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CN110914176B - 集成巷道分隔器的模块化输送带 - Google Patents

集成巷道分隔器的模块化输送带 Download PDF

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CN110914176B
CN110914176B CN201880044576.4A CN201880044576A CN110914176B CN 110914176 B CN110914176 B CN 110914176B CN 201880044576 A CN201880044576 A CN 201880044576A CN 110914176 B CN110914176 B CN 110914176B
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G·J·麦克拉克伦
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/08—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the surface being formed by the traction element
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30—Belts or like endless load-carriers
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
    • B65G17/061—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms the load carrying surface being formed by profiles, rods, bars, rollers or the like attached to a single traction element
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    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30—Details; Auxiliary devices
    • B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
    • B65G17/42—Attaching load carriers to traction elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30—Details; Auxiliary devices
    • B65G17/46—Means for holding or retaining the loads in fixed position on the load-carriers, e.g. magnetic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/02—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid
    • B65G49/04—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction
    • B65G49/0409—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length
    • B65G49/0413—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length arrangements for conveyance through the bath
    • B65G49/0418—Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length arrangements for conveyance through the bath chain or belt conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/30—Modular constructions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2811/00—Indexing codes relating to common features for more than one conveyor kind or type
    • B65G2811/06—Devices controlling the relative position of articles
    • B65G2811/0605—Devices controlling the relative position of articles by arranging articles in groups or arranging grouped articles
    • B65G2811/0615—Devices for arranging grouped articles in a single lane
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

一种输送机系统，集成了巷道分隔器，以横跨输送带运载路径形成多个产品巷道，同时提供了实现横跨该运载路径的横向流体流动的导管。每个巷道分隔器包括：主体，其限定相邻输送带巷道的边缘；和铰链元件或其他附接装置，用于将巷道分隔器集成到模块化输送带中。该主体具有横向导管，以允许横向流体从中流过。

Description

集成巷道分隔器的模块化输送带
技术领域
本发明总体上涉及动力驱动的输送机，并且更具体地涉及模块化塑料输送带。
背景技术
模块化塑料输送带广泛用于各种行业中来输送产品。模块化塑料输送带由一系列成排的皮带模块构成。沿每排相对端的铰链孔与连续排的铰链孔交错。插入交错的铰链孔中的铰链杆在铰链接头处将各排连接在一起，形成环形输送带环。此外，某些输送带集成了附件，诸如巷道分隔器和压紧卡舌。
发明内容
一种输送机系统，集成了巷道分隔器，以横跨输送带运载路径形成多个产品巷道，同时提供了使横向流体流过运载路径的导管。每个巷道分隔器包括限定相邻输送带巷道的边缘的主体和用于将巷道分隔器集成到模块化输送带中的铰链元件或其他附接装置。主体具有横向导管，以允许横向流体从所述横向导管流过。
根据一个方面，用于输送带的巷道分隔器包括从前边缘延伸到后边缘的主体，该主体包括：至少一个横向开口，用以允许流体流从所述主体流过；第一铰链元件，其从主体的前边缘向下且向前延伸，用于将巷道分隔器连接到输送带模块；和第二铰链元件，其从主体的后边缘向下且向后延伸，用于将巷道分隔器连接到输送带模块。
根据另一方面，一种适于形成具有多个巷道的输送带的输送带模块，包括基础模块和使用铰链杆联接至基础模块的巷道分隔器。基础模块包括主体，从主体的前边缘延伸的多个第一铰链元件和从主体的后边缘延伸的多个第二铰链元件。巷道分隔器包括从前边缘延伸到后边缘的主体，该主体包括：至少一个横向开口，以允许流体流从所述主体流过；和铰链元件，其从主体延伸，用于将巷道分隔器连接至基础模块。巷道分隔器铰链元件与两个第一铰链元件对准并且插入其中。
根据另一个实施例，电池化成台包括输送带，围绕输送带的箱以及连接到输送带以将运载路径划分成多个巷道的多个巷道分隔器。输送带包括多个铰链连接的输送带模块，其形成回路，该回路包括从进料口延伸到出料口的运载路径和在该运载路径下方的返回通道。运载路径可浸入冷却流体中。每个巷道分隔器都包括：从主体延伸的铰链元件，用于将巷道分隔器连接到输送带；以及穿过该主体的横向开口以允许横向流体流动。
附图说明
在以下描述、所附权利要求书和附图中，更详细地描述了本发明的这些方面和特征及其优点，其中：
图1是根据本发明实施例的采用巷道分隔器的输送机系统的俯视示意图；
图2是适用于图1的输送机系统的巷道分隔器的立体图；
图3是图2的巷道分隔器的俯视图；
图4是图2的巷道分隔器的仰视图；
图5是图2的巷道分隔器的侧视图；
图6是图2的巷道分隔器的前视图；
图7是根据本发明的实施例的与模块化输送带集成的图2的巷道分隔器的等距视图；
图8是图7的实施例的俯视图；
图9是图7的实施例的侧视图；
图10是根据本发明实施例的与模块化输送带集成的多个巷道分隔器的立体图；以及
图11示出了在波纹状压板上组装期间的图10的输送带。
具体实施方式
输送带集成了巷道分隔器，以将输送表面划分为多个巷道，以约束所输送的产品，同时允许横向流体流过巷道分隔器。将相对于某些说明性实施例来描述本发明，但是，本领域技术人员将认识到本发明不限于这些说明性实施例。
参照图1，输送机系统10包括围绕一个或多个驱动链轮或由其他合适的引导部驱动并且受其驱动的输送带20。输送带20为回路的形式，其具有：上输送部分，其形成用于输送产品的运载路径；以及下返回部分，该下返回部分位于输送部分的下方并且与输送部分大致平行。运载路径从进料口12延伸到出料口14。说明性的输送机系统是用于给电池充电的化成台，但是，本发明并不限于此。化成台包括充满水的开顶箱，该开顶箱将电池输送通过该箱。在输送期间，输送带20的运载路径被浸没以将电池浸入水或其他冷却流体中以沐浴，但是本发明不限于此。
说明性的运载路径被划分成多个巷道22a-f，以将沿输送箭头23的方向通过系统从进料口12输送到出料口14的产品来划分并且分离。说明性的巷道由在输送带20的每一侧的侧挡板24、25和巷道分隔器30形成，巷道分隔器30联接至形成输送带的模块以形成巷道。优选地，巷道分隔器30由耐磨材料形成或包括耐磨材料，诸如丙烯或任何其他适当的材料。
说明性的巷道分隔器30用作巷道分隔器以及横向流动导管。巷道分隔器30具有选定的高度、宽度和间隔，以防止电池在成形期间接触，并且在输送通过化成台的过程中维持期望的电池取向。在某些应用中，诸如形成吸收性玻璃垫(AGM)电池，冷却流体横穿输送带的横向流动是重要或期望的。说明性的巷道分隔器30将产品容纳在皮带上，同时允许横向流体流动(部分由横向箭头29指示)，以促进冷却。横向流动可能在两个方向上发生。
在说明性实施例中，输送带是由铰接连接的输送带模块形成的模块化塑料输送带。每隔一行插入说明性的巷道分隔器30，从而在每个连续的巷道分隔器之间提供大约一个模块的长度的空间M。巷道分隔器30横向间隔开合适的距离L以形成具有期望宽度的通道22，该通道22适合于容纳电池或其他输送的产品。巷道分隔器30具有选定的宽度，以在巷道之间提供足够的产品分离。
图2是根据本发明的实施例的巷道分隔器30的等距视图，巷道分隔器适合于在输送机中形成巷道同时允许横向流体在电池化成台或其他合适的应用中流动。图3是巷道分隔器30的俯视图。图4是巷道分隔器30的仰视图。图5是巷道分隔器30的侧视图。图6是巷道分隔器30的前视图。巷道分隔器30包括主体部分，该主体部分形成用于约束所输送的产品的屏障和用于横向流体流动的导管。巷道分隔器30进一步包括附接装置，如铰链元件70、72所示，用于将巷道分隔器30联接至输送带模块。
巷道分隔器主体包括顶壁40，该顶壁40从前边缘43纵向延伸至后边缘44，并且从第一侧边缘41横向延伸至第二侧边缘42。示例性顶壁40的形状为大致矩形，在纵向方向上较长。在一个实施例中，顶壁40的横向宽度在大约0.5”至大约2.0”之间，并且优选地为大约1.0”，足以防止在形成期间相邻的输送巷道中的相邻电池接触。
巷道分隔器主体具有不对称的前壁，该前壁包括第一顶部弯曲壁51，该第一顶部弯曲壁51从顶壁前边缘43向前且向下延伸的第一顶部弯曲壁51，过渡到向前倾斜的壁53，该向前倾斜的壁53过渡到朝底壁45向内倾斜的下倾斜壁52，底壁45安置在下面的输送带之上。倾斜壁52和53之间的过渡部500在顶壁40和底壁45之间在竖直方向上大约一半处，并且形成巷道分隔器主体的前边缘。
底壁45从前边缘46纵向延伸至后边缘47，并且从与顶壁侧边缘41对齐的第一侧边缘48横向延伸至与顶壁侧边缘42对齐的第二侧边缘49。尽管宽度大约相等，但是图示的底壁45的长度略大于顶壁40，但是本发明并不限于此。
巷道分隔器主体包括与前壁镜像的后壁，后壁包括从顶壁后边缘44向下且向后延伸的顶部弯曲壁54，后倾斜壁56，形成巷道分隔器主体的后边缘的拐点501，以及朝向底壁45向内倾斜并且在后边缘47处与底部壁45相交的下倾斜壁55。
示意性的下倾斜壁52和55以与水平方向成约50°至约60°之间的角度θ延伸，以允许相关联的输送带的后弯，这可以促进输送带的组装，但是本发明并不限于此。
示意性的顶壁40和底壁45是平坦的，但是，可以替代地被穿孔或包括其他特征以促进垂直流体流动，和/或包括通道或其他特征以促进横向流体流动。
巷道分隔器主体还包括在顶壁40和底壁45之间延伸的中央加强壁60，以在侧边缘之间形成两个导管81、82，以允许流体流过巷道分隔器主体。中央加强壁60可以成形为促进流体流过主体。
示意性的巷道分隔器主体在底壁45的底部与顶壁40的顶部之间具有在大约10mm与大约30mm之间并且优选地大约20mm的高度H，但是，本发明不限于此。示意性的高度有利于相关联的输送带的传送和移动，同时确保足够的高度以将产品约束在巷道22中。
前铰链元件70从巷道分隔器主体向前且向下延伸，而后铰链元件72从铰链元件主体向后且向下延伸。示意性的铰链元件70、72彼此偏置并且被构造成与相关联的输送带模块的铰链元件对准，以使用铰链杆将巷道分隔器30附接到输送带模块。
前铰链元件72平行于巷道分隔器主体的前倾斜壁53延伸，其中铰链元件前(外)壁75从倾斜壁53和延伸并且与倾斜壁53对准，后(内)壁76平行于前壁75和倾斜壁53并且从底壁45延伸。前铰链元件72具有铰链开口77，该铰链开口77被构造成容纳铰链杆并且与相关联的输送带模块中的铰链开口对准。
后铰链元件70平行于巷道分隔器主体的后倾斜壁56延伸，其中铰链元件后(外)壁73从倾斜壁56延伸并且与之倾斜壁56对准，前(内)壁74平行于后(外)壁73和倾斜壁56并且从底壁45延伸。后铰链元件70具有铰链开口79，该铰链开口79被构造成接收铰链杆并且与相关联的输送带模块中的铰链开口对准。
示意性的铰链开口77、79在过渡点500、501的下方居中，但是本发明并不限于此。另外，顶壁40的前边缘43可以在铰链元件72的与铰链开口77的中心对准的后点771的正上方。类似地，顶槽的后边缘44可以在铰链元件70的位于铰链开口79的中心高度处的前点791的正上方。
参照图7至图9，可以使用延伸穿过对准的铰链元件72、92和93的第一铰链杆和延伸穿过对准的铰链70、91和94的第二铰链杆，将巷道分隔器30与包括多个铰链连接的模块90的输送带集成。巷道分隔器30的示例性主体(顶壁40的宽度)跨越输送带中的模块90的至少三个铰链元件，但是本发明不限于此。
为了容纳巷道分隔器30，从巷道分隔器位置下方的底层模块90a的前边缘和后边缘移除或省略铰链元件，其中铰链元件70和72代替省略的铰链元件，同时保持铰链元件的在最终输送带中的间距。
在一个实施例中，顶壁40的前边缘43与前输送带模块90b的铰链元件93的后部基本上对准，如图9所示。顶壁40的后边缘44与后输送带模块90b的铰接元件94的前部基本上对准。在说明性实施例中，巷道分隔器主体的最前点(前边缘500)和最后点(后边缘501)在铰链元件开口上方，因此，巷道分隔器主体跨越下面的输送带模块90a的长度。
如图10中所示，可以每隔一个模块行放置一个具有形成巷道的一个壁的横向流体导管的巷道分隔器30。
参照图11，巷道分隔器30的主体的示例性前壁52和后壁55允许使用铰链杆99(其也将巷道分隔器30连接至下面的模块)连接的相邻模块90之间的后弯，这方便输送带在波纹状压板100上的组装。
尽管已经关于示例性版本详细描述了本发明，但是其他版本也是可能的。因此，如这几个示例所暗示的那样，权利要求的范围并不旨在限于详细描述的示例性实施例。

Claims (15)

1.一种用于输送带的巷道分隔器，所述输送带沿着输送方向行进以输送产品，所述巷道分隔器包括：
从前边缘延伸到后边缘的主体，所述主体包括从顶壁前边缘延伸到顶壁后边缘的顶壁、从底壁前边缘延伸到底壁后边缘的底壁、从所述顶壁前边缘延伸至所述底壁前边缘的前壁、以及在所述顶壁后边缘与所述底壁后边缘之间延伸的后壁，所述前壁包括从所述顶壁前边缘向前且向下延伸的第一顶部弯曲壁，所述第一顶部弯曲壁过渡到向前倾斜的壁，所述向前倾斜的壁过渡到朝所述底壁向内倾斜的下倾斜壁，所述主体包括至少一个横向开口；
第一铰链元件，其从所述主体的所述前边缘向下且向前延伸，用于将所述巷道分隔器连接到输送带模块；和
第二铰链元件，其从所述主体的所述后边缘向下且向后延伸，用于将所述巷道分隔器连接到输送带模块；
其中，所述巷道分隔器被构造成使得当所述巷道分隔器被连接到输送带模块时，所述至少一个横向开口被定位成允许流体流沿着横向于所述输送方向的方向通过所述主体。
2.根据权利要求1所述的巷道分隔器，其中，所述主体还包括加强壁，所述加强壁在所述顶壁和底壁之间延伸，以形成穿过所述巷道分隔器主体的至少两个横向开口。
3.根据权利要求1所述的巷道分隔器，其中，所述底壁比所述顶壁长。
4.根据权利要求1所述的巷道分隔器，其中，所述向前倾斜的壁与所述下倾斜壁之间的过渡部形成所述巷道分隔器主体的所述前边缘。
5.根据权利要求4所述的巷道分隔器，其中，所述巷道分隔器主体的所述前边缘在所述顶壁和所述底壁之间垂直地居中。
6.根据权利要求1所述的巷道分隔器，其中，所述后壁与所述前壁成镜像。
7.根据权利要求1所述的巷道分隔器，其中，所述第一铰链元件平行于所述前壁的所述向前倾斜的壁延伸。
8.根据权利要求1所述的巷道分隔器，其中，所述主体的所述前边缘在所述第一铰链元件中的铰链开口上方，并且所述主体的所述后边缘在所述第二铰链元件中的铰链开口上方。
9.一种适于形成具有多个巷道的输送带的输送带模块，所述输送带沿着输送方向行进以输送产品，所述输送带模块包括：
基础模块，其包括主体，从所述主体的前边缘延伸的多个第一铰链元件和从所述主体的后边缘延伸的多个第二铰链元件；以及
巷道分隔器，其使用铰链杆联接到所述基础模块，所述巷道分隔器包括主体，所述主体包括从顶壁前边缘延伸到顶壁后边缘的顶壁、从底壁前边缘延伸到底壁后边缘的底壁、从所述顶壁前边缘延伸至所述底壁前边缘的前壁、以及在所述顶壁后边缘与所述底壁后边缘之间延伸的后壁，所述前壁包括从所述顶壁前边缘向前且向下延伸的第一顶部弯曲壁，所述第一顶部弯曲壁过渡到向前倾斜的壁，所述向前倾斜的壁过渡到朝所述底壁向内倾斜的下倾斜壁，所述主体包括至少一个横向开口以及铰链元件，所述至少一个横向开口允许流体流沿着横向于所述输送方向的方向通过所述主体，所述铰链元件从所述主体延伸，用于将所述巷道分隔器连接到所述基础模块，所述巷道分隔器铰链元件与所述第一铰链元件中的两个铰链元件对准并且插在所述第一铰链元件中的所述两个铰链元件之间。
10.根据权利要求9所述的输送带模块，其中，所述巷道分隔器前边缘与所述第一铰链元件和所述巷道分隔器铰链元件中的开口对准。
11.根据权利要求9所述的输送带模块，其中，所述巷道分隔器主体还包括加强壁，所述加强壁在所述顶壁和底壁之间延伸，以形成穿过所述巷道分隔器主体的至少两个横向开口。
12.一种电池化成台，包括：
输送带，其包括多个铰接连接的输送带模块，所述输送带模块形成回路，所述回路包括从进料口延伸到出料口的运载路径和在所述运载路径下方的返回通道，所述输送带在所述运载路径上沿着输送方向行进以输送产品；
箱，所述箱围绕所述输送带，使得所述运载路径能够浸入冷却流体中；
多个巷道分隔器，其连接到所述输送带以将所述运载路径划分为多个巷道，每个巷道分隔器包括从主体延伸以用于将所述巷道分隔器连接到所述输送带的铰链元件、以及穿过所述主体的横向开口，所述横向开口允许流体流沿着横向于所述输送方向的方向通过所述主体，所述主体包括从顶壁前边缘延伸到顶壁后边缘的顶壁、从底壁前边缘延伸到底壁后边缘的底壁、从所述顶壁前边缘延伸至所述底壁前边缘的前壁、以及在所述顶壁后边缘与所述底壁后边缘之间延伸的后壁，所述前壁包括从所述顶壁前边缘向前且向下延伸的第一顶部弯曲壁，所述第一顶部弯曲壁过渡到向前倾斜的壁，所述向前倾斜的壁过渡到朝所述底壁向内倾斜的下倾斜壁。
13.根据权利要求12所述的电池化成台，所述巷道分隔器具有与所述巷道分隔器铰链元件中的开口和所述输送带中的铰链元件中的开口对准的前边缘。
14.根据权利要求12所述的电池化成台，其中，每个巷道分隔器主体还包括加强壁，所述加强壁在所述顶壁和所述底壁之间延伸，以形成穿过所述巷道分隔器主体的至少两个横向开口。
15.根据权利要求12所述的电池化成台，其中，每隔一排所述输送带插入所述巷道分隔器。
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