CN110978209A

CN110978209A - Special production equipment for heavy wine jar with weight of more than 200 kilograms and implementation method thereof

Info

Publication number: CN110978209A
Application number: CN201911115724.XA
Authority: CN
Inventors: 王惠忠
Original assignee: Rongxian Mingfeng Pottery Co ltd
Current assignee: Rongxian Mingfeng Pottery Co ltd
Priority date: 2019-11-14
Filing date: 2019-11-14
Publication date: 2020-04-10

Abstract

The invention discloses production equipment special for a heavy wine jar of more than 200 kilograms, which comprises a working vehicle, a turntable mechanism, a lower gypsum mould, an upper gypsum mould, a fixed workbench and a roller mechanism, wherein the turntable mechanism is arranged on the lower gypsum mould; the rotary table mechanism is arranged on the working vehicle, the lower gypsum mold is arranged on the rotary table mechanism and is driven to rotate by the rotary table mechanism, and the upper gypsum mold is used for matching with the lower gypsum mold and forming the outline of the wine jar after raw materials are introduced into the upper gypsum mold and the lower gypsum mold; the fixed workbench is used for fixing the working vehicle after the appearance contour of the wine jar is formed, and the roller mechanism is arranged on the fixed workbench and is used for processing the inner cavity of the wine jar after the working vehicle is fixed. The invention also provides an implementation method of the special production equipment for the heavy wine jar with the weight of more than 200 kilograms. Through reasonable structure and process flow design, the wine jar manufacturing and processing method realizes the wine jar manufacturing and processing, and compared with the traditional manual manufacturing mode, the wine jar manufacturing and processing method has the characteristics of high automation degree and production efficiency and low cost.

Description

Special production equipment for heavy wine jar with weight of more than 200 kilograms and implementation method thereof

Technical Field

The invention relates to the technical field of wine jar production processes, in particular to production equipment special for a heavy wine jar with the weight of more than 200 kilograms and an implementation method thereof.

Background

The production of wine jars has a long history in China, most of the wine jars are produced manually in the past, but with the continuous development of society, the traditional industry suffers from more and more impact, and people willing to engage in manual wine jar production are less and less, while the wine jars produced by the traditional process need technicians with rich experience for years to complete forming, so that the situation that the demand still exists, but the labor cost is higher and higher, and the production efficiency is very low is caused. Meanwhile, the traditional process is easy to generate a large amount of blank mud, secondary reworking is needed, the cost is further increased, and the efficiency is further reduced.

Therefore, the traditional manual wine jar production process is difficult to meet the requirement of the development of the times, and needs to be improved.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides production equipment special for a heavy wine jar of more than 200 kilograms and an implementation method thereof, and the production equipment has the advantages of automatic production of wine jars, particularly heavy wine jars, and high production efficiency.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

production equipment special for heavy wine jars of more than 200 kilograms comprises a working vehicle, a turntable mechanism, a gypsum lower die, a gypsum upper die, a fixed workbench and a roller mechanism; the rotary table mechanism is arranged on the working vehicle, the lower gypsum mold is arranged on the rotary table mechanism and is driven to rotate by the rotary table mechanism, and the upper gypsum mold is used for matching with the lower gypsum mold and forming the outline of the wine jar after raw materials are introduced into the upper gypsum mold and the lower gypsum mold; the fixed workbench is used for fixing the working vehicle after the appearance contour of the wine jar is formed, and the roller mechanism is arranged on the fixed workbench and is used for processing the inner cavity of the wine jar after the working vehicle is fixed.

Furthermore, the invention also comprises a lifting mechanism for lifting the upper gypsum mould away after the upper gypsum mould and the lower gypsum mould are matched to form the outline of the wine jar.

Still further, be provided with the weighing device who is used for weighing raw materials volume of adding on the work car.

Specifically, the roller mechanism comprises upright columns arranged on two sides of the fixed workbench, balance beams sleeved on the two upright columns, hydraulic cylinders connected with two ends of the balance beams and used for driving the balance beams to move up and down along the upright columns, a driving mechanism arranged on the balance beams, and rollers connected with the driving mechanism and controlled to rotate by the driving mechanism.

Still further, the present invention includes a rail for use in the operation of a work vehicle.

Based on the structure of the equipment, the invention also provides an implementation method of the special production equipment for the heavy wine jar with the weight of more than 200 kilograms, which comprises the following steps:

(1) matching the upper gypsum mould with the lower gypsum mould to form a gypsum mould, and opening the turntable mechanism to enable the gypsum mould to rotate;

(2) adding raw materials into a gypsum mould, and gradually forming the outline of the wine jar under the action of centrifugal force;

(3) stopping the turntable mechanism, taking out the plaster upper die, pushing the working vehicle onto the fixed workbench, and fixing the working vehicle;

(4) and (5) processing the inner cavity of the wine jar from top to bottom by utilizing a roller mechanism to obtain a semi-finished wine jar product.

Further, in the step (2), in the process of adding the raw materials, the weight is measured in real time by using a weighing device, so that the feeding amount in the gypsum mold is ensured to be accurate to be within 1 kilogram.

Still further, in the step (3), the plaster upper mold is taken out by the lifting mechanism.

Specifically, the step (4) includes the steps of:

(4a) the balance beam is controlled by the hydraulic cylinder to move along the upright post, so that the roller is contacted with the upper part of the wine jar;

(4b) and starting the driving mechanism to drive the roller to rotate, so as to realize the processing of the inner cavity of the wine jar.

Compared with the prior art, the invention has the following beneficial effects:

(1) according to the invention, the working vehicle, the turntable mechanism, the gypsum lower die, the gypsum upper die, the fixed workbench and the roller mechanism are arranged, and the production line from the forming to the inner cavity processing of the wine jar is constructed by utilizing the mutual matching of all the parts, so that the automatic processing of the wine jar, especially the heavy wine jar is realized, the traditional manual process is replaced, the labor cost is reduced, and the production efficiency is improved.

(2) The invention is provided with the weighing device, and the blank mud can be further avoided by utilizing the real-time weight measurement of the weighing device in the process of adding the raw materials, so that the secondary rework cost is saved.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of a part of the components of the present invention.

Fig. 3 is a schematic structural diagram of a part of the components of the present invention.

Wherein, the part names corresponding to the reference numbers are:

1-a working vehicle, 2-a steel rail, 3-a turntable mechanism, 4-a plaster lower die, 5-a plaster upper die, 6-a hoisting mechanism, 7-a fixed workbench, 8-an upright post, 9-a hydraulic cylinder, 10-a balance beam, 11-a driving mechanism and 12-a roller.

Detailed Description

The present invention will be further described with reference to the following description and examples, which include but are not limited to the following examples.

Examples

The invention provides special production equipment for wine jars, and particularly relates to special production equipment for producing heavy wine jars of more than 200 kilograms. As shown in fig. 1-3, the special production equipment comprises a working vehicle 1, a steel rail 2, a turntable mechanism 3, a plaster lower die 4, a plaster upper die 5, a hoisting mechanism 6, a fixed workbench 7 and a roller mechanism.

The rotary table mechanism 3 is arranged on the working vehicle 1, and the gypsum lower die 4 is arranged on the rotary table mechanism 3 (the gypsum lower die can be placed on the rotary table mechanism and fixed through a travelling crane) and is driven to rotate by the rotary table mechanism. The turntable mechanism 3 adopts a structural form of a turntable, a belt pulley, a belt and a motor, the motor drives the belt pulley to rotate, then the belt drives the turntable to rotate, and then the lower gypsum mold is driven to rotate.

The gypsum upper die 4 is used for being matched with the gypsum lower die to form a gypsum die matched with the appearance of the wine jar, and the rotating disc mechanism is started by adding raw materials. In order to strictly control the feeding amount of the raw materials, a weighing device is arranged on the workbench 1, and in the process of adding the raw materials, the weighing device is used for measuring the weight in real time, so that the feeding amount in the gypsum mold is ensured to be accurate to within 1 kilogram.

The fixed workbench 6 is used for fixing the working vehicle after the wine jar outline is formed, in the embodiment, the working vehicle 1 runs on the steel rail 2, after the wine jar outline is formed, the gypsum upper die 4 is lifted away by the lifting mechanism 5 (such as a crane), and then the working vehicle 1 is controlled to run to the fixed workbench along the steel rail and fixed by the fixed workbench. In the invention, the fixed workbench can adopt fixing mechanisms in various forms to fix the working vehicle, for example, a set of clamping mechanism or a mechanical arm is adopted to clamp and fix the working vehicle, or the working vehicle is fixed by adopting a mode of a hydraulic cylinder, an eccentric wheel, a spring and a fixed groove, when the working vehicle enters the fixed workbench, the hydraulic cylinder is used for pushing the eccentric wheel to press the working vehicle downwards, so that the working vehicle is fixed in the fixed groove, and meanwhile, the spring is compressed, thereby fixing the working vehicle by using the fixed groove. When the eccentric wheel is moved away, the working vehicle is pushed away by the restoring force of the spring and leaves the fixed groove.

The roller mechanism is arranged on the fixed workbench 6 and is used for processing the inner cavity of the wine jar after the working vehicle is fixed. Specifically, the roller mechanism comprises upright posts 7 arranged at two sides of the fixed workbench 1, a balance beam 9 sleeved on the two upright posts, a hydraulic cylinder 8 connected with two ends of the balance beam and used for driving the balance beam to move up and down along the upright posts, a driving mechanism 10 arranged on the balance beam 9, and a roller 11 connected with the driving mechanism 10 and controlled by the driving mechanism to rotate.

In the roller mechanism, (1) a limiting balance beam is arranged between the two stand columns and used for realizing the position fixation of the two stand columns; (2) the driving mechanism can adopt the design form of a motor and a reduction gear box; (3) the balance beam can adopt a sliding double-shaft structural form to keep balance during work.

The process of producing the wine jar according to the present invention is described below with reference to the above apparatus structure:

(2) adding raw materials into a gypsum mould, and gradually forming the outline of the wine jar under the action of centrifugal force; in the process of adding the raw materials, the weight is measured in real time by using a weighing device, so that the feeding amount in the gypsum mold is ensured to be accurate to within 1 kilogram;

(3) taking out the plaster upper die through the hoisting mechanism, controlling the working vehicle to move to the fixed working table along the steel rail, and fixing the fixed working table;

(4) the balance beam is controlled by the hydraulic cylinder to move along the upright post, so that the roller is contacted with the upper part of the wine jar;

(5) the driving mechanism is started to drive the roller to rotate, so that the inner cavity of the wine jar is machined; in the embodiment, the up-and-down movement distance of the roller is 1020 mm;

(6) taking out the wine jar, processing the jar mouth, further polishing and sealing glaze to obtain a finished product;

(7) and (5) circulating the steps (1) to (6) to realize the continuous production and processing of the wine jar.

The wine jar manufacturing and processing method has the advantages that the wine jar manufacturing and processing are realized through reasonable structure and process flow design, compared with the traditional manual manufacturing mode, the wine jar manufacturing and processing method has the characteristics of high automation degree and production efficiency and low cost, meanwhile, the wine jar manufactured by the method can control the diameter error of the jar opening to be about 2mm, and can be well matched with the wine jar sealing cover for use, so that the sealing performance of the wine jar and the storage of wine are guaranteed. Therefore, the method is very suitable for large-scale popularization and application in the wine jar production process.

The above-mentioned embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the scope of the present invention, but all the insubstantial modifications or changes made within the spirit and scope of the main design of the present invention, which still solve the technical problems consistent with the present invention, should be included in the scope of the present invention.

Claims

1. Production equipment special for heavy wine jars of more than 200 kilograms is characterized by comprising a working vehicle (1), a turntable mechanism (3), a lower gypsum mold (4), an upper gypsum mold (5), a fixed workbench (7) and a roller mechanism; the rotary table mechanism (3) is arranged on the working vehicle (1), the lower gypsum mold (4) is arranged on the rotary table mechanism (3) and is driven to rotate by the rotary table mechanism, and the upper gypsum mold (5) is used for matching with the lower gypsum mold and forming the outline of the wine jar after raw materials are introduced into the lower gypsum mold and the lower gypsum mold; the fixed workbench (7) is used for fixing the working vehicle after the appearance contour of the wine jar is formed, and the roller mechanism is arranged on the fixed workbench (7) and is used for processing the inner cavity of the wine jar after the working vehicle is fixed.

2. The production equipment special for the heavy wine jar of more than 200 kilograms according to claim 1, which is characterized by further comprising a lifting mechanism (6) for lifting the upper gypsum mould away after the upper gypsum mould and the lower gypsum mould are matched to form the outline of the wine jar.

3. The production equipment special for the heavy wine jar of more than 200 kilograms according to the claim 2, characterized in that, a weighing device used for weighing the adding amount of the raw materials is arranged on the working vehicle (1).

4. The special production equipment for the heavy wine jar of more than 200 kilograms according to any one of claims 1 to 3, wherein the roller mechanism comprises upright columns (8) arranged at two sides of the fixed workbench (1), a balance beam (10) sleeved on the two upright columns, a hydraulic cylinder (9) connected with two ends of the balance beam and used for driving the balance beam to move up and down along the upright columns, a driving mechanism (11) arranged on the balance beam (10), and rollers (12) connected with the driving mechanism (11) and controlled to rotate by the driving mechanism.

5. The production equipment special for the heavy wine jar of more than 200 kilograms according to claim 1, which is characterized by further comprising a steel rail (2) for the operation of the working vehicle (1).

6. An implementation method of production equipment special for heavy wine jars with weight of more than 200 kilograms is characterized by comprising the following steps:

7. The method for realizing the production equipment special for the heavy wine jar with the weight of more than 200 kilograms according to the claim 6, characterized in that in the step (2), the weight is measured in real time by using a weighing device in the process of adding the raw materials, so that the feeding amount in the gypsum mold is ensured to be accurate to be within 1 kilogram.

8. The method for realizing the production equipment special for the heavy wine jar of more than 200 kg as claimed in claim 7, wherein in the step (3), the upper plaster mold is taken out by a hoisting mechanism.

9. The method for realizing the production equipment special for the heavy wine jar of more than 200 kilograms according to any one of claims 6 to 8, wherein the step (4) comprises the following steps: