CN110965112B - Electroplating time adjusting device for automatic electroplating equipment - Google Patents
Electroplating time adjusting device for automatic electroplating equipment Download PDFInfo
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- CN110965112B CN110965112B CN201911319586.7A CN201911319586A CN110965112B CN 110965112 B CN110965112 B CN 110965112B CN 201911319586 A CN201911319586 A CN 201911319586A CN 110965112 B CN110965112 B CN 110965112B
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- 238000009713 electroplating Methods 0.000 title claims abstract description 78
- 230000001174 ascending effect Effects 0.000 claims abstract description 102
- 238000007747 plating Methods 0.000 claims description 41
- 238000012545 processing Methods 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 22
- 238000001514 detection method Methods 0.000 claims description 19
- 210000001503 joint Anatomy 0.000 claims description 19
- 230000000712 assembly Effects 0.000 claims description 17
- 238000000429 assembly Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 15
- 230000000694 effects Effects 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 4
- 239000002184 metal Substances 0.000 description 10
- 238000003032 molecular docking Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000000576 coating method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000010953 base metal Substances 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002198 insoluble material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/10—Agitating of electrolytes; Moving of racks
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
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- Chemical Kinetics & Catalysis (AREA)
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- Materials Engineering (AREA)
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- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention relates to an electroplating time adjusting device for automatic electroplating equipment, which belongs to the technical field of electroplating equipment and comprises a constant track, an ascending track assembly and a descending track, wherein the constant track is arranged on a rack of the automatic electroplating equipment and is positioned above the constant track so that part of pendants cannot move downwards along with an annular track, the ascending track assembly is arranged on the rack of the automatic electroplating equipment and is positioned at one end of the constant track opposite to the movement direction of the pendants so as to transfer the pendants positioned on the annular track to the constant track, and the descending track is arranged on the rack of the automatic electroplating equipment and is positioned at one end of the constant track, which is far away from the ascending track assembly, so as to transfer the pendants moving to the tail end of the constant track to the annular track again. The invention has the effect of improving the use flexibility of the automatic electroplating equipment.
Description
Technical Field
The invention relates to the technical field of electroplating equipment, in particular to an electroplating time adjusting device for automatic electroplating equipment.
Background
The electroplating process is a method for laying a layer of metal on a conductor by utilizing the principle of electrolysis. Electroplating is a surface processing method in which cations of a pre-plated metal in a plating solution are deposited on the surface of a base metal by electrolysis using the base metal to be plated as a cathode in a salt solution containing the pre-plated metal to form a plating layer. The plating performance is different from that of the base metal, and has new characteristics. The coating can be divided into protective coating, decorative coating and other functional coatings according to the functions of the coatings. During electroplating, plating metal or other insoluble materials are used as an anode, a workpiece to be plated is used as a cathode, and cations of the plating metal are reduced on the surface of the workpiece to be plated to form a plating layer. Can enhance the corrosion resistance of metal (the plating metal is mostly corrosion-resistant metal), increase the hardness, prevent abrasion, improve the conductivity, the smoothness, the heat resistance and the beautiful surface.
In the prior art, as disclosed in chinese patent with application publication No. CN103469270A, an automatic electroplating apparatus for zipper sliders is provided, in which a plating tank composed of a pre-plating treatment tank, a middle-plating treatment tank and a post-plating treatment tank is connected end to form a closed loop, a positive generator is mounted on a vertical guide rail, the vertical guide rail is connected with a chain of a traveling device, the positive generator is further provided with a roller, the roller is placed on a horizontal annular rail, and the annular rail can be driven by a lifting device to ascend and descend; under the action of the control system, the walking device and the lifting device, the anode generator intermittently walks on the annular track and circularly goes according to the sequence of ascending, walking, descending and stopping. The zipper puller is continuously electroplated through automatic equipment, the electroplating production efficiency is greatly improved, the time of each process is controlled by an intelligent program, the electroplating quality is high, the electroplating quality of the zipper puller is improved, the labor intensity of workers is reduced, and the field environment is improved; it should be noted that, in order to complete the electroplating operation, the workpiece (i.e. the zipper head of the prior art) and each processing tank should generate opposite electrodes, so that a rectifier can be adopted, and two opposite electrodes of the rectifier are respectively electrically connected with the hanger (i.e. the mechanism for hanging the workpiece) and the processing tank assembly (i.e. the pre-plating processing tank, the middle-plating processing tank and the post-plating processing tank), so that when the workpiece is placed in the processing tank, cations of the plating metal are reduced on the surface of the workpiece to be plated to form a plating layer.
