Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a gamma' phase reinforced Co-Ni-Al-Ta-based high-temperature alloy.
The technical scheme of the invention is as follows:
gamma' phase reinforced Co-Ni-Al-Ta-based high-temperature alloy with density of 8.1-8.8g.cm-3The microstructure characteristics comprise uniformly distributed cuboidal ordered gamma' phase and matrix gamma phase; wherein the volume fraction of the gamma' -phase in the alloy is 50-80%, and the solid solution temperature is 1100-1280 ℃; and the precipitation strengthening phase of the alloy is gamma' -Co3A (Al, Ta) phase,
the alloy comprises the following components in atomic percentage: 30-50% of Ni, 8-16% of Al, 2-10% of Ta, 0-20% of Cr and the balance of Co.
In a preferred embodiment of the invention, the components are as follows in atomic percent: 30-50% of Ni, 8-14% of Al, 2-6% of Ta and the balance of Co.
In a preferred embodiment of the invention, the components are as follows in atomic percent: 30% of Ni, 10-12% of Al, 4-6% of Ta, 4-20% of Cr and the balance of Co.
In a preferred embodiment of the invention, the components are as follows in atomic percent: 40% of Ni, 12-14% of Al, 4-6% of Ta, 10-15% of Cr and the balance of Co.
In a preferred embodiment of the invention, the components are as follows in atomic percent: 40% of Ni, 10-12% of Al, 6-10% of Ta, 15-20% of Cr and the balance of Co.
In a preferred embodiment of the invention, the components are as follows in atomic percent: 50% of Ni, 10-14% of Al, 4-6% of Ta, 10-15% of Cr and the balance of Co.
The preparation method of the gamma' phase reinforced Co-Ni-Al-Ta-based high-temperature alloy comprises the following steps:
(1) weighing high-purity simple substance materials according to the atomic percentage;
(2) placing the simple substance material in a vacuum arc furnace or a vacuum induction furnace, vacuumizing and smelting in an argon atmosphere to obtain a uniformly smelted cast material;
(3) and (2) placing the casting material in an argon atmosphere, carrying out solid solution treatment for 4-24h at 1200-1300 ℃, then carrying out aging treatment for 24-120h at 700-900 ℃, and then carrying out ice water quenching or air cooling to obtain the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy.
The invention has the beneficial effects that:
1. the chemical components of the invention are completely different from the prior art: the alloy does not contain W and V elements, and is quite different from the technical schemes disclosed in CN101248198A, CN104630569A and CN109207799A in the alloy composition.
2. The precipitation strengthening phase of the invention is completely different from the prior art: the precipitation strengthening phase of the invention is gamma' -Co3(Al, Ta) phase (shown in FIG. 1 as alloy γ' -Co)3(transmission electron microscopy image of Al, Ta) precipitate phase), different from the γ' -Co disclosed in CN101248198A3(Al, W) phase, gamma' -Co disclosed in CN104630569A3(V, Ta) phase and gamma' -Co disclosed in CN109207799A3(Al, V) phase.
3. The invention has lower density: the invention does not contain large specific gravity W element (the density is about 19.3 g.cm)-3) And a large amount of low specific gravity Al (density of about 2.7 g.cm) is added-3) And Cr element (density about 7.2 g.cm)-3) And the lightweight design of the alloy is realized. Therefore, the present invention has a lower density (8.1-8.8 g.cm) compared to the Co-Al-W group disclosed in CN101248198A-3) (ii) a As shown in fig. 2, the density of the present inventionIs basically equivalent to Co-Al-V base (CN109207799A) alloy without W element and is obviously superior to the Co-Al-W base alloy disclosed in CN101248198A and the traditional Co base commercial high-temperature alloy Mar-M-302.
4. The invention has higher gamma' phase solid solution temperature: as a large amount of Ni and Ta elements are added, the gamma 'phase solid solution temperature in the alloy is rapidly increased, as shown in figure 3, the gamma' phase solid solution temperature of the invention is 1100-1280 ℃, which is obviously superior to the Co-Al-W-based alloy disclosed by CN101248198A and also obviously superior to the Co-V-Ta-based alloy disclosed by CN104630569A, and the alloy is expected to be applied at higher temperature.
Detailed Description
The technical solution of the present invention will be further illustrated and described below with reference to the accompanying drawings by means of specific embodiments.
The following table 1 shows the specific atomic percentages of the gamma prime strengthened Co-Ni-Al-Ta based superalloys of the examples:
TABLE 1 atomic percentage table of various gamma' -phase strengthened Co-Ni-Al-Ta-based superalloy prepared in the examples of the present invention
The preparation process of the following examples is as follows:
(1) weighing high-purity simple substance materials according to the atomic percentage;
(2) placing the simple substance material in a vacuum arc furnace or a vacuum induction furnace, vacuumizing and smelting in an argon atmosphere to obtain a uniformly smelted cast material;
(3) and (2) placing the casting material in an argon atmosphere, carrying out solid solution treatment for 4-24h at 1200-1300 ℃, then carrying out aging treatment for 24-120h at 700-900 ℃, and then carrying out ice water quenching or air cooling to obtain the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy.
Example 1
Weighing high-purity Co, Ni, Al and Ta elementary substance materials according to the atomic percentage shown in alloy 1 in the table 1; putting the proportioned material into a vacuum electric arc furnace, and vacuumizing to 6.6 multiplied by 10-3And introducing argon for smelting protection after Pa is lower than Pa. The alloy is repeatedly smelted in a smelting furnace for more than 4 times to obtain a uniformly smelted cast material. Then, in argon atmosphere, the casting material is placed at 1300 ℃ for solution treatment for 12-24h, then ice water quenching is carried out, aging is carried out for 96h at 700 ℃, ice water quenching and cooling are carried out, and the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy with the density of 8.53g.cm is obtained-3The solid solution temperature of the gamma 'phase is 1102 ℃ and the volume fraction of the gamma' phase is 54%.
Example 2
Weighing high-purity Co, Ni, Al, Ta and Cr elementary substance materials according to the atomic percentage shown in alloy 2 in table 1; putting the proportioned material into a vacuum electric arc furnace, and vacuumizing to 6.6 multiplied by 10-3And introducing argon for smelting protection after Pa is lower than Pa. The alloy is repeatedly smelted for more than 6 times in a smelting furnace to obtain a cast material with uniform smelting. Then, in argon atmosphere, the casting material is placed at 1250 ℃ for solution treatment for 12h, then aging is carried out for 48h at 800 ℃, and quenching and cooling are carried out by ice water, thus obtaining the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy with the density of 8.61g.cm-3The solid solution temperature of the gamma 'phase is 1122 ℃ and the volume fraction of the gamma' phaseThe content was found to be 58%.
FIG. 4 is a microstructure image of the γ' -phase strengthened Co-Ni-Al-Ta-based superalloy prepared in this example after solution treatment at 1280 ℃ for 12 hours and aging at 700 ℃ for 96 hours. As can be seen from FIG. 4, the γ ' phase strengthened Co-Ni-Al-Ta-based superalloy prepared in the embodiment can maintain the morphology of a γ/γ ' two-phase microstructure after heat treatment, and the volume fraction of the γ ' phase is more than 50%.
Example 3
Weighing high-purity Co, Ni, Al, Ta and Cr elementary substance materials according to the atomic percentage shown in alloy 3 in table 1; putting the proportioned material into a vacuum electric arc furnace, and vacuumizing to 6.6 multiplied by 10-3And introducing argon for smelting protection after Pa is lower than Pa. The alloy is repeatedly smelted in a smelting furnace for more than 8 times to obtain a uniformly smelted cast material. Then, in argon atmosphere, the casting material is placed at 1260 ℃ for solid solution treatment for 4h, after ice water quenching, aging treatment is carried out for 48h at 800 ℃, and air cooling is carried out to obtain the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy with the density of 8.62g.cm-3The solid solution temperature of the gamma 'phase is 1183 ℃, and the volume fraction of the gamma' phase is 62%.
FIG. 5 is a microstructure image of the γ' -phase strengthened Co-Ni-Al-Ta-based superalloy prepared in this example after solution treatment at 1250 ℃ for 12 hours and aging at 800 ℃ for 48 hours. As can be seen from FIG. 5, the γ ' phase strengthened Co-Ni-Al-Ta-based superalloy prepared in the embodiment can maintain the microstructure morphology of γ/γ ' two phases after heat treatment, and the volume fraction of the γ ' phase is more than 50%.
Example 4
Weighing high-purity Co, Ni, Al, Ta and Cr elementary substance materials according to the atomic percentage shown in alloy 4 in the table 1; putting the proportioned material into a vacuum electric arc furnace, and vacuumizing to 6.6 multiplied by 10-3And introducing argon for smelting protection after Pa is lower than Pa. The alloy is repeatedly smelted for more than 6 times in a smelting furnace to obtain a cast material with uniform smelting. Then, in argon atmosphere, the casting material is placed at 1250 ℃ for solution treatment for 12h, then aging is carried out for 48h at 800 ℃, and ice water quenching cooling is carried out to obtain the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy with the density of 8.55g.cm-3The solid solution temperature of the gamma 'phase is 1145 ℃ and gamma'The phase volume fraction was 73%.
