CN110936515B - A kind of preparation method of thermoplastic plant fiber prepreg - Google Patents
A kind of preparation method of thermoplastic plant fiber prepreg Download PDFInfo
- Publication number
- CN110936515B CN110936515B CN201911208190.5A CN201911208190A CN110936515B CN 110936515 B CN110936515 B CN 110936515B CN 201911208190 A CN201911208190 A CN 201911208190A CN 110936515 B CN110936515 B CN 110936515B
- Authority
- CN
- China
- Prior art keywords
- thermoplastic
- plant fiber
- matrix
- plant
- thermoplastic polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 191
- 239000000835 fiber Substances 0.000 title claims abstract description 133
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 111
- 238000002360 preparation method Methods 0.000 title claims abstract description 78
- 241000196324 Embryophyta Species 0.000 claims abstract description 159
- 239000011159 matrix material Substances 0.000 claims abstract description 118
- 239000002657 fibrous material Substances 0.000 claims abstract description 96
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 40
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 40
- 241001330002 Bambuseae Species 0.000 claims abstract description 40
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 40
- 239000011425 bamboo Substances 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 239000000654 additive Substances 0.000 claims description 26
- 239000003795 chemical substances by application Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- -1 polyethylene Polymers 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- 239000004611 light stabiliser Substances 0.000 claims description 8
- 239000004952 Polyamide Substances 0.000 claims description 7
- 229920002647 polyamide Polymers 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 229920001911 maleic anhydride grafted polypropylene Polymers 0.000 claims description 6
- 229920000178 Acrylic resin Polymers 0.000 claims description 5
- 239000004925 Acrylic resin Substances 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 5
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 5
- 239000003963 antioxidant agent Substances 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 239000006096 absorbing agent Substances 0.000 claims description 4
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 3
- 230000003078 antioxidant effect Effects 0.000 claims description 3
- 238000009954 braiding Methods 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 3
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 2
- 239000012752 auxiliary agent Substances 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 4
- 241001391944 Commicarpus scandens Species 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 11
- 239000003607 modifier Substances 0.000 description 8
- 238000005452 bending Methods 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 238000007731 hot pressing Methods 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 5
- 238000007598 dipping method Methods 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 244000198134 Agave sisalana Species 0.000 description 1
- 240000008564 Boehmeria nivea Species 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 235000011777 Corchorus aestuans Nutrition 0.000 description 1
- 235000010862 Corchorus capsularis Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 240000006240 Linum usitatissimum Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 240000008790 Musa x paradisiaca Species 0.000 description 1
- 235000018290 Musa x paradisiaca Nutrition 0.000 description 1
- 241000209504 Poaceae Species 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
- B29B11/14—Making preforms characterised by structure or composition
- B29B11/16—Making preforms characterised by structure or composition comprising fillers or reinforcement
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reinforced Plastic Materials (AREA)
- Woven Fabrics (AREA)
Abstract
Description
技术领域technical field
本发明属于预浸料技术领域,具体涉及一种热塑性植物纤维预浸料的制备方法。The invention belongs to the technical field of prepregs, and in particular relates to a preparation method of thermoplastic plant fiber prepregs.
背景技术Background technique
预浸料是一种制造高性能复合材料的中间材料,具有表面平整、可塑性好、树脂含量稳定、厚度尺寸偏差小等优点。Prepreg is an intermediate material for manufacturing high-performance composite materials. It has the advantages of smooth surface, good plasticity, stable resin content, and small thickness and dimension deviation.
传统的热固性纤维复合材料具有发生脆性破坏,维护修复难,回收报废能耗高等问题。Traditional thermosetting fiber composites have problems such as brittle failure, difficult maintenance and repair, and high energy consumption for recycling and scrapping.
现有的玻璃纤维、碳纤维热塑性预浸料加工的产品成本高、难回收,难降解,材料重复利用率低,对设备要求高等问题日益突出,植物纤维增强预浸料具有轻质高强,成本低、可回收,易降解,再加工方便等优点。The existing glass fiber and carbon fiber thermoplastic prepregs have high product costs, are difficult to recycle, are difficult to degrade, have low material recycling rates, and have increasingly prominent problems such as high equipment requirements. Plant fiber reinforced prepregs are light, high-strength, and low-cost. , Recyclable, easy to degrade, easy to reprocess and so on.
然而由于植物纤维本身存在一定的非均质性,纤维强度不高,长度短,纤维和基体结合强度差等问题,如何加工成连续均匀的预浸料,使其达要求的力学性能及树脂含量等参数,保证其性能稳定是目前需要解决的问题。However, due to the certain heterogeneity of the plant fiber itself, the fiber strength is not high, the length is short, and the bonding strength between the fiber and the matrix is poor, how to process it into a continuous and uniform prepreg so that it can meet the required mechanical properties and resin content. And other parameters, to ensure its stable performance is the problem that needs to be solved at present.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种热塑性植物纤维预浸料的制备方法,该方法制备塑性植物纤维预浸料原料环保,植物纤维来源广泛成本低,使用后能再次用于热塑性植物纤维预浸料的制备,原料的可重复利用率高,废弃后更容易降解。通过植物纤维材料或者用竹篾作为纤维材料能够解决植物纤维本身存在一定的非均质性,纤维强度不高,长度短的问题,保证纤维材料的连续性;通过选择适宜的热处理温度和压力,助剂渗透于纤维材料和热塑性聚合物基体的间隙,纤维材料和热塑性聚合物基体熔融结合,制备的热塑性植物纤维预浸料结合强度高,不易分离,且纤维材料为连续均匀的材质,制备的热塑性植物纤维预浸料性能稳定,韧性强,不易断裂,且能够满足不同应用条件对长度的需求。The technical problem to be solved by the present invention is to provide a method for preparing thermoplastic plant fiber prepreg in view of the deficiencies in the prior art. It can be used again for the preparation of thermoplastic plant fiber prepreg, the raw material has a high reusability rate, and is easier to degrade after being discarded. Using plant fiber materials or using bamboo strips as fiber materials can solve the problems of plant fiber itself with certain heterogeneity, low fiber strength and short length, and ensure the continuity of fiber materials; by selecting appropriate heat treatment temperature and pressure, The additive penetrates into the gap between the fiber material and the thermoplastic polymer matrix, and the fiber material and the thermoplastic polymer matrix are melt-bonded. The prepared thermoplastic plant fiber prepreg has high bonding strength and is not easy to separate, and the fiber material is a continuous and uniform material. The prepared The thermoplastic plant fiber prepreg has stable performance, strong toughness, is not easy to break, and can meet the length requirements of different application conditions.
为解决上述技术问题,本发明采用的技术方案是:一种热塑性植物纤维预浸料的制备方法,该方法为:In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a kind of preparation method of thermoplastic plant fiber prepreg, this method is:
S1、纤维材料的制备,所述纤维材料包括植物纤维材料和竹篾:S1, the preparation of fiber material, described fiber material comprises plant fiber material and bamboo strip:
植物纤维材料的具体制备过程:将植物的韧皮部、茎秆部或叶或种子依次经过在水中浸泡0h~48h、机械碾压、纤维开松和干燥后,得到植物纤维,将所述植物纤维进行接长、编织、加捻,得到植物纤维材料;The specific preparation process of the plant fiber material: after soaking the bast part, stem part or leaves or seeds of the plant in water for 0h to 48h, mechanical rolling, fiber opening and drying, the plant fiber is obtained, and the plant fiber is Splicing, braiding and twisting to obtain plant fiber materials;
竹篾的具体制备过程为:将竹子锯下,竹节削平,然后从竹子内部打通竹节后,劈成竹条,去除内外节,经过剖篾和干燥,得到竹篾;The specific preparation process of bamboo strips is as follows: sawing off the bamboo, flattening the bamboo joints, opening the bamboo joints from the inside of the bamboo, splitting them into bamboo strips, removing the inner and outer joints, cutting and drying to obtain bamboo strips;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
当热塑热塑性基体为热塑性基体板材或热塑性基体带材时,将热塑性基体添加助剂共混改性后,在温度为120℃~350℃、压强为0.1MPa~0.5MPa的条件下,经过热压得到热塑性聚合物基体;When the thermoplastic matrix is a thermoplastic matrix sheet or thermoplastic matrix tape, after the thermoplastic matrix is modified by adding additives and blending, it is heated at a temperature of 120°C to 350°C and a pressure of 0.1MPa to 0.5MPa. Press to obtain a thermoplastic polymer matrix;
当热塑热塑性基体为粉末材质时,将热塑性基体添加助剂共混改性后得到热塑性聚合物基体;When the thermoplastic thermoplastic matrix is a powder material, the thermoplastic polymer matrix is obtained by adding additives, blending and modifying the thermoplastic matrix;
所述热塑性基体为聚乙烯热塑性基体、聚丙烯热塑性基体或聚酰胺热塑性基体中的一种或两种;The thermoplastic matrix is one or both of polyethylene thermoplastic matrix, polypropylene thermoplastic matrix or polyamide thermoplastic matrix;
S3、预成品的制备:S3, the preparation of pre-finished products:
在S2中得到的热塑性聚合物基体上采用S1中得到的植物纤维材料铺装至少一层纤维层,再在所述纤维层上设置热塑性聚合物基体,形成板材结构的预成品;所述纤维层的铺装层数为多层时,各层之间采用0°~90°铺装;所述热塑性聚合物基体为热塑性聚合物板材;The plant fiber material obtained in S1 is used to pave at least one layer of fiber layer on the thermoplastic polymer matrix obtained in S2, and then the thermoplastic polymer matrix is arranged on the fiber layer to form a pre-product of the board structure; the fiber layer When the number of paving layers is multi-layer, 0 ° ~ 90 ° paving is used between each layer; the thermoplastic polymer matrix is a thermoplastic polymer plate;
或将S1中得到的竹篾与S2中得到的热塑性聚合物基体进行混编,得到平面形的预成品;所述热塑性聚合物基体为热塑性聚合物带材;Or mix the bamboo strips obtained in S1 with the thermoplastic polymer matrix obtained in S2 to obtain a planar preform; the thermoplastic polymer matrix is a thermoplastic polymer tape;
或将S1中得到的植物纤维材料的表面吸附S2中得到的热塑性聚合物基体,得到线形的预成品;所述热塑性聚合物基体为粒径为198μm~350μm的粉末材质;Or adsorb the thermoplastic polymer matrix obtained in S2 to the surface of the plant fiber material obtained in S1 to obtain a linear preform; the thermoplastic polymer matrix is a powder material with a particle size of 198 μm to 350 μm;
S4、将S3中得到的预成品在温度为120℃~350℃、压力为0.1MPa~9MPa的条件下进行热处理0.5min~3min,经定厚、冷却、收卷后,得到热塑性植物纤维预浸料;S4. Heat-treat the pre-finished product obtained in S3 at a temperature of 120°C to 350°C and a pressure of 0.1MPa to 9MPa for 0.5min to 3min, and after thickness setting, cooling and winding, a thermoplastic plant fiber prepreg is obtained material;
当所述预成品中热塑性基体为聚乙烯时,热处理的温度为120℃~180℃;When the thermoplastic matrix in the preform is polyethylene, the heat treatment temperature is 120°C to 180°C;
当所述预成品中热塑性基体为聚丙烯时,热处理的温度为150℃~180℃;When the thermoplastic matrix in the preform is polypropylene, the heat treatment temperature is 150°C to 180°C;
当所述预成品中热塑性基体为聚酰胺时,热处理的温度为170℃~350℃。When the thermoplastic matrix in the preform is polyamide, the heat treatment temperature is 170°C-350°C.
优选地,S1中所述纤维材料的含水量≤12%。Preferably, the water content of the fiber material in S1 is ≤12%.
优选地,S2中所述助剂均为改性剂、相容剂或功能剂中的一种以上;所述改性剂为热塑性丙烯酸树脂和硅烷偶联剂的一种以上;所述相容剂为马来酸酐接枝聚丙烯和聚乙烯醇的一种以上;所述功能剂为抗氧剂、紫外线吸收剂、光稳定剂、环保型阻燃剂和降温母粒中的一种以上。Preferably, the auxiliary agents described in S2 are more than one of modifiers, compatibilizers or functional agents; the modifiers are more than one of thermoplastic acrylic resin and silane coupling agent; the compatibilizer The agent is more than one of maleic anhydride grafted polypropylene and polyvinyl alcohol; the functional agent is more than one of antioxidant, ultraviolet absorber, light stabilizer, environment-friendly flame retardant and cooling masterbatch.