The above prior art solutions have the following drawbacks: because each pendant is indirectly connected to the annular rail for driving each pendant to ascend and descend through the roller in a sliding manner, the electroplating time of each workpiece in the same processing tank is consistent (in the electroplating process, the walking device still drives the workpiece to slowly walk, so the electroplating time of the workpiece is equal to the quotient of the length of the processing tank and the speed of the pendant, and the electroplating time of the workpiece is the same on the premise that the length of the processing tank and the speed of the pendant are the same), but in actual production, different workpieces have different electroplating requirements due to different sizes and shapes of the different workpieces, so the electroplating time of different workpieces in the same processing tank is greatly different, but the technology obviously cannot realize the function of electroplating different workpieces in the same processing tank for different durations, so the workpieces electroplated in the same batch can only be of the same type, if different workpieces need to be electroplated, the electroplating can be carried out only by dividing the workpieces into two batches or respectively electroplating by utilizing a plurality of automatic electroplating devices, and the use is not flexible enough, so that the prior art has larger use defects.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an electroplating time adjusting device which enables the automatic electroplating equipment to be more flexible to use.
The above object of the present invention is achieved by the following means.
An electroplating time adjusting device for an automatic electroplating apparatus, comprising:
the constant track is horizontally arranged, is fixed on a rack of the lifting device and is positioned above the annular track;
the ascending rail is positioned at one end of the constant rail opposite to the moving direction of the pendant, and is movably connected to the rack;
the driving device is arranged on the rack and used for pushing one end, far away from the constant track, of the ascending track to be in butt joint with the annular track;
the descending rail is positioned at one end of the constant rail, which is far away from the ascending rail, and the descending rail is obliquely arranged, and the upper end of the descending rail is connected with the constant rail;
when the annular track rises to the highest position, the lower end of the descending track is connected with the upper side of the annular track;
one end of the ascending rail, which is far away from the constant rail, is positioned between one of the processing tanks and the previous processing tank which are adjacently arranged, and the descending rail is positioned above the processing tank.
By adopting the technical scheme, when the electroplating time of the workpiece needs to be adjusted, only one end of the ascending rail, which is far away from the constant rail, is driven by the driving device to be connected with the annular rail, at the moment, the roller which is driven by the traveling mechanism of the automatic electroplating equipment and arranged on the hanging piece can be transferred from the annular rail to the ascending rail, and when the walking mechanism drives the hanging piece to move continuously, the roller arranged on the hanging piece moves from the ascending rail to the constant rail until the roller arranged on the hanging piece moves to the descending rail, the annular rail is controlled to ascend to the highest position, therefore, the hanging pieces moving along the descending rail can be transferred to the annular rail again, and at the moment, the hanging pieces transferred from the descending rail to the annular rail can drive the workpiece to enter the treatment tank for electroplating only by controlling the annular rail to move downwards; that is, the actual plating time of the workpiece transferred to the constant rail = (the length of the processing tank-the horizontal length of the ascending rail-the moving distance of the hanger on the constant rail-the horizontal length of the descending rail)/the horizontal moving speed of the hanger, while the actual plating time of the workpiece not transferred to the constant rail = the length of the processing tank/the horizontal moving speed of the hanger, so that the device can be applied to the plating work of two workpieces in the same processing tank in the same batch for different time lengths, and the use flexibility of the automatic plating equipment is effectively improved.
The present invention in a preferred example may be further configured to: the constant track is formed by combining a plurality of sub tracks, the distance between any two adjacent sub tracks is the same as the distance between any two adjacent pendants, any two adjacent sub tracks are provided with connecting tracks, one end of each connecting track close to the ascending track is connected with the sub track at one end of each connecting track close to the ascending track, and a plurality of driving devices used for driving one end of each connecting track far away from the ascending track and connected with the annular track ascending to the highest position are further arranged on the rack.
By adopting the technical scheme, when the pendant is transferred to the constant track and transferred to one of the continuous tracks from the corresponding sub-track, the continuous track can be controlled to be connected with the annular track which is raised to the highest position through the driving device, so that the pendant on the constant track can be transferred to the annular track midway, then the annular track is controlled to move downwards so that the pendant can drive a workpiece to enter the processing tank for electroplating, in the process, the actual moving distance of the pendant transferred to the constant track on the constant track is = the number of the sub-tracks which are walked multiplied by the length of the sub-tracks plus the number of the continuous tracks which are walked by the length of the continuous tracks multiplied by the length of the continuous tracks, so that the actual electroplating time of the workpiece transferred to the constant track has more choices, and the use flexibility of the automatic electroplating equipment is further increased.
The present invention in a preferred example may be further configured to: one end of the ascending rail close to the constant rail and one end of each continuous rail close to the ascending rail are rotatably connected with the rack, each driving device is provided with a telescopic motor with a body fixed on the rack, and a motor shaft of each telescopic motor is respectively abutted against the lower surface of the ascending rail or each continuous rail.