Example 5
Weighing high-purity Co, Ni, Al, Ta and Cr elementary substance materials according to the atomic percentages shown by alloys 5, 6, 7 and 8 in the table 1; putting the proportioned material into a vacuum electric arc furnace, and vacuumizing to 6.6 multiplied by 10-3And introducing argon for smelting protection after Pa is lower than Pa. The alloy is repeatedly smelted for more than 6 times in a smelting furnace to obtain a cast material with uniform smelting. Then, in argon atmosphere, the casting material is placed at 1250 ℃ for solution treatment for 12h, then aging is carried out for 48h at 800 ℃, and quenching and cooling are carried out by ice water, thus obtaining the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy.
The densities of the γ' -phase strengthened Co-Ni-Al-Ta-based superalloys corresponding to alloys 5, 6, 7 and 8 in Table 1 were 8.44g.cm, respectively-3、8.48g.cm-3、8.56g.cm-3And 8.25g.cm-3The solid solution temperature of the gamma 'phase is 1125 ℃, 1140 ℃, 1156 ℃ and 1160 ℃ respectively, and the volume fraction of the gamma' phase is 65%, 58%, 79% and 73% respectively.
Example 6
Weighing high-purity Co, Ni, Al, Ta and Cr elementary substance materials according to the atomic percentages shown in alloys 9, 10 and 11 in the table 1; putting the proportioned material into a vacuum electric arc furnace, and vacuumizing to 6.6 multiplied by 10-3And introducing argon for smelting protection after Pa is lower than Pa. The alloy is repeatedly smelted for more than 6 times in a smelting furnace to obtain a cast material with uniform smelting. Then, in argon atmosphere, the casting material is placed at 1250 ℃ for solution treatment for 12h, then aging is carried out for 48h at 800 ℃, and quenching and cooling are carried out by ice water, thus obtaining the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy.
The densities of the gamma prime strengthened Co-Ni-Al-Ta based superalloys corresponding to alloys 9, 10 and 11 in Table 1 were 8.66g.cm, respectively-3、8.74g.cm-3And 8.7g.cm-3The solid solution temperature of the gamma 'phase is 1158 ℃, 1162 ℃ and 1135 ℃, and the volume fraction of the gamma' phase is 51%, 66% and 78% respectively.
Example 7
Weighing high-purity Co, Ni, Al, Ta and Cr elementary substance materials according to the atomic percentages shown by alloys 12, 13, 14 and 15 in the table 1; putting the proportioned material intoVacuum-pumping to 6.6 × 10 in a vacuum arc furnace-3And introducing argon for smelting protection after Pa is lower than Pa. The alloy is repeatedly smelted for more than 6 times in a smelting furnace to obtain a cast material with uniform smelting. Then, in argon atmosphere, the casting material is placed at 1250 ℃ for solution treatment for 12h, then aging is carried out for 48h at 800 ℃, and quenching and cooling are carried out by ice water, thus obtaining the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy.
The densities of the γ' -phase strengthened Co-Ni-Al-Ta-based superalloys corresponding to alloys 12, 13, 14 and 15 in Table 1 were 8.47g.cm, respectively-3、8.55g.cm-3、8.72g.cm-3And 8.6g.cm-3The solid solution temperature of the gamma 'phase is 1109 ℃, 1184 ℃, 1192 ℃ and 1120 ℃ respectively, and the volume fraction of the gamma' phase is 59%, 66%, 75% and 53% respectively.
Example 8
Weighing high-purity Co, Ni, Al, Ta and Cr elementary substance materials according to the atomic percentages shown in alloys 16, 17, 18 and 19 in the table 1; putting the proportioned material into a vacuum electric arc furnace, and vacuumizing to 6.6 multiplied by 10-3And introducing argon for smelting protection after Pa is lower than Pa. The alloy is repeatedly smelted for more than 6 times in a smelting furnace to obtain a cast material with uniform smelting. Then, in argon atmosphere, the casting material is placed at 1250 ℃ for solution treatment for 12h, then aging is carried out for 48h at 800 ℃, and quenching and cooling are carried out by ice water, thus obtaining the gamma' -phase reinforced Co-Ni-Al-Ta-based high-temperature alloy.
The densities of the gamma' -phase strengthened Co-Ni-Al-Ta-based superalloys corresponding to 16, 17, 18 and 19 in Table 1 were 8.47g.cm, respectively-3、8.66g.cm-3、8.14g.cm-3And 8.4g.cm-3The solid solution temperature of the gamma 'phase is 1149 ℃, 1273 ℃, 1152 ℃ and 1150 ℃, and the volume fraction of the gamma' phase is 59%, 78%, 68% and 72% respectively.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims.