process is comparatively complicated, causes work efficiency low like this. Therefore, it is necessary to provide a combination method for processing two-wire copper bars to solve the above problems.
Disclosure of Invention
The invention aims to provide a one-drive-two-line copper bar processing combination mode aiming at the defects of the prior art.
The technical scheme of the invention is realized as follows: the utility model provides a one drags two lines copper bar processing integrated mode, includes copper bar automatic processing line and copper bar storehouse, copper bar automatic processing line includes big copper bar automatic processing line and little row automatic processing line, and its specific integrated mode is as follows:
A. firstly, sequentially installing a large copper bar automatic processing line and a small copper bar automatic processing line on one side of a copper bar library, keeping one end parts of the two copper bar automatic processing lines on the front side of the copper bar library, and simultaneously arranging the large copper bar automatic processing line on one side of the small copper bar automatic processing line in parallel;
B. after the copper bar automatic processing line and the copper bar warehouse are installed, sequentially installing parts on the copper bar warehouse and the copper bar automatic processing line;
C. installation of equipment on the copper bar storehouse: a truss is arranged on the outer side of the copper bar bank, and a double-servo traveling crane precision linear guide rail lifting mechanism, a telescopic sucker mechanism and a precision double-shaft servo traveling crane are erected on the truss;
d: installation of equipment on the copper bar automatic processing line: the method comprises the following steps that 6-meter buffer tables are respectively installed at one ends, close to a copper bar warehouse, of a large copper bar automatic processing line and one ends, far away from the copper bar warehouse, of a small row automatic processing line, of the large copper bar automatic processing line, the small row automatic processing line and the small row automatic processing line, and then a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine are sequentially installed on the large copper bar automatic processing line and the small row automatic processing line so as to realize punching and shearing, marking, polishing, embossing and bending of the copper bars;
e: after the automatic copper bar machining line and the copper bar warehouse are installed, a main controller is installed at a corresponding position, and a warehouse-in trolley is placed at a corresponding position between the automatic copper bar machining line and the copper bar warehouse and is used for machining the copper bar.
In the above one-to-two wire copper bar processing combination mode, the maximum external dimensions of the standard configuration of the copper bar bank are as follows: length 17.5 meters wide 7.5 meters high 3.5 meters.
In the above one-to-two line copper bar processing combination mode, the distance between the adjacent automatic processing lines when the large copper bar automatic processing line and the small copper bar automatic processing line are installed ensures 2-3 individuals to pass through.
In the above one-driving-two-wire copper bar processing combination mode, an IBPMS system, an upper computer system and a control system are arranged in the controller, and other electrical elements such as a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine, a bending machine, a double-servo traveling precise linear guide rail lifting mechanism, a telescopic sucker mechanism, a precise double-shaft servo traveling crane and the like are electrically connected with the IBPMS system, the upper computer system and the control system in a one-to-one correspondence manner.
In the above one drags two lines of copper bar processing combination mode copper bar automatic processing line with all the design has the security fence around the copper bar storehouse, be provided with the emergency exit on the security fence, and dispose the safety door lock on the emergency exit.
In the above-mentioned one-to-two line copper bar processing combination mode, the processing flow of the copper bar is set as copper bar warehousing, copper bar ex-warehouse, caching, copper bar online, punching shearing, automatic marking, automatic storing, automatic angle milling, automatic embossing and finished product offline.
In the above-mentioned one drags two-wire copper bar processing combination mode, the servo driving of accurate biax adopts linear guide to cooperation double rack structure.
