CN110957370B - Method for manufacturing lateral double-diffused transistor - Google Patents
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/60—Insulated-gate field-effect transistors [IGFET]
- H10D30/64—Double-diffused metal-oxide semiconductor [DMOS] FETs
- H10D30/65—Lateral DMOS [LDMOS] FETs
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- H10D30/00—Field-effect transistors [FET]
- H10D30/01—Manufacture or treatment
- H10D30/021—Manufacture or treatment of FETs having insulated gates [IGFET]
- H10D30/028—Manufacture or treatment of FETs having insulated gates [IGFET] of double-diffused metal oxide semiconductor [DMOS] FETs
- H10D30/0281—Manufacture or treatment of FETs having insulated gates [IGFET] of double-diffused metal oxide semiconductor [DMOS] FETs of lateral DMOS [LDMOS] FETs
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Abstract
公开一种横向双扩散晶体管的制造方法,包括:在衬底表面依次沉积衬垫氧化层和第一硬掩模,衬底形成有彼此隔开的P型阱区和N型阱区;经由第一硬掩模的开口,在衬底中形成N型漂移区,N型漂移区与P型阱区隔开且与N型阱区邻接;在第一硬掩模和衬垫氧化层的表面上沉积第二硬掩模;以及经由第二硬掩模的开口,在N型漂移区上方形成场氧化层。该制造方法通过刻蚀第一硬掩模形成开口,经由开口形成漂移区,节省了掩模,并在第一硬掩模上方沉积第二硬掩模,以使得漂移区上方的氮化物层的厚度小于其他区域的氮化物层的厚度,鸟嘴的长度增加,以降低鸟嘴区域下方的硅衬底的电场,在节省工艺成本的同时有效提升晶体管的击穿电压。
Disclosed is a method for manufacturing a lateral double diffused transistor, comprising: depositing a pad oxide layer and a first hard mask on the surface of a substrate, wherein the substrate is formed with a P-type well region and an N-type well region separated from each other; an opening of a hard mask to form an N-type drift region in the substrate, the N-type drift region being separated from the P-type well region and adjoining the N-type well region; on the surface of the first hard mask and the pad oxide layer depositing a second hard mask; and forming a field oxide layer over the N-type drift region through the opening of the second hard mask. In the manufacturing method, an opening is formed by etching a first hard mask, a drift region is formed through the opening, the mask is saved, and a second hard mask is deposited over the first hard mask, so that the nitride layer above the drift region has The thickness of the nitride layer is smaller than that of other regions, and the length of the bird's beak is increased, so as to reduce the electric field of the silicon substrate under the bird's beak region, and effectively improve the breakdown voltage of the transistor while saving the process cost.
Description
技术领域technical field
本发明涉及半导体技术领域,具体地,涉及一种横向双扩散晶体管的制造方法。The present invention relates to the technical field of semiconductors, and in particular, to a method for manufacturing a lateral double diffusion transistor.
背景技术Background technique
横向扩散MOS(Lateral Double-Diffused MOSFET,LDMOS)晶体管作为功率场效应晶体管的一种,具有工艺兼容、热稳定性和频率稳定性好、增益高、反馈电容和热阻低、以及输入阻抗恒定等优良特性,因此得到了广泛应用,人们对于LDMOS的性能要求也越来越高。Lateral Double-Diffused MOSFET (LDMOS) transistor, as a kind of power field effect transistor, has process compatibility, good thermal stability and frequency stability, high gain, low feedback capacitance and thermal resistance, and constant input impedance, etc. Because of its excellent characteristics, it has been widely used, and people's performance requirements for LDMOS are getting higher and higher.
在LDMOS的应用中,要求在满足源漏击穿电压BV-dss高的前提下,尽可能降低器件的源漏导通电阻Rdson,但是源漏击穿电压与导通电阻的优化要求确是矛盾的。通常来说,降低LDMOS的导通阻抗的方法就是在不断提高漂移区浓度的同时,通过各种RESURF(Reduced SURface Field,降低表面电场)理论,使其能够完全耗尽,从而获得低导通阻抗,并维持很高的击穿电压。In the application of LDMOS, it is required to reduce the source-drain on-resistance Rdson of the device as much as possible on the premise that the source-drain breakdown voltage BV-dss is high, but the optimization requirements of the source-drain breakdown voltage and the on-resistance are indeed contradictory. of. Generally speaking, the method of reducing the on-resistance of LDMOS is to continuously increase the concentration of the drift region, and at the same time, through various RESURF (Reduced SURface Field) theories, so that it can be completely depleted, so as to obtain low on-resistance. , and maintain a high breakdown voltage.