By adopting the technical scheme, when the pendant needs to be controlled to be transferred from the annular track to the constant track through the ascending track or to be transferred from the constant track to the annular track midway, only the motor shaft of the telescopic motor needs to be controlled to contract, and at the moment, one end of the ascending track or the connection track, which is not rotationally connected with the rack, can naturally move downwards under the action of gravity, so that the ascending track or the connection track can be butted with the annular track; when the end of the ascending rail or the connection rail which is not rotatably connected with the rack is required to be horizontally arranged, only the motor shaft of the telescopic motor needs to be controlled to be ejected out, so that the end of the motor shaft of the telescopic motor which is not rotatably connected with the rack can be ejected to move upwards.
The present invention in a preferred example may be further configured to: each the track that continues keeps away from the one end of going upward the track all is provided with the first butt joint portion that personally submits right triangle shape setting in cross section, and each branch track that respectively keeps away from the one end complex of going upward the track with each track that continues respectively all is provided with the second butt joint portion that respectively cooperates and personally submits right triangle shape setting with each first butt joint portion cooperation, and when the track that continues keeps away from the one end of going upward the track and divides the track cooperation, the inclined plane of the first butt joint portion that sets up on the track that continues cooperates with the inclined plane of the second butt joint portion that sets up on the branch track.
Through adopting above-mentioned technical scheme, utilize the cooperation between first butt joint portion and the second butt joint portion for the track that continues does not rotate the one end of being connected with the frame rotation upwards and when docking with the branch track, orbital upper surface that continues can closely dock and can not take place to interfere with the upper surface that divides the track, effectively ensures to continue and can not produce great clearance between the track and the branch track upper surface, is convenient for set up the gyro wheel on the pendant and remove between the track that continues and the branch track.
The present invention in a preferred example may be further configured to: and a motor shaft of each telescopic motor is provided with a pulley abutted against the lower surface of the ascending rail or the continuous rail, and each telescopic motor is respectively positioned on the front half section of the ascending rail or the rear half section of each continuous rail.
By adopting the technical scheme, when the motor shaft of the telescopic motor is telescopic, the motor shaft of the telescopic motor can do relative horizontal movement on the front half section of the ascending track or the rear half section of the continuous track, and the pulley can be used for avoiding the motor shaft of the telescopic motor from generating large friction with the lower surface of the ascending track or the continuous track.
The present invention in a preferred example may be further configured to: one side of each continuous track, which is close to the rack, is connected with the rack in a sliding manner, and each second driving device is provided with a motor lead screw transmission mechanism, wherein a piston rod of the motor lead screw transmission mechanism is vertically arranged and is connected with the continuous track so as to drive the continuous track to ascend and descend in a horizontal state.
By adopting the technical scheme, when the pendant needs to be controlled to be transferred from the constant track to the annular track midway so that the workpiece can be electroplated, the pendant only needs to be moved to the corresponding continuous track, and then the pendant is controlled to move downwards through the motor screw rod transmission mechanism until the pendant can be moved to the annular track.
The present invention in a preferred example may be further configured to: each motor lead screw drive mechanism all includes the ordinary motor of the vertical setting of motor shaft and is fixed in the transmission lead screw on the motor shaft of ordinary motor, each transmission lead screw respectively with go upward the track or each track that continues the intermediate position threaded connection of one side that is close to the frame, the track that goes upward and each track that continues both ends all with the frame connection that slides.
By adopting the technical scheme, the transmission screw rod is driven to rotate by the common motor, so that the ascending rail or the continuous rail, the middle position of which is in threaded connection with the transmission screw rod, and the two ends of which are connected with the rack in a sliding manner, can ascend and descend along the height direction of the transmission screw rod.
The present invention in a preferred example may be further configured to: the frame is provided with a plurality of groups of guide assemblies which are respectively matched with the motor lead screw transmission mechanisms for use, each guide assembly comprises two vertically arranged guide slide rails, and two ends of the ascending rail or each continuous rail are respectively connected to the two guide slide rails in a sliding manner.
By adopting the technical scheme, the guide sliding rail can enable the up-and-down lifting work of the up-going rail or the continuous rail to be smoother.
The present invention in a preferred example may be further configured to: the device also comprises an identifier which is arranged at one end of the ascending track far away from the constant track and is in control connection with each driving device, and an identification piece which is arranged on the hanging piece and is matched with the identifier.
By adopting the technical scheme, a worker only needs to place the corresponding recognition piece according to the type of the workpiece hung on the pendant, and then the type of the recognition piece is identified through the recognizer to judge the type of the workpiece so as to control the work of the uplink rail and the continuous rail corresponding to each piece, so that the electroplating time adjusting device can automatically adjust the type of the workpiece.