The invention has the technical effects and advantages that:
according to the invention, the automatic large copper bar machining line and the automatic small copper bar machining line are combined, so that copper bars of different types can be rapidly machined and produced in the same machining environment during machining, the mixed production of the large copper bar and the small copper bar is realized, the two automatic machining lines are reasonably designed and installed, the production cost is further saved, the automatic large copper bar machining line and the automatic small copper bar machining line can simultaneously machine copper bars of different types, the machining efficiency can be greatly improved, and the copper bar machining line is more suitable for the current copper bar manufacturers.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The invention discloses a one-to-two line copper bar processing combination mode, which comprises an automatic copper bar processing line and a copper bar warehouse, wherein the automatic copper bar processing line comprises a large copper bar automatic processing line and a small copper bar automatic processing line, and the specific combination mode is as follows:
A. firstly, sequentially installing a large copper bar automatic processing line and a small copper bar automatic processing line on one side of a copper bar library, keeping one end parts of the two copper bar automatic processing lines on the front side of the copper bar library, and simultaneously arranging the large copper bar automatic processing line on one side of the small copper bar automatic processing line in parallel;
B. after the copper bar automatic processing line and the copper bar warehouse are installed, sequentially installing parts on the copper bar warehouse and the copper bar automatic processing line;
C. installation of equipment on the copper bar storehouse: the outer side of the copper bar bank is provided with a truss, and a double-servo traveling crane precision linear guide rail lifting mechanism, a telescopic sucker mechanism and a precision double-shaft servo traveling crane are erected on the truss, wherein the precision double-shaft servo traveling crane adopts a linear guide rail and is matched with a double-rack structure to ensure stable operation and no distortion;
d: installation of equipment on the copper bar automatic processing line: the method comprises the following steps that 6-meter buffer tables are respectively installed at one ends, close to a copper bar warehouse, of a large copper bar automatic processing line and one ends, far away from the copper bar warehouse, of a small row automatic processing line, of the large copper bar automatic processing line, the small row automatic processing line and the small row automatic processing line, and then a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine are sequentially installed on the large copper bar automatic processing line and the small row automatic processing line so as to realize punching and shearing, marking, polishing, embossing and bending of the copper bars;
e: after the automatic copper bar machining line and the copper bar warehouse are installed, a main controller is installed at a corresponding position, and a warehouse-in trolley is placed at a corresponding position between the automatic copper bar machining line and the copper bar warehouse and is used for machining the copper bar.
Example 2
The maximum external dimension of the standard configuration of the copper bar bank is as follows: the length is 17.5 meters, the width is 7.5 meters, and the height is 3.5 meters, and the design can be carried out according to the actual site.
When the large copper bar automatic processing line and the small copper bar automatic processing line are installed, the distance between the adjacent automatic processing lines ensures that 2-3 persons pass through, and the phenomenon that manual operation is influenced or space waste is caused due to the fact that the distance is too short or too large is avoided, so that the three automatic processing lines can reasonably utilize the space size when being installed, and further the production cost is saved.
The controller is internally provided with an IBPMS system, an upper computer system and a control system, and other electrical elements such as a punching and shearing machine, a marking machine, a chamfering machine, a coining mill, a bending machine, a double-servo traveling crane precision linear guide rail lifting mechanism, a telescopic sucker mechanism, a precision double-shaft servo traveling crane and the like are electrically connected with the IBPMS system, the upper computer system and the control system in a one-to-one correspondence manner.
Copper bar automatic processing line with all the design has security fence all around the copper bar storehouse, be provided with the emergency exit on the security fence, and dispose the safety door lock on the emergency exit to this promotes the security level of whole processing line.
The processing flow of the copper bar is set as copper bar warehousing, copper bar ex-warehouse, caching, copper bar online, punching and shearing, automatic marking, automatic storage, automatic angle milling, automatic embossing and finished product offline.
More specifically, the structures, power supply modes and control modes of the dual-servo traveling crane precision linear guide rail lifting mechanism, the telescopic sucker mechanism, the precision double-shaft servo traveling crane, the punching and shearing machine, the marking machine, the chamfering machine, the embossing machine, the bending machine, the IBPMS system, the upper computer system and the control system are all existing mature technologies and are not disclosed in detail in the application.
Furthermore, the safety of personnel and equipment is fully considered in the design of the whole production line, the production line is not made of toxic, harmful, flammable and explosive substances prohibited by national regulations, hoisting equipment, transmission equipment and electrical equipment adopted by the production line are required to be provided with safety protection devices and meet relevant national standards, and a conveyor mainly adopts a roller structure to ensure accurate positioning of workpieces.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a one drags two lines copper bar processing integrated configuration, its characterized in that, includes copper bar automatic processing line and copper bar storehouse, copper bar automatic processing line includes big copper bar automatic processing line and row's automatic processing line a little, and its specific integrated configuration is as follows:
A. firstly, sequentially installing a large copper bar automatic processing line and a small copper bar automatic processing line on one side of a copper bar library, keeping one end parts of the two copper bar automatic processing lines on the front side of the copper bar library, and simultaneously arranging the large copper bar automatic processing line on one side of the small copper bar automatic processing line in parallel;
B. after the copper bar automatic processing line and the copper bar warehouse are installed, sequentially installing parts on the copper bar warehouse and the copper bar automatic processing line;
C. installation of equipment on the copper bar storehouse: a truss is arranged on the outer side of the copper bar bank, and a double-servo traveling crane precision linear guide rail lifting mechanism, a telescopic sucker mechanism and a precision double-shaft servo traveling crane are erected on the truss;
d: installation of equipment on the copper bar automatic processing line: the method comprises the following steps that 6-meter buffer tables are respectively installed at one ends, close to a copper bar warehouse, of a large copper bar automatic processing line and one ends, far away from the copper bar warehouse, of a small row automatic processing line, of the large copper bar automatic processing line, the small row automatic processing line and the small row automatic processing line, and then a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine and a bending machine are sequentially installed on the large copper bar automatic processing line and the small row automatic processing line so as to realize punching and shearing, marking, polishing, embossing and bending of the copper bars;
e: after the automatic copper bar machining line and the copper bar warehouse are installed, a main controller is installed at a corresponding position, and a warehouse-in trolley is placed at a corresponding position between the automatic copper bar machining line and the copper bar warehouse and is used for machining the copper bar.
