CN111016422B - Sucker type paper feeding system and method for corrugated board printing machine - Google Patents
Sucker type paper feeding system and method for corrugated board printing machine Download PDFInfo
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- CN111016422B CN111016422B CN201911283448.8A CN201911283448A CN111016422B CN 111016422 B CN111016422 B CN 111016422B CN 201911283448 A CN201911283448 A CN 201911283448A CN 111016422 B CN111016422 B CN 111016422B
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000011087 paperboard Substances 0.000 claims abstract description 140
- 239000000123 paper Substances 0.000 claims abstract description 58
- 238000006073 displacement reaction Methods 0.000 claims description 15
- 230000001133 acceleration Effects 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 101150038956 cup-4 gene Proteins 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/03—Image reproduction devices
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Abstract
The invention discloses a sucker type paper feeding system and method of a corrugated board printing machine, which are characterized in that width data of a paper board to be printed, a distance between the paper board to be printed and a printing plate roller, a printing part of the paper board to be printed and the printing frequency of the printing plate roller are obtained; planning an optimal motion curve for conveying the paperboard to be printed according to the width data of the paperboard to be printed, the distance between the paperboard to be printed and a printing plate roller, the printing part of the paperboard to be printed and the printing frequency of the printing plate roller; and controlling the paper feeding module to convey the paper board to be printed to the printing plate roller according to the optimal motion curve, so that the paper board to be printed can be quickly and accurately conveyed.
Description
Technical Field
The invention relates to the technical field of carton printing machinery, in particular to a sucker type paper feeding system and method of a corrugated board printing machine.
Background
In the carton production industry with more and more intense competition, the efficiency and the precision of carton production equipment are improved, which are problems to be faced by various carton equipment manufacturers, and the carton paper feeding mechanism is the technical difficulty of the whole equipment and has the characteristics of large load, high speed, imbalance and the like, so that how to realize the quick and accurate conveying of cartons becomes a technical problem to be overcome urgently by technical personnel in the field.
Disclosure of Invention
The invention provides a sucker type paper feeding system and method of a corrugated board printing machine, which are used for solving the technical problems of inaccurate paper feeding and low efficiency of the existing carton paper feeding mechanism.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a sucker-type paper feeding system for a corrugated board printing machine, comprising: the paper feeding device comprises a data acquisition module, a control module and a paper feeding module, wherein the control module is respectively connected with the data acquisition module and the paper feeding module;
the data acquisition module is used for acquiring width data of a paperboard to be printed, the distance between the paperboard to be printed and a printing plate roller, the printing part of the paperboard to be printed and the printing frequency of the printing plate roller and transmitting the width data to the control module;
the control module is used for receiving an optimal motion curve for planning and conveying the paperboard to be printed according to the width data of the paperboard to be printed, the distance between the paperboard to be printed and the printing plate roller, the printing position of the paperboard to be printed and the printing frequency of the printing plate roller, and controlling the paper feeding module to convey the paperboard to be printed to the printing plate roller according to the optimal motion curve.
Preferably, the control module is configured to calculate an optimal printing position and an optimal parking speed of the paper board to be printed at the printing plate roller according to the width data of the paper board to be printed, the distance between the paper board to be printed and the printing plate roller, the printing position of the paper board to be printed, and the printing frequency of the printing plate roller, and plan an optimal motion trajectory and a real-time motion acceleration when the paper board to be printed is parked at the optimal printing position at the optimal parking speed according to the parking speed and the optimal printing position, so as to obtain an optimal motion curve.
Preferably, the paper feeding module comprises a base, a driving motor, a displacement sensor and a sucker assembly, wherein the driving motor is horizontally arranged on the base, the displacement sensor is arranged along the motion track of the driving motor, the sucker assembly is horizontally arranged on a linear motor rotor, and the driving motor and the displacement sensor are both connected with the control module;
the sucker component is used for placing a paper board to be printed and providing suction to suck the paper board to be printed on the sucker component;
the displacement sensor is used for sending the real-time position of the driving motor to the control module, the control module is also used for receiving and judging whether the driving motor is in a zero position or not according to the real-time position of the driving motor, if not, the driving motor is controlled to drive the sucker to move to the zero position to receive the conveyed paper board to be printed, and the driving motor is controlled to drive the sucker assembly to convey the paper board to be printed to the optimal printing position according to the optimal motion curve.
