CN111071635A - A packaging method to prevent radiator damage during transportation - Google Patents
A packaging method to prevent radiator damage during transportation Download PDFInfo
- Publication number
- CN111071635A CN111071635A CN201910418716.6A CN201910418716A CN111071635A CN 111071635 A CN111071635 A CN 111071635A CN 201910418716 A CN201910418716 A CN 201910418716A CN 111071635 A CN111071635 A CN 111071635A
- Authority
- CN
- China
- Prior art keywords
- radiator
- carton
- protective
- water chamber
- heat sink
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 10
- 230000006378 damage Effects 0.000 title claims abstract description 9
- 230000001681 protective effect Effects 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 50
- 238000012856 packing Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 3
- 239000006261 foam material Substances 0.000 abstract description 2
- 239000006260 foam Substances 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/107—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material
- B65D81/113—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material of a shape specially adapted to accommodate contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/50—Internal supporting or protecting elements for contents
- B65D5/5028—Elements formed separately from the container body
- B65D5/5088—Plastic elements
- B65D5/509—Foam plastic elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
- B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
- B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
- B65D2585/6875—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles engines, motors, machines and vehicle parts
- B65D2585/6882—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles engines, motors, machines and vehicle parts vehicle parts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Buffer Packaging (AREA)
Abstract
本发明公开了一种防止散热器在运输过程中损坏的包装方法,包括两个泡沫材料制成的保护模体,所述保护模体上靠近保护模体一侧的位置设置有模体容纳槽,所述两个保护模体对称设置,所述保护模体也可以由其他材料制造而成,所述模体容纳槽为长条形沉槽,所述模体容纳槽贯穿整个保护模体的长度方向。
The invention discloses a packaging method for preventing damage to a radiator during transportation, comprising two protective mold bodies made of foam materials, and a mold body accommodating groove is provided on the protective mold body at a position close to one side of the protective mold body , the two protective mold bodies are symmetrically arranged, and the protective mold body can also be made of other materials. Longitudinal direction.
Description
Technical Field
The invention relates to a protection method of a radiator tank in a transportation process, in particular to a packaging method for preventing a radiator from being damaged in the transportation process.
Background
The automobile radiator water tank is damaged after being manufactured, and the automobile radiator is mainly divided into a water chamber made of plastic parts and a core body made of metal materials.
At present, soft material is mostly adopted to wrap the hydroecium or use hard board to wrap the hydroecium, then transport to prevent the breakage of hydroecium, but in the actual transportation, because express delivery and the commodity circulation transportation of violence, and the unusual vibrations in the transportation, the percentage of damage of hydroecium still remains high, and end user is receiving the reason of returning goods behind the goods, all is because the damage of hydroecium working of plastics more than 80%.
The soft foaming material is used for wrapping the plastic water chamber repeatedly, a large number of damaged goods returning pieces of the water chamber still exist, the damage of the water chamber seriously influences the user experience and causes the goods returning.
Because the specifications of the automobile radiators are various, if special dies for customizing different automobile radiators are protected, the dies formed by pressure injection are used for wrapping and protecting the radiator water chambers according to the sizes, a large number of customized dies are needed, the current die sinking cost is high, one set of dies needs more than ten thousands of die sinking cost, and the cost is very high under the conditions of small batches and various specifications of radiator products in small and medium-sized enterprises.
Particularly, in the actual production, for example, the product number is more than 1000, the specification and the model are different, if all the molds are opened, tens of millions of expenses are needed, and the profit margin of enterprises is severely limited.
The automobile radiator can be effectively protected by urgent needs in the market at present, is low in cost and easy to process and manufacture, and is suitable for water tank boxing fixing and protecting devices of radiators of various models.
Disclosure of Invention
The invention aims to solve the technical problems that aiming at the defects of the technical scheme, the invention provides the water tank boxing fixing protection device which can effectively prevent the radiator from being damaged in the transportation process and prevent the automobile radiator from being damaged in the transportation process.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a packaging method for preventing a radiator from being damaged in a transportation process is characterized in that:
the packaging method comprises the following steps of,
1) and erecting:
before boxing, the radiator is arranged between two protective mould bodies, the two protective mould bodies support the radiator,
2) and a suspension step:
the radiator is suspended in the carton;
the water chamber, the core body and four sides of the carton are all separated by a certain distance, and the water chamber, the core body and four sides of the inner arm of the carton are not contacted;
3) the core body is clamped into the die body accommodating groove, so that the core body is positioned in the direction perpendicular to the width direction of the radiator, the left side surface and the right side surface of the radiator are surrounded by the protective die body, and the upper side surface and the lower side surface of the radiator are arranged at intervals with a certain distance from the upper side surface and the lower side surface of the protective die body;
when the radiator is arranged on the two protective die bodies, the left side surface and the right side surface of the radiator are shielded by the protective die bodies, and the end part of the water chamber extends into the water chamber accommodating hole, so that the radiator is positioned in the width direction of the radiator.
The positioning step also comprises the steps of putting the water tank boxing fixed protection device into a paper box together with a radiator, utilizing the paper box to close the two protection die bodies, and positioning the length direction of the radiator by using the two protection die bodies and the paper box.
The positioning step further comprises the step that the water chamber is supported by the two protective die bodies, the two water chamber accommodating holes and the carton are restrained and suspended in the carton and are not in contact with the inner arm of the carton.
The hydroecium receives the support of two protection die bodies, the restraint of two hydroecium accommodation holes and carton, unsettled setting in the carton, with carton inner arm contactless to prevented the hydroecium because the injury that violent transportation caused, provided the yields at customer satisfaction and terminal.
When the radiator is arranged on the two protection die bodies, the core body is clamped into the die body accommodating groove, the left side surface and the right side surface of the radiator are wrapped by the protection die bodies, and the upper side surface and the lower side surface of the radiator are arranged at intervals with a certain distance from the upper side surface and the lower side surface of the protection die bodies.
The invention has the innovation point that the core body is protected in the prior art, and the core body is overhead, so that the overhead structure is conveniently realized because the core body part has a regular structure.
The invention is further explained below with reference to the drawings and the embodiments.
Drawings
FIG. 1 is a schematic view showing the structure of the present invention in an assembled state;
FIG. 2 is a view taken along line A-A of FIG. 1;
FIG. 3 is a side view of FIG. 1;
fig. 4 is a schematic structural diagram of the present invention.
In the figure, the position of the upper end of the main shaft,
1. a heat sink; 2. protecting the die body; 3. a carton; 21. a die body accommodating groove; 22. a water chamber accommodating hole; 101. a water chamber; 102. a core body.
Detailed Description
The embodiment, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, is a water tank boxing fixing protection device, which includes two protection mold bodies 2 made of foam material, wherein a mold body accommodating groove 21 is formed in a position, close to one side of the protection mold body 2, on each protection mold body 2, and the two protection mold bodies 2 are symmetrically arranged.
The protective mould body 2 can also be manufactured from other materials.
The die body accommodating groove 21 is a long-strip-shaped sunken groove, and the die body accommodating groove 21 penetrates through the length direction of the whole protection die body.
The protection die body is provided with two water chamber accommodating holes 22, the two water chamber accommodating holes 22 are formed in positions close to two ends of the protection die body 2, the upper edge of each water chamber accommodating hole 22 is arranged at a certain distance away from the upper edge of the protection die body, the water chamber accommodating holes 22 are through holes, and the shapes of the water chamber accommodating holes 22 are matched with the external shapes of the water chambers 101.
In actual use, the heat sink 1 is placed on the protective mold 2, the core 102 is placed in the mold receiving groove 21 of the protective mold 2 such that a portion of the water chamber 101 extends into the water chamber receiving hole 22, and then the other side of the heat sink 1 is also placed on one protective mold 2.
When the heat sink 1 is placed on the two protective molds 2, the ends of the water chamber of the heat sink protrude into the water chamber receiving holes 22.
When the heat sink 1 is placed on the two protective mold bodies 2, the core 102 is snapped into the mold body receiving groove 21.
When the heat sink 1 is placed on the two protective molds 2, the end of the water chamber 101 extends into the water chamber receiving hole 22 and is spaced apart from the outer side surfaces of the protective molds 2.
As shown in fig. 2, when the heat sink 1 is placed on two protective mold bodies 2, the core 102 is inserted into the mold body accommodating groove 21, the left and right side surfaces of the heat sink 1 are surrounded by the protective mold bodies 2, and the upper and lower side surfaces of the heat sink 1 and the upper and lower side surfaces of the protective mold bodies 2 are spaced by a certain distance.
When the heat sink 1 is placed on the two protective mold bodies 2, the left and right side surfaces of the heat sink are shielded by the protective mold bodies, and the end portions of the water chamber 101 extend into the water chamber accommodating holes 22, thereby positioning the heat sink in the width direction of the heat sink.
When the heat sink 1 is placed on the two protection mold bodies 2, the two end portions of the water chamber 101 extend into different water chamber accommodating holes 22, and the two protection mold bodies 2 position the length direction of the heat sink.
After the radiator 1 is positioned in the width direction and the length direction, the water tank packing fixing and protecting device is communicated with the radiator and is arranged in a paper box, and the two protecting mold bodies 2 are confined by the paper box.
After the water tank boxing fixing protection device is communicated with the radiators and is loaded into the carton 3, a certain distance is reserved between the four sides of the water chamber 101 and the carton, and the radiators are erected and suspended in the carton by the two protection mold bodies 2, so that the whole radiators, particularly the radiator water chambers, are protected.
Before boxing, the radiator and the two protection die bodies 2 are installed, and the radiator is erected by the two protection die bodies 2 to be in a suspended state in the carton.
At this time, the header 101 and the core 102 are spaced apart from the four sides of the carton by a predetermined distance, and the header 101 and the core 102 do not contact the four sides of the inner arm of the carton.
The invention also discloses a processing technology of the protective die body 2, which comprises the following steps:
1) and a cutting step, wherein the cutting step is carried out,
cutting the shape of the foam block by a numerical control foam cutting machine according to the design shape;
cutting the shape and then processing an inner hole;
2) and a step of slicing the wafer,
cutting the intermediate product processed in the cutting step into foam boards with certain thickness by using a foam slicer;
3) and a grooving step, wherein the groove is formed,
and opening the mold body accommodating groove 21 of the foam board by using a foam grooving machine to obtain a finished product.
The core body 102 is positioned and fixed by the die body accommodating groove 21, and the core body 102 is straight and is provided with a groove corresponding to the shape of the core body, so that the processing is easy, and the production cost is reduced.
The traditional protection mold is manufactured by adopting a process of pressing and injecting after mold opening, the foam plate is cut and the foam plate is grooved and opened, so that the mold opening cost is greatly saved, particularly, in the actual production, for example, by taking a factory, more than 1000 products are produced, the specification and the model are different, if all molds are opened, tens of millions of expenses are needed, the profit rate of an enterprise is severely limited, and the expenditure is saved by thousands of yuan.
The invention also discloses a packaging method for preventing the radiator from being damaged in the transportation process,
the packaging method comprises the following steps of,
1) and erecting:
before boxing, the radiator is arranged between two protective die bodies 2, the two protective die bodies 2 support the radiator,
2) and a suspension step:
the radiator is suspended in the carton;
the four sides of the water chamber 101 and the core body 102 and the carton are all separated by a certain distance, and the four sides of the water chamber 101 and the core body 102 and the inner arm of the carton are not contacted;
3) and a positioning step:
the core body 102 is clamped into the die body accommodating groove 21, so that the positioning is performed in the direction perpendicular to the width direction of the radiator, at the moment, the left side surface and the right side surface of the radiator 1 are wrapped by the protective die body 2, and the upper side surface and the lower side surface of the radiator 1 are arranged at a certain distance from the upper side surface and the lower side surface of the protective die body 2;
when the heat sink 1 is placed on the two protective mold bodies 2, the left and right side surfaces of the heat sink are shielded by the protective mold bodies, and the end portions of the water chamber 101 extend into the water chamber accommodating holes 22, thereby positioning the heat sink in the width direction of the heat sink.
The water tank boxing fixing protection device is communicated with the radiator and is loaded into the paper box, the two protection die bodies 2 are fastened by the paper box, and the length direction of the radiator is positioned by the fastening of the two protection die bodies 2 and the paper box 3.
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910418716.6A CN111071635A (en) | 2019-05-20 | 2019-05-20 | A packaging method to prevent radiator damage during transportation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910418716.6A CN111071635A (en) | 2019-05-20 | 2019-05-20 | A packaging method to prevent radiator damage during transportation |
Publications (1)
Publication Number | Publication Date |
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CN111071635A true CN111071635A (en) | 2020-04-28 |
Family
ID=70310307
Family Applications (1)
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CN201910418716.6A Pending CN111071635A (en) | 2019-05-20 | 2019-05-20 | A packaging method to prevent radiator damage during transportation |
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2019
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Application publication date: 20200428 |
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