CN110978434A - A kind of air cushion blow molding automatic pick-up equipment - Google Patents
A kind of air cushion blow molding automatic pick-up equipment Download PDFInfo
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- CN110978434A CN110978434A CN201911418045.XA CN201911418045A CN110978434A CN 110978434 A CN110978434 A CN 110978434A CN 201911418045 A CN201911418045 A CN 201911418045A CN 110978434 A CN110978434 A CN 110978434A
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- air cushion
- movable arm
- air
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- 238000000071 blow moulding Methods 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 72
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 23
- 238000002347 injection Methods 0.000 claims abstract description 23
- 239000007924 injection Substances 0.000 claims abstract description 23
- 238000005507 spraying Methods 0.000 claims abstract description 18
- 238000001179 sorption measurement Methods 0.000 claims description 44
- 238000007599 discharging Methods 0.000 claims description 39
- 230000005540 biological transmission Effects 0.000 claims description 38
- 238000001816 cooling Methods 0.000 claims description 27
- 238000009434 installation Methods 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 239000006082 mold release agent Substances 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C2049/023—Combined blow-moulding and manufacture of the preform or the parison using inherent heat of the preform, i.e. 1 step blow moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/50—Footwear, e.g. shoes or parts thereof
- B29L2031/504—Soles
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Manipulator (AREA)
Abstract
The invention provides an automatic pick-up device for air cushion blow molding, which comprises an air cushion blow molding machine, a manipulator mechanism, a release agent spraying mechanism, a material receiving mechanism and an embedded part distributing mechanism, wherein the air cushion blow molding machine comprises a body and an injection mold, the injection mold is arranged on the front side of the body, the manipulator mechanism is arranged on the front side of the injection mold, the embedded part distributing mechanism is arranged on the lower side of the manipulator mechanism and is used for placing an embedded part of the air cushion, the material receiving mechanism is arranged on one side of the embedded part distributing mechanism and is used for receiving the air cushion clamped by the manipulator mechanism, the release agent spraying mechanism is arranged on one side of the injection mold and is used for spraying release agent on the unmoulded air cushion, the manipulator mechanism is used for clamping the embedded part and embedding the unmoulded air cushion and then taking out the air cushion with the embedded part, finally, the air cushion is transmitted to a material receiving structure; the invention improves the production efficiency and the product quality.
Description
Technical Field
The invention belongs to the technical field of shoe material processing, and particularly relates to automatic piece taking equipment for air cushion blow molding.
Background
The air cushion shoe is characterized in that an air storage cavity capable of forming an air cushion is arranged between the upper part and the lower part of the sole, the air storage cavity, an air inlet channel and an air outlet channel which are arranged on the shoe form a ventilation device, wherein the air inlet channel is vertically arranged at the rear end of the shoe and is communicated with the air storage cavity from top to bottom, and the air outlet channel is transversely arranged at the upper part of the sole and is respectively communicated with the air storage cavity in the shoe from top to bottom.
The air cushion is usually manufactured by adopting a blow molding technology, the steps of blow molding, demolding, cooling and the like are required, and the air cushion is required to be embedded into an embedded part so as to improve the performances of skid resistance, wear resistance and the like; the drawing of patterns of air cushion adopts artificial mode generally, and when injection mold die sinking, workshop operation personnel are manual with the fashioned air cushion drawing of patterns, and long-term operation can cause serious influence to workshop operation personnel's health, and the security of production also can not obtain the guarantee, and the time of air cushion drawing of patterns is difficult to hold to the manual work simultaneously, causes the defective rate of air cushion to increase, and time control is inaccurate also influences production efficiency.
Industrial automation is a trend of widely adopting automatic control and automatic adjustment devices in industrial production to replace manual operation machines and machine systems for processing production. Under the automatic condition of industrial production, people only take care of and supervise machines indirectly to produce so as to improve the production efficiency and quality.
