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CN111081918A - A new energy vehicle battery pack bracket - Google Patents

A new energy vehicle battery pack bracket Download PDF

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Publication number
CN111081918A
CN111081918A CN201811217140.9A CN201811217140A CN111081918A CN 111081918 A CN111081918 A CN 111081918A CN 201811217140 A CN201811217140 A CN 201811217140A CN 111081918 A CN111081918 A CN 111081918A
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CN
China
Prior art keywords
battery pack
horizontal plane
plane
protruding part
new energy
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Granted
Application number
CN201811217140.9A
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Chinese (zh)
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CN111081918B (en
Inventor
刘杰昌
王晓蒙
卢杨阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SAIC GM Wuling Automobile Co Ltd
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SAIC GM Wuling Automobile Co Ltd
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Priority to CN201811217140.9A priority Critical patent/CN111081918B/en
Publication of CN111081918A publication Critical patent/CN111081918A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The invention discloses a new energy automobile battery pack support. The bracket comprises a first horizontal plane, a vertical plane, a second horizontal plane, an inclined plane, a first side surface and a second side surface which are symmetrical and are sequentially adjacent, the first horizontal plane is attached to and fixed with the upper surface of the protruding part of the battery pack, and the vertical plane is attached to and fixed with one vertical side surface of the protruding part of the battery pack; the second horizontal plane is located in a transition area of the protruding portion of the battery pack and the floor beam, one portion of the second horizontal plane is attached to and fixed with a bottom flanging of the protruding portion of the battery pack, the other portion of the second horizontal plane is suspended, and the inclined plane is attached to and fixed with the floor beam. According to the invention, the two supports are respectively arranged between the battery pack protruding part and the disconnected floor beam, so that the floor beam and the battery pack protruding part are connected into an integral beam from left to right, the rigidity continuity of the beam is improved, the inherent modes of the floor and the battery pack are strengthened, and the structural noise caused by the modes is reduced.