The present invention in a preferred example may be further configured to: the automatic electroplating machine is characterized by further comprising a plurality of positioning detection assemblies and a plurality of alarms, wherein the positioning detection assemblies are arranged on the rack and are respectively located at the front ends of the branch rails and used for respectively detecting the working states of the ascending rails and the connecting rails, the alarms are respectively in control connection with the positioning detection assemblies, and the positioning detection assemblies are all in control connection with automatic electroplating equipment.
By adopting the technical scheme, the working state of each ascending rail or each continuous rail is detected by the positioning detection assembly, so that the working state of each ascending rail and each continuous rail can be monitored, and when the working state of the ascending rail or each continuous rail is abnormal, the alarm can be used for alarming and controlling the running gear of the automatic electroplating equipment to stop working so as to facilitate the maintenance of workers.
In summary, the invention includes at least one of the following beneficial technical effects:
in the same section of treatment tank, the electroplating time of workpieces of various types can be adjusted according to different types of workpieces, so that the automatic electroplating equipment is more flexible to use, the cost is saved to a certain extent, and the production efficiency is improved;
the installation of the electroplating time adjusting device does not relate to the transformation of the original structure of the automatic electroplating equipment, can be directly transformed and used on the existing automatic electroplating equipment, has wide application range, and does not generate more burden on the existing electroplating workpiece manufacturers;
the structure is simple, the automatic electroplating device is convenient to modify and use on the existing automatic electroplating device, the fault is convenient to check, and the use of the original automatic electroplating device cannot be influenced when the fault occurs;
the control system can be used separately from the original automatic electroplating equipment, the original control program is not required to be changed, and the control system is more convenient to implement and convenient to popularize.
Drawings
FIG. 1 is a schematic view of a structure of an automatic plating apparatus according to an embodiment of the present invention.
FIG. 2 is a schematic structural diagram of the present embodiment when mounted on a rack;
FIG. 3 is a schematic view of the structure of an ascending rail and a continuous rail in the embodiment in butt joint with the circular rail;
FIG. 4 is a schematic view of the structure of an ascending rail and a succeeding rail of the present embodiment separated from the circular rail;
FIG. 5 is an enlarged partial schematic view of A of FIG. 1;
FIG. 6 is a schematic view showing the arrangement of a positioning detecting unit according to the present embodiment;
fig. 7 is a schematic structural diagram of the second embodiment when mounted on a rack.
Reference numerals: 1. a frame; 2. hanging parts; 21. a roller; 3. an annular track; 4. a traveling device; 5. a treatment tank; 6. an upper track assembly; 61. an ascending rail; 611. a first mating portion; 62. a drive device; 621. a telescopic motor; 622. a pulley; 623. a motor lead screw transmission mechanism; 624. a common motor; 625. a transmission screw rod; 7. a constant orbit; 71. dividing tracks; 711. a second docking portion; 72. connecting the tracks; 8. a descending track; 9. identifying a component; 91. an identifier; 92. an identification member; 10. positioning the detection assembly; 101. an infrared sensor; 11. an alarm; 12. a guide assembly; 121. and a guide slide rail.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows: referring to fig. 1 and 2, a plating time adjusting device for an automatic plating apparatus according to the present invention is disclosed, the electroplating time adjusting device is positioned above one of the processing tanks 5 and comprises a constant rail 7 which is arranged on the frame 1 of the automatic electroplating equipment and is positioned above the constant rail 7 so that part of the pendants 2 can not move downwards along with the annular rail 3, an ascending rail assembly 6 which is arranged on the frame 1 of the automatic electroplating equipment and is positioned at one end of the constant rail 7 opposite to the moving direction of the pendants 2 so as to transfer the pendants 2 positioned on the annular rail 3 to the constant rail 7, and a descending rail 8 which is arranged on the frame 1 of the automatic electroplating equipment and is positioned at one end of the constant rail 7 far away from the ascending rail assembly 6 so as to transfer the pendants 2 moving to the tail end of the constant rail 7 to the annular rail 3 again; the detection device further comprises a recognition component 9 which is arranged on the rack 1 and is positioned at one end, far away from the constant track 7, of the ascending track 61 and used for recognizing the type of a workpiece and controlling the ascending track component 6 and the constant track 7 to work, and a point position detection component which is arranged on the rack 1 and used for detecting the working states of the ascending track component 6 and the constant track 7.
As shown in connection with fig. 2 and 3, the upper run rail assembly 6 comprises an upper run rail 61 and a driving device 62 for driving the upper run rail 61 into abutment with the endless rail 3.