Therefore, in the air cushion production process, an automatic pick-up device for air cushion blow molding is needed.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art and provides the automatic air cushion blow molding piece taking equipment which can improve the product quality and the production efficiency and reduce the loss of raw materials and energy.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
an automatic piece taking device for air cushion blow molding comprises an air cushion blow molding machine, a mechanical arm mechanism, a release agent spraying mechanism, a material receiving mechanism and an embedded piece distributing mechanism, wherein the air cushion blow molding machine comprises a body and an injection mold, the injection mold is arranged on the front side of the body, the mechanical arm mechanism is arranged on the front side of the injection mold, the embedded piece distributing mechanism is arranged on the lower side of the mechanical arm mechanism and is used for placing an embedded piece of the air cushion, the material receiving mechanism is arranged on one side of the embedded piece distributing mechanism and is used for receiving the air cushion clamped by the mechanical arm mechanism, the release agent spraying mechanism is arranged on one side of the injection mold and is used for spraying a release agent on the air cushion which is not demolded, the mechanical arm mechanism is used for clamping the embedded piece and embedding the embedded piece in the air cushion which is not demolded and then taking out the air cushion which is embedded piece, and finally, the air cushion is transmitted to the material receiving structure, so that the safety of the production process is improved, the production efficiency is improved, the product quality is improved, and meanwhile, the loss of raw materials and energy in the production process is reduced.
Preferably, manipulator mechanism includes manipulator support, X axle digging arm, Y axle digging arm, Z axle digging arm and presss from both sides and get the device, X axle digging arm, Y axle digging arm and Z axle digging arm are established on manipulator support, Z axle digging arm downside is equipped with slewing mechanism, it is connected with the slewing mechanism transmission to press from both sides the device, X axle digging arm, Y axle digging arm and Z axle digging arm are used for the drive to press from both sides and get the device and remove at X axle, Y axle, Z axle direction respectively, slewing mechanism is used for driving to press from both sides the device rotation of getting.
Preferably, the X-axis movable arm is arranged on the upper side of the manipulator support, an X-axis slide rail, an X-axis mounting plate and an X-axis transmission mechanism are mounted on the X-axis movable arm, the X-axis slide rail is arranged on the upper surface of the X-axis movable arm, the X-axis mounting plate is connected with the X-axis slide rail in a sliding manner, and the X-axis transmission mechanism is used for driving the X-axis mounting plate to move in the X-axis direction; the X-axis mounting plate is further provided with a connecting seat, the Y-axis movable arm is provided with a Y-axis slide rail and a Y-axis transmission mechanism, the Y-axis slide rail is arranged on the lower surface of the Y-axis movable arm and is connected with the connecting seat in a sliding manner, and the Y-axis transmission mechanism is used for transmitting the Y-axis movable arm to move in the Y-axis direction; z axle mounting panel is installed to the front end of Y axle digging arm, install Z axle digging arm and Z axle drive mechanism on the Z axle mounting panel, Z axle digging arm and Z axle mounting panel sliding connection, Z axle drive mechanism is used for driving Z axle digging arm and removes in Z axle direction.
Preferably, the rotating mechanism comprises a special-shaped gear, a rotating shaft and a rotating transmission mechanism, the rotating shaft is mounted on the Z-axis movable arm, the special-shaped gear is mounted on the rotating shaft, the special-shaped gear comprises a flat bottom part and a meshing part, the flat bottom part is connected with a rotating plate, the rotating transmission mechanism is in transmission connection with the meshing part and drives the rotating plate to rotate around the rotating shaft, and the rotating mechanism enables the clamping device to swing so as to clamp workpieces or products placed on different planes, so that the arrangement number of the claw clamping cylinders is reduced, and the cost is saved; the clamping device can realize different actions in the demoulding process, and can realize the actions of pulling and pulling the air cushion which is not demoulded, so as to be convenient for demoulding the air cushion and ensure the quality of the air cushion.
Preferably, the clamping device comprises a rotary cylinder, a first jaw clamping cylinder and a second jaw clamping cylinder, the rotary cylinder is mounted on one side of the rotary plate, the output end of the rotary cylinder is connected with a vertically arranged cylinder mounting block, a cylinder fixing plate is mounted in the middle of the cylinder mounting block, the first jaw clamping cylinder is mounted on the cylinder fixing plate, and the second jaw clamping cylinder is mounted on the lower side of the cylinder mounting block.
Preferably, spout release agent mechanism and include drawing of patterns support frame, bottom plate, cylinder fixed block, release cylinder and release slide rail, the drawing of patterns support frame is installed on the bottom plate, the cylinder fixed block is installed at drawing of patterns support frame inboardly, two release cylinder installs the both sides at the cylinder fixed block symmetrically respectively, the middle part and the release slide rail sliding connection of cylinder fixed block, the release piece is installed to the one end of release slide rail, the piston rod of release cylinder is connected in the release piece, install the shower nozzle on the release piece, two adjust the slide bar, two are installed vertically respectively to the both sides of drawing of patterns support frame install respectively on adjusting the slide bar and adjust the sliding seat, adjust sliding seat and adjust slide bar sliding connection, install respectively on adjusting the sliding seat at the both ends of cylinder fixed block. First adjust cylinder is installed vertically to drawing of patterns support frame upside, first adjust cylinder installs between two regulation slide bars, first adjust cylinder's piston rod is connected at the upside of cylinder fixed block, and the working height of release agent mechanism is spouted in the adjustable regulation of first adjust cylinder to adapt to different injection mold.
Preferably, the material receiving mechanism comprises a material receiving support frame, a material receiving cylinder, a connecting rod group, an adsorption mechanism and a conveying mechanism, the material receiving support frame is installed on one side of the conveying mechanism, the material receiving cylinder is installed on the material receiving support frame, one end of the connecting rod group is connected with a piston rod of the material receiving cylinder, the other end of the connecting rod group is connected with the adsorption mechanism, the adsorption mechanism is used for adsorbing an air cushion clamped by the manipulator mechanism, and the conveying mechanism is used for conveying the air cushion placed by the adsorption mechanism; a second adjusting cylinder is vertically arranged on the material receiving support frame, a piston rod of the second adjusting cylinder is connected with a cylinder movable block, and the material receiving cylinder is arranged on the cylinder movable block; the adsorption mechanism comprises an adsorption connecting block and two adsorption fixing blocks, the two adsorption fixing blocks are respectively arranged on two sides of the adsorption connecting block, the adsorption heads are respectively arranged on two sides of the adsorption fixing blocks, and the adsorption material receiving mode is adopted to utilize the characteristics of light weight and softness of the air cushion, so that the scratch or puncture of the metal clamp on the outer surface layer of the air cushion can be avoided.
Preferably, the linkage includes first connecting piece, first pivot, second connecting piece and second pivot, the second connecting piece includes horizontal part and vertical portion, the piston rod that connects the material cylinder is connected to one side of first connecting piece, and the opposite side of this first connecting piece is connected through the vertical portion of first pivot with the second connecting piece, the both sides of cylinder movable block bottom are fixed with vertical installation piece respectively, be fixed with the stopper on the vertical installation piece respectively, the stopper is located the both sides that connect the material cylinder piston rod, and this stopper passes through the horizontal part of second pivot with the second connecting piece and is connected.
Preferably, the conveying mechanism comprises a conveying support and a conveying belt assembly, the conveying belt assembly is mounted on the conveying support, an air cooling device is further arranged on the conveying belt assembly, the air cooling device comprises an air cooling cover and an air cooling fan, the air cooling cover is mounted on the conveying belt assembly, and the air cooling fan is mounted on the air cooling cover.
Preferably, the embedded part material distribution mechanism comprises a discharging platform, a discharging sliding rail, a discharging disc and a discharging pushing cylinder, the discharging sliding rail is installed on the discharging platform, the discharging disc is in sliding connection with the discharging sliding rail, a plurality of discharging grooves are formed in the discharging disc, the discharging pushing cylinder is installed on the discharging platform, and a piston rod of the discharging pushing cylinder is connected with the bottom of the discharging disc.
Compared with the prior art, the invention has the beneficial effects that:
the invention realizes automation of processes of spraying release agent, demoulding, receiving material, conveying and the like in air cushion production, improves the safety of the production process, improves the production efficiency, and reduces the loss of raw materials and energy in the production process while improving the product quality; the release agent spraying mechanism can adapt to different products; the rotating mechanism of the manipulator mechanism reduces the arrangement number of the claw clamp cylinders, and saves the cost; the clamping device can realize different actions in the demoulding process so as to facilitate demoulding of the air cushion and guarantee the quality of the air cushion, and the material receiving mechanism can avoid scratching or puncturing the outer surface layer of the air cushion by the metal clamp.