优选地,S4中所述热塑性植物纤维预浸料的植物纤维的质量分数为5%~70%。Preferably, the mass fraction of the plant fibers in the thermoplastic plant fiber prepreg in S4 is 5%-70%.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明制备塑性植物纤维预浸料原料环保,植物纤维来源广泛成本低,使用后能再次用于热塑性植物纤维预浸料的制备,原料的可重复利用率高,废弃后更容易降解。1. The raw material of the plastic plant fiber prepreg prepared by the present invention is environmentally friendly, and the plant fiber comes from a wide range of sources and the cost is low. After use, it can be used again for the preparation of thermoplastic plant fiber prepreg. The raw material has a high reusability rate and is easier to degrade after being discarded.
2、本发明通过植物纤维材料或者用竹篾作为纤维材料能够解决植物纤维本身存在一定的非均质性,纤维强度不高,长度短的问题,保证纤维材料的连续性;通过选择适宜的热处理温度和压力,助剂渗透于纤维材料和热塑性聚合物基体的间隙,纤维材料和热塑性聚合物基体熔融结合,制备的热塑性植物纤维预浸料结合强度高,不易分离,且纤维材料为连续均匀的材质,制备的热塑性植物纤维预浸料性能稳定,韧性强,不易断裂,且能够满足不同应用条件对长度的需求。2. The present invention can solve the problems that the plant fiber itself has certain heterogeneity, the fiber strength is not high, and the length is short by using the plant fiber material or bamboo strips as the fiber material, so as to ensure the continuity of the fiber material; by selecting suitable heat treatment Temperature and pressure, the additive penetrates into the gap between the fiber material and the thermoplastic polymer matrix, the fiber material and the thermoplastic polymer matrix are melted and bonded, the prepared thermoplastic plant fiber prepreg has high bonding strength, is not easy to separate, and the fiber material is continuous and uniform Material, the prepared thermoplastic plant fiber prepreg has stable performance, strong toughness, is not easy to break, and can meet the length requirements of different application conditions.
下面结合实施例对本发明作进一步详细说明。The present invention is described in further detail below in conjunction with embodiment.
具体实施方式detailed description
实施例1Example 1
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为植物纤维材料:S1, the preparation of fiber material, described fiber material is plant fiber material:
植物纤维材料的具体制备过程:将植物的茎秆部依次经过预处理在水中浸泡24h、机械碾压、纤维开松和干燥后,得到含水量≤12%的植物纤维,将所述植物纤维进行接长、编织、加捻,得到植物纤维线,作为植物纤维材料;所述植物为草;The specific preparation process of the plant fiber material: the stalks of the plants are sequentially pretreated and soaked in water for 24 hours, mechanically rolled, fiber opened and dried to obtain plant fibers with a water content of ≤12%, and the plant fibers are Connecting, braiding, and twisting to obtain plant fiber threads as plant fiber materials; the plants are grasses;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将热塑性基体添加助剂共混改性后,在温度为120℃、压强为0.5MPa的条件下,经过热压得到热塑性聚合物基体;所述助剂为改性剂热塑性丙烯酸树脂;所述热塑热塑性基体为热塑性基体板材;After blending and modifying the thermoplastic matrix by adding additives, the thermoplastic polymer matrix is obtained by hot pressing at a temperature of 120°C and a pressure of 0.5 MPa; the additive is a modifier thermoplastic acrylic resin; the thermal The plastic thermoplastic matrix is a thermoplastic matrix sheet;
S3、预成品的制备:S3, the preparation of pre-finished products:
在S2中得到的热塑性聚合物基体上采用S1中得到的植物纤维材料铺装一层纤维层,再在所述纤维层上设置热塑性聚合物基体,形成板材结构的预成品;所述热塑性聚合物基体为热塑性聚合物板材;The plant fiber material obtained in S1 is used to pave a layer of fiber layer on the thermoplastic polymer matrix obtained in S2, and then the thermoplastic polymer matrix is arranged on the fiber layer to form a pre-finished product of the board structure; the thermoplastic polymer The substrate is a thermoplastic polymer sheet;
S4、将S3中得到的预成品在温度为120℃、压力为9MPa的条件下进行热处理3min,经定厚、冷却、收卷后,得到植物纤维的质量分数为5%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 3 minutes at a temperature of 120° C. and a pressure of 9 MPa. After setting the thickness, cooling, and winding, obtain a thermoplastic plant fiber prepreg with a mass fraction of plant fiber of 5%. material.