2. The combination for processing a two-wire copper bar as claimed in claim 1, wherein the standard configuration of the copper bar bank has maximum dimensions: length 17.5 meters wide 7.5 meters high 3.5 meters.
3. The combination for processing two-wire copper bar as claimed in claim 1, wherein the distance between the adjacent automatic processing lines ensures 2-3 persons to pass through when the large copper bar automatic processing line and the small copper bar automatic processing line are installed.
4. The one-drag-two-wire copper bar processing combination mode as claimed in claim 1, wherein an IBPMS system, an upper computer system and a control system are arranged in the controller, and other electrical elements such as a punching and shearing machine, a marking machine, a chamfering machine, an embossing machine, a bending machine, a double-servo traveling precise linear guide rail lifting mechanism, a telescopic sucker mechanism, a precise double-shaft servo traveling crane and the like are electrically connected with the IBPMS system, the upper computer system and the control system in a one-to-one correspondence manner.
5. The combination method for processing the copper bar with one dragging two lines as claimed in claim 1, wherein safety fences are arranged on the copper bar automatic processing line and around the copper bar warehouse, safety doors are arranged on the safety fences, and safety door locks are arranged on the safety doors.
6. The one-drag-two-wire copper bar processing combination mode as claimed in claim 1, wherein the processing flow of the copper bar is set as copper bar warehousing-copper bar ex-warehouse-caching-copper bar on-line-punching and shearing-automatic marking-automatic storing-automatic angle milling-automatic embossing-finished product off-line.
7. The processing combination mode of the one-drag-two-wire copper bar as claimed in claim 1, wherein the precise double-shaft servo crane adopts a linear guide rail and is matched with a double-rack structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010028185.2A CN111113061A (en) | 2020-01-10 | 2020-01-10 | One-to-two line copper bar processing combination mode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010028185.2A CN111113061A (en) | 2020-01-10 | 2020-01-10 | One-to-two line copper bar processing combination mode |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111113061A true CN111113061A (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010028185.2A Pending CN111113061A (en) | 2020-01-10 | 2020-01-10 | One-to-two line copper bar processing combination mode |
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| Country | Link |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11262844A (en) * | 1998-03-17 | 1999-09-28 | Hitachi Telecom Technol Ltd | Sheet metal processing system |
| CN203266113U (en) * | 2013-04-11 | 2013-11-06 | 柳州五菱汽车有限责任公司 | Car front door production line |
| CN206084392U (en) * | 2016-08-31 | 2017-04-12 | 河南森源电气股份有限公司 | Copper bar production line |
| CN207174752U (en) * | 2017-09-11 | 2018-04-03 | 杭州亚太智能装备有限公司 | A kind of brake disc two-wire automated production unit |
| CN108249119A (en) * | 2017-12-21 | 2018-07-06 | 江苏森蓝智能系统有限公司 | A kind of copper bar automation plane warehouse and copper bar integrated production line |
-
2020
- 2020-01-10 CN CN202010028185.2A patent/CN111113061A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11262844A (en) * | 1998-03-17 | 1999-09-28 | Hitachi Telecom Technol Ltd | Sheet metal processing system |
| CN203266113U (en) * | 2013-04-11 | 2013-11-06 | 柳州五菱汽车有限责任公司 | Car front door production line |
| CN206084392U (en) * | 2016-08-31 | 2017-04-12 | 河南森源电气股份有限公司 | Copper bar production line |
| CN207174752U (en) * | 2017-09-11 | 2018-04-03 | 杭州亚太智能装备有限公司 | A kind of brake disc two-wire automated production unit |
| CN108249119A (en) * | 2017-12-21 | 2018-07-06 | 江苏森蓝智能系统有限公司 | A kind of copper bar automation plane warehouse and copper bar integrated production line |
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Application publication date: 20200508 |