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CN110919820A - Production process of concrete composite self-heat-insulation brick building block - Google Patents

Production process of concrete composite self-heat-insulation brick building block Download PDF

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Publication number
CN110919820A
CN110919820A CN201911299366.2A CN201911299366A CN110919820A CN 110919820 A CN110919820 A CN 110919820A CN 201911299366 A CN201911299366 A CN 201911299366A CN 110919820 A CN110919820 A CN 110919820A
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insulation
concrete composite
composite self
cement
concrete
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CN201911299366.2A
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樊杰俊
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/006Pressing by atmospheric pressure, as a result of vacuum generation or by gas or liquid pressure acting directly upon the material, e.g. jets of compressed air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

本发明公开了一种混凝土复合自保温砖砌块的生产工艺,步骤一:制造混凝土复合自保温砌块坯体;该坏体设有至少一个空腔,制造坯体主要步骤有:①、按级配需要比例:粗料(45%~50%):中料(35%~40%):细料(20%~10%);②、预搅拌1~2分钟;③、先加入水泥、煤炭或煤炭搅拌1~1.5分钟后,再加入水或水泥废浆搅拌2~3分钟;④、输送到砌块自动成型机存料斗备用制作坯体;⑤、送至自然养护场地自然养护4~6小时;步骤二:制造混凝土复合自保温砌块保温层材料;制造保温层主要步骤有:①、配料,将水或水泥废浆、水泥、粉煤灰、小粒状物或纤维、泡沫按一定比例配料;②、搅拌;步骤三、将步骤二中制造好混凝土复合自保温砌块保温层材料的注入到混凝土复合自保温砌块坯体的空腔内;步骤四:将上步骤制造好的产品进行养护。The invention discloses a production process of a concrete composite self-insulation brick block. Step 1: manufacture a concrete composite self-insulation block blank; the bad body is provided with at least one cavity, and the main steps of manufacturing the blank are as follows: ①. Grading required ratio: coarse material (45%-50%): medium material (35%-40%): fine material (20%-10%); ②, pre-mix for 1-2 minutes; ③, add cement first, After the coal or coal is stirred for 1-1.5 minutes, add water or cement waste slurry and stir for 2-3 minutes; ④. Transfer it to the automatic block forming machine storage hopper to prepare the green body; ⑤. Send it to the natural curing site for natural curing 4- 6 hours; Step 2: Manufacture the material of the concrete composite self-insulation block insulation layer; the main steps of manufacturing the insulation layer are: ①, batching, mix water or cement waste slurry, cement, fly ash, small particles or fibers, foam according to a certain Proportional ingredients; ②, stirring; Step 3: inject the material of the concrete composite self-insulation block insulation layer manufactured in Step 2 into the cavity of the concrete composite self-insulation block blank; product maintenance.

Description

Production process of concrete composite self-heat-insulation brick building block
[ technical field ] A method for producing a semiconductor device
The invention relates to a production process of a concrete composite self-heat-preservation brick building block meeting the national current fire-proof standard and energy-saving requirements.
[ background of the invention ]
At present, with the implementation and requirements of the state on heat insulation, energy conservation and fire prevention standards of building wall materials, the construction industry has higher requirements on technical indexes of environment protection, waste utilization, heat insulation, heat preservation, fire prevention, water prevention, sound insulation, light volume weight, high strength, low dry shrinkage value, strong hanging force, low production cost, simple construction, the same service life as a building and the like of new wall materials, and consequently, a plurality of new wall materials with different forms appear, but the existing new wall materials can not simultaneously meet the requirements of environment protection, waste utilization, heat insulation, heat preservation, fire prevention, water prevention, sound insulation, light volume weight, high strength, low dry shrinkage value, strong hanging force, low production cost, simple construction, the same service life as the building and the like, have the defects of complex production process, high product cost, low yield, low construction speed and high difficulty, and because the heat preservation materials are mostly made of chemical materials, the heat preservation performance can be reduced along with the increase of service time, the durability is poor, the heat insulation material is different from building blocks and construction materials, or an intermediate material with higher price and a new wall material are required to be adopted for matching construction, so that the direct economic loss of a construction unit is caused, the construction period is long, and the requirements of the existing construction industry cannot be met.