Preferably, the data acquisition module is a human-computer interface, and the human-computer interface is provided with a data input module for a user to input the width data of the paperboard to be printed.
A suction cup type paper feeding method of a corrugated board printing machine, which is applied to any one suction cup type paper feeding system of the corrugated board printing machine, and comprises the following steps:
acquiring width data of a paperboard to be printed, a distance between the paperboard to be printed and a printing plate roller, a printing part of the paperboard to be printed and the printing frequency of the printing plate roller;
planning an optimal motion curve for conveying the paperboard to be printed according to the width data of the paperboard to be printed, the distance between the paperboard to be printed and a printing plate roller, the printing part of the paperboard to be printed and the printing frequency of the printing plate roller;
and controlling the paper feeding module to convey the paper board to be printed to the printing plate roller according to the optimal motion curve.
Preferably, the optimal motion curve of the paperboard to be printed is calculated according to the width data of the paperboard to be printed; the method specifically comprises the following steps:
calculating the optimal printing position and optimal parking speed of the paperboard to be printed on the printing plate roller according to the width data of the paperboard to be printed, the distance between the paperboard to be printed and the printing plate roller, the printing part of the paperboard to be printed and the printing frequency of the printing plate roller;
and planning a real-time motion track and a real-time motion acceleration when the paperboard to be printed is parked at the optimal printing position at the optimal parking speed according to the stopping speed and the optimal printing position to obtain an optimal motion curve.
Preferably, the method for controlling the paper feeding module to convey the paperboard to be printed to the printing plate roller according to the optimal motion curve comprises the following steps:
and acquiring and judging whether the driving motor is at a zero position according to the real-time position of the driving motor, and controlling the driving motor to drive the sucker to move to the zero position to receive the conveyed paper board to be printed when the driving motor is not at the zero position, so as to control the driving motor to drive the sucker assembly to convey the paper board to be printed to an optimal printing position according to an optimal motion curve.
The invention has the following beneficial effects:
1. according to the sucker type paper feeding system and method of the corrugated board printing machine, the width data of the paper board to be printed, the distance between the paper board to be printed and a printing plate roller, the printing part of the paper board to be printed and the printing frequency of the printing plate roller are obtained; planning an optimal motion curve for conveying the paperboard to be printed according to the width data of the paperboard to be printed, the distance between the paperboard to be printed and a printing plate roller, the printing part of the paperboard to be printed and the printing frequency of the printing plate roller; and controlling the paper feeding module to convey the paper board to be printed to the printing plate roller according to the optimal motion curve, so that the paper board to be printed can be quickly and accurately conveyed.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of a suction cup type paper feeding system of the corrugated board printing machine according to the present invention;
FIG. 2 is a schematic view of the structure of a paper feed module in a preferred embodiment of the invention;
FIG. 3 is an interface diagram of a data acquisition module in a preferred embodiment of the invention;
fig. 4 is a flowchart of the operation of the high-precision intelligent sucker-type paper feed control software of the corrugated board printing machine in the preferred embodiment of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
The first embodiment is as follows:
as shown in fig. 1 and fig. 2, the present embodiment discloses a sucker type paper feeding system for a corrugated board printing machine, comprising: the paper feeding device comprises a data acquisition module, a control module and a paper feeding module, wherein the control module is respectively connected with the data acquisition module and the paper feeding module;
the data acquisition module is used for acquiring width data of the paperboard 6 to be printed, the distance between the paperboard 6 to be printed and a printing plate roller, the printing part of the paperboard 6 to be printed and the printing frequency of the printing plate roller and transmitting the width data to the control module;
the control module is used for receiving and planning an optimal motion curve for conveying the paper board 6 to be printed according to the width data of the paper board 6 to be printed, the distance between the paper board 6 to be printed and the printing plate roller, the printing position of the paper board 6 to be printed and the printing frequency of the printing plate roller, and controlling the paper feeding module to convey the paper board 6 to be printed to the printing plate roller according to the optimal motion curve.
In addition, in this embodiment, a sucker-type paper feeding method for a corrugated board printing machine is further disclosed, which is applied to the sucker-type paper feeding system for the corrugated board printing machine, and includes the following steps:
acquiring width data of a paperboard 6 to be printed, a distance between the paperboard 6 to be printed and a printing plate roller, a printing part of the paperboard 6 to be printed and the printing frequency of the printing plate roller;
the width data of the paper board 6 to be printed, the distance between the paper board to be printed and the printing plate roller, the printing part of the paper board to be printed and the printing frequency of the printing plate roller plan the optimal motion curve for conveying the paper board to be printed;
and controlling the paper feeding module to convey the paper board to be printed to the printing plate roller according to the optimal motion curve.
According to the sucker type paper feeding system and method of the corrugated board printing machine, the width data of the paper board to be printed, the distance between the paper board to be printed and a printing plate roller, the printing part of the paper board to be printed and the printing frequency of the printing plate roller are obtained; planning an optimal motion curve for conveying the paperboard to be printed according to the width data of the paperboard to be printed, the distance between the paperboard to be printed and a printing plate roller, the printing part of the paperboard to be printed and the printing frequency of the printing plate roller; and controlling the paper feeding module to convey the paper board to be printed to the printing plate roller according to the optimal motion curve, so that the paper board to be printed can be quickly and accurately conveyed.
Example two:
the second embodiment is an expanded embodiment of the first embodiment, and is different from the first embodiment in that the specific structure of the sucker-type paper feeding system of the corrugated board printing machine is optimized, and the expanded embodiment specifically comprises the following contents:
in this embodiment, the control module is high-precision intelligent sucker type paper feeding control software of the corrugated board printing machine which is built in the motion controller.
As shown in fig. 2, the paper feeding module of the sucker-type paper feeding system of the corrugated board printing machine of the present invention comprises a base 1, a driving motor 2, a displacement sensor 3, and a sucker assembly, wherein the driving motor 2 and the displacement sensor 3 are both connected with the control module; the sucker assembly is used for placing the paper board 6 to be printed and providing suction to suck the paper board 6 to be printed on the sucker assembly; and the displacement sensor 3 is used for sending the real-time position of the driving motor 2 to the control module.
The control module calculates an optimal printing position and an optimal parking speed of the paper board 6 to be printed on the printing plate roller according to the width data of the paper board 6 to be printed, the distance between the paper board 6 to be printed and the printing plate roller, the printing position of the paper board 6 to be printed and the printing frequency of the printing plate roller, and plans an optimal motion track and a real-time motion acceleration when the paper board 6 to be printed is parked at the optimal printing position at the optimal parking speed according to the parking speed and the optimal printing position to obtain an optimal motion curve, namely, calculates data required by each section in the optimal motion track according to the width data of the paper board:
the acceleration section includes: travel data, acceleration data, synchronous position data;
the synchronization section includes: travel data, acceleration data, synchronous position data and synchronous speed;
the speed reduction section includes: travel data, acceleration data, synchronous position data;
the stop section includes: travel data, synchronous position data.
The control module is further configured to receive and judge whether the driving motor 2 is at a zero position (i.e., a position for receiving a paperboard to be printed) according to the real-time position of the driving motor 2, and if not, control the driving motor 2 to drive the suction cup 4 to move to the zero position to receive the conveyed paperboard 6 to be printed, so as to control the driving motor 2 to drive the suction cup assembly to convey the paperboard 6 to be printed to a destination (i.e., a printing plate roller) according to an optimal motion curve.
Wherein, in this embodiment, driving motor 2 adopts linear electric motor, and displacement sensor 3 adopts the grating chi, and the sucking disc subassembly includes sucking disc 4 and vacuum pipe 5, linear electric motor horizontal installation is on base 1, the grating chi is installed along linear electric motor movement track, 4 horizontal installation of sucking disc are on linear electric motor active cell, with locating pin restriction horizontal direction displacement, vacuum pipe 5 and 4 sealing connection of sucking disc treat that 6 levels of printing cardboard are placed on sucking disc 4. The sucker 4 is directly driven on a rotor of the linear motor through direct connection, and the real-time position is fed back to a motion controller (namely a control module) through a linear displacement grating encoder arranged on the linear motor. The paper board 6 to be printed is adsorbed on the sucking disc 4 through vacuum, and keeps synchronous movement without displacement with the sucking disc 4, so that the paper board feeding process is completed.
As shown in fig. 3, the data acquisition module is a human-machine interface, and the human-machine interface has a data input module for a user to input width data of the paper board 6 to be printed.
As shown in fig. 4, the operation logic sequence of the high-precision intelligent sucker type paper feeding control software of the corrugated board printing machine is as follows:
110, inputting width data of the paper board 6 to be printed in an order editing page of the touch screen;
112, judging whether the paper feeding linear motor is in a zero position; if not, executing 113 step; if the zero point position is reached, the step 114 is executed;
113 step: executing a zero point regression program, namely controlling the driving motor 2 to drive the sucker to move to the zero point position to receive the conveyed paper board 6 to be printed;
114, step (b): the suction cups 4 on the driving motor 2 run along a preset cam curve through a servo driver, namely the driving motor 2 is controlled to drive the suction cup assembly to transport the paper boards 6 to be printed to a destination according to an optimal motion curve;
and 115, finishing the feeding action of the paper plate 6 to be printed, and finishing the whole control.
In summary, in the sucker-type paper feeding system and method of the corrugated board printing machine, the width data of the paper board 6 to be printed, the distance between the paper board 6 to be printed and the printing plate roller, the printing part of the paper board 6 to be printed and the printing frequency of the printing plate roller are obtained; planning an optimal motion curve for conveying the paperboard 6 to be printed according to the width data of the paperboard 6 to be printed, the distance between the paperboard 6 to be printed and a printing plate roller, the printing part of the paperboard 6 to be printed and the printing frequency of the printing plate roller; and controlling the paper feeding module to convey the paper board 6 to be printed to the printing plate roller according to the optimal motion curve, so that the paper board 6 to be printed can be conveyed quickly and accurately.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a corrugated board printing machine sucking disc formula system of form advancing which characterized in that includes: the paper feeding device comprises a data acquisition module, a control module and a paper feeding module, wherein the control module is respectively connected with the data acquisition module and the paper feeding module;
the data acquisition module is used for acquiring width data of a paperboard to be printed, the distance between the paperboard to be printed and a printing plate roller, the printing part of the paperboard to be printed and the printing frequency of the printing plate roller and transmitting the width data to the control module;
the control module is used for receiving and planning an optimal motion curve for conveying the paperboard to be printed according to the width data of the paperboard to be printed, the distance between the paperboard to be printed and the printing plate roller, the printing position of the paperboard to be printed and the printing frequency of the printing plate roller, and controlling the paper feeding module to convey the paperboard to be printed to the printing plate roller according to the optimal motion curve.
2. The sucker-type paper feeding system of the corrugated board printing machine as claimed in claim 1, wherein the control module is configured to calculate an optimal printing position and an optimal parking speed of the paper board to be printed on the printing roller according to the width data of the paper board to be printed, the distance between the paper board to be printed and the printing roller, the printing position of the paper board to be printed, and the printing frequency of the printing roller, and plan an optimal motion trajectory and a real-time motion acceleration when the paper board to be printed is parked at the optimal parking speed to the optimal printing position according to the optimal parking speed and the optimal printing position, so as to obtain an optimal motion curve.
3. The sucker-type paper feeding system of a corrugated board printing machine according to claim 2, wherein the paper feeding module comprises a base, a driving motor, a displacement sensor and a sucker assembly, the sucker assembly comprises a sucker, the driving motor is horizontally mounted on the base, the displacement sensor is mounted along a motion track of the driving motor, the sucker assembly is horizontally mounted on a linear motor rotor, and the driving motor and the displacement sensor are both connected with the control module;
the sucker component is used for placing a paper board to be printed and providing suction to suck the paper board to be printed on the sucker component;
the displacement sensor is used for sending the real-time position of the driving motor to the control module, the control module is also used for receiving and judging whether the driving motor is in a zero position or not according to the real-time position of the driving motor, if not, the driving motor is controlled to drive the sucker to move to the zero position to receive the conveyed paper board to be printed, and the driving motor is controlled to drive the sucker assembly to convey the paper board to be printed to the optimal printing position according to the optimal motion curve.
4. The sucker-type paper feeding system of a corrugated board printing machine according to claim 3, wherein the data acquisition module is a human-machine interface, and the human-machine interface is provided with a data input module for a user to input width data of a board to be printed.
5. A suction cup type paper feeding method of a corrugated board printing machine, which is applied to the suction cup type paper feeding system of the corrugated board printing machine of any one of claims 3 to 4, comprising the steps of:
acquiring width data of a paperboard to be printed, a distance between the paperboard to be printed and a printing plate roller, a printing part of the paperboard to be printed and the printing frequency of the printing plate roller;
planning an optimal motion curve for conveying the paperboard to be printed according to the width data of the paperboard to be printed, the distance between the paperboard to be printed and a printing plate roller, the printing part of the paperboard to be printed and the printing frequency of the printing plate roller;
and controlling the paper feeding module to convey the paper board to be printed to the printing plate roller according to the optimal motion curve.
6. The sucker-type paper feeding method of a corrugated board printing machine according to claim 5, wherein an optimal motion curve of the paper board to be printed is calculated according to the width data of the paper board to be printed; the method specifically comprises the following steps:
calculating the optimal printing position and optimal parking speed of the paperboard to be printed on the printing plate roller according to the width data of the paperboard to be printed, the distance between the paperboard to be printed and the printing plate roller, the printing part of the paperboard to be printed and the printing frequency of the printing plate roller;
planning a real-time motion track and a real-time motion acceleration when the paperboard to be printed is parked at the optimal printing position at the optimal parking speed according to the optimal parking speed and the optimal printing position to obtain an optimal motion curve.
7. The sucker-type paper feeding method of the corrugated board printing machine according to claim 6, wherein the paper feeding module is controlled to convey the paper board to be printed to the printing plate roller according to the optimal motion curve, and the method comprises the following steps:
and acquiring and judging whether the driving motor is at a zero position according to the real-time position of the driving motor of the sucker type paper feeding system of the corrugated board printing machine, and controlling the driving motor to drive the sucker to move to the zero position to receive and convey the conveyed paper board to be printed when the driving motor is not at the zero position, so as to control the driving motor to drive a sucker component of the sucker type paper feeding system of the corrugated board printing machine to convey the paper board to be printed to an optimal printing position according to an optimal motion curve.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911283448.8A CN111016422B (en) | 2019-12-13 | 2019-12-13 | Sucker type paper feeding system and method for corrugated board printing machine |
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| CN201911283448.8A CN111016422B (en) | 2019-12-13 | 2019-12-13 | Sucker type paper feeding system and method for corrugated board printing machine |
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| CN111016422A CN111016422A (en) | 2020-04-17 |
| CN111016422B true CN111016422B (en) | 2021-07-30 |
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| CN111016422A (en) | 2020-04-17 |
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Denomination of invention: Corrugated cardboard printing machine suction cup feeding system and method Effective date of registration: 20230329 Granted publication date: 20210730 Pledgee: Bank of Changsha Co.,Ltd. Zhuzhou branch Pledgor: ZHUZHOU SINOVAN PACKAGING TECHNOLOGY Co.,Ltd. Registration number: Y2023980036898 |
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