High-strength wall material and preparation method thereof
Technical Field
The invention belongs to the technical field of building material preparation, and particularly relates to a high-strength wall material; the invention also relates to a preparation method of the high-strength wall material.
Background
Along with the development of urban construction, the requirements on building energy-saving indexes are higher and higher, and in the field of house construction, higher requirements are provided for various performance indexes of wall thermal insulation materials.
In view of the rapid development of the existing high-rise buildings, the existing wall materials need to reduce the dead weight of the buildings and have good performances of sound insulation, heat insulation, fire prevention, corrosion prevention and the like. Therefore, the wall materials such as the lightweight gypsum cement hollow board, the ceramsite lightweight partition board, the fly ash foaming board and the like have the advantages of light weight, sound insulation, fire prevention, heat insulation, moisture resistance, weather resistance, low price, high quality and the like, and are widely applied to inner and outer walls and building partitions. Because the light wall material belongs to the light material, the strength of the light wall material is inevitably reduced. A large amount of wall materials are not high in strength and are fragile, and the service life of a high-rise building is seriously influenced.
Disclosure of Invention
The invention aims to provide a high-strength wall material which has high strength and long service life.
The invention also aims to provide a preparation method of the high-strength wall material.
The technical scheme adopted by the invention is that the high-strength wall material is prepared from the following raw materials in parts by weight: 15-30 parts of ceramic fiber, 5-8 parts of nano silicon dioxide, 8-16 parts of carborundum, 8-10 parts of titanium dioxide, 6-9 parts of quartz sand, 1-4 parts of calcium carbonate, 3-6 parts of glutinous rice flour, 10-12 parts of barium sulfate, 1-3 parts of cement, 8-9 parts of nylon fiber and 6-9 parts of building gypsum.
The present invention is also characterized in that,
the particle size of the nano silicon dioxide is 200-300 nm.
The other technical scheme adopted by the invention is as follows: a preparation method of a high-strength wall material comprises the following steps:
step 1, preparing materials according to the following mixture ratio of raw materials,
15-30 parts of ceramic fiber, 5-8 parts of nano silicon dioxide, 8-16 parts of carborundum, 8-10 parts of titanium dioxide, 6-9 parts of quartz sand, 1-4 parts of calcium carbonate, 3-6 parts of glutinous rice flour, 10-12 parts of barium sulfate, 1-3 parts of cement, 8-9 parts of nylon fiber and 6-9 parts of building gypsum;
step 2, adding the raw materials in the step 1 into a mixer, and fully stirring and uniformly mixing;
step 3, adding the mixed material obtained in the step 2 into a kiln for heating, and carrying out heating treatment;
and 4, putting the material obtained in the step 3 into a mold, pressing and forming, and naturally cooling to obtain the material.
The present invention is also characterized in that,
in the step 2, the stirring time is 50-100 s.
In step 3, the heating treatment specifically comprises: heating to 200-350 deg.C at a rate of 2-5 deg.C/min, maintaining for 5-15min, preheating, heating to 400-450 deg.C at a rate of 5-10 deg.C/min, and maintaining for 20-40 min.
In the step 1, the particle size of the nano silicon dioxide is 200-300 nm.
The wall material is prepared by processing high-strength raw materials such as carborundum, ceramic fiber and quartz sand, has the advantages of high strength and long service life, can prolong the service life of a high-rise house to a limited extent, is environment-friendly in raw materials, and has wide market prospect. The preparation method is simple and easy to operate.
Detailed Description
The present invention will be described in detail with reference to the following embodiments.
The invention provides a high-strength wall material which is prepared from the following raw materials in parts by weight: 15-30 parts of ceramic fiber, 5-8 parts of nano silicon dioxide, 8-16 parts of carborundum, 8-10 parts of titanium dioxide, 6-9 parts of quartz sand, 1-4 parts of calcium carbonate, 3-6 parts of glutinous rice flour, 10-12 parts of barium sulfate, 1-3 parts of cement, 8-9 parts of nylon fiber and 6-9 parts of building gypsum.
