Multi-specification cigarette dynamic suction resistance simulation forming device
The technical field is as follows:
the invention belongs to the technical field of cigarette experimental equipment, and particularly relates to a multi-specification cigarette dynamic suction resistance simulation forming device.
Background art:
in the tobacco industry, the prior cigarette filter tip punching and cigarette lighting end punching need to install a corresponding punching device on a field high-speed cigarette making machine, and because the quantity of cigarettes required by experimental research is small, and the online cigarette making machine has high speed and high consumption, great inconvenience and great waste are brought to production departments. Especially in recent years, the research on the dynamic cigarette resistance is gradually developed, and the main means for influencing the dynamic cigarette resistance is to adopt cigarette filter tip punching and cigarette lighting end punching, and two adjusting means are simultaneously embodied on one cigarette, so that the forming setting of the dynamic cigarette resistance can be realized.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
The invention content is as follows:
the invention aims to provide a multi-specification cigarette dynamic resistance-suction simulation forming device, thereby overcoming the defects in the prior art.
In order to achieve the above purpose, the invention provides a multi-specification cigarette dynamic resistance-absorbing simulation forming device, which is arranged on a laboratory cigarette perforating device and comprises at least one laser, a focusing device for perforating a filter tip, a galvanometer scanning focusing device for perforating a lighting end, an airflow distribution disc, a drum wheel and a rotary suction nozzle, and is characterized in that: the drum wheel is a drum wheel which is at least suitable for two cigarette diameter specifications, one side of the drum wheel is provided with an air flow distribution disc, an air flow control electromagnetic valve, a servo motor in transmission connection with a drum wheel shaft, a shaft encoder or a positioning sensor for carrying out angle positioning on the drum wheel or the drum wheel shaft, and at least one rotary suction nozzle, and all the components are in communication connection with a control system.
The invention further defines the technical scheme as follows:
preferably, the focusing device for perforating the filter tip is positioned outside the rotary suction nozzle and is responsible for perforating the circumference of the cigarette filter tip to form the preliminary setting of the suction resistance of the whole cigarette;
the vibrating mirror scanning focusing device for axially punching the cigarette ignition section is positioned on the outer side of the drum wheel and is responsible for forming the axial hole and the groove of the cigarette ignition section, and the cigarette ignition section and the punching of the cigarette filter tip form dynamically-changed cigarette suction resistance setting;
the rotating shaft of the rotary suction nozzle is coincided with the central shaft of the adsorption cigarette.
Preferably, in the above technical scheme, the drum surface is circumferentially distributed with at least one kind of adsorption grooves with different specifications and sizes, the drum is internally provided with negative pressure adsorption passages with the same number and kinds as the adsorption grooves, openings at two ends of the negative pressure adsorption passages are respectively arranged at the bottom of the adsorption groove and on the axial side of the drum, and the negative pressure adsorption passages are radially distributed along the body of the drum and are communicated with the openings at two ends; the negative pressure adsorption holes correspondingly arranged at the bottom of each specification adsorption tank are distributed on the circumferences of different diameters on the axial side surface of the drum wheel, namely the circumference A and the circumference B.
Preferably, in the above technical solution, the multi-specification cigarette dynamic resistance suction simulation forming device according to claim 1, wherein the galvanometer scanning focusing device with a hole punched at the cigarette lighting end is located outside the drum, and the distance from the surface of the cigarette adsorbed in the cigarette branch groove of the drum is approximately equal to the focusing focal length F1 of the galvanometer scanning focusing device;
the focusing device for filter tip perforation is positioned outside the rotary suction nozzle, and the distance between the focusing device for filter tip perforation and the surface of the cigarette adsorbed in the rotary suction nozzle is approximately equal to the focusing focal length F2 of the focusing device for filter tip perforation.
Preferably, in the above technical solution, the airflow distribution plate is of a disk flange structure, and is coaxially installed at the rear side of the drum wheel and installed corresponding to the side wall of the drum wheel provided with the air suction hole; the air flow distribution disc is provided with at least two air suction grooves with circumferential diameters on one side corresponding to the air suction holes of the drum wheel, the air suction grooves correspond to the circumferences A and B of the air suction holes on the side wall of the drum wheel respectively, the circumferential length of the air flow distribution disc meets the requirement that cigarettes are transferred from one drum wheel to the next drum wheel, and the air flow distribution disc and the side wall surface of the air suction holes of the drum wheel are arranged in a close fit mode.
Preferably, in the above technical solution, the material with a low friction coefficient is processed to form the material, and the material includes graphite, graphite alloy, nylon, fluororubber, and the like, and graphite or graphite alloy material is preferred.
Preferably, among the above-mentioned technical scheme, the eccentric installation of suction nozzle is on the rotation axis of adjusting the base, works as when the rotation axis drives the suction nozzle and rotates to suitable angular position, the rotation axis of rotation suction nozzle coincides with the center pin that corresponds a cigarette.
The multi-specification cigarette dynamic resistance-suction simulation forming negative pressure adsorption control method comprises the following steps: setting cigarette specifications as at least 2 types of cigarettes, namely A and B respectively, when the cigarettes with the diameter of the specification A are selected, controlling a servo motor of a drum wheel shaft to rotate by a control system, simultaneously detecting signals of a shaft encoder or a positioning sensor, when a cigarette branch groove of the specification A reaches a feed inlet, sending a locating signal by the shaft encoder or the positioning sensor of the groove A, temporarily stopping the rotation of the servo motor, and using the signal as an initial position for the subsequent operation of the drum wheel, wherein at the moment, an electromagnetic valve works to provide negative pressure air suction for the cigarette branch grooves of the specification A of all the drum wheels, the cigarette branch grooves of the specification A correspond to rotary suction nozzles, and the cigarette branch grooves of the specification B of all the drum;
when cigarettes with the diameter of B specification are selected, the control system controls the servo motor of the drum wheel shaft to rotate, and simultaneously detects signals of a shaft encoder or a B groove positioning sensor, when the cigarette branch grooves with the diameter of B specification reach the feeding hole, the shaft encoder or the positioning sensor sends in-place signals, the servo motor rotates temporarily, and the signals are used as initial positions of subsequent operation of the drum wheels, at the moment, the electromagnetic valve works to provide negative pressure air suction for the cigarette branch grooves with the B specification of all the drum wheels, the cigarette branch grooves with the B specification correspond to the rotary suction nozzle, and the cigarette branch grooves with the A specification of all the drum wheels are closed to provide negative pressure air;
at the same time, all the drum wheels, the suction nozzles and the feeding holes can only be provided with cigarettes with the same diameter specification.
The multi-specification cigarette dynamic resistance-suction simulation forming laser control method comprises the following steps: when the cigarette of the A specification runs below the vibrating mirror scanning and focusing device, laser emitted by the laser passes through the beam deflection device, axial tracking and focusing punching of a cigarette ignition section are realized by scanning of the vibrating mirror, and the cigarette ignition section is punched;
the cigarettes of the specification B also run in the same way;
the conversion of the light beam is controlled by the light beam deflection device so as to realize the time-sharing operation processing of one laser.
The invention further defines the technical scheme as follows:
furthermore, if the dual laser device is used, the light beam deflection device can be eliminated, and the filter tip punching and the ignition section axial punching can be simultaneously carried out.
When the cigarette of the A specification runs below the vibrating mirror scanning and focusing device, the tracking and focusing punching of the cigarette are realized by the vibrating mirror scanning, the punching of the cigarette lighting end is completed, the cigarette A corresponding to the rotary suction nozzle does not arrive at the moment, and the suction nozzle is in a waiting state without punching;
the cigarettes of the specification B also run in the same way; the conversion of the light beam is controlled by a polarization device so as to realize the time-sharing operation processing of one laser.
The invention has the following beneficial effects:
the device is designed aiming at the dynamic resistance suction experiment, the daily experiment detection of our company can be met, the accumulation of the experiment data of our company is greatly facilitated, and the data can provide powerful data support for the subsequent product research and development of our company.
Description of the drawings:
FIG. 1 is a schematic diagram of the general structure of the present invention;
FIG. 2 is a schematic view of a drum construction;
FIG. 3 is a schematic view of a rotary suction nozzle drive;
FIG. 4 is a schematic view of the state of the rotary drum in normal operation;
FIG. 5 is a schematic cross-sectional view of the drum;
FIG. 6 is a schematic view of the structure of the airflow distribution plate;
FIG. 7 is a diagram of an embodiment of a twin laser;
figure 8 is a schematic view of the radian of the suction nozzle corresponding to a cigarette of A, B standard.
The specific implementation mode is as follows:
the following detailed description of specific embodiments of the invention is provided, but it should be understood that the scope of the invention is not limited to the specific embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
A multi-specification diameter cigarette dynamic suction resistance simulation forming device for a laboratory, which is arranged on a laboratory cigarette punching device,
the method comprises the following steps: the cigarette lighting device comprises at least one laser, a deflection device, a focusing device for punching a filter tip, a galvanometer scanning focusing device for punching a cigarette lighting end, a feeding hole, a drum wheel which is at least suitable for two cigarette diameter specifications, an airflow distribution disc, an airflow control electromagnetic valve, a servo motor in transmission connection with a drum wheel shaft, a shaft encoder or a positioning sensor for performing angle positioning on the drum wheel or the drum wheel shaft, at least one rotary suction nozzle and a control system.
Each of the improvement points is described in detail below:
① the galvanometer scanning focusing device perforated at the cigarette ignition end is positioned at the outer side of the drum wheel, and the distance between the galvanometer scanning focusing device and the surface of the cigarette absorbed in the cigarette branch groove of the drum wheel is approximately equal to the focusing focal length F1 of the galvanometer scanning focusing device;
the focusing device for filter tip perforation is positioned outside the rotary suction nozzle, and the distance between the focusing device for filter tip perforation and the surface of the cigarette adsorbed in the rotary suction nozzle is approximately equal to the focusing focal length F2 of the focusing device for filter tip perforation;
② drum wheels with at least two cigarette diameter specifications are provided, the surface is alternately provided with adsorption grooves with at least two cigarette specifications, one groove is corresponding to the adsorption of the cigarette with diameter specification A, and the other groove is corresponding to the adsorption of the cigarette with diameter specification B;
each adsorption groove of each specification is communicated with the air suction hole on the side wall of the drum wheel through an internal negative pressure pipeline; the air suction holes are distributed on the circumferences of different diameters of the side wall according to different diameter specifications of cigarettes; the air suction holes of all the cigarettes with the diameter of A are positioned on the circumference of A, and the air suction holes of all the cigarettes with the diameter of B are positioned on the circumference of B;
③, the air distribution plate is a disc flange structure, coaxially mounted at the rear side of the drum wheel, and mounted corresponding to the side wall of the drum wheel provided with the air suction hole;
the material is processed from a material with a low friction coefficient, comprises graphite, graphite alloy, nylon, fluororubber and the like, and preferably graphite or graphite alloy material;
the side of the airflow distribution disc corresponding to the drum wheel air suction hole is distributed with at least two air suction grooves with circumferential diameters, which correspond to the circumferences A and B of the drum wheel side wall air suction holes respectively, the length of the air suction grooves meets the requirement that cigarettes are transferred from one drum wheel to the next drum wheel, and the side is closely matched with the side wall surface of the air suction hole of the drum wheel;
the two air suction grooves with the circumferential diameter are respectively connected with a two-position three-way electromagnetic valve or two independent single-channel electromagnetic valves through two negative pressure pipelines, so that the aim of respectively controlling the negative pressure air suction in the air suction groove A or B is fulfilled;
④ the rotary suction nozzle is installed on the adjusting base (that is, when a suction nozzle is used to satisfy the rotary punching of cigarettes with two specifications and diameters), the rotary suction nozzle is driven by the motor at the rear part of the adjusting base to realize 360-degree rotation of the cigarettes, and the rotating shaft of the rotary suction nozzle is superposed with the central shaft of the cigarettes;
the small rotary base is installed on the adjusting base, the adjusting base is controlled by the rotary positioning device at the rear part, different cigarette specifications are selected, and the rotary positioning device corresponds to different rotary suction nozzles.
⑤ when a common laser is used to complete two punching processes, the laser is distributed and driven by a multitask management computer board, or the laser is used to complete two punching processes respectively;
⑥ working method:
when a cigarette with the diameter of A specification is selected, the control system controls a servo motor of a drum wheel shaft to rotate, and simultaneously detects signals of a shaft encoder or a positioning sensor, when a cigarette branch groove with the diameter of A specification reaches a feeding hole, the shaft encoder or the positioning sensor of the A specification sends an in-place signal, the servo motor rotates temporarily, and the servo motor is used as an initial position for the subsequent operation of the drum wheel, at the moment, an electromagnetic valve works to provide negative pressure air suction for the cigarette branch grooves with the diameter of A specification of all the drum wheels, the cigarette branch grooves with the diameter of A specification correspond to a rotary suction nozzle, and the cigarette branch grooves with the diameter of B specification of;
when selecting cigarettes with diameter of B specification, the control system controls the servo motor of the drum wheel shaft to rotate, and simultaneously detects signals of the shaft encoder or the B groove positioning sensor, when the B specification cigarette branch groove reaches the feed inlet, the detection shaft encoder or the positioning sensor sends out in-place signals, the servo motor rotates temporarily, and the signals are used as the initial position of the subsequent operation of the drum wheel, at the moment, the electromagnetic valve works to provide negative pressure air suction for the B specification cigarette branch grooves of all the drum wheels, the B specification cigarette branch grooves correspond to the rotary suction nozzle,
closing all the A-specification smoke branch grooves of the drum wheel to provide negative pressure air suction;
⑦ all the drums, suction nozzles and feed inlets can only have cigarettes with the same diameter at the same time.
When the cigarette of the A specification runs below the vibrating mirror scanning and focusing device, the tracking and focusing punching of the cigarette are realized by the vibrating mirror scanning, the punching of the cigarette lighting end is completed, the cigarette A corresponding to the rotary suction nozzle does not arrive at the moment, and the suction nozzle is in a waiting state without punching;
the cigarettes of the specification B also run in the same way; the conversion of the light beam being controlled by polarizing means
Thereby realizing the time-sharing operation processing of one laser;
when the technical scheme of two lasers for punching is used, the two lasers can work in a time-sharing mode or simultaneously, but the manufacturing, operation and maintenance costs are much higher.
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.