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CN110950191A - 一种电动辅助式高压接地线绕制工具 - Google Patents

一种电动辅助式高压接地线绕制工具 Download PDF

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Publication number
CN110950191A
CN110950191A CN201911128449.5A CN201911128449A CN110950191A CN 110950191 A CN110950191 A CN 110950191A CN 201911128449 A CN201911128449 A CN 201911128449A CN 110950191 A CN110950191 A CN 110950191A
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clamp
driving mechanism
insulating rod
motor driving
winding
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Inventor
叶志良
罗宇航
严伟
胡宇林
焦华
钟鑫林
许浩强
孔伟琦
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Guangzhou Bureau of Extra High Voltage Power Transmission Co
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Guangzhou Bureau of Extra High Voltage Power Transmission Co
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Priority to CN201911128449.5A priority Critical patent/CN110950191A/zh
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Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/40—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material mobile or transportable
    • B65H75/42—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material mobile or transportable attached to, or forming part of, mobile tools, machines or vehicles
    • B65H75/425—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material mobile or transportable attached to, or forming part of, mobile tools, machines or vehicles attached to, or forming part of a vehicle, e.g. truck, trailer, vessel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/4402—Guiding arrangements to control paying-out and re-storing of the material
    • B65H75/4405—Traversing devices; means for orderly arranging the material on the drum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
    • B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
    • B65H75/44—Constructional details
    • B65H75/4481—Arrangements or adaptations for driving the reel or the material
    • B65H75/4486—Electric motors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/34—Handled filamentary material electric cords or electric power cables

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  • Electric Cable Installation (AREA)

Abstract

本发明公开了一种电动辅助式高压接地线绕制工具，包括机架、夹具、固定架、绕线夹、电机驱动机构一和电机驱动机构二；夹具和固定架分别安装在机架两侧，用于定位绝缘杆；绕线夹安装在绝缘杆侧部，其上设有输送接地线的滑轮组；电机驱动机构一和电机驱动机构二均安装在机架上，电机驱动机构一用于驱动夹具转动以带动绝缘杆旋转，电机驱动机构二用于驱动绕线夹沿绝缘杆轴向运动。本发明的电动辅助式高压接地线绕制工具，可大大降低接地线绕制时间，绕制更为美观、高质量，并且可实现单人操作，大大提高效率。

Description

一种电动辅助式高压接地线绕制工具
技术领域
本发明涉及高压输电技术领域，具体涉及一种电动辅助式高压接地线绕制工具。
背景技术
在换流站日常业务中，接地线使用频率很高，为保证使用后接地线保存良好，存放美观且节约存储空间，一般需将接地线沿绝缘杆进行绕制。目前接地线绕制一般采用手动方式进行，一人负责固定绝缘杆，一人负责绕制，此方式存在以下缺点：
1、绕制质量差，导致摆放凌乱，绕制不规范，多次使用大概率会损坏接地线，接地线一旦损坏，若使用前未被发现，可能造成因感应电引起的人身伤亡事故。因接地线检验周期为6年，损坏后通过检验手段发现的周期很长，又加大了该事故发生的概率。
2、耗时长，消耗人力多，人工绕制从一般需要15-25分钟一组，且需两个人同时配合，效率极低。据悉，南方电网所辖站点均存在此问题，累计统计，消耗人力极大。
发明内容
为解决上述技术问题，本发明提供一种电动辅助式高压接地线绕制工具。
采取的技术方案是：一种电动辅助式高压接地线绕制工具，包括机架、夹具、固定架、绕线夹、电机驱动机构一和电机驱动机构二；夹具和固定架分别安装在机架两侧，用于定位绝缘杆；绕线夹安装在绝缘杆侧部，其上设有输送接地线的滑轮组；电机驱动机构一和电机驱动机构二均安装在机架上，电机驱动机构一用于驱动夹具转动以带动绝缘杆旋转，电机驱动机构二用于驱动绕线夹沿绝缘杆轴向运动。
作为本发明的一种改进，所述的机架靠近夹具的一侧还设有沿绝缘杆轴向伸缩的定位架，用于定位绝缘杆的其中一个端部。
作为本发明的一种改进，所述机架的底部设有多个用于移动的脚轮。
与现有技术相比，本发明的有益效果在于：
本发明的绕制工具，可大大降低接地线绕制时间，绕制更为美观、高质量，并且可实现单人操作，大大提高效率。增设可移动式功能，实现现场与工具房均可使用。
附图说明
图1为本发明的电动辅助式高压接地线绕制工具的结构示意图；
附图标记说明：1-机架；2-夹具；3-固定架；4-绕线夹；5-电机驱动机构一；6-电机驱动机构二；7-定位架；8-脚轮；9-绝缘杆。
具体实施方式
为使本发明的上述目的、特征和优点能够更加明显易懂，下面结合附图和具体实施方式对本发明作进一步详细的说明。
请参照图1所示，一种电动辅助式高压接地线绕制工具，包括机架1、夹具2、固定架3、绕线夹4、电机驱动机构一5和电机驱动机构二6。
机架1为框架式结构，分为上下二层，上层的前后两端分别设有安装板，底部设有带脚刹的脚轮8，便于整个绕制工具的移动，实现现场与工具房均可使用。
夹具2和固定架3分别安装在机架1前后两端的安装板上。夹具2可以采用常规的抱箍或者爪夹结构，用于固定绝缘杆9，便于带动其旋转。固定架3可以采用普通的支撑架，也可以采用抱箍结构，用于支撑和辅助固定绝缘杆9，以使绝缘杆9保持水平。
绕线夹4则安装在机架1的侧面，包括支撑板和固定在其上的滑轮组，接地线的一端绕过滑轮组后与绝缘杆9固定，滑轮组可以使得在整个绕制过程，保持接地线，防止其缠绕。
电机驱动机构一5包括电机一和转动件，转动件固定在夹具2的侧面，二者同轴心设置，且转动件中心设有供绝缘杆9穿过的通孔。电机一安装在机架1上，转动件通过支架安装在机架1前端的安装板上，电机一与转动件之间可以通过皮带传动、齿轮传动或蜗轮蜗杆传动的方式进行连接，实现夹具2的转动，进而带动绝缘杆9旋转。
电机驱动机构二6则包括电机二和滑动件，电机二安装在机架上，其通过丝杆、电缸等直线传动结构与滑动件连接，实现滑动件沿绝缘杆9轴向来回运动，绕线夹4固定在滑动件上，如此，即可实现绕线夹4沿绝缘杆9轴向来回运动。
优选的，由于绝缘杆9较长，接地线一般缠绕在绝缘杆9的中部，因此，为了更好的固定住绝缘杆9，机架1的前端还设有可向前伸缩的定位架7，平时，定位架7伸入机架1内部，当绕制接地线时，将其拉出，通过定位架7将绝缘杆9端部固定。定位架7的结构可以同固定架3，也可以较为简单，只需在其上开设与绝缘杆9外形相适配的通孔或盲孔即可。定位架7的抽拉方式采用常规的抽屉使用的导轨结构即可。
使用时，先将绝缘杆9固定在夹具2、固定架3和定位架7上，然后将接地线的一端绕过绕线夹4上端的滑轮组后绑定在绝缘杆9上，启动电机驱动机构一5和电机驱动机构二6，在绝缘杆9旋转的同时，绕线夹4来回运动，即可将接地线均匀多层的绕制在绝缘杆9上。
上列详细说明是针对本发明可行实施例的具体说明，该实施例并非用以限制本发明的专利范围，凡未脱离本发明所为的等效实施或变更，均应包含于本案的专利范围中。

Claims (3)

1.一种电动辅助式高压接地线绕制工具，其特征在于：包括机架(1)、夹具(2)、固定架(3)、绕线夹(4)、电机驱动机构一(5)和电机驱动机构二(6)；夹具(2)和固定架(3)分别安装在机架(1)两侧，用于定位绝缘杆(9)；绕线夹(4)安装在绝缘杆(9)侧部，其上设有输送接地线的滑轮组；电机驱动机构一(5)和电机驱动机构二(6)均安装在机架(1)上，电机驱动机构一(5)用于驱动夹具(2)转动以带动绝缘杆(9)旋转，电机驱动机构二(6)用于驱动绕线夹(4)沿绝缘杆(9)轴向运动。
2.根据权利要求1所述的一种电动辅助式高压接地线绕制工具，其特征在于：所述的机架(1)靠近夹具(2)的一侧还设有沿绝缘杆(9)轴向伸缩的定位架(7)，用于定位绝缘杆(9)的其中一个端部。
3.根据权利要求1所述的一种电动辅助式高压接地线绕制工具，其特征在于：所述机架(1)的底部设有多个用于移动的脚轮(8)。
CN201911128449.5A 2019-11-18 2019-11-18 一种电动辅助式高压接地线绕制工具 Pending CN110950191A (zh)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1259149A (zh) * 1968-11-15 1972-01-05
CN1052399A (zh) * 1989-11-28 1991-06-19 三菱电机株式会社 绕带装置和绕带系统
CN201896000U (zh) * 2010-11-15 2011-07-13 江苏康莱特科技有限公司 一种线材绕环用装置
CN203582191U (zh) * 2013-12-02 2014-05-07 国家电网公司 接地线卷线器
CN107673143A (zh) * 2017-10-31 2018-02-09 信义光伏产业(安徽)控股有限公司 自动绕绳机
CN110240024A (zh) * 2019-05-30 2019-09-17 四川中物技术股份有限公司威海分公司 用于鱼竿生产的缠线工序自动化设备

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1259149A (zh) * 1968-11-15 1972-01-05
CN1052399A (zh) * 1989-11-28 1991-06-19 三菱电机株式会社 绕带装置和绕带系统
CN201896000U (zh) * 2010-11-15 2011-07-13 江苏康莱特科技有限公司 一种线材绕环用装置
CN203582191U (zh) * 2013-12-02 2014-05-07 国家电网公司 接地线卷线器
CN107673143A (zh) * 2017-10-31 2018-02-09 信义光伏产业(安徽)控股有限公司 自动绕绳机
CN110240024A (zh) * 2019-05-30 2019-09-17 四川中物技术股份有限公司威海分公司 用于鱼竿生产的缠线工序自动化设备

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Application publication date: 20200403