The particle size of the nano silicon dioxide is 200-300 nm.
The invention provides a preparation method of the high-strength wall material, which comprises the following steps:
step 1, preparing materials according to the following mixture ratio of raw materials,
15-30 parts of ceramic fiber, 5-8 parts of nano silicon dioxide, 8-16 parts of carborundum, 8-10 parts of titanium dioxide, 6-9 parts of quartz sand, 1-4 parts of calcium carbonate, 3-6 parts of glutinous rice flour, 10-12-7 parts of barium sulfate, 1-3 parts of cement, 8-9 parts of nylon fiber and 6-9 parts of building gypsum;
step 2, adding the raw materials in the step 1 into a mixer, and fully stirring and uniformly mixing;
step 3, adding the mixed material obtained in the step 2 into a kiln for heating, and carrying out heating treatment;
and 4, putting the material obtained in the step 3 into a mold, pressing and forming, and naturally cooling to obtain the material.
In the step 2, the stirring time is 50-100 s.
In step 3, the heating treatment specifically comprises: heating to 200-350 deg.C at a rate of 2-5 deg.C/min, maintaining for 5-15min, preheating, heating to 400-450 deg.C at a rate of 5-10 deg.C/min, and maintaining for 20-40 min.
In the step 1, the particle size of the nano silicon dioxide is 200-300 nm.
Example 1
A preparation method of a high-strength wall material comprises the following steps:
step 1, preparing materials according to the following mixture ratio of raw materials,
15 parts of ceramic fiber, 5 parts of nano silicon dioxide, 8 parts of carborundum, 8 parts of titanium dioxide, 6 parts of quartz sand, 1 part of calcium carbonate, 3 parts of glutinous rice flour, 10 parts of barium sulfate, 1 part of cement, 8 parts of nylon fiber and 6 parts of building gypsum;
step 2, adding the raw materials in the step 1 into a mixer, and fully stirring and uniformly mixing;
step 3, adding the mixed material obtained in the step 2 into a kiln for heating, and carrying out heating treatment;
and 4, putting the material obtained in the step 3 into a mold, pressing and forming, and naturally cooling to obtain the material.
In step 2, the stirring time was 50 s.
In step 3, the heating treatment specifically comprises: heating to 200 deg.C at a rate of 2 deg.C/min, maintaining the temperature for 5min, preheating, heating to 400 deg.C at a rate of 5 deg.C/min, and maintaining the temperature for 20 min.
In the step 1, the particle size of the nano silicon dioxide is 200 nm.
The prepared high-strength wall material has the volume weight of 420kg/m3The thermal conductivity coefficient is 0.13 w/(m.k), and the compressive strength is 7.4 MPa.
Example 2
A preparation method of a high-strength wall material comprises the following steps:
step 1, preparing materials according to the following mixture ratio of raw materials,
30 parts of ceramic fiber, 8 parts of nano silicon dioxide, 16 parts of carborundum, 10 parts of titanium dioxide, 9 parts of quartz sand, 4 parts of calcium carbonate, 6 parts of glutinous rice flour, 12 parts of barium sulfate, 3 parts of cement, 9 parts of nylon fiber and 9 parts of building gypsum;
step 2, adding the raw materials in the step 1 into a mixer, and fully stirring and uniformly mixing;
step 3, adding the mixed material obtained in the step 2 into a kiln for heating, and carrying out heating treatment;
and 4, putting the material obtained in the step 3 into a mold, pressing and forming, and naturally cooling to obtain the material.
In step 2, the stirring time was 100 seconds.
In step 3, the heating treatment specifically comprises: heating to 350 deg.C at a rate of 5 deg.C/min, maintaining the temperature for 15min, preheating, heating to 450 deg.C at a rate of 10 deg.C/min, and maintaining the temperature for 40 min.
In the step 1, the particle size of the nano silicon dioxide is 300 nm.
The volume weight of the prepared high-strength wall material is 415kg/m3The thermal conductivity coefficient is 0.12 w/(m.k), and the compressive strength is 7.3 MPa.
Example 3
A preparation method of a high-strength wall material comprises the following steps:
step 1, preparing materials according to the following mixture ratio of raw materials,
20 parts of ceramic fiber, 6 parts of nano silicon dioxide, 9 parts of carborundum, 9 parts of titanium dioxide, 8 parts of quartz sand, 3 parts of calcium carbonate, 5 parts of glutinous rice flour, 11 parts of barium sulfate, 2 parts of cement, 9 parts of nylon fiber and 7 parts of building gypsum;
step 2, adding the raw materials in the step 1 into a mixer, and fully stirring and uniformly mixing;
step 3, adding the mixed material obtained in the step 2 into a kiln for heating, and carrying out heating treatment;
and 4, putting the material obtained in the step 3 into a mold, pressing and forming, and naturally cooling to obtain the material.
In step 2, the stirring time was 150 seconds.
In step 3, the heating treatment specifically comprises: heating to 300 deg.C at a rate of 4 deg.C/min and maintaining for 12min for preheating, heating to 420 deg.C at a rate of 8 deg.C/min and maintaining for 30 min.
In the step 1, the particle size of the nano silicon dioxide is 250 nm.
The prepared high-strength wall material has the volume weight of 400kg/m3The thermal conductivity coefficient is 0.13 w/(m.k), and the compressive strength is 7.6 MPa.
Example 4
A preparation method of a high-strength wall material comprises the following steps:
step 1, preparing materials according to the following mixture ratio of raw materials,
30 parts of ceramic fiber, 8 parts of nano silicon dioxide, 8 parts of carborundum, 8 parts of titanium dioxide, 7 parts of quartz sand, 3 parts of calcium carbonate, 3-6 parts of glutinous rice flour, 10 parts of barium sulfate, 1 part of cement, 8 parts of nylon fiber and 6 parts of building gypsum;
step 2, adding the raw materials in the step 1 into a mixer, and fully stirring and uniformly mixing;
step 3, adding the mixed material obtained in the step 2 into a kiln for heating, and carrying out heating treatment;
and 4, putting the material obtained in the step 3 into a mold, pressing and forming, and naturally cooling to obtain the material.
In step 2, the stirring time was 50 s.
In step 3, the heating treatment specifically comprises: heating to 200 deg.C at a rate of 2 deg.C/min and maintaining for 15min for preheating, heating to 450 deg.C at a rate of 10 deg.C/min and maintaining for 40 min.
In the step 1, the particle size of the nano silicon dioxide is 300 nm.
The volume weight of the prepared high-strength wall material is 430kg/m3The thermal conductivity coefficient is 0.14 w/(m.k), and the compressive strength is 7.6 MPa.
Example 5
A preparation method of a high-strength wall material comprises the following steps:
step 1, preparing materials according to the following mixture ratio of raw materials,
28 parts of ceramic fiber, 5 parts of nano silicon dioxide, 16 parts of carborundum, 10 parts of titanium dioxide, 9 parts of quartz sand, 1 part of calcium carbonate, 3 parts of glutinous rice flour, 10 parts of barium sulfate, 1 part of cement, 9 parts of nylon fiber and 9 parts of building gypsum;
step 2, adding the raw materials in the step 1 into a mixer, and fully stirring and uniformly mixing;
step 3, adding the mixed material obtained in the step 2 into a kiln for heating, and carrying out heating treatment;
and 4, putting the material obtained in the step 3 into a mold, pressing and forming, and naturally cooling to obtain the material.
In step 2, the stirring time was 80 s.
In step 3, the heating treatment specifically comprises: heating to 350 deg.C at a rate of 5 deg.C/min, maintaining for 5min, preheating, heating to 450 deg.C at a rate of 10 deg.C/min, and maintaining for 20 min.
In the step 1, the particle size of the nano silicon dioxide is 200 nm.
The volume weight of the prepared high-strength wall material is 427kg/m3The thermal conductivity coefficient is 0.15 w/(m.k), and the compressive strength is 7.6 MPa.