本实施例得到的热塑性植物纤维预浸料为板材状,密度0.93g/cm3,拉伸强度为30MPa,拉伸模量为2800Mpa,断裂伸长率为2.5%,弯曲强度为55MPa,弯曲模量为3000MPa,缺口冲击强度为28J/M。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this example is plate-like, with a density of 0.93g/cm 3 , a tensile strength of 30MPa, a tensile modulus of 2800Mpa, an elongation at break of 2.5%, and a bending strength of 55MPa. The weight is 3000MPa, and the notched impact strength is 28J/M. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
实施例2Example 2
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为植物纤维材料:S1, the preparation of fiber material, described fiber material is plant fiber material:
植物纤维材料的具体制备过程:将植物的韧皮部依次经过预处理在水中浸泡48h、机械碾压、纤维开松和干燥后,得到含水量≤12%的植物纤维,将所述植物纤维进行接长、编织、加捻,得到植物纤维线,作为植物纤维材料;所述植物为亚麻;所述植物也可以为黄麻、苎麻;The specific preparation process of the plant fiber material: the phloem of the plant is sequentially pretreated, soaked in water for 48 hours, mechanically rolled, fiber opened and dried to obtain plant fibers with a water content of ≤12%, and the plant fibers are lengthened , weaving and twisting to obtain a plant fiber thread as a plant fiber material; the plant is flax; the plant can also be jute, ramie;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将热塑性基体添加助剂共混改性后,在温度为180℃、压强为0.2MPa的条件下,经过热压得到热塑性聚合物基体;所述助剂为相容剂马来酸酐接枝聚丙烯;所述热塑热塑性基体为热塑性基体板材;After blending and modifying the thermoplastic matrix by adding additives, the thermoplastic polymer matrix is obtained by hot pressing at a temperature of 180°C and a pressure of 0.2 MPa; the additive is a compatibilizer maleic anhydride grafted polypropylene ; The thermoplastic thermoplastic matrix is a thermoplastic matrix sheet;
所述相容剂也可以为马来酸酐接枝聚丙烯和聚乙烯醇的混合物或聚乙烯醇;The compatibilizer can also be a mixture of maleic anhydride grafted polypropylene and polyvinyl alcohol or polyvinyl alcohol;
S3、预成品的制备:S3, the preparation of pre-finished products:
在S2中得到的热塑性聚合物基体上采用S1中得到的植物纤维材料铺装两层纤维层,再在所述纤维层上设置热塑性聚合物基体,形成板材结构的预成品;所述两层纤维层之间采用0°铺装;所述热塑性聚合物基体为热塑性聚合物板材;The plant fiber material obtained in S1 is used to pave two layers of fiber layers on the thermoplastic polymer matrix obtained in S2, and then the thermoplastic polymer matrix is arranged on the fiber layer to form a pre-finished product of the board structure; the two layers of fiber 0° pavement is adopted between the layers; the thermoplastic polymer matrix is a thermoplastic polymer sheet;
S4、将S3中得到的预成品在温度为180℃、压力为0.1MPa的条件下进行热处理0.5min,经定厚、冷却、收卷后,得到植物纤维的质量分数为70%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 0.5 min at a temperature of 180° C. and a pressure of 0.1 MPa. After setting the thickness, cooling, and winding, a thermoplastic plant fiber with a mass fraction of plant fiber of 70% is obtained. Prepreg.
本实施例得到的热塑性植物纤维预浸料为板材状,密度1.32g/cm3,拉伸强度为70MPa,拉伸模量为6500Mpa,断裂伸长率为1.5%,弯曲强度为80MPa,弯曲模量为5500MPa,缺口冲击强度为60J/M。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this example is plate-like, with a density of 1.32g/cm 3 , a tensile strength of 70MPa, a tensile modulus of 6500Mpa, an elongation at break of 1.5%, and a bending strength of 80MPa. The weight is 5500MPa, and the notched impact strength is 60J/M. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
实施例3Example 3
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为植物纤维材料:S1, the preparation of fiber material, described fiber material is plant fiber material:
植物纤维材料的具体制备过程:将植物的叶依次经过预处理机械碾压、纤维开松和干燥后,得到含水量≤12%的植物纤维,将所述植物纤维进行接长、编织、加捻,得到植物纤维线,作为植物纤维材料;所述植物为棕榈;所述植物也可以为剑麻或香蕉树;The specific preparation process of the plant fiber material: after the leaves of the plant are pretreated by mechanical rolling, fiber opening and drying, the plant fibers with a water content of ≤12% are obtained, and the plant fibers are lengthened, braided and twisted , obtain plant fiber thread, as plant fiber material; Described plant is palm; Described plant also can be sisal or banana tree;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将热塑性基体添加助剂共混改性后,在温度为350℃、压强为0.1MPa的条件下,经过热压得到热塑性聚合物基体;所述助剂为功能剂;所述功能剂为抗氧剂KY-1010;所述热塑热塑性基体为热塑性基体板材;After blending and modifying the thermoplastic matrix by adding additives, the thermoplastic polymer matrix is obtained by hot pressing at a temperature of 350°C and a pressure of 0.1 MPa; the additive is a functional agent; the functional agent is an antioxidant Agent KY-1010; the thermoplastic thermoplastic matrix is a thermoplastic matrix plate;
所述功能剂也可以为抗氧剂、紫外线吸收剂、光稳定剂、环保型阻燃剂或降温母粒中的一种以上;The functional agent can also be one or more of antioxidants, ultraviolet absorbers, light stabilizers, environmentally friendly flame retardants or cooling masterbatches;
S3、预成品的制备:S3, the preparation of pre-finished products:
在S2中得到的热塑性聚合物基体上采用S1中得到的植物纤维材料铺装四层纤维层,再在所述四层纤维层上设置热塑性聚合物基体,形成板材结构的预成品;所述四层纤维层之间采用90°铺装;所述热塑性聚合物基体为热塑性聚合物板材;The plant fiber material obtained in S1 is used to pave four layers of fiber layers on the thermoplastic polymer matrix obtained in S2, and then the thermoplastic polymer matrix is arranged on the four layers of fiber layers to form a pre-finished board structure; the four layers 90° pavement is adopted between the fiber layers; the thermoplastic polymer matrix is a thermoplastic polymer sheet;
S4、将S3中得到的预成品在温度为150℃、压力为2.1MPa的条件下进行热处理3min,经定厚、冷却、收卷后,得到植物纤维的质量分数为50%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 3 minutes at a temperature of 150° C. and a pressure of 2.1 MPa. After setting the thickness, cooling, and winding, a thermoplastic plant fiber preform with a mass fraction of plant fibers of 50% is obtained. Dipping material.
本实施例得到的热塑性植物纤维预浸料为板材状,密度1.2g/cm3,拉伸强度为65MPa,拉伸模量为5000Mpa,断裂伸长率为2.25%,弯曲强度为62MPa,弯曲模量为4250MPa,缺口冲击强度为45J/M。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this example is plate-like, with a density of 1.2g/cm 3 , a tensile strength of 65MPa, a tensile modulus of 5000Mpa, an elongation at break of 2.25%, and a bending strength of 62MPa. The weight is 4250MPa, and the notched impact strength is 45J/M. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
实施例4Example 4
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为植物纤维材料:S1, the preparation of fiber material, described fiber material is plant fiber material:
植物纤维材料的具体制备过程:将植物的种子依次经过预处理在水中浸泡48h、机械碾压、纤维开松和干燥后,得到含水量≤12%的植物纤维,将所述植物纤维进行接长、编织、加捻,得到植物纤维线,作为植物纤维材料;所述植物为棉花;The specific preparation process of the plant fiber material: the seeds of the plant are soaked in water for 48 hours after pretreatment, mechanical rolling, fiber opening and drying to obtain plant fibers with a water content of ≤12%, and the plant fibers are lengthened , weaving and twisting to obtain a plant fiber thread as a plant fiber material; the plant is cotton;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将热塑性基体添加助剂共混改性后,在温度为180℃、压强为0.2MPa的条件下,经过热压得到热塑性聚合物基体;所述助剂为改性剂热塑性丙烯酸树脂和硅烷偶联剂的混合物;所述热塑热塑性基体为热塑性基体板材;After blending and modifying the thermoplastic matrix by adding additives, the thermoplastic polymer matrix is obtained by hot pressing at a temperature of 180°C and a pressure of 0.2 MPa; the additives are modifier thermoplastic acrylic resin and silane coupling A mixture of agents; the thermoplastic thermoplastic matrix is a thermoplastic matrix sheet;
S3、预成品的制备:S3, the preparation of pre-finished products:
在S2中得到的热塑性聚合物基体上采用S1中得到的植物纤维材料铺装三层纤维层,再在所述三层纤维层上设置热塑性聚合物基体,形成板材结构的预成品;所述三层纤维层之间采用60°铺装;所述热塑性聚合物基体为热塑性聚合物板材;The plant fiber material obtained in S1 is used to pave three layers of fiber layers on the thermoplastic polymer matrix obtained in S2, and then the thermoplastic polymer matrix is arranged on the three layers of fiber layers to form a pre-finished product of the board structure; the three layers 60° pavement is adopted between the fiber layers; the thermoplastic polymer matrix is a thermoplastic polymer sheet;
S4、将S3中得到的预成品在温度为180℃、压力为6MPa的条件下进行热处理2.5min,经定厚、冷却、收卷后,得到植物纤维的质量分数为60%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 2.5 minutes at a temperature of 180° C. and a pressure of 6 MPa. After setting the thickness, cooling, and winding, a thermoplastic plant fiber preform with a mass fraction of plant fibers of 60% is obtained. Dipping material.
本实施例得到的热塑性植物纤维预浸料为板材状,密度1.26g/cm3,拉伸强度为60MPa,拉伸模量为4800Mpa,断裂伸长率为2.3%,弯曲强度为75MPa,弯曲模量为4600MPa,缺口冲击强度为56J/M。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this example is plate-like, with a density of 1.26g/cm 3 , a tensile strength of 60MPa, a tensile modulus of 4800Mpa, an elongation at break of 2.3%, and a bending strength of 75MPa. The weight is 4600MPa, and the notched impact strength is 56J/M. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
实施例5Example 5
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为竹篾:S1, the preparation of fiber material, described fiber material is bamboo strips:
竹篾的具体制备过程为:将竹子锯下,竹节削平,然后从竹子内部打通竹节后,劈成竹条,去除内外节,经过剖篾和干燥,得到含水量≤12%的竹篾;The specific preparation process of bamboo strips is as follows: sawing off the bamboo, cutting the bamboo joints flat, and then opening the bamboo joints from the inside of the bamboo, splitting them into bamboo strips, removing the inner and outer joints, cutting and drying to obtain bamboo strips with a water content of ≤12% ;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将热塑性基体添加助剂共混改性后,在温度为200℃、压强为0.3MPa的条件下,经过热压得到热塑性聚合物基体;所述助剂为改性剂硅烷偶联剂、相容剂马来酸酐接枝聚丙烯和功能剂光稳定剂GW-540的混合物;所述热塑热塑性基体为热塑性基体带材;After blending and modifying the thermoplastic matrix by adding additives, the thermoplastic polymer matrix is obtained by hot pressing at a temperature of 200°C and a pressure of 0.3 MPa; the additives are modifiers, silane coupling agents, compatible A mixture of agent maleic anhydride grafted polypropylene and functional agent light stabilizer GW-540; the thermoplastic thermoplastic matrix is a thermoplastic matrix tape;
S3、预成品的制备:S3, the preparation of pre-finished products:
将S1中得到的竹篾与S2中得到的热塑性聚合物基体进行混编,得到平面形的预成品;所述热塑性聚合物基体为热塑性聚合物带材;Mixing the bamboo strips obtained in S1 with the thermoplastic polymer matrix obtained in S2 to obtain a planar preform; the thermoplastic polymer matrix is a thermoplastic polymer tape;
S4、将S3中得到的预成品在温度为170℃、压力为2MPa的条件下进行热处理1.5min,经定厚、冷却、收卷后,得到植物纤维的质量分数为30%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 1.5 min at a temperature of 170° C. and a pressure of 2 MPa. After setting the thickness, cooling, and winding, a thermoplastic plant fiber pre-form with a mass fraction of plant fibers of 30% is obtained. Dipping material.
本实施例得到的热塑性植物纤维预浸料为带状,密度1.46g/cm3,拉伸强度为100MPa,拉伸模量为7000Mpa,断裂伸长率为1.8%,弯曲强度为90MPa,弯曲模量为5000MPa,冲击强度为50J/m。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this example is strip-shaped, with a density of 1.46g/cm 3 , a tensile strength of 100MPa, a tensile modulus of 7000Mpa, an elongation at break of 1.8%, and a bending strength of 90MPa. The weight is 5000MPa, and the impact strength is 50J/m. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
实施例6Example 6
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为竹篾:S1, the preparation of fiber material, described fiber material is bamboo strips:
竹篾的具体制备过程为:将竹子锯下,竹节削平,然后从竹子内部打通竹节后,劈成竹条,去除内外节,经过剖篾和干燥,得到含水量≤12%的竹篾;The specific preparation process of bamboo strips is as follows: sawing off the bamboo, cutting the bamboo joints flat, and then opening the bamboo joints from the inside of the bamboo, splitting them into bamboo strips, removing the inner and outer joints, cutting and drying to obtain bamboo strips with a water content of ≤12% ;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将热塑性基体添加助剂共混改性后,在温度为200℃、压强为0.5MPa的条件下,经过热压得到热塑性聚合物基体;所述助剂为相容剂聚乙烯醇和功能剂紫外线吸收剂UVP-327的混合物;所述热塑热塑性基体为热塑性基体带材;After blending and modifying the thermoplastic matrix by adding additives, the thermoplastic polymer matrix is obtained by hot pressing at a temperature of 200°C and a pressure of 0.5 MPa; the additives are compatibilizer polyvinyl alcohol and functional agent UV absorbing A mixture of UVP-327; the thermoplastic thermoplastic matrix is a thermoplastic matrix tape;
S3、预成品的制备:S3, the preparation of pre-finished products:
将S1中得到的竹篾与S2中得到的热塑性聚合物基体进行混编,得到平面形的预成品;所述热塑性聚合物基体为热塑性聚合物带材;Mixing the bamboo strips obtained in S1 with the thermoplastic polymer matrix obtained in S2 to obtain a planar preform; the thermoplastic polymer matrix is a thermoplastic polymer tape;
S4、将S3中得到的预成品在温度为180℃、压力为5MPa的条件下进行热处理1min,经定厚、冷却、收卷后,得到植物纤维的质量分数为40%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 1 min at a temperature of 180°C and a pressure of 5 MPa. After setting the thickness, cooling, and winding, obtain a thermoplastic plant fiber prepreg with a mass fraction of plant fibers of 40%. material.
本实施例得到的热塑性植物纤维预浸料为带状,密度1.16g/cm3,拉伸强度为95MPa,拉伸模量为4200Mpa,断裂伸长率为1.25%,弯曲强度为100MPa,弯曲模量为7000MPa,缺口冲击强度为38J/m。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this example is strip-shaped, with a density of 1.16g/cm 3 , a tensile strength of 95MPa, a tensile modulus of 4200Mpa, an elongation at break of 1.25%, and a bending strength of 100MPa. The weight is 7000MPa, and the notched impact strength is 38J/m. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
实施例7Example 7
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为植物纤维材料:S1, the preparation of fiber material, described fiber material is plant fiber material:
植物纤维材料的具体制备过程:将植物的枝条段依次经过在水中浸泡12h、机械碾压、纤维开松和干燥后,得到植物纤维,将所述植物纤维进行接长、编织、加捻,得到植物纤维材料;The specific preparation process of the plant fiber material: after soaking the branch sections of the plant in water for 12 hours, mechanically rolling, fiber opening and drying, the plant fiber is obtained, and the plant fiber is lengthened, braided and twisted to obtain plant fiber materials;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将粒径为198μm~350μm的粉末状的聚酰胺热塑性基体添加助剂共混改性后,得到粉末状的热塑性聚合物基体;所述助剂为改性剂热塑性丙烯酸树脂和功能剂环保型阻燃剂水滑石的混合物;After blending and modifying the powdery polyamide thermoplastic matrix with a particle size of 198 μm to 350 μm with additives, a powdery thermoplastic polymer matrix is obtained; the additives are modifier thermoplastic acrylic resin and functional agent environment-friendly barrier A mixture of fuel hydrotalcites;
S3、预成品的制备:S3, the preparation of pre-finished products:
筛选S2中得到的粒径为198μm~350μm的热塑性聚合物基体放入粉末槽,将S1中得到的植物纤维复合材料以0.1m/min的速度向前移动,通过粉末槽,所述植物纤维复合材料表面吸附热塑性聚合物基体,得到线形的预成品;The thermoplastic polymer matrix obtained in S2 with a particle size of 198 μm to 350 μm is put into a powder tank, and the plant fiber composite material obtained in S1 is moved forward at a speed of 0.1 m/min, passing through the powder tank, and the plant fiber is composited The thermoplastic polymer matrix is adsorbed on the surface of the material to obtain a linear preform;
S4、将S3中得到的预成品在温度为170℃、压力为5MPa的条件下进行热处理3min,经定厚、冷却、收卷后,得到植物纤维的质量分数为50%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 3 minutes at a temperature of 170°C and a pressure of 5 MPa. After setting the thickness, cooling, and winding, obtain a thermoplastic plant fiber prepreg with a mass fraction of plant fibers of 50%. material.
本实施例得到的热塑性植物纤维预浸料为线形,密度1.47g/cm3,拉伸强度160MPa,拉伸模量为9000Mpa,断裂伸长率为2.5%,弯曲强度为220MPa,弯曲模量为9500MPa,缺口冲击强度为210J/m。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this embodiment is linear, with a density of 1.47g/cm 3 , a tensile strength of 160MPa, a tensile modulus of 9000Mpa, an elongation at break of 2.5%, a flexural strength of 220MPa, and a flexural modulus of 9500MPa, the notched impact strength is 210J/m. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
实施例8Example 8
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为植物复合纤维材料:S1, the preparation of fiber material, described fiber material is plant composite fiber material:
植物纤维材料的具体制备过程:将植物的茎依次经过在水中浸泡40h、机械碾压、纤维开松和干燥后,得到植物纤维,将所述植物纤维进行接长、编织、加捻,得到植物纤维材料;The specific preparation process of plant fiber materials: the stems of plants are soaked in water for 40 hours, mechanically rolled, fiber opened and dried to obtain plant fibers, and the plant fibers are lengthened, braided and twisted to obtain plant fibers. fiber material;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将粒径为198μm~350μm的粉末状的聚乙烯热塑性基体添加助剂共混改性后,得到粉末状的热塑性聚合物基体;所述助剂为改性剂硅烷偶联剂、相容剂马来酸酐接枝聚丙烯、功能剂降温母粒和功能剂光稳定剂GW-540的混合物;After blending and modifying the powdery polyethylene thermoplastic matrix with a particle size of 198 μm to 350 μm with additives, a powdery thermoplastic polymer matrix is obtained; the additives are modifier silane coupling agent, compatibilizer horse A mixture of toric anhydride grafted polypropylene, functional agent cooling masterbatch and functional agent light stabilizer GW-540;
S3、预成品的制备:S3, the preparation of pre-finished products:
筛选S2中得到的粒径为198μm~350μm的热塑性聚合物基体放入粉末槽,将S1中得到的植物纤维复合材料以3m/min的速度向前移动,通过粉末槽,所述植物纤维复合材料表面吸附热塑性聚合物基体,得到线形的预成品;Screen the thermoplastic polymer matrix with a particle size of 198 μm to 350 μm obtained in S2 into the powder tank, move the plant fiber composite material obtained in S1 forward at a speed of 3 m/min, pass through the powder tank, and the plant fiber composite material The thermoplastic polymer matrix is adsorbed on the surface to obtain a linear preform;
S4、将S3中得到的预成品在温度为130℃、压力为3MPa的条件下进行热处理2min,经定厚、冷却、收卷后,得到植物纤维的质量分数为60%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 2 minutes at a temperature of 130°C and a pressure of 3 MPa. After setting the thickness, cooling, and winding, obtain a thermoplastic plant fiber prepreg with a mass fraction of plant fibers of 60%. material.
本实施例得到的热塑性植物纤维预浸料为线形,密度1.27g/cm3,拉伸强度为55MPa,拉伸模量为5000Mpa,断裂伸长率为2.25%,弯曲强度为65MPa,弯曲模量为6000MPa,缺口冲击强度为70J/m。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this example is linear, with a density of 1.27g/cm 3 , a tensile strength of 55MPa, a tensile modulus of 5000Mpa, an elongation at break of 2.25%, a flexural strength of 65MPa, and a flexural modulus of It is 6000MPa, and the notched impact strength is 70J/m. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
实施例9Example 9
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为植物纤维材料:S1, the preparation of fiber material, described fiber material is plant fiber material:
植物纤维材料的具体制备过程:将植物的主干依次经过在水中浸泡20h、机械碾压、纤维开松和干燥后,得到植物纤维,将所述植物纤维进行接长、编织、加捻,得到植物纤维材料;The specific preparation process of the plant fiber material: after the main trunk of the plant is soaked in water for 20 hours, mechanically rolled, fiber opened and dried, the plant fiber is obtained, and the plant fiber is lengthened, braided and twisted to obtain the plant fiber fiber material;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将粒径为198μm~350μm的聚酰胺热塑性基体添加助剂共混改性后,得到粉末状的热塑性聚合物基体;所述助剂为相容剂马来酸酐接枝聚丙烯、相容剂聚乙烯醇、功能剂抗氧剂KY-7910、功能剂紫外线吸收剂UVP-327和功能剂光稳定剂GW-540的混合物;After blending and modifying the polyamide thermoplastic matrix with a particle size of 198 μm to 350 μm with additives, a powdery thermoplastic polymer matrix is obtained; the additives are compatibilizer maleic anhydride grafted polypropylene, compatibilizer poly A mixture of vinyl alcohol, functional agent antioxidant KY-7910, functional agent UV absorber UVP-327 and functional agent light stabilizer GW-540;
S3、预成品的制备:S3, the preparation of pre-finished products:
筛选S2中得到的粒径为198μm~350μm的热塑性聚合物基体放入粉末槽,将S1中得到的植物纤维材料以3m/min的速度向前移动,通过粉末槽,所述植物纤维材料表面吸附热塑性聚合物基体,得到线形的预成品;Screen the thermoplastic polymer matrix with a particle size of 198 μm to 350 μm obtained in S2 into the powder tank, move the plant fiber material obtained in S1 forward at a speed of 3 m/min, pass through the powder tank, and the surface of the plant fiber material is adsorbed thermoplastic polymer matrix, resulting in linear preforms;
S4、将S3中得到的预成品在温度为350℃、压力为0.2MPa的条件下进行热处理2min,经定厚、冷却、收卷后,得到植物纤维的质量分数为70%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 2 minutes at a temperature of 350° C. and a pressure of 0.2 MPa. After setting the thickness, cooling, and winding, a thermoplastic plant fiber preform with a mass fraction of plant fibers of 70% is obtained. Dipping material.
本实施例得到的热塑性植物纤维预浸料为线形,密度1.48g/cm3,拉伸强度为150MPa,拉伸模量为8600Mpa,断裂伸长率为2.25%,弯曲强度为200MPa,弯曲模量为9000MPa,缺口冲击强度为200J/m。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this example is linear, with a density of 1.48g/cm 3 , a tensile strength of 150MPa, a tensile modulus of 8600Mpa, an elongation at break of 2.25%, a flexural strength of 200MPa, and a flexural modulus of It is 9000MPa, and the notched impact strength is 200J/m. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
实施例10Example 10
本实施例的热塑性植物纤维预浸料的制备方法,该方法为:The preparation method of the thermoplastic plant fiber prepreg of the present embodiment, the method is:
S1、纤维材料的制备,所述纤维材料为植物纤维材料:S1, the preparation of fiber material, described fiber material is plant fiber material:
植物纤维材料的具体制备过程:将植物的叶依次经过在水中浸泡20h、机械碾压、纤维开松和干燥后,得到植物纤维,将所述植物纤维进行接长、编织、加捻,得到植物纤维材料;The specific preparation process of the plant fiber material: the leaves of the plant are soaked in water for 20 hours, mechanically rolled, fiber opened and dried to obtain plant fibers, and the plant fibers are lengthened, braided and twisted to obtain plant fibers. fiber material;
S2、热塑性聚合物基体的制备:S2, preparation of thermoplastic polymer matrix:
将粒径为198μm~350μm的聚酰胺热塑性基体添加助剂共混改性后,得到粉末状的热塑性聚合物基体;所述助剂为改性剂硅烷偶联剂和功能剂紫外线吸收剂UV-531的混合物;After blending and modifying the polyamide thermoplastic matrix with a particle size of 198 μm to 350 μm with additives, a powdery thermoplastic polymer matrix is obtained; the additives are modifier silane coupling agent and functional agent UV absorber UV- 531 mixture;
S3、预成品的制备:S3, the preparation of pre-finished products:
筛选S2中得到的粒径为198μm~350μm的热塑性聚合物基体放入粉末槽,将S1中得到的植物纤维材料以0.3m/min的速度向前移动,通过粉末槽,所述植物纤维材料表面吸附热塑性聚合物基体,得到线形的预成品;The thermoplastic polymer matrix obtained in screening S2 with a particle size of 198 μm to 350 μm is put into a powder tank, and the plant fiber material obtained in S1 is moved forward at a speed of 0.3 m/min, passing through the powder tank, and the surface of the plant fiber material is Adsorption of thermoplastic polymer matrix to obtain linear preforms;
S4、将S3中得到的预成品在温度为200℃、压力为2.5MPa的条件下进行热处理3min,经定厚、冷却、收卷后,得到植物纤维的质量分数为65%的热塑性植物纤维预浸料。S4. Heat-treat the pre-finished product obtained in S3 for 3 minutes at a temperature of 200° C. and a pressure of 2.5 MPa. After setting the thickness, cooling, and winding, a thermoplastic plant fiber preform with a mass fraction of plant fibers of 65% is obtained. Dipping material.
本实施例得到的热塑性植物纤维预浸料为线形,密度1.48g/cm3,拉伸强度为155MPa,拉伸模量为8800Mpa,断裂伸长率为2.15%,弯曲强度为205MPa,弯曲模量为9100MPa,缺口冲击强度为220J/m。本实施例的制备方法简单,对纤维材料的形态要求较低,适合大批量生产,制得的预浸料不仅可以发挥其轻质高强、结合强度高,不易分离、拉伸性能好,韧性好的优点,且具有可回收,可重复利用,易降解的特点。The thermoplastic plant fiber prepreg obtained in this example is linear, with a density of 1.48g/cm 3 , a tensile strength of 155MPa, a tensile modulus of 8800Mpa, an elongation at break of 2.15%, a flexural strength of 205MPa, and a flexural modulus of It is 9100MPa, and the notched impact strength is 220J/m. The preparation method of this example is simple, has low requirements on the shape of the fiber material, and is suitable for mass production. The prepared prepreg can not only exert its light weight and high strength, but also has high bonding strength, is not easy to separate, has good tensile properties, and has good toughness. advantages, and has the characteristics of recyclable, reusable and easy to degrade.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制。凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本发明技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still belong to the protection scope of the technical solution of the invention.
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911208190.5A CN110936515B (en) | 2019-11-30 | 2019-11-30 | A kind of preparation method of thermoplastic plant fiber prepreg |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911208190.5A CN110936515B (en) | 2019-11-30 | 2019-11-30 | A kind of preparation method of thermoplastic plant fiber prepreg |
Publications (2)
Publication Number | Publication Date |
---|---|
CN110936515A CN110936515A (en) | 2020-03-31 |
CN110936515B true CN110936515B (en) | 2022-12-16 |
Family
ID=69908638
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201911208190.5A Active CN110936515B (en) | 2019-11-30 | 2019-11-30 | A kind of preparation method of thermoplastic plant fiber prepreg |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110936515B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111421852B (en) * | 2020-04-01 | 2021-11-16 | 国际竹藤中心 | Preparation method of multi-wall-layer weather-resistant plant fiber reinforced air pipe |
CN114575019B (en) * | 2022-02-11 | 2023-06-06 | 安徽农业大学 | A kind of raw bamboo fiber 3D weaving mattress filling material and preparation method thereof |
CN114603953B (en) * | 2022-02-11 | 2023-05-05 | 安徽农业大学 | Bamboo fiber woven filling material and preparation method thereof |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3061068B1 (en) * | 2016-12-22 | 2020-02-14 | Arkema France | PROCESS FOR MANUFACTURING PRE-IMPREGNATED FIBROUS MATERIAL OF THERMOPLASTIC POLYMER IN POWDER FORM |
FR3061066B1 (en) * | 2016-12-22 | 2020-02-14 | Arkema France | PROCESS FOR THE MANUFACTURE OF A PRE-IMPREGNATED FIBROUS MATERIAL OF THERMOPLASTIC POLYMER IN A FLUIDIZED BED |
CN108948487A (en) * | 2018-06-20 | 2018-12-07 | 东北林业大学 | A kind of long fibre or continuous fiber orientation enhancing thermoplastic polymer composite material and preparation method thereof |
-
2019
- 2019-11-30 CN CN201911208190.5A patent/CN110936515B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN110936515A (en) | 2020-03-31 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN110936515B (en) | A kind of preparation method of thermoplastic plant fiber prepreg | |
Maiti et al. | Sustainable fiber‐reinforced composites: a review | |
CN102152554B (en) | Method for preparing thermoplastic fiber-hybrid woven composite | |
Mukhopadhyay et al. | Effect of ageing of sisal fibres on properties of sisal–polypropylene composites | |
CN102615839A (en) | Continuous fiber reinforced thermoplastic prepreg tape braided fabric and continuous fiber reinforced thermoplastic prepreg tape plate preparation method | |
CN103571046A (en) | Ultra-high strength glass fiber reinforced thermoplastic resin composite plate and preparation method thereof | |
CN102963079B (en) | Automotive trim fiber composite felt, composite fiber plate, and preparation method thereof | |
CN104945854B (en) | Preparation method for short carbon fiber interlayer-reinforced fiber composite material | |
CN104197786A (en) | Bulletproof plate made of carbon fiber composites and method for manufacturing bulletproof plate | |
CN108424541B (en) | A kind of bamboo fiber hot-melt prepreg and preparation method thereof | |
JP6000497B1 (en) | Fiber-reinforced composite material and method for producing the same | |
Palanisamy et al. | Selection and Processing of Natural Fibers and Nanocellulose for Biocomposite Applications: A Brief Review. | |
CN110684280B (en) | Continuous extrusion thermoplastic plant fiber prepreg and preparation method thereof | |
CN108384188A (en) | A kind of prepreg and its application based on engineering plastics non-woven cloth | |
CN110001090A (en) | A kind of preparation method of continuous fiber reinforced thermoplastic composite material | |
CN103806551A (en) | Rock wool board with high strength of tension for outer wall and forming process of rock wool board | |
CN103612425B (en) | Multilayer hemp/carbon fiber composite board with hamburger structure and manufacturing process of multilayer hemp/carbon fiber composite board | |
CN117510940A (en) | Degradable plant fiber reinforced thermosetting resin prepreg and preparation method and application thereof | |
CN104228237B (en) | Natural fiber enhances the preparation method of thermoplastic composite material prepreg slide plate plate face | |
CN110626015A (en) | A kind of natural plant fiber hybrid composite material and preparation method | |
CN106273553A (en) | A kind of linen prepreg and composite material and preparation method thereof | |
CN106079723B (en) | Flame-retardant modified ramie fabric/benzoxazine colophony laminate and preparation method thereof | |
CN114953661A (en) | Mildew-proof flame-retardant basalt fiber composite material for automobile ceiling and manufacturing method thereof | |
Imon | Sustainable Natural Fiber Based Composites Materials: A Review | |
CN110202663B (en) | Environment-friendly sustainable circulating biomass composite fiber material |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |