CN110911930A - Cold welding machine for cable production - Google Patents
Cold welding machine for cable production Download PDFInfo
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- CN110911930A CN110911930A CN201911122469.1A CN201911122469A CN110911930A CN 110911930 A CN110911930 A CN 110911930A CN 201911122469 A CN201911122469 A CN 201911122469A CN 110911930 A CN110911930 A CN 110911930A
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- cold welding
- welding
- slide rail
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- 238000003466 welding Methods 0.000 title claims abstract description 260
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 210000001503 joint Anatomy 0.000 claims abstract description 107
- 210000000078 claw Anatomy 0.000 claims abstract description 82
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 239000002699 waste material Substances 0.000 claims description 19
- 239000011810 insulating material Substances 0.000 claims description 5
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 2
- 238000003032 molecular docking Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/38—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses
- B29C63/42—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor by liberation of internal stresses using tubular layers or sheathings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0263—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for positioning or holding parts during soldering or welding process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3462—Cables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a cold welding machine for cable production, which relates to the field of cold welding of cables and comprises a wire stripping mechanism, a butt joint mechanism and a welding mechanism; the wire stripping mechanism comprises a first slide rail, a second slide rail, a first air cylinder, a second air cylinder, a first mechanical claw and a second mechanical claw which are used for clamping, a first groove, a second groove, a first heating sheet and a second heating sheet which are respectively matched with each other; the butt joint mechanism comprises a first butt joint slide rail, a second butt joint slide rail, a first butt joint rod, a second butt joint rod, a first butt joint cylinder, a second butt joint cylinder, a first butt joint mechanical claw, a second butt joint mechanical claw and a first butt joint groove, wherein the first butt joint mechanical claw and the second butt joint mechanical claw are used for clamping; the welding mechanism comprises a cold welding machine body used for welding and a cold welding table capable of sliding on the top surface of the rack, a welding groove is formed in the top surface of the cold welding table, and the welding groove is used for conveying a welding cable. The cold welding machine has the functions of wire stripping, welding and welding protection, and also has the characteristics of environmental protection in production and improvement of production efficiency.
Description
Technical Field
The invention relates to the field of cable cold welding, in particular to a cold welding machine for cable production.
Background
The cold welding machine is welding equipment which can melt and cover a special welding wire to a damaged part of a workpiece through high heat energy generated by micro-electricity instantaneous discharge and is firmly welded with an original base material, only a little grinding and polishing post-treatment is needed after cold welding, and because pulse discharge is extremely short relative to discharge interval time, welding heat can be fully diffused and can not be accumulated, the workpiece is basically not heated, and cold welding is realized. The cold welding machine has reasonable design and free adjustment. Different levels of discharge frequency can be selected according to different metal materials so as to achieve the best repairing effect; the heat affected zone is small, no heat input exists in the stacking instant process, so that deformation, undercut and residual stress do not exist, local annealing is not generated, and heat treatment is not needed again after repair; the welding machine overcomes the phenomenon that the common argon arc welding impacts the periphery of a workpiece in the welding process. The machined surface of the workpiece without the allowance can be repaired safely; the repair precision is high: the thickness of the surfacing is from several micrometers to several millimeters, and only grinding and polishing are needed; the welding strength is high, and strong binding force is generated due to the fact that the welding material fully permeates to the surface material of the workpiece; convenient carrying, no requirement for working environment and the like. Due to these characteristics of cold welders, they are also often used in the production of electrical cables. Although the cold welding machine has many advantages, the existing cold welding machine used for cable production only has the function of welding, has single function and low production efficiency, and is not suitable for large-scale welding of cables. In order to improve the cable production efficiency, a new cold welding machine for cable production is needed.
Disclosure of Invention
The invention aims to provide a cold welding machine for cable production, which has the functions of wire stripping, welding and welding protection, and has the characteristics of environmental protection in production and improvement of production efficiency.