图1示出现有技术的横向双扩散晶体管的截面结构示意图。如图1所示,在传统NLDMOS工艺中,衬底101中形成有P阱区102和N阱区103以及漂移区104,场板151是搭在漂移区的场氧化层131上的,由于常规场氧化层的制备工艺使得Gate oxide(栅氧化层141)与场氧化层131之间形成较短的鸟嘴区域,当漂移区104的浓度较高时,根据高斯定理,极易在靠近场氧化层131的栅氧化层141下方的硅中(如图中星标处)产生极强的电场,从而引发击穿,使得NLDMOS的击穿电压偏低。FIG. 1 shows a schematic cross-sectional structure diagram of a lateral double-diffused transistor in the prior art. As shown in FIG. 1, in the conventional NLDMOS process, a P-
现有的制作工艺,通过降低漂移区的浓度或减小漂移区与栅氧化层的交叠尺寸的方法来降低图1所示的星标处的电场,从而提高击穿电压,但这样会使LDMOS的导通阻抗升高,或者增加工艺制作的成本。In the existing manufacturing process, the electric field at the asterisk shown in FIG. 1 is reduced by reducing the concentration of the drift region or the overlapping size of the drift region and the gate oxide layer, thereby increasing the breakdown voltage, but this will cause The on-resistance of the LDMOS is increased, or the cost of process fabrication is increased.
发明内容SUMMARY OF THE INVENTION
鉴于上述问题,本发明的目的在于提供一种优化的横向双扩散晶体管的制造方法,通过刻蚀第一硬掩模形成开口,经由开口形成漂移区,节省了掩模,并在第一硬掩模上方沉积第二硬掩模,以使得漂移区上方的氮化物层的厚度小于其他区域的氮化物层的厚度,鸟嘴的长度增加,以降低鸟嘴区域下方的硅衬底的电场,在节省工艺成本的同时有效提升晶体管的击穿电压。In view of the above problems, the purpose of the present invention is to provide an optimized method for manufacturing a lateral double diffused transistor, wherein an opening is formed by etching a first hard mask, a drift region is formed through the opening, a mask is saved, and an opening is formed in the first hard mask. A second hard mask is deposited over the die so that the thickness of the nitride layer over the drift region is smaller than that of the other regions, and the length of the bird's beak is increased to reduce the electric field of the silicon substrate under the bird's beak region, at The process cost is saved and the breakdown voltage of the transistor is effectively increased.
根据本发明,提供一种横向双扩散晶体管的制造方法,包括:According to the present invention, a method for manufacturing a lateral double diffused transistor is provided, comprising:
在衬底表面依次沉积衬垫氧化层和第一硬掩模,所述衬底形成有彼此隔开的P型阱区和N型阱区;A pad oxide layer and a first hard mask are sequentially deposited on the surface of the substrate, the substrate is formed with a P-type well region and an N-type well region separated from each other;
经由第一硬掩模的开口,在所述衬底中形成N型漂移区,所述N型漂移区与所述P型阱区隔开且与所述N型阱区邻接;forming an N-type drift region in the substrate through the opening of the first hard mask, the N-type drift region being spaced apart from the P-type well region and adjoining the N-type well region;
在所述第一硬掩模和所述衬垫氧化层的表面上沉积第二硬掩模;以及depositing a second hard mask on the surface of the first hard mask and the pad oxide layer; and
经由第二硬掩模的开口,在所述N型漂移区上方形成场氧化层。A field oxide layer is formed over the N-type drift region through the opening of the second hard mask.
可选地,所述第一硬掩模和所述第二硬掩模分别采用以下步骤形成:Optionally, the first hard mask and the second hard mask are respectively formed by the following steps:
形成氮化物层;forming a nitride layer;
在所述氮化物层上形成抗蚀剂掩模;以及forming a resist mask on the nitride layer; and
经由所述抗蚀剂掩模蚀刻所述氮化物层以形成开口。The nitride layer is etched through the resist mask to form openings.
可选地,所述第一硬掩模在形成开口时使用的所述抗蚀剂掩模为N型漂移区掩模,所述第二硬掩模在形成开口时使用的所述抗蚀剂掩模为有源区掩模。Optionally, the resist mask used by the first hard mask when forming openings is an N-type drift region mask, and the resist mask used by the second hard mask when forming openings The mask is an active area mask.
可选地,经由第二硬掩模的开口,在所述N型漂移区上方形成场氧化层,包括以下步骤:Optionally, forming a field oxide layer over the N-type drift region through the opening of the second hard mask, including the following steps:
将位于所述N型漂移区上方的部分所述第二硬掩模刻蚀,暴露出所述衬垫氧化层的部分表面;以及etching a portion of the second hard mask over the N-type drift region to expose a portion of the surface of the pad oxide layer; and
在所述衬垫氧化层的暴露区域生长场氧化层。A field oxide layer is grown on the exposed areas of the pad oxide layer.
可选地,在形成所述第二硬掩模的开口之后,所述漂移区上方的所有氮化物层的厚度小于所述P型阱区上方的所有氮化物层的厚度。Optionally, after the opening of the second hard mask is formed, the thickness of all the nitride layers above the drift region is smaller than the thickness of all the nitride layers above the P-type well region.
可选地,所述P型阱区上方的未被刻蚀掉的所述第二硬掩模覆盖所述第一硬掩模的表面和部分所述衬垫氧化层的表面。Optionally, the second hard mask that is not etched away above the P-type well region covers the surface of the first hard mask and a part of the surface of the pad oxide layer.
可选地,所述第二硬掩模的厚度小于所述第一硬掩模的厚度。Optionally, the thickness of the second hard mask is smaller than the thickness of the first hard mask.
可选地,所述所述经由第二硬掩模的开口,在所述N型漂移区上方形成场氧化层之后,还包括以下步骤:Optionally, after forming a field oxide layer over the N-type drift region through the opening through the second hard mask, the method further includes the following steps:
刻蚀去除所述第二硬掩模、所述第一硬掩模和所述衬垫氧化层;etching to remove the second hard mask, the first hard mask and the pad oxide layer;
形成与所述场氧化层的鸟嘴区域邻接的栅氧化层;以及forming a gate oxide adjacent to the bird's beak region of the field oxide; and
在所述栅氧化层上方沉积场板层后刻蚀形成栅极,再进行源极和漏极注入。After depositing a field plate layer on the gate oxide layer, a gate electrode is formed by etching, and then source and drain implants are performed.
可选地,所述场板层依次覆盖所述栅氧化层和部分所述场氧化层。Optionally, the field plate layer sequentially covers the gate oxide layer and part of the field oxide layer.
可选地,所述场板层包括多晶硅层。Optionally, the field plate layer includes a polysilicon layer.
可选地,采用化学气相沉积法生长所述第一硬掩模和所述第二硬掩模。Optionally, the first hard mask and the second hard mask are grown by chemical vapor deposition.
本发明提供的横向双扩散晶体管制造方法,通过刻蚀第一硬掩模形成开口,经由开口形成漂移区,在制作漂移区的同时形成了第一硬掩模的开口,节省了掩模,简化了工艺步骤,节省了工艺成本;并在第一硬掩模上方沉积第二硬掩模,以使得漂移区上方的氮化物层的厚度小于其他区域的氮化物层的厚度,从而使得漂移区的鸟嘴长度增加,相当于在栅氧化层和场氧化层之间引入了一个厚度逐渐过渡的区域,从而降低鸟嘴区域下方的硅衬底的电场,从而有效提升晶体管的击穿电压,同时由于采用漂移区掩模做阻挡层来进行第一硬掩模的刻蚀,不用使用单独的掩模,简化了工艺难度,节省了工艺成本。In the method for manufacturing a lateral double diffused transistor provided by the present invention, an opening is formed by etching a first hard mask, a drift region is formed through the opening, and the opening of the first hard mask is formed when the drift region is fabricated, which saves a mask and simplifies The process steps are saved, and the process cost is saved; and a second hard mask is deposited over the first hard mask, so that the thickness of the nitride layer above the drift region is smaller than that of the other regions, so that the thickness of the drift region is reduced. The increase in the length of the bird's beak is equivalent to introducing a region of gradual thickness transition between the gate oxide layer and the field oxide layer, thereby reducing the electric field of the silicon substrate under the bird's beak region, thereby effectively improving the breakdown voltage of the transistor. The first hard mask is etched by using the drift region mask as the blocking layer, without using a separate mask, which simplifies the process difficulty and saves the process cost.
优选地,第二硬掩模的厚度小于第一硬掩模的厚度,进一步保证了漂移区上方的氮化物层的厚度小于P型阱区上的氮化物层的厚度,所以漂移区的鸟嘴长度增加,使得场氧化层和栅氧化层之间形成了一个厚度过渡区域,而不是厚度瞬减的鸟嘴,极大地降低了鸟嘴区域下方的硅衬底的电场,从而有效提升晶体管的击穿电压并降低导通电阻。Preferably, the thickness of the second hard mask is smaller than that of the first hard mask, which further ensures that the thickness of the nitride layer above the drift region is smaller than the thickness of the nitride layer on the P-type well region, so the bird’s beak of the drift region is The increase in length makes a thickness transition region between the field oxide layer and the gate oxide layer, instead of a bird's beak with a transient decrease in thickness, which greatly reduces the electric field of the silicon substrate under the bird's beak region, thereby effectively improving the transistor's hit. Breakthrough voltage and reduce on-resistance.
附图说明Description of drawings
通过以下参照附图对本发明实施例的描述,本发明的上述以及其他目的、特征和优点将更为清楚,在附图中:The above and other objects, features and advantages of the present invention will become more apparent from the following description of embodiments of the present invention with reference to the accompanying drawings, in which:
图1示出现有技术的横向双扩散晶体管的截面结构示意图;FIG. 1 shows a schematic cross-sectional structure diagram of a lateral double-diffused transistor in the prior art;
图2a-图2e示出传统横向双扩散晶体管的制造方法的各个阶段的截面示意图;2a-2e illustrate schematic cross-sectional views of various stages of a conventional lateral double-diffused transistor fabrication method;
图3示出根据本发明实施例的横向双扩散晶体管的制造方法的流程图;3 shows a flowchart of a method for manufacturing a lateral double diffused transistor according to an embodiment of the present invention;
图4a至图4j示出根据本发明的实施例的横向双扩散晶体管的制造方法的各个阶段的截面示意图。4a to 4j illustrate schematic cross-sectional views of various stages of a method of fabricating a lateral double diffused transistor according to an embodiment of the present invention.
具体实施方式Detailed ways
以下将参照附图更详细地描述本发明的各种实施例。在各个附图中,相同的元件采用相同或类似的附图标记来表示。为了清楚起见,附图中的各个部分没有按比例绘制。此外,可能未示出某些公知的部分。为了简明起见,可以在一幅图中描述经过数个步骤后获得的半导体结构。Various embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. In the various figures, the same elements are designated by the same or similar reference numerals. For the sake of clarity, various parts in the figures have not been drawn to scale. Additionally, some well-known parts may not be shown. For the sake of simplicity, the semiconductor structure obtained after several steps can be depicted in one figure.
在描述器件的结构时,当将一层、一个区域称为位于另一层、另一个区域“上面”或“上方”时,可以指直接位于另一层、另一个区域上方,或者在其与另一层、另一个区域之间还包含其它的层或区域。并且,如果将器件翻转,该一层、一个区域将位于另一层、另一个区域“下面”或“下方”。In describing the structure of a device, when a layer or a region is referred to as being "on" or "over" another layer or region, it can mean directly on the other layer, another region, or directly on the other layer or region Other layers or regions are also included between another layer and another region. And, if the device is turned over, the layer, one region, will be "under" or "under" another layer, another region.
如果为了描述直接位于另一层、另一个区域上面的情形,本文将采用“A直接在B上面”或“A在B上面并与之邻接”的表述方式。在本申请中,“A直接位于B中”表示A位于B中,并且A与B直接邻接,而非A位于B中形成的掺杂区中。In order to describe the situation directly above another layer, another area, the expression "A is directly above B" or "A is above and adjacent to B" will be used herein. In this application, "A is located directly in B" means that A is located in B, and A is directly adjacent to B, rather than A located in a doped region formed in B.
除非在下文中特别指出,半导体器件的各个层或者区域可以由本领域的技术人员公知的材料构成。半导体材料例如包括III-V族半导体,如GaAs、InP、GaN、SiC,以及IV族半导体,如Si、Ge。栅极导体、电极层可以由导电的各种材料形成,例如金属层、掺杂多晶硅层、或包括金属层和掺杂多晶硅层的叠层栅极导体或者是其他导电材料,例如为TaC、TiN、TaSiN、HfSiN、TiSiN、TiCN、TaAlC、TiAlN、TaN、PtSix、Ni3Si、Pt、Ru、W、和所述各种导电材料的组合。Unless specifically indicated below, the various layers or regions of the semiconductor device may be composed of materials known to those skilled in the art. Semiconductor materials include, for example, group III-V semiconductors, such as GaAs, InP, GaN, SiC, and group IV semiconductors, such as Si, Ge. The gate conductor and electrode layer can be formed of various conductive materials, such as a metal layer, a doped polysilicon layer, or a stacked gate conductor including a metal layer and a doped polysilicon layer, or other conductive materials, such as TaC, TiN , TaSiN, HfSiN, TiSiN, TiCN, TaAlC, TiAlN, TaN, PtSix, Ni 3 Si, Pt, Ru, W, and combinations of the various conductive materials.
在本申请中,术语“半导体结构”指在制造半导体器件的各个步骤中形成的整个半导体结构的统称,包括已经形成的所有层或区域。术语“横向延伸”是指沿着大致垂直于沟槽深度方向的方向延伸。In this application, the term "semiconductor structure" refers collectively to the entire semiconductor structure formed during the various steps of fabricating a semiconductor device, including all layers or regions that have already been formed. The term "laterally extending" means extending in a direction substantially perpendicular to the groove depth direction.
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
图2a-图2e示出传统横向双扩散晶体管的制造方法的各个阶段的截面示意图,以下结合图2a-2e介绍传统晶体管制造工艺。2a-2e illustrate schematic cross-sectional views of various stages of a conventional lateral double-diffused transistor manufacturing method, and the conventional transistor manufacturing process will be described below with reference to FIGS. 2a-2e.
如图2a所示,是传统LDMOS器件的制造方法的某一阶段的截面示意图,首先,在N型掺杂的半导体衬底如硅衬底201中形成位于衬底201顶部的P型阱区202、N型阱区203和位于P型阱区202侧部的N型漂移区204,N型漂移区204与P型阱区202相互隔开。形成P型阱区202和N型阱区203时需要使用阱区掩模,而形成N型漂移区204时也需要用到漂移区掩模,这是制备工艺中必要的步骤,这里不做详细介绍。As shown in FIG. 2a , which is a schematic cross-sectional view of a certain stage of the traditional LDMOS device manufacturing method, first, a P-
然后在硅衬底201的表面上沉积一层衬垫氧化层212,再在漂移区204上方的衬垫氧化层212上方放置第一层掩模221,利用该掩模221对衬垫氧化层212进行刻蚀,以去除两个阱区上方的衬垫氧化层212。Then, a
进一步地,如图2b所示,去除掩模221,并在衬底201表面沉积第二层衬垫氧化层211,衬垫氧化层211覆盖衬垫氧化层212,并且在衬垫氧化层211的表面上沉积一层硬掩模213。衬垫氧化层212和衬垫氧化层211的材料一致,例如为氧化硅,硬掩模213例如为氮化硅。然后在P型阱区202和N型阱区203上方的衬垫氧化层211的上方设置第二层掩模,即有源区掩模222,该有源区掩模222使N型漂移区204上方的硬掩模213暴露。然后再利用该有源区掩模222刻蚀硬掩模213。Further, as shown in FIG. 2 b , the
进一步地,如图2c所示,是硬掩模213被刻蚀后的截面图,位于P型阱区202上方的硬掩模213从P型阱区202延伸至漂移区204,覆盖了部分衬垫氧化层212,而N型阱区203上方的硬掩模213仅覆盖了衬垫氧化层211。Further, as shown in FIG. 2c, it is a cross-sectional view of the
进一步地,如图2d所示,N型漂移区204上方未被硬掩模213覆盖的衬垫氧化层211和212在一定条件下发生反应,生成场氧化层231,该场氧化层231的两个端部形成鸟嘴区域。而由于衬垫氧化层212的存在,使得场氧化层231靠近P型阱区202一端的鸟嘴区域与衬垫氧化层212邻接,然后才与衬垫氧化层211接触。衬垫氧化层212的厚度大于衬垫氧化层211的厚度,使得从P型阱区202至漂移区204逐渐形成厚度递增的氧化层。Further, as shown in FIG. 2d, the pad oxide layers 211 and 212 above the N-
进一步地,如图2e所示,刻蚀去除硬掩模213和衬垫氧化层211,仅保留场氧化层231和与之邻接的衬垫氧化层212。然后再在P型阱区202上方沉积氧化物,形成栅氧化层241。之后在栅氧化层241上方沉积多晶硅层,以形成场板251和栅极,最后进行离子注入,分别在P型阱区202和N型阱区203中形成源区和漏区。源区和漏区均为N型掺杂区。Further, as shown in FIG. 2e, the
该晶体管由于在栅氧化层241和场氧化层231的鸟嘴之间加入了一层衬垫氧化层212,使得从P型阱区202至N型漂移区204形成阶梯状的氧化层,使得图2e中星标处的氧化层厚度增加,从而降低该处的电场,所以极大地提高击穿电压,但是该LDMOS器件的制造方法中,在形成N型漂移区204和阱区之后,还需要用到两次掩模,并以掩模为阻挡进行两次刻蚀工艺,以在N型漂移区204上方沉积较厚的衬垫氧化层,从而实现星标处电压的提升,而多次使用掩模使得工艺成本很高,且制备耗时,增加了工艺复杂度,不利于批量生产。因为本发明对传统的LDMOS器件的制造方法进行改进,通过图3和图4a-图4j的工艺步骤来制作LDMOS器件结构,以进一步提升晶体管的特性,降低导通压降并提高击穿电压。In this transistor, a
图3示出根据本发明实施例的横向双扩散晶体管的制造方法的流程图;图4a至图4j示出根据本发明的实施例的横向双扩散晶体管的制造方法的各个阶段的截面示意图。3 shows a flowchart of a method of manufacturing a lateral double diffused transistor according to an embodiment of the present invention; FIGS. 4a to 4j show schematic cross-sectional views of various stages of a method of manufacturing a lateral double diffused transistor according to an embodiment of the present invention.
以下结合图3-图4j介绍本申请实施例的LDMOS器件的制作流程。The following describes the manufacturing process of the LDMOS device according to the embodiment of the present application with reference to FIGS. 3-4j.
如图3所示,在步骤S101中,在衬底表面依次沉积衬垫氧化层和第一硬掩模,衬底形成有彼此隔开的P型阱区和N型阱区。As shown in FIG. 3 , in step S101 , a pad oxide layer and a first hard mask are sequentially deposited on the surface of the substrate, and the substrate is formed with a P-type well region and an N-type well region separated from each other.
如图4a所示,在半导体衬底401内部形成P型阱区402和与P型阱区402相互隔离的N型阱区403。该步骤采用常规工艺完成。然后在衬底401表面上沉积一层衬垫氧化层411,衬底401例如是硅衬底,而衬垫氧化层411例如是氧化硅。As shown in FIG. 4 a , a P-
接着,如图4b所示,在衬垫氧化层411表面沉积一层第一硬掩模413,然后在P型阱区402上方的第一硬掩模413上方设置抗蚀剂掩模421,该抗蚀剂掩模421用于形成N型漂移区,是常规工艺步骤中均需要用到的掩模。Next, as shown in FIG. 4 b , a first
在步骤S102中,经由第一硬掩模的开口,在衬底中形成N型漂移区,N型漂移区与P型阱区隔开且与N型阱区邻接。In step S102, an N-type drift region is formed in the substrate through the opening of the first hard mask, and the N-type drift region is separated from the P-type well region and is adjacent to the N-type well region.
在一个实施例中,第一硬掩模413为氮化物,例如为氮化硅,第一硬掩模413采用以下步骤形成:形成氮化物层;在氮化物层上形成抗蚀剂掩模;以及经由抗蚀剂掩模蚀刻氮化物层以形成开口。In one embodiment, the first
具体地,如图4b所示,在P型阱区402上方的第一硬掩模413上方设置抗蚀剂掩模421,该抗蚀剂掩模421用于形成N型漂移区,优选地,该抗蚀剂掩模421为漂移区掩模。Specifically, as shown in FIG. 4b , a resist
如图4c所示,采用抗蚀剂掩模421做阻挡层刻蚀第一硬掩模413,并进行N型漂移区的注入,形成位于P型阱区402侧部的N型漂移区404。以抗蚀剂掩模421做阻挡层刻蚀掉N型漂移区404上方的第一硬掩模413,暴露出衬垫氧化层411,然后进行离子注入,形成N型漂移区404。As shown in FIG. 4 c , the first
在步骤S103中,在第一硬掩模和衬垫氧化层的表面上沉积第二硬掩模。In step S103, a second hard mask is deposited on the surfaces of the first hard mask and the pad oxide layer.
接着,如图4d所示,在剩余的第一硬掩模413和衬垫氧化层411表面沉积第二层氮化物层,即第二硬掩模414,此时,第二硬掩模414覆盖第一硬掩模413和衬垫氧化层411。Next, as shown in FIG. 4d , a second nitride layer, that is, a second
优选地,第一硬掩模413和第二硬掩模414均为氮化物层,例如为氮化硅,在一个实施例中,采用化学气相淀积法淀积第一硬掩模413和第二硬掩模414。Preferably, the first
此步骤中,采用抗蚀剂掩模421来做阻挡层进行第一硬掩模413的刻蚀,以限定第二硬掩模212的沉积区域,形成从P型阱区402至N型漂移区404厚度递减的氮化物层的分布。相比于传统工艺中使用单独的掩模221来实现第二衬垫氧化层212的刻蚀来说,节省了一块掩模,简化了工艺步骤,节省了工艺成本。In this step, the resist
在步骤S104中,经由第二硬掩模的开口,在N型漂移区上方形成场氧化层。In step S104, a field oxide layer is formed over the N-type drift region through the opening of the second hard mask.
具体地,如图4e所示,在第二硬掩模414上方设置抗蚀剂掩模422,该抗蚀剂掩模422为有源区掩模,利用该抗蚀剂掩模422做阻挡刻蚀第二硬掩模414,以形成开口。有源区掩模位于第二硬掩模414上方时,暴露出N型漂移区404上方的第二硬掩模414。Specifically, as shown in FIG. 4e , a resist
在本步骤中,第二硬掩模414的形成过程与第一硬掩模413的形成过程相同,均包括以下步骤:形成氮化物层;在氮化物层上形成抗蚀剂掩模;以及经由抗蚀剂掩模蚀刻氮化物层以形成开口。In this step, the formation process of the second
进一步地,经由第二硬掩模414的开口,在N型漂移区404上方形成场氧化层431,包括以下步骤:Further, forming a
步骤一,将位于N型漂移区404上方的部分第二硬掩模414刻蚀,暴露出衬垫氧化层411的部分表面。如图4f所示,刻蚀第二硬掩模414,使得N型漂移区404上方的第二硬掩模414被刻蚀掉,暴露出下方的衬垫氧化层411。In step 1, a portion of the second
该步骤中,需要保证在刻蚀第二硬掩模414之后,N型漂移区404上方的所有氮化物层的厚度小于P型阱区402上方的所有氮化物层的厚度。In this step, it needs to be ensured that after etching the second
在一个实施例中,P型阱区402上方的未被刻蚀掉的第二硬掩模414覆盖第一硬掩模413的表面和部分衬垫氧化层411的表面,从而使得P型阱区使得P型阱区402上方的氮化物层厚度大于N型漂移区404上方的氮化物层厚度。In one embodiment, the unetched second
在另一个实施例中,第二硬掩模414的厚度小于第一硬掩模413的厚度,这样即使第二硬掩模414没有覆盖第一硬掩模413,由于第二硬掩模414的厚度小于第一硬掩模413,那么N型漂移区404上的氮化物层厚度仍然小于P型阱区402上方的氮化物层厚度。In another embodiment, the thickness of the second
步骤二,在衬垫氧化层411的暴露区域生长场氧化层。如图4f所示,未被第二硬掩模414覆盖的衬垫氧化层411在一定条件下反应,生成场氧化层431,例如,在高温下,反映生成二氧化硅。In step 2, a field oxide layer is grown on the exposed area of the
如图4g所示,场氧化层431在第二硬掩模414与衬垫氧化层411的接触边缘处形成鸟嘴区域,而N型漂移区404上方的第二硬掩模414的厚度较薄,N型漂移区404上方的氮化物层厚度小于其他区域的氮化物层厚度,所以N型漂移区404上方的鸟嘴长度较长,而其他区域的氮化物层由于是正常的厚度,所以鸟嘴的长度与传统工艺相似。由此使得场氧化层431的鸟嘴区域的长度增加,从而在衬垫氧化层411与场氧化层431之前形成一个厚度过渡区域,降低鸟嘴区域下方的电场。由于场氧化层431的存在,使得第二硬掩模414与衬垫氧化层411接触的边缘处翘起,与鸟嘴区域的形状一致。As shown in FIG. 4g, the
进一步地,本实施例中,N型漂移区404上方的第二硬掩模413的厚度要小于图2d中示出的传统晶体管中N型漂移区204上方的第二硬掩模213的厚度,所以本实施例中形成的鸟嘴区域的鸟嘴的长度要大于传统工艺中形成的鸟嘴长度,所以相当于引入了一个厚度过渡区域,鸟嘴不再是瞬间减小的结构,减小了鸟嘴区域下方的电场,增加了击穿电压。Further, in this embodiment, the thickness of the second
在一个实施例中,本发明的LDMOS器件的制作方法还包括步骤S105-S107。以下展开描述。In one embodiment, the manufacturing method of the LDMOS device of the present invention further includes steps S105-S107. The description is expanded below.
在步骤S105中,刻蚀去除第二硬掩模、第一硬掩模和衬垫氧化层。In step S105, the second hard mask, the first hard mask and the pad oxide layer are removed by etching.
接着,如图4h所示,刻蚀去除第二硬掩模414、第一硬掩模413和暴露的衬垫氧化层411,在P型阱区202上方的衬垫氧化层411的位置后续会生成栅氧化层。刻蚀后,仅剩余场氧化层431。Next, as shown in FIG. 4h, the second
在步骤S107中,形成与场氧化层的鸟嘴区域邻接的栅氧化层。In step S107, a gate oxide layer adjacent to the bird's beak region of the field oxide layer is formed.
进一步地,如图4i所示,生长栅氧化层441。采用一定的沉积工艺在场氧化层431周围的硅衬底401上生长一层栅氧化层441,栅氧化层441覆盖沟道,即覆盖部分阱区402和部分N型漂移区404的表面。栅氧化层441例如是二氧化硅,作为晶体管的栅绝缘层。Further, as shown in FIG. 4i, a
在步骤S108中,在栅氧化层上方沉积场板层后刻蚀形成栅极,再进行源极和漏极注入。In step S108, a field plate layer is deposited on the gate oxide layer, and then a gate electrode is formed by etching, and then source and drain implants are performed.
如图4j所示,在栅氧化层441上方沉积场板层451,然后进行刻蚀,去掉不需要的部分,使得剩余的场板层451依次覆盖栅氧化层441和场氧化层431。场板层451例如包括多晶硅层,从而形成栅极。然后再在P型阱区402和N型阱区403内进行N型离子的注入以分别形成源区和漏区。由此完成如图4j所示的LDMOS的制备。As shown in FIG. 4j , a
该晶体管由于在栅氧化层441与场氧化层431之间形成了一个长度很长的鸟嘴,相当于引入了厚度过渡的氧化层区域,使得星标处的电场下降,从而提升击穿电压。而由于制备工艺中,采用漂移区掩模来做阻挡层来改变衬底401上各个位置上的氮化物层的厚度,节省了一块掩模,简化了工艺步骤,使得在不增加工艺成本的情况下提升了晶体管的击穿电压。In this transistor, a long bird's beak is formed between the
本发明中以NLDMOS(N型漂移区为N型半导体)为例进行了说明,但该制造方法对于PLDMOS也同样适用。而且对于其他的场氧化层的制备工艺也同样适用。In the present invention, NLDMOS (the N-type drift region is an N-type semiconductor) is used as an example for description, but this manufacturing method is also applicable to PLDMOS. It is also applicable to the preparation process of other field oxide layers.
综上,采用本发明实施例的横向双扩散晶体管的制造方法,通过刻蚀第一硬掩模形成开口,经由开口形成N型漂移区,在制作N型漂移区的同时形成了第一硬掩模的开口,节省了掩模,简化了工艺步骤,节省了工艺成本;并在第一硬掩模上方沉积第二硬掩模,以使得N型漂移区上方的氮化物层的厚度小于其他区域的氮化物层的厚度,从而使得N型漂移区的鸟嘴长度增加,相当于在栅氧化层和场氧化层之间引入了一个厚度逐渐过渡的区域,从而降低鸟嘴区域下方的硅衬底的电场,从而有效提升晶体管的击穿电压,同时由于采用N型漂移区掩模做阻挡层来进行第一硬掩模的刻蚀,不用使用单独的掩模,简化了工艺难度,节省了工艺成本。In summary, using the method for manufacturing a lateral double diffused transistor according to the embodiment of the present invention, the opening is formed by etching the first hard mask, the N-type drift region is formed through the opening, and the first hard mask is formed while the N-type drift region is fabricated. The opening of the mold saves the mask, simplifies the process steps, and saves the process cost; and deposits the second hard mask over the first hard mask, so that the thickness of the nitride layer above the N-type drift region is smaller than other regions The thickness of the nitride layer is increased, so that the bird’s beak length of the N-type drift region increases, which is equivalent to introducing a region of gradual thickness transition between the gate oxide layer and the field oxide layer, thereby reducing the silicon substrate under the bird’s beak region. The electric field can effectively increase the breakdown voltage of the transistor. At the same time, because the N-type drift region mask is used as the barrier layer to etch the first hard mask, no separate mask is used, which simplifies the process difficulty and saves the process. cost.
进一步地,第二硬掩模的厚度小于第一硬掩模的厚度,进一步保证了N型漂移区上方的氮化物层的厚度小于P型阱区上的氮化物层的厚度,所以N型漂移区的鸟嘴长度增加,使得场氧化层和栅氧化层之间形成了一个厚度过渡区域,而不是厚度瞬减的鸟嘴,极大地降低了鸟嘴区域下方的硅衬底的电场,从而有效提升晶体管的击穿电压并降低导通电阻。Further, the thickness of the second hard mask is smaller than that of the first hard mask, which further ensures that the thickness of the nitride layer above the N-type drift region is smaller than the thickness of the nitride layer on the P-type well region, so the N-type drift region is The increase of the bird’s beak length in the region makes a thickness transition region formed between the field oxide and the gate oxide, instead of a bird’s beak with a transient decrease in thickness, which greatly reduces the electric field of the silicon substrate under the bird’s beak region, thereby effectively Increase the breakdown voltage of the transistor and reduce the on-resistance.
依照本发明的实施例如上文所述,这些实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施例。显然,根据以上描述,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地利用本发明以及在本发明基础上的修改使用。本发明仅受权利要求书及其全部范围和等效物的限制。Embodiments in accordance with the present invention are described above, but these embodiments do not exhaust all the details and do not limit the invention to only the specific embodiments described. Obviously, many modifications and variations are possible in light of the above description. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can make good use of the present invention and modifications based on the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
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