[ summary of the invention ]
In order to solve the problems, the invention provides a production process of a concrete composite self-insulation brick building block, which is environment-friendly, waste-utilizing, heat-insulating, heat-preserving, fireproof, waterproof, sound-insulating, light in volume weight, high in strength, low in drying shrinkage value, strong in hanging force, low in production cost, simple and convenient to construct and has the same service life as a building.
The purpose of the invention is realized as follows:
a production process of a concrete composite self-insulation brick building block is characterized by comprising the following steps:
the method comprises the steps of firstly, manufacturing a concrete composite self-insulation building block blank body, wherein the blank body is provided with at least one cavity, and the main steps of manufacturing the blank body comprise ①, pre-stirring for 1-2 minutes, ③, adding cement, coal or coal, stirring for 1-1.5 minutes, adding water or waste cement slurry, stirring for 2-3 minutes, conveying to a storage hopper of an automatic building block forming machine, and preparing the blank body for later use, and ⑤, conveying to a natural curing site for natural curing for 4-6 hours or adopting an automatic warehousing system for steam curing;
the second step is to manufacture the material of the concrete composite self-insulation building block heat-insulation layer, wherein the main steps of manufacturing the heat-insulation layer comprise ①, mixing water or waste cement slurry, cement, fly ash, small granular materials or fibers and foam according to a certain proportion, ②, and stirring;
step three, injecting the material of the heat-insulating layer of the concrete composite self-heat-insulating building block manufactured in the step two into a cavity of the concrete composite self-heat-insulating building block blank;
step four: and curing the product manufactured in the previous step.
The production process of the concrete composite self-insulation brick building block is characterized in that the concrete composite self-insulation brick building block comprises the following ingredients: water: cement: fly ash: 150-250 (kg) of cement foaming agent (admixture): 100-130 (kg): 40-60 (kg): 5-7 (kg), the weight of the foamed concrete mixture produced by the formula is 300-400 kg/M3
The production process of the concrete composite self-insulation brick building block is characterized in that the concrete composite self-insulation brick building block comprises the following ingredients: water: cement: fly ash: cement foaming agent (admixture): 180-220 (kg) of fiber (plant fiber, glass fiber or industrial fiber): 100-130 (kg) 33-45 (kg): 6-8 (kg): 2-3 (kg), the weight of the foamed concrete mixture produced by the formula is 250-300 kg/M3
The production process of the concrete composite self-insulation brick building block is characterized in that the concrete composite self-insulation brick building block comprises the following ingredients: water: cement, fly ash: cement foaming agent (admixture): 200-250 (kg) of small granular objects (polystyrene granules or crushed materials of aerated concrete waste, vitrified micro-beads, perlite, ceramsite and the like): 100-150 (kg): 6-12 (kg): 5-10 (kg), the weight of the foamed concrete mixture produced by the formula is 220-250 kg/M3
The production process of the concrete composite self-insulation brick building block is characterized in that the concrete composite self-insulation brick building block comprises the following ingredients: water-waste slurry: cement: fly ash: cement foaming agent (admixture): 250-280 (kg) of fibers (plant fibers, glass fibers and industrial fibers): 40-70 (kg): 30-50 (kg): 6-8 (kg): 2-3 (kg), the weight of the foamed concrete mixture produced by the formula is 250-280 kg/M3
The production process of the concrete composite self-insulation brick building block is characterized in that the concrete composite self-insulation brick building blockThe heat-insulating layer comprises the following ingredients: cement waste slurry: cement: fly ash: cement foaming agent (admixture): 250-300 (kg) of small granular objects (polystyrene granules or crushed materials of aerated concrete waste, vitrified micro-beads, perlite, ceramsite and the like): 45-60 (kg): 6-12 (kg): 5-10 (kg), the weight of the foamed concrete mixture produced by the formula is 240-280 kg/M3
The production process of the concrete composite self-insulation brick building block is characterized in that in the first step, water or waste cement slurry is added and stirred for 2-3 minutes, then 4% -8% of plant fiber or rice husk is added and stirred together, the soil content of stone powder is not more than 30%, and the water content of construction waste or stone powder is not more than 20% -25%.