Description

New energy automobile battery package support
Technical Field
The invention belongs to the technical field of automobile manufacturing, and particularly relates to a new energy automobile battery pack support.
Background
At present, the research on the NVH (Noise, Vibration and Harshness) performance of domestic automobiles mainly aims at the traditional automobiles, and the research on the NVH performance of new energy automobiles is still in a starting stage. With the rapid increase of the holding capacity of new energy automobiles in China, the NVH performance requirements of customer groups on the new energy automobiles are higher and higher. Most new energy vehicle types in the market generally meet the requirement of customers on endurance mileage by increasing the number of battery packs. The increase of the number of the battery packs leads to the increase of the volume of a battery pack, so that the NVH optimization space of the automobile is reduced, the structure of the automobile is unreasonable, and the structure is expressed in detail as follows:
(1) the protruding portion in the middle of the battery pack lacks support;
(2) at the protruding portion of the battery pack, the center of the under floor cross member of the automobile is broken, resulting in discontinuity in rigidity;
(3) the existing battery pack support structure is deviated to be flat and lacks cavity support.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a new energy automobile battery pack support, which can connect a floor beam and a battery pack protruding part into an integral beam from left to right, and improves the continuity of beam rigidity.
In order to achieve the purpose, the invention adopts the following technical scheme:
a new energy automobile battery pack support is installed between one side of a battery pack protruding portion and a floor beam, the support is integrally dustpan-shaped and comprises a first horizontal surface, a vertical surface, a second horizontal surface, an inclined surface and a first side surface and a second side surface, wherein the first horizontal surface, the vertical surface, the second horizontal surface, the inclined surface and the second side surface are sequentially adjacent, are symmetrical relative to the center line of the support, are perpendicular to the first horizontal surface, the vertical surface, the second horizontal surface and the inclined surface and are adjacent. The first horizontal plane is attached to and fixed with the upper surface of the protruding part of the battery pack; the vertical surface is attached and fixed with one vertical side surface of the protruding part of the battery pack; the second horizontal plane is positioned in a transition area of the protruding part of the battery pack and the floor beam, one part of the second horizontal plane is attached to and fixed with a bottom flanging of the protruding part of the battery pack, and the other part of the second horizontal plane is suspended; the inclined surface is jointed and fixed with the floor beam.
Furthermore, the connection modes of the first horizontal plane, the vertical plane and the second horizontal plane and the protruding part of the battery pack and the connection modes of the inclined plane and the floor beam are all carbon dioxide protection welding modes.
Furthermore, ribs are arranged at the transition position of the vertical surface and the second horizontal surface.
Still further, the height of the ribs is 5 mm.
Furthermore, a first bolt mounting hole is formed in the second horizontal plane, and a second bolt mounting hole is formed in the inclined plane.
Furthermore, the first side face and the second side face are both provided with flanges.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a new energy automobile battery pack bracket which comprises a first horizontal plane, a vertical plane, a second horizontal plane, an inclined plane, a first side face and a second side face which are sequentially adjacent, wherein the first side face and the second side face are symmetrical; the second horizontal plane is located in a transition area of the protruding portion of the battery pack and the floor beam, one portion of the second horizontal plane is attached to and fixed with a bottom flanging of the protruding portion of the battery pack, the other portion of the second horizontal plane is suspended, and the inclined plane is attached to and fixed with the floor beam. According to the invention, the two supports are respectively arranged between the left side and the right side of the protruding part of the battery pack and the disconnected floor beam, so that the disconnected floor beam and the protruding part of the battery pack are connected into an integral beam from left to right, the rigidity continuity of the beam is improved, the inherent modes of the floor and the battery pack are strengthened, and the structural noise caused by the modes is reduced.
Drawings
Fig. 1 is a schematic structural diagram of a new energy vehicle battery pack bracket according to an embodiment of the invention;
fig. 2 is a schematic view of the bracket assembly.
In the figure: 1-a first horizontal plane, 2-a vertical plane, 3-a second horizontal plane, 4-an inclined plane, 5-a first side plane, 6-a second side plane, 7-ribs, 8-a first bolt mounting hole, 9-a second bolt mounting hole, 10-a battery pack protruding part, 11-a bottom flanging and 12-a floor beam.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The structural schematic diagram of the new energy automobile battery pack bracket is shown in fig. 1 and 2, the bracket is installed between one side of a battery pack protruding part 10 and a floor beam 12, the bracket is wholly dustpan-shaped and comprises a first horizontal surface 1, a vertical surface 2, a second horizontal surface 3, an inclined surface 4 and a first side surface 5 and a second side surface 6 which are sequentially adjacent, are symmetrical relative to the center line of the bracket and are perpendicular to and adjacent to the first horizontal surface 1, the vertical surface 2, the second horizontal surface 3 and the inclined surface 4. The first horizontal surface 1 is attached to and fixed with the upper surface of the battery pack protruding part 10; the vertical surface 2 is attached and fixed with one vertical side surface of the battery pack protruding part 10; the second horizontal plane 3 is positioned in a transition area between the battery pack protruding part 10 and the floor beam 12, one part of the second horizontal plane is attached to and fixed with the bottom flanging 11 of the battery pack protruding part 10, and the other part of the second horizontal plane is suspended; the inclined surface 4 is jointed and fixed with the floor beam 12.
In this embodiment, the bracket is used to connect the floor cross member 12, which has to be disconnected because the battery pack protruding portion 10 occupies space, to the battery pack protruding portion 10 into one integrated cross member. The battery pack projection 10 is shaped like a rectangular parallelepiped with three vertical sides and an upper surface exposed, and has a bottom flange 11 at its bottom. Therefore, in practice, two brackets are required to be respectively installed between the two opposite sides of the battery pack protruding portion 10 and the broken floor cross member 12.
In the present embodiment, the overall shape of the bracket is similar to a dustpan, and is mainly composed of a first horizontal surface 1, a vertical surface 2, a second horizontal surface 3, an inclined surface 4, and opposite first and second side surfaces 5 and 6. The first horizontal plane 1 is positioned at the tail part of the dustpan, and is attached and fixed with the upper surface of the battery pack protruding part 10 during installation; the vertical surface 2 is adjacent to the first horizontal surface 1 and is attached to and fixed to one vertical side of the protruding portion 10 of the battery pack. The horizontal and vertical directions in this embodiment are approximate terms, and do not refer to the exact horizontal and vertical directions, and the inclination angle should be designed on the principle that the inclination angle can be attached to the protruding portion 10 of the battery pack to the maximum extent; the second horizontal plane 3 is adjacent to the vertical plane 2, one part of the second horizontal plane is attached and fixed with the bottom flanging 11 of the battery pack protruding part 10 during installation, and the part close to the floor beam 12 is suspended, because the second horizontal plane 3 is just positioned in the transition area between the battery pack protruding part 10 and the floor beam 12, and the floor beam 12 in the area is an inclined plane; the inclined surface 4 is adjacent to the second horizontal surface 3, is positioned at the front end of the dustpan, and is attached and fixed together with the inclined surface of the floor cross member 12 during installation. The inclination of the inclined surface 4 corresponds to the inclination of the floor cross member 12.
In the embodiment, the two brackets are respectively arranged between the left side and the right side of the battery pack protruding part 10 and the disconnected floor beam 12, so that the disconnected floor beam 12 and the battery pack protruding part 10 are connected into an integral beam from left to right, the rigidity continuity of the beam is improved, the inherent modes of the floor and the battery pack are strengthened, and the structural noise caused by the modes is reduced. Experiments show that the mode of the protruding structure of the battery pack is improved from 71Hz to 80 Hz; the noise response of the whole vehicle road surface is reduced by 3.1dB at 71Hz, and other frequency points are also obviously reduced.
As an alternative embodiment, the connection mode of the first horizontal surface 1, the vertical surface 2 and the second horizontal surface 3 and the battery pack protruding part 10 and the connection mode of the inclined surface 4 and the floor beam 12 are the carbon dioxide protection welding mode.
The present embodiment shows the fixed connection of the bracket to the battery pack protruding part 10 and the floor beam 12, i.e. the carbon dioxide protection welding method is adopted. Carbon dioxide gas welding is a method of welding using carbon dioxide gas as a shielding gas. Is suitable for automatic welding and all-round welding. The wind can not be blown during welding, and the welding machine is suitable for indoor operation. The carbon dioxide protection welding has the advantages of low cost, simple operation, small deformation after welding and the like.
As an alternative embodiment, the vertical surface 2 and the second horizontal surface 3 are provided with ribs 7 at their transition.
In the present embodiment, in order to strengthen the stiffness of the abutment of the vertical surface 2 and the second horizontal surface 3, a rib 7 is provided at the transition between the vertical surface 2 and the second horizontal surface 3. The ribs 7 are manufactured in a stamping forming processing mode and are integrally formed with adjacent parts.
Preferably, the height of the ribs 7 is 5 mm.
As an alternative embodiment, the second horizontal surface 3 is provided with a first bolt mounting hole 8, and the inclined surface 4 is provided with a second bolt mounting hole 9.
In the present embodiment, in order to enhance the degree of firmness of the connection of the bracket with the battery pack protruding portion 10 and the floor cross member 12, bolt mounting holes, i.e., the first bolt mounting hole 8 and the second bolt mounting hole 9, are provided on the second horizontal surface 3 and the inclined surface 4 of the bracket, respectively. The second horizontal surface 3 of the bracket is fastened with the bottom flanging 11 of the battery pack protruding part 10 through the matching of a bolt and a nut, and the inclined surface 4 of the bracket is fastened with the floor beam 12.
As an alternative embodiment, the first side 5 and the second side 6 are provided with flanges.
In this embodiment, in order to increase the stiffness of the first 5 and second 6 side of the bracket, a flange is provided on both sides.
The above description is only for the purpose of illustrating a few embodiments of the present invention, and should not be taken as limiting the scope of the present invention, in which all equivalent changes, modifications, or equivalent scaling-up or down, etc. made in accordance with the spirit of the present invention should be considered as falling within the scope of the present invention.

Claims (6)

1.一种新能源汽车电池包支架,其特征在于,所述支架安装在电池包突出部分的一侧与地板横梁之间,支架整体呈簸箕状,包括依次邻接的第一水平面、竖直面、第二水平面、倾斜面和相对支架中心线对称且与所述第一水平面、竖直面、第二水平面和倾斜面均垂直且邻接的第一侧面和第二侧面;第一水平面与电池包突出部分的上表面贴合并固定在一起;竖直面与电池包突出部分的一个竖直侧面贴合并固定在一起;第二水平面位于电池包突出部分与地板横梁的过渡区域,一部分与电池包突出部分的底部翻边贴合并固定在一起,另一部分悬空;倾斜面与地板横梁贴合并固定在一起。1. A battery pack bracket for a new energy vehicle, characterized in that the bracket is installed between one side of the protruding part of the battery pack and the floor beam, and the bracket is in the shape of a dustpan as a whole, comprising a first horizontal plane, a vertical plane adjacent to each other in turn , the second horizontal plane, the inclined plane and the first side and the second side that are symmetrical to the center line of the bracket and are perpendicular to and adjacent to the first horizontal plane, the vertical plane, the second horizontal plane and the inclined plane; the first horizontal plane and the battery pack The upper surfaces of the protruding parts are attached and fixed together; the vertical surface is attached and fixed together with one vertical side surface of the protruding part of the battery pack; the second horizontal surface is located in the transition area between the protruding part of the battery pack and the floor beam, and part of the protruding part of the battery pack protrudes from the battery pack Part of the bottom flanging is attached and fixed together, and the other part is suspended; the inclined surface is attached and fixed to the floor beam. 2.根据权利要求1所述的新能源汽车电池包支架,其特征在于,所述第一水平面、竖直面和第二水平面与电池包突出部分的连接方式,以及倾斜面与地板横梁的连接方式,均为二氧化碳保护焊接方式。2 . The battery pack support for a new energy vehicle according to claim 1 , wherein the connection between the first horizontal plane, the vertical plane and the second horizontal plane and the protruding part of the battery pack, and the connection between the inclined plane and the floor beam The methods are carbon dioxide shielded welding. 3.根据权利要求1所述的新能源汽车电池包支架,其特征在于,所述竖直面和第二水平面的过渡处设有筋条。3 . The battery pack support for a new energy vehicle according to claim 1 , wherein a rib is provided at the transition between the vertical plane and the second horizontal plane. 4 . 4.根据权利要求3所述的新能源汽车电池包支架,其特征在于,所述筋条的高度为5毫米。4 . The battery pack support for a new energy vehicle according to claim 3 , wherein the height of the ribs is 5 mm. 5 . 5.根据权利要求1所述的新能源汽车电池包支架,其特征在于,所述第二水平面上设有第一螺栓安装孔,所述倾斜面上设有第二螺栓安装孔。5 . The battery pack support for a new energy vehicle according to claim 1 , wherein a first bolt mounting hole is provided on the second horizontal surface, and a second bolt mounting hole is provided on the inclined surface. 6 . 6.根据权利要求1~5任意一项所述的新能源汽车电池包支架,其特征在于,所述第一侧面和第二侧面均设有翻边。6 . The battery pack support for a new energy vehicle according to claim 1 , wherein the first side and the second side are provided with flanges. 7 .
CN201811217140.9A 2018-10-18 2018-10-18 A new energy vehicle battery pack bracket Active CN111081918B (en)

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CN111081918A true CN111081918A (en) 2020-04-28
CN111081918B CN111081918B (en) 2025-04-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113036296A (en) * 2021-03-18 2021-06-25 奇瑞新能源汽车股份有限公司 Battery pack lower shell and battery pack with same

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WO2012028956A1 (en) * 2010-09-03 2012-03-08 Toyota Jidosha Kabushiki Kaisha Vehicle battery mounting structure
KR20120060022A (en) * 2010-12-01 2012-06-11 현대자동차주식회사 Electric Vehicle Battery Mounting Device
KR20120114638A (en) * 2011-04-07 2012-10-17 현대자동차주식회사 Structure for mounting high voltage battery pack in vehicle
JP2013014274A (en) * 2011-07-06 2013-01-24 Mazda Motor Corp Battery mounting structure for electric vehicle
DE102012213308A1 (en) * 2012-03-23 2013-09-26 Hyundai Motor Company Battery pack housing assembly for electric and hybrid vehicles using a plastic composite material and method of making the same
JP2015209117A (en) * 2014-04-25 2015-11-24 本田技研工業株式会社 Automobile battery mounting structure
CN205523642U (en) * 2016-04-28 2016-08-31 长城汽车股份有限公司 Vehicle battery wraps mounting structure , is used for protective cradle and vehicle of vehicle battery package
JP2017071253A (en) * 2015-10-06 2017-04-13 トヨタ自動車株式会社 Battery pack fixing structure
JP2017196958A (en) * 2016-04-26 2017-11-02 トヨタ自動車株式会社 Battery mounting structure of vehicle
CN208970594U (en) * 2018-10-18 2019-06-11 上汽通用五菱汽车股份有限公司 A kind of new energy car battery bag support

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012028956A1 (en) * 2010-09-03 2012-03-08 Toyota Jidosha Kabushiki Kaisha Vehicle battery mounting structure
KR20120060022A (en) * 2010-12-01 2012-06-11 현대자동차주식회사 Electric Vehicle Battery Mounting Device
KR20120114638A (en) * 2011-04-07 2012-10-17 현대자동차주식회사 Structure for mounting high voltage battery pack in vehicle
JP2013014274A (en) * 2011-07-06 2013-01-24 Mazda Motor Corp Battery mounting structure for electric vehicle
DE102012213308A1 (en) * 2012-03-23 2013-09-26 Hyundai Motor Company Battery pack housing assembly for electric and hybrid vehicles using a plastic composite material and method of making the same
JP2015209117A (en) * 2014-04-25 2015-11-24 本田技研工業株式会社 Automobile battery mounting structure
JP2017071253A (en) * 2015-10-06 2017-04-13 トヨタ自動車株式会社 Battery pack fixing structure
JP2017196958A (en) * 2016-04-26 2017-11-02 トヨタ自動車株式会社 Battery mounting structure of vehicle
CN205523642U (en) * 2016-04-28 2016-08-31 长城汽车股份有限公司 Vehicle battery wraps mounting structure , is used for protective cradle and vehicle of vehicle battery package
CN208970594U (en) * 2018-10-18 2019-06-11 上汽通用五菱汽车股份有限公司 A kind of new energy car battery bag support

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113036296A (en) * 2021-03-18 2021-06-25 奇瑞新能源汽车股份有限公司 Battery pack lower shell and battery pack with same
CN113036296B (en) * 2021-03-18 2023-12-15 奇瑞新能源汽车股份有限公司 Battery pack lower shell and battery pack with same

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