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CN110939822A - Repair emergency device and emergency repair method for lining repair pipe - Google Patents

Repair emergency device and emergency repair method for lining repair pipe Download PDF

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Publication number
CN110939822A
CN110939822A CN201911311979.3A CN201911311979A CN110939822A CN 110939822 A CN110939822 A CN 110939822A CN 201911311979 A CN201911311979 A CN 201911311979A CN 110939822 A CN110939822 A CN 110939822A
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China
Prior art keywords
plug
bushing
repair
steel sheet
nut
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Application number
CN201911311979.3A
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Chinese (zh)
Inventor
沙月华
王东晖
陈俊琛
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5elem Material Scientific Jiangsu Co ltd
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5elem Material Scientific Jiangsu Co ltd
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Priority to CN201911311979.3A priority Critical patent/CN110939822A/en
Publication of CN110939822A publication Critical patent/CN110939822A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/18Appliances for use in repairing pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/1612Devices for covering leaks in pipes or hoses, e.g. hose-menders by means of a plug

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pipe Accessories (AREA)

Abstract

本发明所述的一种内衬修复管的维修抢险装置,包括堵头、PU橡胶件、衬套、弹性锥形块、抱箍、螺母、螺杆、钢片、钢管卡。所述堵头下端连接钢片,所述钢片上设置PU橡胶件,所述PU橡胶件和钢片设置在钢管内;所述衬套包裹在堵头外侧,所述衬套上半部分在钢管上方,所述衬套下半部分外围包裹弹性锥形块,所述弹性锥形块设置在PU橡胶件的上平面内;所述堵头上方固定螺母,通过上方旋紧螺母使弹性锥形块向上反压住渗漏点,能够对渗漏点进行快速封堵,降低施工成本、缩短施工工期、提高施工效率。

Figure 201911311979

A repair and emergency device for repairing pipes lined in the present invention comprises a plug, a PU rubber piece, a bushing, an elastic conical block, a hoop, a nut, a screw rod, a steel sheet, and a steel pipe clamp. The lower end of the plug is connected to a steel sheet, a PU rubber piece is arranged on the steel sheet, and the PU rubber piece and the steel sheet are arranged in the steel pipe; the bushing is wrapped on the outside of the plug, and the upper half of the bushing is in the steel pipe. Above, the lower half of the bushing is surrounded by an elastic conical block, and the elastic conical block is arranged in the upper plane of the PU rubber piece; the nut is fixed above the plug, and the elastic conical block is made by tightening the nut above. The leakage point is back pressured upward, which can quickly seal the leakage point, reduce the construction cost, shorten the construction period and improve the construction efficiency.

Figure 201911311979

Description

Repair and emergency repair device and repair method for lining repair pipe
Technical Field
The invention belongs to the field of pipeline emergency repair engineering, and particularly relates to a maintenance emergency device and an emergency method for a lining repair pipe.
Background
The rapid development of the society leads the rapid growth of various urban conveying pipelines, and common conveying pipelines can be used for conveying media such as water, coal gas, petroleum, natural gas and the like. In the long-term operation process of a pipe network, pipelines are gradually aged or corroded, so that the conveying capacity of the pipelines is reduced, and even leakage, blockage, collapse, explosion and other conditions occur, so that the pipelines need to be replaced and repaired. At present, the latest repair process adopts a lining hose for repair, the construction is simple and quick, the adaptability is strong, and the repair effect is good, but once the lining is damaged after the repair, the repair cannot be carried out, and the reconnection can only be carried out in a joint mode. Therefore, a professional device is invented to repair and rescue the repaired pipeline, so that the medium in the pipeline is blocked urgently.
Disclosure of Invention
In order to solve the problems, the invention discloses a maintenance and emergency repair device and an emergency repair method for a lining repair pipe, which can quickly plug leakage points, reduce the construction cost, shorten the construction period and improve the construction efficiency.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a maintenance and emergency rescue device for a lining repair pipe comprises a plug, a PU rubber piece, a bushing, an elastic conical block, a hoop, a nut, a screw, a steel sheet and a steel pipe clamp. The lower end of the plug is connected with a steel sheet, a PU rubber piece is arranged on the steel sheet, and the PU rubber piece and the steel sheet are arranged in the steel pipe; the bushing is wrapped outside the plug, the upper half part of the bushing is arranged above the steel pipe, the periphery of the lower half part of the bushing is wrapped with the elastic conical block, and the elastic conical block is arranged in the upper plane of the PU rubber part; and a nut is fixed above the plug.
As an improvement of the invention, the horizontal line of the steel sheet height is consistent with the axis of the outer steel pipe.
As an improvement of the invention, the hoop is a split hoop.
As an improvement of the invention, a thread is arranged above the plug.
The first-aid repair method of the repair and emergency device for the lining repair pipe comprises the following steps:
(1) opening a leakage point of the outer steel pipe, connecting a steel sheet to the lower end of the plug through threads, placing a PU rubber piece on the steel sheet, plugging the plug into a hole of the leakage point, and enabling the PU rubber piece to enter the lining repair pipe until the horizontal line of the steel sheet is consistent with the axial line of the outer steel pipe;
(2) wrapping the bushing outside the plug, fixing the anchor ear at the periphery of the bushing, and embedding the elastic conical block at the lower half part of the bushing into the upper plane of the rubber part;
(3) rotating a nut on the plug, pressing the bushing downwards to expand the outer circle of the PU rubber part, and enabling the elastic conical block to upwards press a leakage point;
(4) removing the nut and the bush, penetrating the plug screw through the upper hole of the hoop, and fixing the hoop;
(5) and screwing the nut on the plug, performing a compression test under the pressure of 2.5Mpa, and observing whether the medium leaks.
The invention has the beneficial effects that:
according to the maintenance and emergency repair device and the maintenance and emergency repair method for the lining repair pipe, the elastic conical block upwards presses the leakage point by screwing the nut above, so that the leakage point can be quickly plugged, the construction cost is reduced, the construction period is shortened, and the construction efficiency is improved.
Drawings
Fig. 1 is a schematic view of the installation of the present invention.
List of reference numerals:
1. the steel pipe clamp comprises a steel pipe clamp body, 2 parts of a plug, 3 parts of a lining, 4 parts of a hoop, 5 parts of a steel sheet, 6 parts of PU rubber, 7 parts of an elastic conical block, 8 parts of a nut, 9 parts of a steel pipe, 10 parts of a lining repairing pipe.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
As shown in the figure, a circular hole is opened at the leakage point of the outer steel pipe 1, the lower end of the plug 2 is connected with a steel sheet 5 through threads, a PU rubber part 6 is placed on the steel sheet 5, and the plug 2 is plugged into the hole of the leakage point, so that the PU rubber part enters the lining repair pipe until the horizontal line of the steel sheet height is consistent with the axial line of the outer steel pipe; the bushing 3 is wrapped on the outer side of the plug 2, the anchor ear 4 is fixed on the periphery of the bushing 3, the periphery of the lower half part of the bushing 3 is wrapped with the elastic conical block 7, and the elastic conical block 7 is arranged in the upper plane of the rubber part 6; the rubber piece 6 is arranged in the outer steel pipe 1, the rubber piece 6 is placed on the steel sheet 5, the steel sheet has elasticity, and an anticorrosive coating is arranged on the surface of the steel sheet; rotating a nut 8 on the plug 2, pressing the lining 3 downwards to expand the excircle of the PU rubber part 6, and pressing the elastic conical block 7 upwards to counter pressure a leakage point; removing the nut and the bush, penetrating the plug screw through the upper hole of the hoop 4, and fixing the hoop; screwing the nut 8 on the plug 2, and pulling the steel sheet to enable the elastic conical block 7 to upwards press the leakage point; and finally, performing a compression test under the pressure of 2.5Mpa, observing whether the medium leaks, and rotating the nut 8 again until the medium does not leak.
The maintenance and emergency rescue device is simple in structure, the emergency rescue method is quick and convenient, the elastic conical block upwards and reversely presses a leakage point by screwing the nut above the elastic conical block, the leakage point can be quickly plugged, the construction cost is reduced, the construction period is shortened, and the construction efficiency is improved.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features.

Claims (5)

1.一种内衬修复管的维修抢险装置,其特征在于:包括堵头、PU橡胶件、衬套、弹性锥形块、抱箍、螺母、螺杆、钢片、钢管卡;所述堵头下端连接钢片,所述钢片上设置PU橡胶件,所述PU橡胶件和钢片设置在钢管内;所述衬套包裹在堵头外侧,所述衬套上半部分在钢管上方,所述衬套下半部分外围包裹弹性锥形块,所述弹性锥形块设置在PU橡胶件的上平面内;所述堵头上方固定螺母。1. a maintenance emergency device for lining repairing pipe, it is characterized in that: comprise plug, PU rubber piece, bushing, elastic conical block, hoop, nut, screw rod, steel sheet, steel pipe clamp; The lower end is connected to a steel sheet, a PU rubber piece is arranged on the steel sheet, and the PU rubber piece and the steel sheet are arranged in the steel pipe; the bushing is wrapped on the outside of the plug, and the upper half of the bushing is above the steel pipe, the The lower half of the bushing is surrounded by an elastic conical block, and the elastic conical block is arranged in the upper plane of the PU rubber piece; the nut is fixed above the plug. 2.根据权利要求1所述的一种内衬修复管的维修抢险装置,其特征在于:所述钢片高度所在水平线与外侧钢管轴线一致。2 . The repair and emergency device for lining repairing pipes according to claim 1 , wherein the horizontal line where the height of the steel sheet is located is consistent with the axis of the outer steel pipe. 3 . 3.根据权利要求1所述的一种内衬修复管的维修抢险装置,其特征在于:所述抱箍为分体式抱箍。3 . The repair and emergency device for lining repairing pipes according to claim 1 , wherein the hoop is a split hoop. 4 . 4.根据权利要求1所述的一种内衬修复管的维修抢险装置,其特征在于:所述堵头上方设有螺纹。4 . The repair and emergency device for lining repairing pipes according to claim 1 , wherein a thread is provided above the plug. 5 . 5.根据权利要求1所述的一种内衬修复管的维修抢险装置的抢修方法,其特征在于:包括以下步骤:5. The emergency repair method for a maintenance emergency device of a lined repair pipe according to claim 1, characterized in that: comprising the following steps: (1)打开外侧钢管渗漏点,堵头下端通过螺纹连接钢片,PU橡胶件放在钢片上,将堵头塞入渗漏点孔洞中,使PU橡胶件进入内衬修复管,直至钢片高度所在水平线与外侧钢管轴线一致;(1) Open the leakage point of the outer steel pipe, connect the steel sheet at the lower end of the plug, put the PU rubber part on the steel sheet, and insert the plug into the hole of the leakage point, so that the PU rubber part enters the lining repair pipe until the steel The horizontal line where the sheet height is located is consistent with the axis of the outer steel pipe; (2)将衬套包裹在堵头外侧,抱箍固定在衬套外围,衬套下半部分的弹性锥形块嵌入橡胶件上平面内;(2) Wrap the bushing on the outside of the plug, the hoop is fixed on the periphery of the bushing, and the elastic conical block of the lower half of the bushing is embedded in the upper plane of the rubber piece; (3)旋转堵头上的螺母,将衬套下压,使PU橡胶件外圆扩大,弹性锥形块向上反压渗漏点;(3) Rotate the nut on the plug to press down the bushing, so that the outer circle of the PU rubber part expands, and the elastic conical block upwards back-pressures the leakage point; (4)卸下螺母与衬套,将堵头螺杆穿过抱箍上面孔,并固定好抱箍;(4) Remove the nut and bushing, pass the plug screw through the upper hole of the hoop, and fix the hoop; (5)旋紧堵头上螺母,在压力2.5Mpa下进行打压试验,观察介质是否渗漏。(5) Tighten the nut on the plug, and carry out a pressure test under the pressure of 2.5Mpa to observe whether the medium leaks.
CN201911311979.3A 2019-12-18 2019-12-18 Repair emergency device and emergency repair method for lining repair pipe Pending CN110939822A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114484300A (en) * 2022-01-28 2022-05-13 五行科技股份有限公司 Heat pipe with leakage detection subassembly

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0392936A1 (en) * 1989-03-14 1990-10-17 Btr Valves S.A. Connecting piece for repairing and/or connecting pipelines,conduits or the like
CN200979054Y (en) * 2006-08-29 2007-11-21 李志芳 Straight tube type multifunctional quick-acting first-aid repairing device
CN202302552U (en) * 2011-10-10 2012-07-04 中国石油化工股份有限公司 Pipeline repairing sealing device
CN106885096A (en) * 2017-04-17 2017-06-23 成都大漠石油技术有限公司 Suitable for petroleum pipeline small opening temporary blocking device
CN211624580U (en) * 2019-12-18 2020-10-02 五行科技股份有限公司 Maintenance and emergency rescue device for lining repair pipe

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0392936A1 (en) * 1989-03-14 1990-10-17 Btr Valves S.A. Connecting piece for repairing and/or connecting pipelines,conduits or the like
CN200979054Y (en) * 2006-08-29 2007-11-21 李志芳 Straight tube type multifunctional quick-acting first-aid repairing device
CN202302552U (en) * 2011-10-10 2012-07-04 中国石油化工股份有限公司 Pipeline repairing sealing device
CN106885096A (en) * 2017-04-17 2017-06-23 成都大漠石油技术有限公司 Suitable for petroleum pipeline small opening temporary blocking device
CN211624580U (en) * 2019-12-18 2020-10-02 五行科技股份有限公司 Maintenance and emergency rescue device for lining repair pipe

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114484300A (en) * 2022-01-28 2022-05-13 五行科技股份有限公司 Heat pipe with leakage detection subassembly

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