The purpose of the invention is realized by the following technical scheme:
a cold welding machine for cable production comprises a rack and a cold welding structure arranged on the rack, wherein a support is fixed on the top surface of the rack, and the cold welding structure comprises a wire stripping mechanism, a butt joint mechanism and a welding mechanism; the wire stripping mechanism comprises a first slide rail and a second slide rail, the first slide rail and the second slide rail can slide on the support and are symmetrically arranged along the vertical axis of the support, a first support rod is arranged on the first slide rail, a first air cylinder is arranged at the other end of the first support rod, a movable first mechanical claw for clamping a cable is arranged on the first air cylinder, a first groove parallel to the sliding direction of the first slide rail is formed in the other end of the first mechanical claw, a first heating sheet matched with the first groove is mounted on the first groove, a second support rod is arranged on the second slide rail, a second air cylinder is arranged at one end of the second support rod, a movable second mechanical claw for clamping the cable is arranged on the second air cylinder, a second groove parallel to the sliding direction of the second slide rail is formed in the other end of the second mechanical claw, a second heating sheet matched with the second groove is arranged on the second groove, and the first groove and the second groove are arranged on the same axial lead; the butt joint mechanism comprises a first butt joint slide rail and a second butt joint slide rail, the first butt joint slide rail and the second butt joint slide rail can slide on the support and are symmetrically arranged along the vertical axis of the support, the first butt joint slide rail and the first slide rail are arranged on the same side and are far away from the first slide rail, a first butt joint rod is arranged on the first butt joint slide rail, a first butt joint cylinder is arranged at the other end of the first butt joint rod, a first butt joint mechanical claw which can move and is used for clamping a cable is arranged on the first butt joint cylinder, a first butt joint groove parallel to the sliding direction of the first slide rail is formed in the other end of the first butt joint mechanical claw, a second butt joint slide rail is arranged on the same side and is far away from the second slide rail, a second butt joint rod is arranged on the second butt joint slide rail, and a second butt joint cylinder is arranged at the other end of the, the second butting cylinder is provided with a movable second butting mechanical claw for clamping a cable, the other end of the second butting mechanical claw is provided with a second butting groove parallel to the sliding direction of the second sliding rail, and the first butting groove and the second butting groove are arranged on the same axial lead; welding mechanism includes the cold welding machine body and can the gliding cold welding platform of frame top surface, the cold welding platform sets up between first gripper and the second gripper, the top surface middle part of cold welding platform seted up with the parallel notch of cold welding platform slip direction, the cold welding machine body sets up in the notch, the top surface of cold welding platform has seted up the welding groove along the radial symmetry of notch, the welding groove is used for carrying welding cable.
By adopting the technical scheme, the cold welding machine comprises a rack and a cold welding structure arranged on the rack, wherein the cold welding structure comprises a wire stripping mechanism, a butt joint mechanism and a welding mechanism; the first cylinder of the wire stripping mechanism controls the first mechanical claw, the second cylinder controls the second mechanical claw, two cables needing cold welding are clamped, the first heating sheet matched with the first groove and the second heating sheet matched with the second groove heat the clamping part, the first sliding rail and the second sliding rail are controlled to move, the first heating sheet and the second heating sheet move together, and outer wrappers at the ends of the two cables are stripped in a heating mode; the first butt-joint cylinder of the butt-joint mechanism controls the first butt-joint mechanical claw, the second butt-joint cylinder controls the second butt-joint mechanical claw, two cables needing cold welding are clamped, after the outer skins of the end heads of the two cables are peeled off by the first heating sheet and the second heating sheet, the first mechanical claw and the second mechanical claw are moved away, and the first butt-joint sliding rail and the second butt-joint sliding rail are controlled to move the two clamped cables to the welding mechanism for cold welding; the cold welding table of the welding mechanism can slide on the top surface of the frame and is used for adjusting the butt joint position of two welding cables during cold welding so as to be suitable for cables with different types and sizes.
Preferably, the cold welding machine body is provided with a welding handle for welding operation, the top end of the cold welding machine body is provided with a top plate capable of resetting and moving, and a cold welding mold for cold welding is arranged below the top plate.
By adopting the technical scheme, the welding handle is used for welding operation, can control the welding of two cables of putting at the cold welding mould, after two cables are butt-welded, control first butt joint gripper and second butt joint gripper promote two welded cables simultaneously, but let the roof of the activity that resets that the top of cold welding machine body was seted up of welded cable take out, make things convenient for overall operation, then control heats the cold welding position that welds well through first heating plate or second heating plate and polishes, sheathe outer skin of pyrocondensation pipe again in the position of skinning, it removes to grasp welded cable with the heating plate, control temperature lets the outer skin of pyrocondensation pipe and the laminating of department of skinning, reach the effect of protection.
Preferably, crosspieces are symmetrically arranged at the bottom end of the cold welding table, movable sliding rails are arranged at the end parts of the two crosspieces, sliding grooves matched with the movable sliding rails are arranged on the top surface of the rack, and the sliding grooves are perpendicular to the notches.
Through adopting above-mentioned technical scheme, the tip of two crosspieces all is equipped with movable slide rail, can slide on the spout that the top surface of frame was equipped with the looks adaptation, controls the position of cold welding platform through the position of adjusting the crosspiece, lets the cold welding machine body on the cold welding platform align with the welding groove, makes things convenient for two alignment that welding cable can be smooth to enter into in the cold welding mould.
Preferably, a channel is formed below the cold welding table, a waste bucket is arranged at the lower end of the channel, and the waste bucket is made of insulating materials.
Through adopting above-mentioned technical scheme, the waste material that welding cable produced enters into the waste material bucket through the passageway, carries out recovery processing to the waste material, and beneficial environmental protection, waste material bucket are insulating material simultaneously, prevent unexpected emergence such as welding cable electric leakage, guarantee production safety.
Preferably, the first groove, the first butt groove and the welding groove are arranged on the same axial line.
By adopting the technical scheme, the first groove, the first butt joint groove and the welding groove are arranged on the same axial lead, two welded cables are ensured to be positioned on the same horizontal plane, and the butt joint mechanism can be smoothly controlled to convey the cables to the cold welding mechanism for alignment welding.
Preferably, a master controller is arranged below the rack and is used for controlling the wire stripping mechanism, the butt joint mechanism and the welding mechanism.
By adopting the technical scheme, the master controller is used for controlling the wire stripping mechanism, the butt joint mechanism and the welding mechanism, so that the cold welding machine body can realize the functions of quick wire stripping, welding and the like, and the welding efficiency is improved.
The invention has the beneficial effects that:
1. the cold welding machine comprises a rack and a cold welding structure arranged on the rack, wherein the cold welding structure comprises a wire stripping mechanism, a butt joint mechanism and a welding mechanism; the first cylinder of the wire stripping mechanism controls the first mechanical claw, the second cylinder controls the second mechanical claw, two cables needing cold welding are clamped, the first heating sheet matched with the first groove and the second heating sheet matched with the second groove heat the clamping part, the first sliding rail and the second sliding rail are controlled to move, the first heating sheet and the second heating sheet move together, and outer wrappers at the ends of the two cables are stripped in a heating mode; the first butt-joint cylinder of the butt-joint mechanism controls the first butt-joint mechanical claw, the second butt-joint cylinder controls the second butt-joint mechanical claw, two cables needing cold welding are clamped, after the outer skins of the end heads of the two cables are peeled off by the first heating sheet and the second heating sheet, the first mechanical claw and the second mechanical claw are moved away, and the first butt-joint sliding rail and the second butt-joint sliding rail are controlled to move the two clamped cables to the welding mechanism for cold welding; the cold welding table of the welding mechanism can slide on the top surface of the frame and is used for adjusting the butt joint position of two welding cables during cold welding so as to be suitable for cables with different types and sizes.
2. The welding handle is used for welding operation, welding of two cables placed in a cold welding mould can be controlled, after the two cables are welded in a butt joint mode, the first butt joint mechanical claw and the second butt joint mechanical claw are controlled to simultaneously lift the two welded cables, the welded cables are taken out from a top plate which is arranged at the top end of a cold welding machine body and can move in a resetting mode, integral operation is facilitated, then the first heating sheet or the second heating sheet is controlled to heat and polish the welded cold welding position, then the outer sheath of the heat shrinkable tube is sleeved on the peeled position again, the welded cables are clamped by the heating sheets to move, the temperature is controlled, and the outer sheath of the heat shrinkable tube is attached to the peeled position, so that the protection effect is achieved; the tip of two crosspieces all is equipped with movable slide rail, can slide on the spout that the top surface of frame was equipped with the looks adaptation, controls the position of cold welding platform through the position of adjusting the crosspiece, lets the cold welding machine body on the cold welding platform align with the welding groove, makes things convenient for two alignment that welding cable can be smooth to enter into in the cold welding mould.
3. Waste materials generated by welding cables enter the waste material barrel through the channel, the waste materials are recycled, the environment is protected, meanwhile, the waste material barrel is made of insulating materials, accidents such as electric leakage of the welding cables are prevented, and production safety is guaranteed; the first groove, the first butt-joint groove and the welding groove are arranged on the same axial lead, so that two welded cables are ensured to be positioned on the same horizontal plane, and the butt-joint mechanism can be smoothly controlled to convey the cables to the cold welding mechanism for alignment welding; the master controller is used for controlling the wire stripping mechanism, the butt joint mechanism and the welding mechanism, can enable the cold welding machine body to realize the functions of quick wire stripping, welding and the like, and improves the welding efficiency.
Drawings
FIG. 1 is a schematic structural diagram of a cold welding machine for cable production according to the present invention;
FIG. 2 is a schematic view of a welding mechanism of a cold welding machine for cable production according to the present invention;
FIG. 3 is a schematic view of a first slide rail connection of a wire stripping mechanism of a cold welding machine for cable production according to the present invention;
FIG. 4 is a schematic view of a second slide rail connection of the wire stripping mechanism of the cold welding machine for cable production according to the present invention;
FIG. 5 is a schematic view of a first docking slide linkage of the docking mechanism of the cold welding machine for cable production according to the present invention;
fig. 6 is a schematic connection diagram of a second butt-joint slide rail of the butt-joint mechanism of the cold welding machine for cable production according to the present invention.
In the figure, 1-a frame, 2-a support, 3-a first slide rail, 4-a second slide rail, 5-a first butt slide rail, 6-a second butt slide rail, 7-a cold welding machine body, 8-a cold welding table, 9-a welding groove, 11-a general controller, 31-a first support rod, 32-a first air cylinder, 33-a first gripper, 34-a first groove, 35-a first heating plate, 41-a second support rod, 42-a second air cylinder, 44-a second gripper, 44-a second groove, 45-a second heating plate, 51-a first butt rod, 52-a first butt air cylinder, 53-a first butt mechanical gripper, 54-a first butt groove, 61-a second butt rod, 62-a second butt air cylinder, 63-a second butt mechanical gripper, 64-second butt groove, 71-welding handle, 72-top plate, 81-crosspiece, 82-movable slide rail, 83-chute, 84-channel, 85-waste barrel.
Detailed Description
The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following.
As shown in fig. 1 to 6, a cold welding machine for cable production comprises a frame 1 and a cold welding structure arranged on the frame, wherein a support 2 is fixed on the top surface of the frame 1, and the cold welding structure comprises a wire stripping mechanism, a butt joint mechanism and a welding mechanism; the wire stripping mechanism comprises a first slide rail 3 and a second slide rail 4, the first slide rail 3 and the second slide rail 4 can slide on the support 2 and are symmetrically arranged along the vertical axis of the support 2, a first support rod 31 is arranged on the first slide rail 3, a first air cylinder 32 is arranged at the other end of the first support rod 31, a movable first mechanical claw 33 for clamping a cable is arranged on the first air cylinder 32, a first groove 34 parallel to the sliding direction of the first slide rail 3 is formed in the other end of the first mechanical claw 33, a first heating sheet 35 matched with the first groove 34 is arranged on the first groove 34, a second support rod 41 is arranged on the second slide rail 4, a second air cylinder 42 is arranged at one end of the second support rod 41, a movable second mechanical claw 43 for clamping the cable is arranged on the second air cylinder 42, a second groove 44 parallel to the sliding direction of the second slide rail 4 is formed in the other end of the second mechanical claw 43, a second heating plate 45 matched with the second groove 44 is arranged on the second groove 44, and the first groove 35 and the second groove 45 are arranged on the same axial lead; the butt joint mechanism comprises a first butt joint slide rail 5 and a second butt joint slide rail 6, the first butt joint slide rail 5 and the second butt joint slide rail 6 can slide on the support 2 and are symmetrically arranged along the vertical axis of the support 2, the first butt joint slide rail 5 and the first slide rail 3 are arranged on the same side and are far away from the first slide rail 3, a first butt joint rod 51 is arranged on the first butt joint slide rail 5, a first butt joint cylinder 52 is arranged at the other end of the first butt joint rod 51, the first butt joint cylinder 52 is provided with a first butt joint mechanical claw 53 which can move and is used for clamping a cable, a first butt joint groove 54 parallel to the sliding direction of the first slide rail 3 is arranged at the other end of the first butt joint mechanical claw 53, the second butt joint slide rail 6 and the second slide rail 4 are arranged on the same side and are far away from the second slide rail 4, the second butt joint slide rail 6 is provided with a second butt joint rod 61, a second butt joint cylinder 62 is arranged at the other, the other end of the second butting mechanical claw 63 is provided with a second butting groove 64 parallel to the sliding direction 4 of the second sliding rail, and the first butting groove 54 and the second butting groove 64 are arranged on the same axial lead; welding mechanism includes cold welding machine body 7 and can be at the gliding cold welding platform 8 of 1 top surface of frame, and cold welding platform 8 sets up between first gripper 33 and second gripper 43, and the notch parallel with the 8 slip directions of cold welding platform is seted up at the top surface middle part of cold welding platform 8, and cold welding machine body 7 sets up in the notch, and the top surface of cold welding platform 8 has seted up welding groove 9 along the radial symmetry of institute's notch, and welding groove 9 is used for carrying the welding cable.
The cold welding machine structure comprises a rack 1 and a cold welding structure arranged on the rack 1, wherein the cold welding structure comprises a wire stripping mechanism, a butt joint mechanism and a welding mechanism; the first cylinder 32 of the wire stripping mechanism controls the first mechanical claw 33, the second cylinder 42 controls the second mechanical claw 43 to clamp two cables needing cold welding, the first heating sheet 35 matched with the first groove 34 and the second heating sheet 45 matched with the second groove 44 heat the clamping part, the first sliding rail 3 and the second sliding rail 4 are controlled to move, the first heating sheet 35 and the second heating sheet 45 move together, and the outer wrappers at the ends of the two cables are stripped in a heating mode; a first butting cylinder 52 of the butting mechanism controls a first butting mechanical claw 53, a second butting cylinder 62 controls a second butting mechanical claw 63 to clamp two cables needing cold welding, after the outer skins of the end heads of the two cables are peeled off by a first heating sheet 35 and a second heating sheet 45, the first mechanical claw 33 and the second mechanical claw 43 are moved away, and a first butting sliding rail 3 and a second butting sliding rail 4 are controlled to move the two clamped cables to a welding mechanism for cold welding; the cold welding table 8 of the welding mechanism can slide on the top surface of the rack 1 and is used for adjusting the butt joint position of two welding cables during cold welding so as to be suitable for cables with different types and sizes, and the first butt joint mechanical claw 53 and the second butt joint mechanical claw 63 convey the cable ends peeled by the two cables to the cold welding machine body 7 through the welding groove 9 for cold welding butt joint, so that the purpose of cold welding is achieved.
When the heat shrinkable tube is used specifically, firstly, two cables needing cold welding are taken out, one end of one cable is penetrated with a heat shrinkable tube outer sheath, the length of the heat shrinkable tube outer sheath is determined according to the outer sheaths of two cable ends stripped by the first mechanical claw 33 and the second mechanical claw 43, the length of the heat shrinkable tube outer sheath is the same as the total length of the outer sheaths stripped by the first mechanical claw 33 and the second mechanical claw 43, and the heat shrinkable tube outer sheath is sleeved at a certain position of one cable far away from the ends, so that the heat shrinkable tube can be pushed to heat and shrink at the back conveniently. After the heat shrinkable tube outer sheath is sleeved, the control device carries out cold welding butt joint on the two cables. The cold welding machine comprises a rack 1 and a cold welding structure arranged on the rack, wherein a support 2 is fixed on the top surface of the rack 1, the cold welding structure comprises a wire stripping mechanism, a butt joint mechanism and a welding mechanism, a master controller 11 is placed below the rack 1, and the master controller 11 is used for controlling the wire stripping mechanism, the butt joint mechanism and the welding mechanism. The master controller 11 is adjusted and controlled, the wire stripping mechanism, the butt-joint mechanism and the welding mechanism are operated, the first butt-joint slide rail 5 and the second butt-joint slide rail 6 of the butt-joint mechanism are moved to drive the first butt-joint rod 51 connected with the first butt-joint slide rail 5 and the second butt-joint rod 51 connected with the second butt-joint slide rail 5 to move, and further respectively drive the first butt-joint cylinder 52 connected with the first butt-joint rod 51 and the second butt-joint cylinder 62 connected with the second butt-joint rod 51 to move, when the master controller 11 is moved to a proper position, the adjusted master controller 11 controls the first butt-joint cylinder 52 and the second butt-joint cylinder 62 to respectively control the first butt-joint mechanical claw 53 and the second butt-joint mechanical claw 63 connected with the master controller through setting a command, two cables are clamped at a certain position away from the end part, it should be noted that the clamping position of the cables should be in the first butt-joint groove 54 of the first butt-joint mechanical claw 53 and the second butt-joint groove 64 of the second, therefore, the first butt-joint groove 54 of the first butt-joint mechanical claw 53 and the second butt-joint groove 64 of the second butt-joint mechanical claw 63 can be matched with the shapes of two cold-welded butt-joint cables, the cables can be well clamped, and the outer wrapping skin of the cables is prevented from being damaged when the cables are pulled in a welding mode, so that the quality of the cables is prevented from being influenced. After the first butt-joint mechanical claw 53 and the second butt-joint mechanical claw 63 clamp two cables, the first butt-joint air cylinder 52 and the second butt-joint air cylinder 62 are adjusted to be in fine adjustment, the first butt-joint groove 54 and the second butt-joint groove 64 are located on the same axis, the purpose is that the two cables are located on the same axis, the alignment and welding of the ends are facilitated, and after the positions are adjusted, the wire stripping mechanism is controlled to strip the ends of the two cables.
The master controller 11 controls the first slide rail 3 and the second slide rail 4 of the wire stripping mechanism to move, drives the first support rod 31 connected with the first slide rail 3 and the second support rod 41 connected with the second slide rail 4 to move, and then the second air cylinders 42 connected with the first air cylinder 32 and the second support rod 41 connected with the first support rod 31 are respectively driven to move, when the first air cylinders and the second air cylinders are moved to proper positions, the adjusted master controller 11 controls the first cylinder 32 and the second cylinder 42 through setting instructions to control the first gripper 33 and the second gripper 43 connected thereto respectively to grip the end positions of two cables, and it should be noted that the gripping positions of the cables should be in the first groove 34 of the first gripper 33 and the second groove 44 of the second gripper 43, so that the first groove 34 and the second groove 44 are adapted to the shape of the cables, and it is also necessary to adjust the first groove 34 and the second groove 44 to be on the same axis. After the first gripper 33 and the second gripper 43 clamp the cables to be cold-welded and butted, the general controller 11 adjusted and set at the moment sends out a control instruction, the first heating sheet 35 which is arranged on the first groove 34 and matched with the first groove 34 and the second heating sheet 45 which is arranged on the second groove 44 and matched with the second groove 44 are respectively electrified, the first heating sheet 35 and the second heating sheet 45 are heated to a certain temperature, the first sliding rail 3 and the second sliding rail 4 are controlled to move relatively, and the end clamping positions of the two cables are peeled by enabling the first gripper 33 and the second gripper 43 to move relatively.
Further, after peeling the two butt-jointed cables, butt-jointed cold welding treatment is carried out. The main controller 11 controls the first mechanical claw 33 and the second mechanical claw 43 to move and dislocate, so that the first butting mechanical claw 53 and the second butting mechanical claw 63 can conveniently convey two cables to the welding mechanism for welding. The first butt slide rail 5 and the second butt slide rail 6 are controlled to relatively approach towards the cold welding mechanism, and the two cables with stripped end heads move under the clamping of the first butt mechanical claw 53 and the second butt mechanical claw 64. In order to ensure that two cable ends capable of being subjected to cold welding butt joint are smoothly welded in a welding mechanism in an aligned mode, the welding mechanism comprises a cold welding machine body 7 and a cold welding table 8 capable of sliding on the top surface of a rack 1, the cold welding table 8 is arranged between a first mechanical claw 33 and a second mechanical claw 43, a notch parallel to the sliding direction of the cold welding table 8 is formed in the middle of the top surface of the cold welding table 8, the cold welding machine body 7 is arranged in the notch, welding grooves 9 are symmetrically formed in the top surface of the cold welding table 8 along the radial direction of the notch, the welding grooves 9 are used for conveying welding cables, crosspieces 81 are symmetrically arranged at the bottom end of the cold welding table 8, movable sliding rails 82 are arranged at the end portions of the two crosspieces 81, sliding grooves 83 matched with the movable sliding rails 82 are formed in the top surface of the rack 1, the sliding grooves 83 are vertically arranged with the notches, the movable sliding rails 82 are adjusted, the cold welding table 8 is moved to, ensuring that the two cold welded butted cable ends enter the weld groove 9 for alignment.
Further, the two cold-welding butted cables are conveyed to the cold welding machine body 7 along the welding grooves 9 which are symmetrically arranged for cold welding. The cold welding machine body 7 is provided with a welding handle 71 used for welding operation, the top end of the cold welding machine body 7 is provided with a top plate 72 capable of moving in a resetting way, a cold welding mould used for cold welding is arranged below the top plate, two cables in cold welding butt joint enter the cold welding mould of the cold welding machine body 7 through a welding groove 9, the welding handle 71 is controlled to carry out cold welding on two cable ends needing cold welding in the cold welding mould, after the cold welding of the cable ends is finished, the master controller 11 controls the first air cylinder 32 and the second air cylinder 42 to slide upwards relatively to drive the first mechanical claw 33 and the second mechanical claw 43 which are respectively connected with the first air cylinder and the second air cylinder to move upwards to stretch the welded cables upwards, because the top end of the cold welding machine body 7 is provided with the top plate 72 capable of moving in a resetting way, the welded cables are pulled out from the top plate 72 capable of moving in a resetting way, and the welded positions of the pulled out cables have certain unevenness, the wrapping sheath is influenced, so that one of the first gripper 33 or the second gripper 43 is controlled to clamp a cable at a welding position, the heating sheet is controlled to heat to a proper temperature to carry out high-temperature heating treatment on quality defects at the welding position, the quality requirements can be met, meanwhile, the welding position can be the same as the diameter of the cable, and the welding position is ground, so that the wrapping sheath can be conveniently wrapped, the shape of the wrapping sheath can be matched, for environmental protection and waste treatment, a channel 84 is formed below the cold welding table 8, a waste barrel 85 is arranged at the lower end of the channel 84, the waste barrel 85 is made of an insulating material, and cable waste after heating and grinding and waste during cold welding can enter the waste barrel 85 to be subjected to insulating recovery treatment. At the moment, moving the heating and polishing mechanical claw, controlling the butt joint mechanical claw sleeved with the heat shrinkable tube outer sheath, loosening and adjusting the position, clamping the cable, enabling the butt joint mechanical claw sleeved with the heat shrinkable tube outer sheath to move along the cable welding end, when the heat shrinkable tube outer sheath moves to the end of the cable which is far away from the welding end and is not too large in clamping force and just contacts the outer sheath optimally, so that the butt joint mechanical claw sleeved with the heat shrinkable tube outer sheath can push the heat shrinkable tube outer sheath to move along the welding end, controlling the butt joint mechanical claw to loosen when the heat shrinkable tube outer sheath moves to the end of the cable which is covered with the sheath, controlling one of the first mechanical claw 33 and the second mechanical claw 43 to clamp one end of the heat shrinkable tube outer sheath, enabling the corresponding groove to just clamp the cable, electrifying to heat the heating sheet to a proper temperature, and moving the mechanical claw, the outer sheath of the heat shrinkable tube is heated through the heating sheet, so that the cable at the peeling position can be protected.
In this embodiment, the first cylinder 32, the second cylinder 42, and the first docking cylinder 52 and the second docking cylinder 62 are all prior art, and the first cylinder 32 and the second cylinder 42 employ: a sliding table cylinder MXS 16A; the first docking cylinder 52 and the second docking cylinder 62 employ: the slide table cylinder MXS 25A. Meanwhile, the first gripper 33, the second gripper 43, and the second opposing gripper 53 and the second opposing gripper 63 are also existing tools, wherein the first gripper 33 and the second gripper 43 adopt an injection molding machine mechanical mouth clamp, and the parameters are as follows: 1615D/S; the mechanical arm mouth clamp of the injection molding machine adopted by the butt joint mechanical claw 53 and the second butt joint mechanical claw 63 has the parameters: 1615D/S. The first heating plate 35 and the first heating plate 35 can be replaced according to needs so as to meet different cold welding cables, the general control box 11 is designed in a modularized program mode, a control module program is arranged in the general control box, intelligentization is facilitated, the first sliding rail 3, the second sliding rail 4, the first butt-joint sliding rail 5 and the second butt-joint sliding rail 6 can move freely through respective motors of a given design module program controller of the general control box 11, the design effect is achieved, and excessive description is not needed.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. A cold welding machine for cable production comprises a rack (1) and a cold welding structure arranged on the rack (1), wherein a support (2) is fixed on the top surface of the rack (1), and the cold welding structure comprises a wire stripping mechanism, a butt joint mechanism and a welding mechanism;
the wire stripping mechanism comprises a first sliding rail (3) and a second sliding rail (4), the first sliding rail (3) and the second sliding rail (4) can slide on the support (2) and are symmetrically arranged along the vertical axis of the support (2), a first supporting rod (31) is arranged on the first sliding rail (3), a first air cylinder (32) is arranged at the other end of the first supporting rod (31), a movable first mechanical claw (33) for clamping a cable is arranged on the first air cylinder (32), a first groove (34) parallel to the sliding direction of the first sliding rail (3) is formed in the other end of the first mechanical claw (33), a first heating sheet (35) matched with the first groove (34) is mounted on the first groove (34), a second supporting rod (41) is arranged on the second sliding rail (4), a second air cylinder (42) is arranged at one end of the second supporting rod (41), the second cylinder (42) is provided with a movable second mechanical claw (43) for clamping a cable, the other end of the second mechanical claw (43) is provided with a second groove (44) parallel to the sliding direction of the second sliding rail (4), the second groove (44) is provided with a second heating sheet (45) matched with the second groove (44), and the first groove (35) and the second groove (45) are arranged on the same axial lead;
the butt joint mechanism comprises a first butt joint slide rail (5) and a second butt joint slide rail (6), the first butt joint slide rail (5) and the second butt joint slide rail (6) can slide on the support (2) and are symmetrically arranged along the vertical axis of the support (2), the first butt joint slide rail (5) and the first slide rail (3) are arranged on the same side and are far away from the first slide rail (3), a first butt joint rod (51) is arranged on the first butt joint slide rail (5), a first butt joint cylinder (52) is arranged at the other end of the first butt joint rod (51), a first butt joint mechanical claw (53) which can be movably used for clamping a cable is arranged on the first butt joint cylinder (52), a first butt joint groove (54) parallel to the sliding direction of the first slide rail (3) is formed at the other end of the first butt joint mechanical claw (53), and the second butt joint slide rail (6) and the second slide rail (4) are arranged on the same side and are far away from the second slide rail (4), the second butt joint sliding rail (6) is provided with a second butt joint rod (61), the other end of the second butt joint rod (61) is provided with a second butt joint cylinder (62), the second butt joint cylinder (62) is provided with a movable second butt joint mechanical claw (63) used for clamping a cable, the other end of the second butt joint mechanical claw (63) is provided with a second butt joint groove (64) parallel to the sliding direction (4) of the second sliding rail, and the first butt joint groove (54) and the second butt joint groove (64) are arranged on the same axial lead;
welding mechanism includes cold welding machine body (7) and can frame (1) top surface gliding cold welding platform (8), cold welding platform (8) set up between first gripper (33) and second gripper (43), the top surface middle part of cold welding platform (8) seted up with the parallel notch of cold welding platform (8) slip direction, cold welding machine body (7) set up in the notch, welding groove (9) have been seted up along the radial symmetry of notched to the top surface of cold welding platform (8), welding groove (9) are used for carrying the welding cable.
2. The cold welding machine for cable production according to claim 1, wherein the cold welding machine body (7) is provided with a welding handle (71) for welding operation, the top end of the cold welding machine body (7) is provided with a top plate (72) capable of moving in a resetting manner, and a cold welding mold for cold welding is arranged below the top plate.
3. The cold welding machine for producing the cables as claimed in claim 1, wherein crosspieces (81) are symmetrically arranged at the bottom end of the cold welding table (8), movable sliding rails (82) are respectively arranged at the end parts of the two crosspieces (81), a sliding groove (83) matched with the movable sliding rails (82) is arranged on the top surface of the frame (1), and the sliding groove (83) is arranged perpendicular to the notch.
4. The cold welding machine for cable production according to claim 1, wherein a channel (84) is formed below the cold welding table (8), a waste barrel (85) is arranged at the lower end of the channel (84), and the waste barrel (85) is made of an insulating material.
5. A cold welding machine for the production of electric cables, according to claim 1, characterized in that said first groove (34), said first butt groove (54) and said welding groove (9) are arranged on the same axial line.
6. A cold welding machine for the production of electric cables, according to claim 1, characterized in that the machine frame (1) has a general controller (11) placed below it, said general controller (11) being used to control said stripping, butting and welding mechanisms.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911122469.1A CN110911930B (en) | 2019-11-15 | 2019-11-15 | Cold welding machine for cable production |
| CN202011194327.9A CN112421332B (en) | 2019-11-15 | 2019-11-15 | Cable manufacture docking mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911122469.1A CN110911930B (en) | 2019-11-15 | 2019-11-15 | Cold welding machine for cable production |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011194327.9A Division CN112421332B (en) | 2019-11-15 | 2019-11-15 | Cable manufacture docking mechanism |
Publications (2)
| Publication Number | Publication Date |
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| CN110911930A true CN110911930A (en) | 2020-03-24 |
| CN110911930B CN110911930B (en) | 2020-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011194327.9A Active CN112421332B (en) | 2019-11-15 | 2019-11-15 | Cable manufacture docking mechanism |
| CN201911122469.1A Active CN110911930B (en) | 2019-11-15 | 2019-11-15 | Cold welding machine for cable production |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011194327.9A Active CN112421332B (en) | 2019-11-15 | 2019-11-15 | Cable manufacture docking mechanism |
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| CN113649683A (en) * | 2021-08-20 | 2021-11-16 | 合肥友孚热能装备制造有限公司 | Heating cable cold-hot wire joint ultrasonic welding device and welding method |
| CN115055966A (en) * | 2022-08-17 | 2022-09-16 | 苏州普尚信息技术有限公司 | Automatic welding and light repairing equipment for photovoltaic cable production and using method thereof |
| CN116652316A (en) * | 2023-02-28 | 2023-08-29 | 南京合邑电子有限公司 | A fully automatic welding equipment |
| CN119820167A (en) * | 2025-03-18 | 2025-04-15 | 成都大唐线缆有限公司 | Welding monitoring method and automatic welding device |
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| CN113161847B (en) * | 2021-03-26 | 2022-11-11 | 国网湖北省电力有限公司咸宁供电公司 | Communication engineering equipment capable of connecting broken cables |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112421332A (en) | 2021-02-26 |
| CN112421332B (en) | 2022-02-22 |
| CN110911930B (en) | 2020-11-20 |
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