Drawings
FIG. 1 is a schematic structural diagram of the present embodiment;
FIG. 2 is a schematic structural diagram of a robot mechanism according to the present embodiment;
FIG. 3 is a partial enlarged view of the embodiment U;
FIG. 4 is a partial enlarged view of the embodiment V;
FIG. 5 is a schematic structural diagram of a release agent spraying mechanism according to the present embodiment;
fig. 6 is a schematic structural view of the receiving mechanism in this embodiment;
FIG. 7 is a schematic structural diagram of the linkage assembly of the present embodiment;
FIG. 8 is a schematic structural view of the embedded part distributing mechanism according to the present embodiment;
in the figure, a body 1; an injection mold 2;
a manipulator mechanism A; a manipulator support 3; an X-axis movable arm 4; an X-axis slide rail 5; an X-axis mounting plate 6; an X-axis transmission mechanism 7; a connecting seat 8; a Y-axis movable arm 9; a Y-axis slide rail 10; a Y-axis transmission mechanism 11; a Z-axis mounting plate 12; a Z-axis movable arm 13; a Z-axis transmission mechanism 14; a rotating mechanism 15; a shaped gear 151; a flat bottom 151 a; the engaging portion 151 b; a rotating shaft 152; a rotating plate 16; a gripping device 17; a rotary cylinder 171; a first jaw cylinder 172; a second jaw cylinder 173; a cylinder mounting block 174; a cylinder fixing plate 175;
a release agent spraying mechanism B; a demolding support frame 18; a bottom plate 19; a cylinder fixing block 20; a push-out cylinder 21; a push-out slide rail 22; a first adjusting cylinder 23; adjusting the slide bar 24; adjusting the sliding seat 25; a push-out block 26; a shower head 27; a buffer 28; a support frame adjusting slide rail 29;
a material receiving mechanism C; a material receiving support frame 30; a material receiving cylinder 31; a linkage 32; the first connecting member 321; a first rotating shaft 322; a second connecting member 323; the horizontal portion 323 a; the vertical portion 323 b; a second rotating shaft 324; a stopper 325; a second adjusting cylinder 33; a cylinder moving block 34; a vertical mounting block 35; an adsorption mechanism 36; an adsorption connection block 361; a fixed block 362 is adsorbed; an adsorption head 363; the transfer mechanism 37; a transfer holder 371; a conveyor belt assembly 372; an air cooling device 38; an air-cooled cover 381; an air-cooled electric fan 382;
an embedded part distributing mechanism D; a discharge table 39; a discharge slide rail 40; a discharge tray 41; a discharge chute 42; the discharge pushing cylinder 43.
Detailed Description
An embodiment of the present invention will be described in detail below with reference to the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the embodiment.
Referring to fig. 1, an automatic pick-up device for air cushion blow molding comprises an air cushion blow molding machine, a manipulator mechanism a, a release agent spraying mechanism B, a material receiving mechanism C and an embedded part distributing mechanism D, wherein the air cushion blow molding machine comprises a body 1 and an injection mold 2, the injection mold 2 is arranged on the front side of the body 1, the manipulator mechanism a is arranged on the front side of the injection mold 2, the embedded part distributing mechanism D is arranged on the lower side of the manipulator mechanism a, the embedded part distributing mechanism D is used for placing an embedded part of an air cushion product, the material receiving mechanism C is arranged on one side of the embedded part distributing mechanism D, the material receiving mechanism C is used for receiving the air cushion product clamped by the manipulator mechanism a, the release agent spraying mechanism B is arranged on one side of the injection mold 2, the release agent spraying mechanism B is used for spraying a release agent on the air cushion product which is not demolded, the manipulator mechanism a is used for clamping the embedded part of the embedded part in the air cushion product which is not demol, and taking out the air cushion product with the embedded part, and finally transmitting the air cushion product to the material receiving mechanism C.
Referring to fig. 2-4, in this embodiment, the manipulator mechanism a includes a manipulator support 3, an X-axis movable arm 4, a Y-axis movable arm 9, a Z-axis movable arm 13, and a clamping device 17, the X-axis movable arm 4, the Y-axis movable arm 9, and the Z-axis movable arm 13 are disposed on the manipulator support 3, a rotating mechanism 15 is disposed at a lower side of the Z-axis movable arm 13, the clamping device 17 is in transmission connection with the rotating mechanism 15, the X-axis movable arm 4, the Y-axis movable arm 9, and the Z-axis movable arm 13 are configured to drive the clamping device 17 to move in the X-axis direction, the Y-axis direction, and the rotating mechanism 15 is configured to drive the clamping device 17 to rotate.