The production process of the concrete composite self-insulation brick building block is characterized in that the weight ratio of the cement, the coal and the water in the step one is as follows: cement: coal: water 1: 0.3: 2.3; or the cement waste slurry and the coal are mixed according to the weight ratio: coal 1: 0.15.
the production process of the concrete composite self-insulation brick building block is characterized in that in the second step, the heat insulation layer material is quantitatively injected into the concrete composite self-insulation brick building block body through a vacuum negative pressure pipe or a special negative pressure container; the vacuum negative pressure pipe or the special negative pressure container is driven by hydraulic or mechanical transmission, compressed air change and other modes to suck or press the heat-insulating layer material into the quantitative container, and then the quantitative heat-insulating layer material in the container is injected into the concrete composite self-insulation building block blank by the reverse working principle.
The production process of the concrete composite self-insulation brick building block is characterized in that in the second step, the heat insulation layer material is quantitatively injected into the concrete composite self-insulation brick building block body through a vacuum negative pressure pipe or a special negative pressure container such as a true foaming concrete (extruded rubber pipe) pump or a screw-driven pressure pump mode, a piston pump or a slurry pump and the like; and pumping the heat-insulating layer material into a storage container, and injecting the storage container into the green body by using a perforated connecting pipeline according to the required quantity of the green body to be injected.
The production process of the concrete composite self-insulation brick building block is characterized in that the adding sequence of the materials in the step two is as follows: stirring water or waste cement slurry, cement and fly ash for about 30 seconds, adding small particles or fibers, stirring for 20 seconds, injecting foam with the thickness of 0.2-0.3 mm generated by a cement foaming agent (a mixing agent) into a stirrer by using special foaming equipment, and stirring for 15-20 seconds to generate the concrete composite self-insulation building block heat-insulation layer material.
The production process of the concrete composite self-insulation brick building block is characterized in that the curing method in the third step comprises the following steps: naturally curing for 8-10 hours or warehousing for 8-10 hours by adopting an automatic warehousing system.
The invention has the beneficial effects that:
1. energy conservation, heat preservation and sound insulation: the effects of sound insulation, heat insulation and heat preservation are achieved.
2. The volume weight is light: the dry volume weight of the composite insulating brick is 950-1100 Kg/M3.
3. Waterproofing: the water absorption rate is only 6.6 percent, so that a good waterproof effect is achieved.
4. Fire prevention: the standard of the national current GB/T29060-.
5. The process is simple and the production is convenient: environmental protection, convenient material taking and material taking according to local actual conditions.
6. Environmental protection, convenient material drawing: the concrete composite self-insulation brick building block is mainly produced from stone powder, fly ash, cement, foamed concrete mixture and the like as raw materials, and is produced by locally using materials according to local actual conditions.
7. Saving soil and low carbon: the product does not use clay, and saves national land resources. The production process does not need heating, and the whole process adopts natural curing.
8. Good substantivity and lower dry shrinkage values: the concrete composite self-heat-insulation brick building block adopts building materials basically consistent with the building mortar, so that the product has extremely good material affinity. After the composite insulating brick is compounded by a plurality of materials, the drying shrinkage value (drying shrinkage: 0.042%) of the product can be effectively reduced and the performance of the composite insulating brick can be improved.
9. Product durability: the invention is compounded by cement stone powder and foam concrete, and the performance of the thermal insulation material can not be reduced due to the aging of the material, thereby achieving the purpose of durable product performance and having the same service life as a building.
10. Excellent weight bearing capacity: because the concrete composite self-insulation brick building block has high strength and extremely thick outer and inner brick walls, the concrete composite self-insulation brick building block can bear and hang heavy objects and meet the secondary decoration requirements of buildings.
11. The construction cost is reduced: the invention relates to a concrete composite self-insulation brick building block, which is constructed without using heat-insulation mortar and a waterproof layer and special treatment on the premise of meeting the current energy-saving standard and local mandatory requirements of China, saves construction materials and labor cost of the heat-insulation mortar and the waterproof layer, reduces construction cost and accelerates construction speed.
[ detailed description ] embodiments
The invention fully considers the characteristics of the concrete composite self-insulation brick building block blank body and the composition of various materials, and the drying shrinkage of the building block blank body and the heat insulation layer can be thoroughly solved from the production process. A production process of a concrete composite self-heat-preservation brick building block comprises the following steps:
firstly, producing a concrete composite self-heat-preservation brick building block blank. The blank body is provided with at least one cavity, and the main steps for manufacturing the blank body are as follows:
1. the concrete composite self-heat-insulation building block green body material is prepared by crushing screened construction waste or stone powder according to the required proportion of gradation: coarse material (45-50%): medium material (35-40%): fine materials (20-10%) are prepared by an automatic batching system (1200-800 kg) and are conveyed into a forced stirrer;
2. and pre-stirring for 1-2 minutes to ensure that the material in the stirrer is uniform, and adding (4-8%) of plant fiber or rice husk to stir together with the material in order to increase the heat insulation effect of the heat insulation block blank and reduce the volume weight of the blank, wherein the plant fiber or the rice husk is not more than the weight and 8% of the material. Wherein the soil content of the stone powder is not more than 30 percent, and the water content of the construction waste or the stone powder is not more than 20 to 25 percent.
3. After materials in the stirrer are uniform, cement and coal (scheme a) or coal (scheme b) are respectively added into the stirrer by an automatic system and stirred for 1-1.5 minutes, and then water or waste cement slurry is added and stirred for 2-3 minutes.
The formula a is cement: coal: 1 part of water: 0.3: 2.3 (weight ratio)
And the formula b is as follows: coal 1: 0.15 (weight ratio)
4. And conveying the stirred boiled material to a storage hopper of an automatic concrete composite self-heat-preservation brick building block forming machine for preparing a blank body. And (3) the water content of the stirred boiled material is not more than 30-35%, and then the concrete composite self-heat-insulation building block green body is produced by an automatic building block forming machine.
5. Before the green body is produced and laminated, water-retaining agents are sprayed into holes of a heat-insulating layer injected into the green body by an automatic spraying system, then the required layers are laminated by a laminating machine, the layers are not more than 7, the green body is forked to a natural curing field by a forklift and is naturally cured for 4-6 hours or an automatic warehousing system is adopted for warehousing steam (the steam is at the normal pressure and at the temperature of 80-100 ℃) for curing and natural curing, the injection time of the heat-insulating layer is determined to be 5-8 hours but not more than 10 hours according to the final setting time of cement in the natural curing, the heat-insulating layer is injected into the warehoused green body within 3.5-4.5 hours in the steam curing, and the heat-insulating layer.
The dry volume weight of the concrete composite self-insulation brick block blank produced according to the method is not more than 700-800M3The strength is not less than MU 4.5-5, so that the strength of the concrete composite self-insulation building block is ensured to be 7.5-8.5 MU. The concrete composite self-insulation brick building block blank can be various in shape, but more than one of the concrete composite self-insulation brick building block is preferably high in hollow rate, small in heat bridge area, light in dry volume weight, simple and symmetrical in shape and simple in subsequent process, and the dry volume weight of the blank is not more than 700-800M3Otherwise, the dry volume weight of the produced concrete composite self-insulation brick building block can not be ensured to be 900-950M3And the strength MU is 7.5-8.5.
Secondly, manufacturing and injecting a concrete composite self-heat-preservation brick building block heat preservation layer:
1. the concrete composite self-insulation brick building block heat-insulation layer comprises the following main material formulas:
A. water: cement: fly ash: 150-250 (kg) of cement foaming agent (admixture): 100130(kg): 40-60 (kg): 5-7 (kg), the weight of the foamed concrete mixture produced by the formula is 300-400 kg/M3
B. Water: cement: fly ash: cement foaming agent (admixture): 180-220 (kg) of fiber (plant fiber, glass fiber or industrial fiber): 100-130 (kg) 33-45 (kg): 6-8 (kg): 2-3 (kg), the weight of the foamed concrete mixture produced by the formula is 250-300 kg/M3
C. Water: cement, fly ash: cement foaming agent (admixture): 200-250 (kg) of small granular objects (polystyrene granules or crushed materials of aerated concrete waste, vitrified micro-beads, perlite, ceramsite and the like): 100-150 (kg): 6-12 (kg): 5-10 (kg), the weight of the foamed concrete mixture produced by the formula is 220-250 kg/M3
D. Water-waste slurry: cement: fly ash: cement foaming agent (admixture): 250-280 (kg) of fibers (plant fibers, glass fibers and industrial fibers): 40-70 (kg): 30-50 (kg): 6-8 (kg): 2-3 (kg), the weight of the foamed concrete mixture produced by the formula is 250-280 kg/M3
E. Cement waste slurry: cement: fly ash: cement foaming agent (admixture): 250-300 (kg) of small granular objects (polystyrene granules or crushed materials of aerated concrete waste, vitrified micro-beads, perlite, ceramsite and the like): 45-60 (kg): 6-12 (kg): 5-10 (kg), the weight of the foamed concrete mixture produced by the formula is 240-280 kg/M3
2. Stirring the materials of the concrete composite self-insulation brick building block insulation layer: according to one of the formulas, the raw materials are respectively added into a vertical or horizontal stirring system by an automatic metering system for stirring, and according to the sequence principle of material addition: after water or waste cement slurry, cement and fly ash are stirred for about 30 seconds, small particles or fibers are added and stirred for 20 seconds, then a professional foaming device (a professional foamer or a mechanical foaming machine and other devices) is used for injecting 0.2-0.3 mm of foam generated by a cement foaming agent (a mixing agent) into a stirrer, and the mixture is stirred for 15-20 seconds to generate a heat-insulating layer material of the concrete composite self-heat-insulating brick.
3. The stirred material of the heat-insulating layer of the concrete composite self-heat-insulating brick block is conveyed into an automatic injection equipment storage hopper or a temporary storage hopper for later use, and the material of the heat-insulating layer can be accurately and quantitatively injected into the concrete composite self-heat-insulating block blank by the following method.
A. The vacuum negative pressure pipe or the special negative pressure container is driven by hydraulic or mechanical transmission, compressed air change and other modes to suck or press the heat-insulating layer material into the quantitative container, and then the quantitative heat-insulating layer material in the container is injected into the concrete composite self-insulation building block blank by the reverse working principle.
B. And pumping the heat-insulating layer material into a storage container by adopting a special foamed concrete (extruded rubber tube) pump or a screw rod pushing pressure pump mode, a piston pump or a slurry pump and the like, wherein the storage container is filled with the heat-insulating layer material into the green body through a perforated connecting pipeline according to the quantity required by the green body.
And thirdly, injecting the heat-insulating layer material into the cavity of the concrete composite self-heat-insulating brick building block blank by adopting a manual injection mode and a semi-automatic injection mode.
And fourthly, after the concrete composite self-insulation brick building block heat insulation layer is injected.
After the concrete composite self-insulation brick building block heat-insulation layer is injected, a plate stacking machine or a manual work is used for forking the stacked concrete composite self-insulation brick building block for natural curing for 8-10 hours or an automatic warehousing system is used for warehousing steam for 8-10 hours, and then the packaged product is stored in a temporary storage yard to wait for the product to leave the factory.

Claims (12)

1.一种混凝土复合自保温砖砌块的生产工艺,其特征在于步骤如下:1. a production technique of concrete composite self-insulation brick, is characterized in that step is as follows: 步骤一:制造混凝土复合自保温砌块坯体;该坏体设有至少一个空腔,制造坯体主要步骤有:①、按级配需要比例:粗料(45%~50%):中料(35%~40%):细料(20%~10%);②、预搅拌1~2分钟;③、先加入水泥、煤炭或煤炭搅拌1~1.5分钟后,再加入水或水泥废浆搅拌2~3分钟;④、输送到砌块自动成型机存料斗备用制作坯体;⑤、送至自然养护场地自然养护4~6小时或采用自动入库系统入库蒸气养护;Step 1: Manufacture the concrete composite self-insulation block blank; the bad body is provided with at least one cavity, and the main steps of manufacturing the blank are as follows: 1. According to the required proportion of grading: coarse material (45% to 50%): medium material (35%~40%): fine material (20%~10%); ②, pre-mix for 1-2 minutes; ③, add cement, coal or coal and stir for 1-1.5 minutes, then add water or cement waste slurry Stir for 2 to 3 minutes; ④. Transfer to the automatic block forming machine storage hopper for standby production of green body; 步骤二:制造混凝土复合自保温砌块保温层材料;制造保温层主要步骤有:①、配料,将水或水泥废浆、水泥、粉煤灰、小粒状物或纤维、泡沫按一定比例配料;②、搅拌;Step 2: manufacturing concrete composite self-insulation block insulation layer material; the main steps of manufacturing the insulation layer are as follows: ①, batching, batching water or cement waste slurry, cement, fly ash, small particles or fibers, and foam in a certain proportion; ②, stirring; 步骤三、将步骤二中制造好混凝土复合自保温砌块保温层材料的注入到混凝土复合自保温砌块坯体的空腔内;Step 3, injecting the material of the thermal insulation layer of the concrete composite self-insulation block manufactured in the step 2 into the cavity of the concrete composite self-insulation block blank; 步骤四:将上步骤制造好的产品进行养护。Step 4: Conserve the product manufactured in the previous step. 2.根据权利要求1所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于混凝土复合自保温砌块保温层的配料是:水:水泥:粉煤灰:水泥发泡剂(混合剂),150~250(kg):100~130(kg):40~60(kg):5~7(kg),配方生产出发泡混凝土混合物重量在300~400kg/M32. the production technique of a kind of concrete composite self-insulation brick block according to claim 1, it is characterized in that the batching of concrete composite self-insulation block insulation layer is: water: cement: fly ash: cement foaming agent ( Mixture), 150-250 (kg): 100-130 (kg): 40-60 (kg): 5-7 (kg), the formula produces a foamed concrete mixture with a weight of 300-400kg/M 3 . 3.根据权利要求1所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于混凝土复合自保温砌块保温层的配料是:水:水泥:粉煤灰:水泥发泡剂(混合剂):纤维(植物纤维或玻璃纤维、工业纤维)180~220(kg):100~130(kg):33~45(kg):6~8(kg):2~3(kg),配方生产出发泡混凝土混合物重量是250~300kg/M33. the production technique of a kind of concrete composite self-insulation brick block according to claim 1, it is characterized in that the batching of concrete composite self-insulation block insulation layer is: water: cement: fly ash: cement foaming agent ( Mixture): fiber (plant fiber or glass fiber, industrial fiber) 180-220 (kg): 100-130 (kg): 33-45 (kg): 6-8 (kg): 2-3 (kg), The formula produces a foamed concrete mixture with a weight of 250-300 kg/M 3 . 4.根据权利要求1所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于混凝土复合自保温砌块保温层的配料是:水:水泥:粉煤灰:水泥发泡剂(混合剂):小粒状物(聚笨粒或加气混凝土废料破粹料、玻化微珠、珍珠岩、陶粒等)200~250(kg):100~150(kg):6~12(kg):5~10(kg),配方生产出发泡混凝土混合物重量是220~250kg/M34. the production technique of a kind of concrete composite self-insulation brick block according to claim 1, it is characterized in that the batching of concrete composite self-insulation block insulation layer is: water: cement: fly ash: cement foaming agent ( Mixing agent): small granular materials (polysilt particles or aerated concrete waste crushing materials, vitrified microbeads, perlite, ceramsite, etc.) 200-250 (kg): 100-150 (kg): 6-12 ( kg): 5~10(kg), the weight of the foamed concrete mixture produced by the formula is 220~250kg/M 3 . 5.根据权利要求1所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于混凝土复合自保温砌块保温层的配料是:水废浆:水泥:粉煤灰:水泥发泡剂(混合剂):纤维(植物纤维或玻璃纤维、工业纤维)250~280(kg):40~70(kg):30~50(kg):6~8(kg):2~3(kg),配方生产出发泡混凝土混合物重量是:250~280kg/M35. the production technique of a kind of concrete composite self-insulation brick block according to claim 1, it is characterized in that the batching of concrete composite self-insulation block insulation layer is: water waste slurry: cement: fly ash: cement foam Agent (mixture): fiber (plant fiber or glass fiber, industrial fiber) 250-280 (kg): 40-70 (kg): 30-50 (kg): 6-8 (kg): 2-3 (kg) ), the weight of the foamed concrete mixture produced by the formula is: 250~280kg/M 3 . 6.根据权利要求1所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于混凝土复合自保温砌块保温层的配料是:水泥废浆:水泥:粉煤灰:水泥发泡剂(混合剂):小粒状物(聚笨粒或加气混凝土废料破粹料、玻化微珠、珍珠岩、陶粒等)250~300(kg):45~60(kg):6~12(kg):5~10(kg),配方生产出发泡混凝土混合物重量是240~280kg/M36. the production technique of a kind of concrete composite self-insulation brick block according to claim 1, it is characterized in that the batching of concrete composite self-insulation block insulation layer is: cement waste slurry: cement: fly ash: cement foam Agent (mixture): small granules (polysilt particles or aerated concrete waste crushing materials, vitrified microbeads, perlite, ceramsite, etc.) 250-300 (kg): 45-60 (kg): 6- 12(kg): 5~10(kg), the weight of the foamed concrete mixture produced by the formula is 240~280kg/M 3 . 7.根据权利要求1所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于步骤一中,加入水或水泥废浆搅拌2~3分钟后,加入4%~8%的植物纤维或稻壳一同搅拌,石粉含土量不大于30%,建筑垃圾或石粉二种材料的含水量不宜大于20%~25%。7. The production process of a concrete composite self-insulation brick block according to claim 1, wherein in step 1, after adding water or cement waste slurry and stirring for 2 to 3 minutes, adding 4% to 8% of plants The fibers or rice husks are mixed together, the soil content of stone powder is not more than 30%, and the water content of construction waste or stone powder should not be more than 20% to 25%. 8.根据权利要求1所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于步骤一中的水泥、煤炭、水的重量比是:水泥:煤炭:水=1:0.3:2.3;或水泥废浆、煤炭和重量比是:水泥废浆:煤炭=1:0.15。8. the production process of a kind of concrete composite self-insulation brick block according to claim 1 is characterized in that the weight ratio of cement, coal, water in step 1 is: cement: coal: water=1:0.3:2.3 ; Or the ratio of cement waste slurry, coal and weight is: cement waste slurry: coal = 1:0.15. 9.根据权利要求1所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于步骤二中保温层材料通过真空负压管或专用负压容器定量注入到混凝土复合自保温砌块坯体内;真空负压管或专用负压容器,通过液压或机械传动、压缩空气的改变等方式带动真空负压管或专用负压容器将保温层材料吸入或压入到定量容器内,然后通过反向工作原理将容器内的定量保温层材料注入到混凝土复合自保温砌块坯体内。9. The production process of a concrete composite self-insulation brick block according to claim 1, characterized in that in step 2, the thermal insulation layer material is quantitatively injected into the concrete composite self-insulation building block through a vacuum negative pressure pipe or a special negative pressure container Inside the blank; vacuum negative pressure tube or special negative pressure container, through hydraulic or mechanical transmission, change of compressed air, etc. to drive the vacuum negative pressure tube or special negative pressure container to inhale or press the insulation layer material into the quantitative container, and then pass through The reverse working principle injects the quantitative insulation layer material in the container into the concrete composite self-insulation block body. 10.根据权利要求1所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于步骤二中保温层材料通过真发泡混凝土(挤压橡胶管)泵或螺杆推动压力泵方式、活塞泵或泥浆泵等空负压管或专用负压容器定量注入到混凝土复合自保温砌块坯体内;将保温层材料泵入存放容器内,存放容器根据注入坯体需要的数量,开孔连接管道注入到坯体内。10. the production technique of a kind of concrete composite self-insulation brick block according to claim 1, is characterized in that in step 2, insulation layer material pushes the pressure pump mode by true foaming concrete (extrusion rubber tube) pump or screw, Empty negative pressure pipes such as piston pumps or mud pumps or special negative pressure containers are quantitatively injected into the concrete composite self-insulation block blank; the thermal insulation layer material is pumped into the storage container, and the storage container is connected according to the quantity required for the injection into the blank. The pipe is injected into the body. 11.根据权利要求2-6任意一项权利要求所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于步骤二中材料加入的顺序是:水或水泥废浆、水泥、粉煤灰搅拌约30秒后,再加入小粒状物或纤维搅拌20秒,然后由专业发泡设备将水泥发泡剂(混合剂)生成0.2~0.3mm的泡沫注入搅拌机内,搅拌15~20秒后生成混凝土复合自保温砌块保温层材料。11. the production technology of a kind of concrete composite self-insulation brick block according to any one of claim 2-6, it is characterized in that the order that material adds in step 2 is: water or cement waste slurry, cement, powder After the coal ash is stirred for about 30 seconds, add small particles or fibers and stir for 20 seconds, then the cement foaming agent (mixture) is injected into the mixer to form 0.2-0.3mm foam by professional foaming equipment, and stir for 15-20 seconds The concrete composite self-insulation block insulation material is then generated. 12.根据权利要求1任意一项权利要求所述的一种混凝土复合自保温砖砌块的生产工艺,其特征在于步骤三中养护方法是:自然养护8~10小时或采用自动入库系统入库蒸气8~10小时。12. The production process of a concrete composite self-insulating brick block according to any one of claims 1, wherein the curing method in step 3 is: natural curing for 8 to 10 hours or using an automatic storage system Store steam for 8 to 10 hours.
CN201911299366.2A 2019-12-17 2019-12-17 Production process of concrete composite self-heat-insulation brick building block Pending CN110919820A (en)

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