CN111070856A - Method for manufacturing stainless steel silk screen printing plate in shielding mode - Google Patents
Method for manufacturing stainless steel silk screen printing plate in shielding mode Download PDFInfo
- Publication number
- CN111070856A CN111070856A CN201911325194.1A CN201911325194A CN111070856A CN 111070856 A CN111070856 A CN 111070856A CN 201911325194 A CN201911325194 A CN 201911325194A CN 111070856 A CN111070856 A CN 111070856A
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- Prior art keywords
- stainless steel
- plate
- manufacturing
- screen
- wire mesh
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000010935 stainless steel Substances 0.000 title claims abstract description 35
- 238000007650 screen-printing Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 25
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 239000002184 metal Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000007639 printing Methods 0.000 claims abstract description 16
- 239000003292 glue Substances 0.000 claims abstract description 12
- 239000011347 resin Substances 0.000 claims abstract description 12
- 229920005989 resin Polymers 0.000 claims abstract description 12
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 239000000853 adhesive Substances 0.000 claims abstract description 7
- 230000001070 adhesive effect Effects 0.000 claims abstract description 7
- 238000005238 degreasing Methods 0.000 claims abstract description 5
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 238000001179 sorption measurement Methods 0.000 claims abstract description 4
- 238000012546 transfer Methods 0.000 claims description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 238000009713 electroplating Methods 0.000 claims description 4
- 238000009832 plasma treatment Methods 0.000 claims description 4
- 238000005488 sandblasting Methods 0.000 claims description 4
- 239000004831 Hot glue Substances 0.000 claims description 3
- 239000004642 Polyimide Substances 0.000 claims description 3
- 239000003522 acrylic cement Substances 0.000 claims description 3
- 238000005323 electroforming Methods 0.000 claims description 3
- 238000010147 laser engraving Methods 0.000 claims description 3
- 238000010329 laser etching Methods 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 229920001721 polyimide Polymers 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000004528 spin coating Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000007731 hot pressing Methods 0.000 claims description 2
- 239000000839 emulsion Substances 0.000 description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/14—Forme preparation for stencil-printing or silk-screen printing
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Or Reproduction Of Printing Formes (AREA)
- Printing Plates And Materials Therefor (AREA)
Abstract
The invention discloses a method for manufacturing a stainless steel silk screen plate in a shielding mode, which comprises the following steps: s1, taking a stainless steel wire mesh, and fixing the stainless steel wire mesh on a specific screen frame to form a screen printing plate; s2, cleaning, dedusting and degreasing the screen printing plate; s3, coating a photosensitive adhesive or a resin material capable of realizing an adhesion function on the stainless steel wire mesh; s4, manufacturing a graph to be printed on a metal plate; s5, fixing the metal plate on the stainless steel wire mesh in a vacuum adsorption or separable adhesive manner; s6, removing the photosensitive glue or the resin material capable of realizing the adhesion function on the stainless steel wire mesh in the printing pattern area by adopting a laser mode; s7, removing the metal plate used as the shielding to finish the manufacturing; and S8, cleaning, packaging and marking the stainless steel screen plate. The invention can greatly reduce the dependence of the stainless steel screen plate on materials and equipment, improve the mass production efficiency and reduce the manufacturing cost of the stainless steel screen plate.
Description
Technical Field
The invention relates to the technical field of printing screens, in particular to a method for manufacturing a stainless steel screen printing plate in a shielding mode.
Background
Screen printing is also known as universal printing and is applied to numerous industries such as microelectronics, labels, touch screens, displays, circuit boards, solar cells and the like. The current mainstream methods for screen printing are 2 types:
the first method is a method of emulsion platemaking. The polyester silk screen or the stainless steel silk screen is fixed on a frame to form a screen printing plate, and then photosensitive emulsion is coated on the screen printing plate silk screen. The pattern to be printed is made into a film negative film, and the film negative film is fixed on the surface of the silk screen coated with the photosensitive glue for ultraviolet irradiation. The photosensitive emulsion at the light irradiation position is subjected to a curing reaction and fixed on the silk screen. The photosensitive emulsion at the position where the ultraviolet light is blocked falls off after being washed by water or a specific developing solution, and finally the printing template is formed.
The disadvantages are that: the silk screen printing plate is complex in manufacturing process, the dependence degree on the photosensitive emulsion is high, the abrasion resistance of the photosensitive emulsion in the printing process is not good enough, the solvent resistance tolerance is not large enough, and the photosensitive emulsion is easy to fall off when encountering slurry or ink with strong acidity and alkalinity. The higher the fineness and dimensional stability of the printed pattern, the greater the dependence on the emulsion. The high-end photosensitive emulsion is monopolized by big foreign companies for a long time, so that the manufacturing cost of the printing screen is high.
And the second mode is a laser platemaking method. Fixing a stainless steel screen on a frame to form a screen printing plate, coating or thermally pressing a non-photosensitive material on the screen, and removing the non-photosensitive material in a pattern area to be printed on the surface of the screen by using laser to finally form the printing template.
The method for manufacturing the silk screen plate is simple in process, can select more materials, has very high requirements on laser equipment, requires high dimensional precision and manufacturing of a fine line printing template, requires a mobile platform to have high dimensional repetition precision, is matched with a picosecond or femtosecond level laser, and is high in equipment cost. Meanwhile, the use environment of the equipment is strict, the production efficiency is low, the manufacturing time of 1 printing screen needs more than 40 minutes by taking the graph of 5 main grids-106 auxiliary grid electrodes in the solar energy industry as an example, and a great amount of equipment must be purchased for manufacturing batch screens.
Accordingly, the invention provides a method for manufacturing a stainless steel silk screen plate in a shielding mode.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a method for manufacturing a stainless steel screen printing plate in a shielding mode.
In order to solve the technical problem, the invention aims to realize that: the invention relates to a method for manufacturing a stainless steel silk screen plate in a shielding mode, which comprises the following processing steps:
s1, taking a stainless steel wire mesh, and fixing the stainless steel wire mesh on a specific screen frame to form a screen printing plate;
s2, cleaning, dedusting and degreasing the screen printing plate;
s3, coating a photosensitive adhesive or a resin material capable of realizing an adhesion function on the stainless steel wire mesh;
s4, manufacturing the graph to be printed on one or more metal plates;
s5, fixing the metal plate to be printed with the pattern on the stainless steel wire mesh in the step S3 by adopting a vacuum adsorption or separable adhesive mode;
s6, removing the photosensitive glue or the resin material capable of realizing the adhesion function on the stainless steel wire mesh in the printing pattern area by adopting a laser mode;
s7, removing the metal plate used for shielding to finish the manufacture of the stainless steel silk screen plate graph;
and S8, cleaning, packaging and marking the stainless steel screen plate.
The invention is further configured to: and in the step S2, performing electroplating, sand blasting or plasma treatment on the surface of the degreased expanded mesh screen.
The invention is further configured to: the resin material in the step S3 includes an acrylic adhesive, a hot melt adhesive, or a polyimide solution.
The invention is further configured to: the coating mode in the step S3 adopts a manual glue spreading mode, a machine glue spreading mode, a film transfer mode, a heat transfer mode, a hot pressing transfer mode, a printing mode, a spray coating mode or a spin coating mode.
The invention is further configured to: the metal plate in step S5 is a stainless steel plate or a nickel plate having a function of shielding laser.
The invention is further configured to: the pattern on the metal plate in step S5 is formed by laser engraving, etching, or electroforming.
The invention is further configured to: the thickness of the metal plate is 0.05-0.5 mm.
In conclusion, the invention has the following beneficial effects: the method for manufacturing the stainless steel silk screen printing plate in the shielding mode can greatly reduce the dependence of the stainless steel silk screen printing plate on materials and equipment, improve the mass production efficiency and reduce the manufacturing cost of the stainless steel silk screen printing plate; the dimensional stability and the fine lines of the printed graph are mainly determined by the shielding templates, and one shielding template can be used for copying the stainless steel silk screen plates in batches; and the requirements on the precision of a laser equipment moving platform and a laser are greatly reduced, the laser can select ultraviolet nanosecond and carbon dioxide laser besides ultraviolet picoseconds and ultraviolet femtoseconds, and the laser is high in selectivity and convenient to operate.
Drawings
FIG. 1 is a schematic structural view of the present invention;
description of reference numerals: 1. a stainless steel wire mesh; 2. a photosensitive resist or a resin material capable of realizing an adhesion function; 3. a metal plate on which a pattern is to be printed; 4. and (4) laser.
Detailed Description
In order that those skilled in the art will better understand the novel teachings of the present invention, preferred embodiments of the present invention are described below with reference to specific examples, but it should be understood that these descriptions are only intended to further illustrate the features and advantages of the present invention, and not to limit the patent claims of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention will be further described with reference to the accompanying drawings and preferred embodiments.
Referring to fig. 1, a method for manufacturing a stainless steel silk-screen plate by using a shielding method according to the present embodiment includes the following processing steps:
s1, taking a stainless steel wire mesh, and fixing the stainless steel wire mesh on a specific screen frame to form a screen printing plate; the screen frame is a wood frame, an aluminum frame, an iron frame and the like which conform to manual, semi-automatic and automatic printing equipment, and the size of the screen frame is not limited;
s2, cleaning, dedusting and degreasing the screen printing plate; in order to improve the bonding force with other materials, the surface of the stainless steel wire mesh can be subjected to electroplating, sand blasting and plasma treatment;
s3, coating a photosensitive glue or a resin material capable of realizing an adhesion function on the stainless steel wire mesh, wherein the photosensitive material has no requirement on resolution;
s4, manufacturing the graph to be printed on one or more metal plates;
s5, fixing the metal plate to be printed with the pattern on the stainless steel wire mesh in the step S3 by adopting a vacuum adsorption or separable adhesive mode;
s6, removing the photosensitive glue or the resin material capable of realizing the adhesion function on the stainless steel wire mesh in the printing pattern area by adopting a laser mode;
s7, removing the metal plate used for shielding to finish the manufacture of the stainless steel silk screen plate graph;
and S8, cleaning, packaging and marking the stainless steel screen plate.
Further, in step S2, the surface of the degreased halftone is further subjected to electroplating, sand blasting, or plasma treatment, so as to improve the bonding force with other materials.
Further, the resin material in step S3 includes an acrylic adhesive, a hot melt adhesive, or a polyimide solution.
Further, the coating manner in step S3 is implemented by manual glue application, machine glue application, film transfer, thermal transfer, hot-press transfer, printing, spraying, or spin coating, that is, the coating manner in step S3 is implemented.
Further, the metal plate in step S5 is a stainless steel plate or a nickel plate having a laser shielding function, so as to achieve the effect of shielding laser.
Further, the pattern on the metal plate in step S5 is formed by laser engraving, etching, or electroforming.
Furthermore, the thickness of the metal plate is 0.05-0.5 mm.
The method for manufacturing the stainless steel silk screen printing plate in the shielding mode can greatly reduce the dependence of the stainless steel silk screen printing plate on materials and equipment, improve the mass production efficiency and reduce the manufacturing cost of the stainless steel silk screen printing plate; the dimensional stability and the fine lines of the printed graph are mainly determined by the shielding templates, and one shielding template can be used for copying the stainless steel silk screen plates in batches; and the requirements on the precision of a laser equipment moving platform and a laser are greatly reduced, the laser can select ultraviolet nanosecond and carbon dioxide laser besides ultraviolet picoseconds and ultraviolet femtoseconds, and the laser is high in selectivity and convenient to operate.
Unless otherwise specified, in the present invention, if there is an orientation or positional relationship indicated by terms of "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., based on the orientation or positional relationship actually shown, it is only for convenience of describing the present invention and simplifying the description, rather than to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, the terms describing orientation or positional relationship in the present invention are for illustrative purposes only, and should not be construed as limiting the present patent, it is possible for those skilled in the art to combine the embodiments and understand the specific meanings of the above terms according to specific situations.
Unless expressly stated or limited otherwise, the terms "disposed," "connected," and "connected" are used broadly and encompass, for example, being fixedly connected, detachably connected, or integrally connected; the connection may be direct or indirect via an intermediate medium, and may be a communication between the two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (7)
1. A method for manufacturing a stainless steel silk screen plate in a shielding mode is characterized by comprising the following processing steps:
s1, taking a stainless steel wire mesh, and fixing the stainless steel wire mesh on a specific screen frame to form a screen printing plate;
s2, cleaning, dedusting and degreasing the screen printing plate;
s3, coating a photosensitive adhesive or a resin material capable of realizing an adhesion function on the stainless steel wire mesh;
s4, manufacturing the graph to be printed on one or more metal plates;
s5, fixing the metal plate to be printed with the pattern on the stainless steel wire mesh in the step S3 by adopting a vacuum adsorption or separable adhesive mode;
s6, removing the photosensitive glue or the resin material capable of realizing the adhesion function on the stainless steel wire mesh in the printing pattern area by adopting a laser mode;
s7, removing the metal plate used for shielding to finish the manufacture of the stainless steel silk screen plate graph;
and S8, cleaning, packaging and marking the stainless steel screen plate.
2. The method of claim 1, wherein the degreasing surface of the expanded mesh screen is further processed by electroplating, sand blasting or plasma treatment in step S2.
3. The method for manufacturing a stainless steel silk-screen plate in a shielding manner according to claim 1, wherein the resin material in the step S3 comprises an acrylic adhesive, a hot melt adhesive or a polyimide solution.
4. The method for manufacturing a stainless steel silk-screen plate by using a shielding manner as claimed in claim 1, wherein the coating manner in the step S3 is a manner of manual glue coating, machine glue coating, film transfer, thermal transfer, hot-pressing transfer, printing, spraying or spin coating.
5. The method for manufacturing a stainless steel screen printing plate by using a shielding manner as claimed in claim 1, wherein the metal plate in the step S5 is a stainless steel plate or a nickel plate having a function of shielding laser.
6. The method of claim 1, wherein the pattern on the metal plate in step S5 is formed by laser engraving, etching or electroforming.
7. The method for manufacturing the stainless steel silk screen printing plate in a shielding manner according to claim 5 or 6, wherein the thickness of the metal plate is 0.05-0.5 mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911325194.1A CN111070856A (en) | 2019-12-20 | 2019-12-20 | Method for manufacturing stainless steel silk screen printing plate in shielding mode |
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CN201911325194.1A CN111070856A (en) | 2019-12-20 | 2019-12-20 | Method for manufacturing stainless steel silk screen printing plate in shielding mode |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112225840A (en) * | 2020-10-15 | 2021-01-15 | 意诚新能(苏州)科技有限公司 | Manufacturing process of novel material silk screen cloth for photovoltaic |
CN113619260A (en) * | 2021-08-30 | 2021-11-09 | 沃苏特电子科技(苏州)有限公司 | Manufacturing method of composite laser screen printing plate |
CN114872468A (en) * | 2022-06-01 | 2022-08-09 | 曲阜市玉樵夫科技有限公司 | Thermal transfer printing method and thermal transfer coating belt |
CN115257149A (en) * | 2022-06-22 | 2022-11-01 | 德中(天津)技术发展股份有限公司 | Method for manufacturing mask pattern of screen printing plate with missing printing by combining spray printing addition and laser removal |
WO2025016419A1 (en) * | 2023-07-18 | 2025-01-23 | 深圳市创客工场科技有限公司 | Printing screen and method for making screen for screen printing |
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US3696742A (en) * | 1969-10-06 | 1972-10-10 | Monsanto Res Corp | Method of making a stencil for screen-printing using a laser beam |
US4414059A (en) * | 1982-12-09 | 1983-11-08 | International Business Machines Corporation | Far UV patterning of resist materials |
DE102005023533B4 (en) * | 2005-05-21 | 2007-06-21 | Hans Priwitzer | Method for producing a screen printing stencil |
CN101318401A (en) * | 2007-06-08 | 2008-12-10 | 富葵精密组件(深圳)有限公司 | Printing screen and its manufacturing method |
CN106274028A (en) * | 2016-08-17 | 2017-01-04 | 村上精密制版(昆山)有限公司 | A kind of manufacture method of steel form composite wire printing screen plate |
-
2019
- 2019-12-20 CN CN201911325194.1A patent/CN111070856A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US3696742A (en) * | 1969-10-06 | 1972-10-10 | Monsanto Res Corp | Method of making a stencil for screen-printing using a laser beam |
US4414059A (en) * | 1982-12-09 | 1983-11-08 | International Business Machines Corporation | Far UV patterning of resist materials |
DE102005023533B4 (en) * | 2005-05-21 | 2007-06-21 | Hans Priwitzer | Method for producing a screen printing stencil |
CN101318401A (en) * | 2007-06-08 | 2008-12-10 | 富葵精密组件(深圳)有限公司 | Printing screen and its manufacturing method |
CN106274028A (en) * | 2016-08-17 | 2017-01-04 | 村上精密制版(昆山)有限公司 | A kind of manufacture method of steel form composite wire printing screen plate |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112225840A (en) * | 2020-10-15 | 2021-01-15 | 意诚新能(苏州)科技有限公司 | Manufacturing process of novel material silk screen cloth for photovoltaic |
CN113619260A (en) * | 2021-08-30 | 2021-11-09 | 沃苏特电子科技(苏州)有限公司 | Manufacturing method of composite laser screen printing plate |
CN114872468A (en) * | 2022-06-01 | 2022-08-09 | 曲阜市玉樵夫科技有限公司 | Thermal transfer printing method and thermal transfer coating belt |
CN115257149A (en) * | 2022-06-22 | 2022-11-01 | 德中(天津)技术发展股份有限公司 | Method for manufacturing mask pattern of screen printing plate with missing printing by combining spray printing addition and laser removal |
CN115257149B (en) * | 2022-06-22 | 2024-01-23 | 德中(天津)技术发展股份有限公司 | Method for manufacturing screen mask pattern of screen printing by combining spray printing addition and laser removal |
WO2025016419A1 (en) * | 2023-07-18 | 2025-01-23 | 深圳市创客工场科技有限公司 | Printing screen and method for making screen for screen printing |
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Application publication date: 20200428 |