In this embodiment, the X-axis movable arm 4 is disposed on the upper side of the manipulator support 3, an X-axis slide rail 5, an X-axis mounting plate 6, and an X-axis transmission mechanism 7 are mounted on the X-axis movable arm 4, the X-axis slide rail 5 is disposed on the upper surface of the X-axis movable arm 4, the X-axis mounting plate 6 is slidably connected to the X-axis slide rail 5, and the X-axis transmission mechanism 7 is configured to drive the X-axis mounting plate 6 to move in the X-axis direction.
The X-axis transmission mechanism 7 comprises a first motor (not shown in the figure) and an X-axis rack (not shown in the figure), the first motor is installed on the X-axis installation plate 6, the X-axis rack is arranged on the X-axis movable arm 4, an output shaft of the first motor is in transmission connection with the X-axis rack, and the X-axis installation plate 6 is driven to move in the X-axis direction.
Still be equipped with connecting seat 8 on the X axle mounting plate 6, be equipped with Y axle slide rail 10 and Y axle drive mechanism 11 on the Y axle digging arm 9, Y axle slide rail 10 is established at the lower surface of Y axle digging arm 9, and this Y axle slide rail 10 and connecting seat 8 sliding connection, Y axle drive mechanism 11 is used for driving Y axle digging arm 9 and removes in the Y axle direction.
The Y-axis transmission mechanism 11 comprises a second motor (not shown in the figure) and a Y-axis rack (not shown in the figure), the second motor is installed on the X-axis installation plate 6, the Y-axis rack is arranged on the Y-axis movable arm 9, an output shaft of the second motor is in transmission connection with the Y-axis rack, and the Y-axis movable arm 9 is driven to move in the Y-axis direction.
Z axle mounting panel 12 is installed to the front end of Y axle digging arm 9, install Z axle digging arm 13 and Z axle drive mechanism 14 on the Z axle mounting panel 12, Z axle digging arm 13 and Z axle mounting panel 12 sliding connection, Z axle drive mechanism 14 is used for driving Z axle digging arm 13 and removes on the Z axle direction.
Z axle drive mechanism 14 establishes the one side at Z axle digging arm 13, Z axle drive mechanism 14 adopts the driven mode of band pulley, and this Z axle drive mechanism 14 includes third motor (not shown in the figure) and belt assembly (not shown in the figure), the third motor is installed on X axle mounting panel 6, the belt assembly is connected with Z axle digging arm 13, belt assembly is by the third motor drive.
In this embodiment, the rotating mechanism 15 includes a shaped gear 151, a rotating shaft 152 and a rotation transmission mechanism (not shown), the rotating shaft 152 is installed on the Z-axis moving arm 13, the shaped gear 151 is installed on the rotating shaft 152, the shaped gear 151 includes a flat bottom 151a and a meshing portion 151b, the flat bottom 151a is connected with the rotating plate 16, the rotation transmission mechanism is in transmission connection with the meshing portion 151b to drive the rotating plate 16 to rotate around the rotating shaft 152,
in this embodiment, the gripping device 17 includes a rotary cylinder 171, a first jaw air cylinder 172 and a second jaw air cylinder 173, the rotary cylinder 171 is installed at one side of the rotary plate 16, an output end of the rotary cylinder 171 is connected to a vertically arranged cylinder installation block 174, an air cylinder fixing plate 175 is installed at the middle of the air cylinder installation block 174, the first jaw air cylinder 172 is installed on the air cylinder fixing plate 175, and the second jaw air cylinder 173 is installed at the lower side of the air cylinder installation block 174.
The rotation transmission mechanism includes a driving gear (not shown in the drawings) and a fourth motor (not shown in the drawings), the fourth motor is installed on the Z-axis movable arm 13, the driving gear is arranged on an output shaft of the fourth motor, the driving gear is in transmission connection with the meshing part 151b of the special-shaped gear 151 to drive the rotating plate 16 to rotate around the rotating shaft 152, the clamping device 17 can freely move in the direction of X, Y, Z axes when in work, when a horizontally placed product or part needs to be clamped, the rotary transmission mechanism drives the special-shaped gear 151, the special-shaped gear 151 drives the rotary plate 16 to swing, so that the clamping device 17 moves to be parallel to the horizontal plane, and at the same time, the rotation cylinder 171 is operated to rotate the gripping cylinder mounting block 174 about the center line, so that the grip opening positions of the first and second gripper cylinders 172 and 173 are rotated to grip the horizontally placed product or part.
Referring to fig. 5, in this embodiment, the release agent spraying mechanism B includes a demolding support frame 18, a bottom plate 19, a cylinder fixing block 20, two pushing cylinders 21 and a pushing slide rail 22, the demolding support frame 18 is installed on the bottom plate 19, the cylinder fixing block 20 is installed on the inner side of the demolding support frame 18, the two pushing cylinders 21 are respectively and symmetrically installed on two sides of the cylinder fixing block 20, the middle of the cylinder fixing block 20 is slidably connected to the pushing slide rail 22, a pushing block 26 is installed at one end of the pushing slide rail 22, a piston rod of the pushing cylinder 21 is connected to the pushing block 26, a nozzle 27 is installed on the pushing block 26, the nozzle 27 is connected to an air pump, and the nozzle 27 is further connected to a release.
Two adjusting slide bars 24 are vertically installed on two sides of the demolding support frame 18 respectively, adjusting slide seats 25 are installed on the two adjusting slide bars 24 respectively, the adjusting slide seats 25 are connected with the adjusting slide bars 24 in a sliding mode, and two ends of the air cylinder fixing block 20 are installed on the adjusting slide seats 25 respectively. A first adjusting cylinder 23 is vertically installed on the upper side of the demolding support frame 18, the first adjusting cylinder 23 is installed between two adjusting slide rods 24, and a piston rod of the first adjusting cylinder 23 is connected to the upper side of the cylinder fixing block 20.
Still install buffer 28 on drawing of patterns support frame 18, buffer 28 installs in one side of first adjustment cylinder 23, still includes support frame regulation slide rail 29, install on support frame regulation slide rail 29 bottom plate 19, slide rail 29 sliding connection is adjusted with the support frame to bottom plate 19, and release cylinder 21 stretches out and promotes release piece 26, and release piece 26 drives shower nozzle 27 and spouts the release agent work, and release slide rail 22 can guarantee the fluency of shower nozzle 27 motion, and the height of the adjustable cylinder fixed block 20 of first adjustment cylinder 23 adapts to different injection mold 2.
Referring to fig. 6 to 7, in this embodiment, the material receiving mechanism C includes a material receiving support frame 30, a material receiving cylinder 31, a link group 32, an adsorption mechanism 36, and a conveying mechanism 37, the material receiving support frame 30 is installed on one side of the conveying mechanism 37, the material receiving cylinder 31 is installed on the material receiving support frame 30, one end of the link group 32 is connected to a piston rod of the material receiving cylinder 31, the other end of the link group 32 is connected to the adsorption mechanism 36, the adsorption mechanism 36 is used for adsorbing an air cushion product clamped by the manipulator mechanism a, and the conveying mechanism 37 is used for conveying the air cushion product placed by the adsorption mechanism 36.
Connect and install second adjustment cylinder 33 on the material support frame 30 vertically, the piston rod of second adjustment cylinder 33 is connected with cylinder movable block 34, connect material cylinder 31 to install on cylinder movable block 34.
The adsorption mechanism 36 includes an adsorption connection block 361 and adsorption fixing blocks 362, the two adsorption fixing blocks 362 are respectively disposed at two sides of the adsorption connection block 361 to form an i-shaped structure, and adsorption heads 363 are respectively disposed at two sides of the adsorption fixing blocks 362.
The connecting rod group 32 comprises a first connecting piece 321, a first rotating shaft 322, a second connecting piece 323 and a second rotating shaft 324, the second connecting piece 323 comprises a horizontal part 323a and a vertical part 323b, the second connecting piece 323 is of an L-shaped structure, one side of the first connecting piece 321 is connected with a piston rod of the material receiving cylinder 31, the other side of the first connecting piece 321 is connected with the vertical part 323b of the second connecting piece 323 through the first rotating shaft 322, vertical mounting blocks 35 are respectively fixed on two sides of the bottom of the cylinder moving block 34, limiting blocks 325 are respectively fixed on the vertical mounting blocks 35, the limiting blocks 325 are located on two sides of the piston rod of the material receiving cylinder 31, the limiting blocks 325 are connected with the horizontal part 323a of the second connecting piece 323 through the second rotating shaft 324, and the adsorption head 363 is connected with an air pump.
The conveying mechanism 37 comprises a conveying bracket 371 and a conveying belt assembly 372, the conveying belt assembly 372 is installed on the conveying bracket 371, and the material receiving support frame 30 is installed on one side of the conveying belt assembly 372.
The conveyor belt assembly 372 is further provided with an air cooling device 38, the air cooling device 38 comprises an air cooling cover 381 and an air cooling electric fan 382, the air cooling cover 381 is installed on the conveyor belt assembly 372, and the air cooling electric fan 382 is installed on the air cooling cover 381.
When the material receiving cylinder 31 does not extend out, the adsorption connecting block 361 is perpendicular to the horizontal plane of the conveyor belt assembly 372, when the manipulator mechanism A clamps the air cushion product to the position of the adsorption mechanism 36, the adsorption head 363 adsorbs the air cushion product, then the material receiving cylinder 31 extends out, the adsorption connecting block 361 is parallel to the horizontal plane of the conveyor belt assembly 372 under the action of the connecting rod group 32, at the moment, the adsorption head 363 releases the air cushion product, the air cushion product falls on the conveyor belt assembly 372, and is transmitted to the next process through the conveyor belt assembly 372, and the air cooling device 38 can accelerate the cooling of the air cushion product.
Referring to fig. 8, in this embodiment, the embedded part distributing mechanism D includes a material discharging table 39, a material discharging slide rail 40, a material discharging tray 41 and a material discharging pushing cylinder 43, the material discharging slide rail 40 is installed on the material discharging table 39, the material discharging tray 41 is slidably connected to the material discharging slide rail 40, a plurality of material discharging slots 42 are arranged on the material discharging tray 41, the material discharging pushing cylinder 43 is installed on the material discharging table 39, and a piston rod of the material discharging pushing cylinder 43 is connected to the bottom of the material discharging tray 41.
The working principle is as follows: when the injection mold 2 is opened, the clamping device 17 of the manipulator mechanism A moves to the position above the discharging tray 41 of the embedded part distributing mechanism D, the special-shaped gear 151 is transmitted through the rotary transmission mechanism, the rotary plate 16 is driven to swing through gear engagement, the clamping device 17 moves to be parallel to the horizontal plane, the rotary cylinder 171 is driven to enable the clamping cylinder mounting block 174 to rotate around the rotary cylinder, so that clamping mouths of the first claw clamping cylinder 172 and the second claw clamping cylinder 173 are turned to the embedded part in the discharging tray 42 to clamp the embedded part in the discharging tray 42, then the special-shaped gear 151 is transmitted through the rotary transmission mechanism to enable the clamping device 17 to reset to be vertical to the horizontal plane, and the clamping device moves to the injection mold 2 to enable the embedded part to be embedded into a molded air cushion product; then, the push-out air cylinder 21 of the release agent spraying mechanism B drives the spray head 27 to spray release agent into the injection mold 2, the clamping device 17 extends into the opened mold again, and the first jaw clamp air cylinder 172 and the second jaw clamp air cylinder 173 clamp the air cushion product and take the air cushion product out of the injection mold 2; the clamping device 17 moves to the position of the adsorption mechanism 36 of the material receiving mechanism C, the air cushion is sucked by the adsorption head 363, then the material receiving cylinder 31 extends out, the adsorption connecting block 361 is parallel to the horizontal plane of the conveyor belt assembly 372 under the action of the connecting rod group 32, the air cushion is released by the adsorption head 363 at the moment, falls on the conveyor belt assembly 372 and is transmitted to the next process through the conveyor belt assembly 372, and the air cooling device 38 can accelerate the cooling of the air cushion.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201911418045.XA CN110978434A (en) | 2019-12-31 | 2019-12-31 | A kind of air cushion blow molding automatic pick-up equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911418045.XA CN110978434A (en) | 2019-12-31 | 2019-12-31 | A kind of air cushion blow molding automatic pick-up equipment |
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| CN110978434A true CN110978434A (en) | 2020-04-10 |
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| CN201911418045.XA Pending CN110978434A (en) | 2019-12-31 | 2019-12-31 | A kind of air cushion blow molding automatic pick-up equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113523231A (en) * | 2021-07-30 | 2021-10-22 | 东莞市奥悦精密科技有限公司 | Automatic equipment for taking and spraying release agent for 5G optical module structural member |
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