Specifically, as shown in fig. 3 and 4, the ascending rail 61 is located at one end of the constant rail 7 opposite to the traveling direction of the pendant 2, one end of the ascending rail 61 close to the constant rail 7 is rotatably connected to the frame 1 and is connected to one end of the constant rail 7 opposite to the traveling direction of the pendant 2, and a driving device 62 for driving the ascending rail 61 to be in butt joint with the annular rail 3 is connected to one end of the ascending rail 61 far from the constant rail 7 so as to drive one end of the ascending rail 61 far from the constant rail 7 to move up and down; wherein, when the end of the ascending rail 61 away from the constant rail 7 is turned downward to the lowest position, the end of the ascending rail 61 away from the constant rail 7 can be in contact with the upper surface of the endless rail 3, so that the roller 21 on the hanger 2 can be transferred from the endless rail 3 to the ascending rail 61, and the hanger 2 moving along the length direction of the ascending rail 61 can be transferred to the constant rail 7; when the end of the ascending rail 61, which is far away from the constant rail 7, rotates upwards to the highest position, the distance between the end of the ascending rail 61, which is far away from the constant rail 7, and the annular rail 3, which rises to the highest position, is greater than the outer diameter of the roller 21 arranged on the hanging member 2, so that when the hanging member 2 needs to keep walking on the annular rail 3, the roller 21 arranged on the hanging member 2 can pass through the gap between the annular rail 3 and the ascending rail 61.
As shown in fig. 3 and 4, the constant track 7 includes a plurality of branch tracks 71 horizontally disposed and equidistantly arranged along the horizontal moving direction of the pendant 2, and a plurality of continuous tracks 72 respectively disposed at intervals with the branch tracks 71, and each continuous track 72 is respectively located between any two adjacent branch tracks 71; the constant track 7 further comprises a plurality of driving devices 62 for controlling the end of each continuous track 72 away from the ascending track 61 to move up and down; when the pendant 2 needs to be transferred from the constant rail 7 to the annular rail 3 halfway to enable the workpiece to be electroplated, firstly, the pendant 2 is moved to the continuous rail 72 corresponding to the position, and then one end, away from the upper rail 61, of the continuous rail 72 is controlled by the driving device 62 connected with the continuous rail 72 to move downwards until the end is connected with the annular rail 3 lifted to the specified position; when the pendant 2 needs to move from one sub-rail 71 to the next sub-rail 71, the driving device 62 connected with the continuous rail 72 between the two sub-rails 71 is only required to control the end of the continuous rail 72, which is far away from the ascending rail 61, to be connected with the sub-rail 71 at the rear position.
Wherein, one end of the ascending rail 61 far away from the constant rail 7 and one end of each of the connecting rails 72 far away from the ascending rail 61 are both provided with a first butt joint portion 611 with a right-angled triangle-shaped cross section and an upward-facing inclined surface, and a second butt joint portion 711 with a right-angled triangle-shaped cross section and a downward-facing inclined surface is arranged at one end of each of the second branch rails 71 arranged along the moving direction of the pendant 2 and the branch rails 71 behind the branch rails 71 and close to the ascending rail 61; when one end of each connecting rail 72, which is far from the upper rail 61, moves upward and is abutted against the sub rail 71 located behind the connecting rail 72, the inclined surface of the first abutting portion 611 located on the connecting rail 72 abuts against the inclined surface of the second abutting portion 711 located on the sub rail 71.
As shown in fig. 3 and 4, each driving device 62 is provided as a telescopic motor 621, the body of each telescopic motor 621 is fixed on the frame 1 of the automatic electroplating apparatus and the motor shaft is arranged obliquely upward, and the motor shaft of each telescopic motor 621 is rotatably connected with a pulley 622 abutted against the lower surface of the ascending rail 61 or the connecting rail 72; wherein, the motor shaft of the telescopic motor 621 for driving the up track 61 is inclined upward toward the direction away from the constant track 7, and the motor shaft of the telescopic motor 621 for driving the following track 72 is inclined upward toward the direction away from the up track 61; here, the drive devices 62 may be replaced with a multi-joint hydraulic cylinder.
When the pendant 2 needs to be transferred from the circular track 3 to the constant track 7 or from the constant track 7 to the circular track 3, only the motor shaft of the telescopic motor 621 needs to be controlled to contract, at this time, the supporting point of the telescopic motor 621 to the ascending track 61 or the continuing track 72 moves downwards, so that the movable end of the ascending track 61 or the continuing track 72 naturally falls due to gravity until the ascending track 61 or the continuing track 72 is abutted with the circular track 3, and at this time, the pendant 2 can be transferred from the circular track 3 to the constant track 7 along the upward inclined direction of the ascending track 61 or from the constant track 7 to the circular track 3 along the downward inclined direction of the continuing track 72.
Referring to fig. 1 and 5, the identification assembly 9 includes an identifier 91 mounted on the frame 1 and located at an end of the ascending rail 61 away from the constant rail 7, and an identification member 92 detachably mounted on the hanging member 2 and cooperating with the identifier 91, and each driving device 62 of the identifier 91 is connected in a control manner.
Specifically, the identifier 91 may be configured as a bar code scanner, the identifier 92 is configured as a metal sheet with an identification code, the identifier 92 is detachably mounted on the pendant 2 by adopting insertion, hanging, magnetic attraction, and the like, and when the circular track 3 rises to the highest position, the moving track of the identifier 92 moving along with the pendant 2 passes through the bar code scanner; when the device is used, only the identification piece 92 representing the type of the workpiece needs to be installed on the pendant 2, when the pendant 2 moves from the previous processing tank 5 to the position above the processing tank 5 provided with the electroplating time adjusting device, in order to avoid interference between the workpiece and the wall of the processing tank 5, the ring-shaped track 3 needs to be used for driving the pendant 2 to ascend so that the workpiece hung on the pendant 2 does not interfere with the wall of the processing tank 5 when the workpiece moves horizontally, then the pendant 2 is driven to move horizontally by the traveling mechanism, when the pendant 2 moves horizontally on the ring-shaped track 3 which ascends to the specified height, the identification piece 92 installed on the pendant 2 passes through the code scanner, so that the code scanner can identify the workpiece hung on the pendant 2, and the code scanner judges whether the pendant 2 needs to be transferred to the constant track 7 and how many sub-tracks 71 the pendant 2 needs to travel according to the identification information, thereby achieving the effect of automatically controlling the electroplating time of the workpiece.
Referring to fig. 1 and 6, the positioning detection assemblies 10 are provided with a plurality of groups, each group of positioning detection assemblies 10 is respectively located at one end of each sub-rail 71 close to the ascending rail 61, each positioning detection assembly 10 is in control connection with the automatic electroplating equipment, and each positioning detection assembly 10 is in control connection with the identification assembly 9; the automatic electroplating device is characterized by further comprising a plurality of alarms 11 which are respectively in control connection with the positioning detection assemblies 10 and used for giving out abnormal alarms, wherein each alarm 11 is arranged outside a production workshop provided with automatic electroplating equipment, and specifically, each alarm 11 is arranged outside an independent monitoring room used for monitoring the production condition of the production workshop.
Specifically, each group of positioning detection assemblies 10 includes two infrared sensors 101, one of the infrared sensors 101 is used for detecting whether the end of the ascending rail 61 away from the constant end or the end of the connecting rail 72 away from the ascending rail 61 is raised to a specified height, and the other infrared sensor 101 is used for detecting whether the end of the ascending rail 61 away from the constant end or the end of the connecting rail 72 away from the ascending rail 61 is lowered to a height capable of being butted with the circular rail 3; when the device is used, the identification assembly 9 sends identification signals of workpieces to the driving devices 62 and the positioning detection assemblies 10, and when the driving devices 62 drive one ends of the ascending rails 61 far away from the constant rails 7 or the connecting rails 72 far away from the ascending rails 61 to move downwards, the positioning detection assemblies 10 matched with the ascending rails 61 or the connecting rails 72 can detect whether the ascending rails 61 or the connecting rails 72 make corresponding working states, so that the safe operation of the electroplating time adjusting device is ensured.
Example two: as shown in fig. 7, the difference from the first embodiment is that a plurality of sets of guide assemblies 12 are arranged on the frame 1 and are respectively located at one end of each sub-rail 71 close to the upper rail 61, the upper rail 61 and each connecting rail 72 are horizontally arranged and vertically connected to the guide assemblies 12 in a sliding manner, and the driving device 62 is provided as a motor screw transmission mechanism 623 for driving the upper rail 61 or the connecting rail 72 to ascend and descend vertically.
Specifically, each group of guide assemblies 12 includes two guide slide rails 121 vertically arranged and arranged in parallel, the ascending rail 61 or the continuing rail 72 is horizontally arranged, and two ends of the ascending rail 61 or the continuing rail 72 are connected with the two guide slide rails 121 in a sliding manner respectively, and when the ascending rail 61 or the continuing rail 72 ascends and descends, the two rail slide rails can play a role in stably supporting two ends of the ascending rail 61 or the continuing rail 72.
Specifically, the motor screw transmission mechanism 623 includes a common motor 624 whose body is fixed on the frame 1 and whose motor shaft is vertically arranged, and a transmission screw 625 which is rotatably connected to the frame 1 and whose one end is fixed with the motor shaft of the common motor 624, wherein the transmission screw 625 is in threaded connection with the middle position of one side of the ascending rail 61 or the connecting rail 72 close to the frame 1, when the ascending rail 61 or the connecting rail 72 needs to ascend and descend, the common motor 624 only needs to be controlled to drive the transmission screw 625 to rotate, and the ascending rail 61 or the connecting rail 72 can ascend and descend through the threaded connection between the transmission screw 625 and the ascending rail 61 or the connecting rail 72.
Compared with the first embodiment, in the second embodiment, the first docking portions 611 having right-triangle cross sections and inclined surfaces facing upward are disposed at both ends of the upper rail 61 or each of the connecting rails 72, the second docking portions 711 having right-triangle cross sections and inclined surfaces facing downward are disposed at both ends of each of the sub rails 71, and when the upper rail 61 or each of the connecting rails 72 is raised to the highest position, the first docking portions 611 disposed at one end of the upper rail 61 close to the fixed rail 7 or the first docking portions 611 disposed at both ends of each of the connecting rails 72 are tightly fitted with the second docking portions 711 corresponding to the positions.
When the pendant 2 on the circular track 3 needs to be transferred to the constant track 7, only the driving device 62 needs to drive the upward track 61 to move downwards until the lower surface of the upward track 61 is attached to the circular track 3, so that the pendant 2 which continues to travel along the circular track 3 can move to the upward track 61, when the pendant 2 moves to the upward track 61 and is continuously driven to travel by the traveling device 4 of the automatic electroplating equipment, the driving device 62 drives the upward track 61 to move upwards until the upward track 61 is in butt joint with the constant track 7, and at this time, the pendant 2 which is driven to travel by the traveling device 4 of the automatic electroplating equipment can be transferred to the constant track 7 from the upward track 61.
When the pendant 2 on the constant rail 7 needs to be transferred to the annular rail 3 halfway, the pendant 2 only needs to be driven to the corresponding connection rail 72 by the traveling device 4 of the automatic electroplating device, then the driving device 62 drives the connection rail 72 to move downwards until the lower surface of the connection rail 72 is attached to the annular rail 3, so that the pendant 2 driven to continue traveling by the traveling device 4 of the automatic electroplating device can be transferred to the annular rail 3 from the connection rail 72, and finally the connection rail 72 is driven to reset by the driving device 62 so that the connection rail 72 is horizontal to each branch rail 71 again.
The implementation principle of the embodiment is as follows:
when a workpiece is hung on the pendant 2, the identification piece 92 representing the type of the workpiece is installed on the pendant 2, when the pendant 2 moves to a position close to the electroplating time adjusting device, the identification piece 92 is detected by the identification device 91 arranged on the rack 1 to judge the type of the workpiece, and after the identification of the type of the workpiece is finished, the identification device 91 controls the ascending rail 61 and each continuous rail 72 to do corresponding work, so that the effect of adjusting the electroplating time of the workpiece is achieved.
Wherein, the electroplating time of the workpiece = (the length of the processing tank 5, the horizontal length of the ascending rail 61, the actual moving distance of the pendant 2 on the constant rail 7, the horizontal length of the descending rail 8)/the horizontal moving speed of the pendant 2;
the actual moving distance of the pendant 2 on the fixed rail 7 = the number of the partial rails 71 traveled × the length of the partial rails 71 + the number of the continuous rails 72 traveled × the length of the continuous rails 72.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (10)
1. An electroplating time adjusting device for automatic electroplating equipment, comprising:
the constant track (7) is horizontally arranged, and the constant track (7) is fixed on the frame (1) of the lifting device and positioned above the annular track (3);
the ascending rail (61), the ascending rail (61) is positioned at one end of the constant rail (7) opposite to the moving direction of the hanging piece (2), and the ascending rail (61) is movably connected to the rack (1);
the driving device (62) is arranged on the rack (1) and used for pushing one end, away from the constant rail (7), of the ascending rail (61) to be in butt joint with the annular rail (3);
the descending rail (8), the descending rail (8) is positioned at one end, far away from the ascending rail (61), of the constant rail (7), the descending rail (8) is obliquely arranged, and the upper end of the descending rail (8) is connected with the constant rail (7);
when the annular track (3) rises to the highest position, the lower end of the descending track (8) is connected with the upper side of the annular track (3);
wherein, the end of the ascending rail (61) far away from the constant rail (7) is positioned between one of the processing tanks (5) and the previous processing tank (5) which are adjacently arranged, and the descending rail (8) is positioned above the processing tank (5).
2. A plating time adjusting device for an automatic plating apparatus according to claim 1, characterized in that: the constant track (7) is formed by combining a plurality of sub tracks (71), the distance between any two adjacent sub tracks (71) is the same as the distance between any two adjacent pendants (2), any two adjacent sub tracks (71) are provided with continuous tracks (72), one end of each continuous track (72) close to the ascending track (61) is connected with the sub track (71), and the rack (1) is further provided with a plurality of driving devices (62) which are used for respectively driving one end of each continuous track (72) far away from the ascending track (61) and the annular track (3) which is lifted to the highest position to be connected.
3. A plating time adjusting device for an automatic plating apparatus according to claim 2, wherein: one end of the ascending track (61) close to the constant track (7) and one end of each continuous track (72) close to the ascending track (61) are rotatably connected with the rack (1), each driving device (62) is provided with a telescopic motor (621) with a machine body fixed on the rack (1), and a motor shaft of each telescopic motor (621) is respectively abutted to the lower surfaces of the ascending track (61) or each continuous track (72).
4. A plating time adjusting device for an automatic plating apparatus according to claim 3, wherein: a pulley (622) which is abutted against the lower surface of the ascending rail (61) or the connecting rail (72) is arranged on a motor shaft of each telescopic motor (621), and each telescopic motor (621) is respectively positioned on the front half section of the ascending rail (61) or the rear half section of each connecting rail (72).
5. A plating time adjusting device for an automatic plating apparatus according to claim 2, wherein: one end of each connecting track (72), which is far away from the uplink track (61), is provided with a first butt joint part (611) with a right-angled triangle-shaped cross section, each branch track (71), which is respectively matched with one end of each connecting track (72), which is far away from the uplink track (61), is provided with a second butt joint part (711), which is respectively matched with each first butt joint part (611) and has a right-angled triangle-shaped cross section, and when one end of each connecting track (72), which is far away from the uplink track (61), is matched with the branch track (71), the inclined surface of the first butt joint part (611) arranged on the connecting track (72) is matched with the inclined surface of the second butt joint part (711) arranged on the branch track (71).
6. A plating time adjusting device for an automatic plating apparatus according to claim 2, wherein: one side of each continuous track (72), which is close to the rack (1), is connected with the rack (1) in a sliding manner, and each driving device (62) is provided with a motor lead screw transmission mechanism (623) with a piston rod vertically arranged and connected with the continuous track (72) so as to drive the continuous track (72) to lift up and down in a horizontal state.
7. A plating time adjusting device for an automatic plating apparatus according to claim 6, wherein: each motor lead screw transmission mechanism (623) comprises a common motor (624) with a vertically arranged motor shaft and a transmission lead screw (625) fixed on the motor shaft of the common motor (624), each transmission lead screw (625) is in threaded connection with the middle position of one side, close to the rack (1), of the ascending rail (61) or each continuous rail (72), and the two ends of the ascending rail (61) and each continuous rail (72) are connected with the rack (1) in a sliding mode.
8. A plating time adjusting device for an automatic plating apparatus according to claim 6, wherein: the guide assembly (12) is arranged on the rack (1) and is respectively matched with each motor lead screw transmission mechanism (623) for use, each guide assembly (12) comprises two vertically arranged guide slide rails (121), and two ends of the ascending rail (61) or each continuous rail (72) are respectively connected onto the two guide slide rails (121) in a sliding manner.
9. A plating time adjusting device for an automatic plating apparatus according to claim 2, wherein: the device also comprises an identifier (91) which is arranged at one end of the ascending track (61) far away from the constant track (7) and is in control connection with each driving device (62), and an identification piece (92) which is arranged on the pendant (2) and is matched with the identifier (91).
10. A plating time adjusting device for an automatic plating apparatus according to claim 2, wherein: the automatic electroplating machine is characterized by further comprising a plurality of positioning detection assemblies (10) which are arranged on the rack (1) and are respectively positioned at the front ends of the branch rails (71) to be used for respectively detecting the working states of the ascending rail (61) and the continuous rails (72), and a plurality of alarms (11) which are respectively in control connection with the positioning detection assemblies (10), wherein the positioning detection assemblies (10) are all in control connection with automatic electroplating equipment.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911319586.7A CN110965112B (en) | 2019-12-19 | 2019-12-19 | Electroplating time adjusting device for automatic electroplating equipment |
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| CN201911319586.7A CN110965112B (en) | 2019-12-19 | 2019-12-19 | Electroplating time adjusting device for automatic electroplating equipment |
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| CN113092910B (en) * | 2021-04-06 | 2024-07-05 | 惠州市鑫跺实业有限公司 | Electroplating detection system for conductive terminal of connector |
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| CN110965112A (en) | 2020-04-07 |
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