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CN110903048A - A kind of high activity ultrafine mineral admixture and preparation method thereof - Google Patents

A kind of high activity ultrafine mineral admixture and preparation method thereof Download PDF

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CN110903048A
CN110903048A CN201911154800.8A CN201911154800A CN110903048A CN 110903048 A CN110903048 A CN 110903048A CN 201911154800 A CN201911154800 A CN 201911154800A CN 110903048 A CN110903048 A CN 110903048A
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mineral admixture
activity
ultrafine mineral
steel
activity ultrafine
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黄修林
桂明祥
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Hubei University
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Hubei University
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • C04B40/0042Powdery mixtures

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a high-activity ultrafine mineral admixture and a preparation method thereof, wherein the high-activity ultrafine mineral admixture is prepared from the following raw materials in percentage by weight: 20-60% of granite powder, 5-25% of furnace slag, 20-50% of fly ash, 0.1-10% of excitant, 0.1-3% of reinforced activating material and 1-5% of desulfurized gypsum. The high-activity ultrafine mineral admixture is prepared by mixing the granite powder, the furnace slag, the fly ash, the excitant, the reinforced activating material and the desulfurized gypsum, and performing coarse grinding and fine grinding, and the preparation process is simple, and the high-activity ultrafine mineral admixture reaches the standard of above S95 level.

Description

High-activity ultrafine mineral admixture and preparation method thereof
Technical Field
The invention relates to the technical field of concrete admixtures, in particular to a high-activity ultrafine mineral admixture and a preparation method thereof.
Background
With the increasing energy situation and the increasing industrial solid waste, environmental protection and ecological sustainable development become problems to be solved urgently. Granite powder is powder produced in stone saw blade, cutting, grinding disc and other processing processes in stone factories, the particle size distribution of the powder is not uniform, the recovery rate is extremely low, most of the powder is piled and untreated, the environment such as surrounding atmosphere and soil is polluted, a large amount of resource waste is caused, and the circular sustainable economic development is restricted.
The granite powder has chemical components similar to industrial fly ash, and the silicon dioxide and the aluminum oxide account for more than 90 percent. At present, researchers have studied the feasibility of replacing cement with granite powder as an admixture, and the problems of granite powder pollution and resource waste are solved by carrying out complex doping on the granite powder and the cement instead of mineral admixtures such as silica fume, fly ash and the like. Chinese patent CN106242349A discloses a granite stone powder composite mineral admixture and a preparation method thereof, wherein the granite stone powder composite mineral admixture comprises the following raw materials in proportion: 40-70 parts of modified granite powder, 10-25 parts of modified fly ash and 15-35 parts of slag, wherein the total mass of the three parts is 100 parts, and the mass of the enhanced activator accounts for 0.1-0.3% of the total mass of the three parts. The granite powder composite mineral admixture has large mixing amount of granite powder and high activity of the obtained admixture. However, the disadvantages are that the modification treatment of granite powder and fly ash is needed in advance, and the process is complicated.
Disclosure of Invention
The invention aims to overcome the technical defects, provides a high-activity ultrafine mineral admixture and a preparation method thereof, and solves the technical problem that the preparation process of the existing admixture in the prior art is complex.
In order to achieve the technical purpose, the first solution of the invention provides a high-activity ultrafine mineral admixture, which comprises the following raw materials in percentage by weight:
20-60% of granite powder, 5-25% of furnace slag, 20-50% of fly ash, 0.1-10% of excitant, 0.1-3% of reinforced activating material and 1-5% of desulfurized gypsum.
The second solution of the invention provides a preparation method of a high-activity ultrafine mineral admixture, which comprises the following steps: a drying process, a material mixing process, a coarse grinding process and a fine grinding process;
the preparation method of the high-activity ultrafine mineral admixture is used for preparing the high-activity ultrafine mineral admixture provided in the first solution of the invention.
Compared with the prior art, the invention has the beneficial effects that:
the high-activity ultrafine mineral admixture is prepared by mixing the granite powder, the furnace slag, the fly ash, the excitant, the reinforced activating material and the desulfurized gypsum, and performing coarse grinding and fine grinding, and the preparation process is simple, and the high-activity ultrafine mineral admixture reaches the standard of above S95 level.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
For the first solution of the invention, the invention provides a high-activity ultrafine mineral admixture which is composed of the following raw materials in percentage by weight:
20-60% of granite powder, 5-25% of furnace slag, 20-50% of fly ash, 0.1-10% of excitant, 0.1-3% of reinforced activating material and 1-5% of desulfurized gypsum. The granite powder and the slag are dried granite powder and slag, the water content is less than or equal to 3%, the excitant is one or more of portland cement clinker and portland cement (P.O42.5R, P.O52.5/P.O52.5R, P.O62.5 and PI 42.5R, P II 42.5R), and the reinforcing and activating material is one or more of calcium formate, silicon ash or sodium silicate.
In the invention, the granite powder, the furnace slag, the fly ash and the desulfurized gypsum are mixed together according to the proportion to play the synergistic effect among the raw materials, so that the components of silicon-aluminum-calcium in the system are matched, the hydration is convenient to form more hydrated calcium silicate gel, and the concrete strength is favorably improved; meanwhile, calcium ions and sodium ions in the exciting agent and the enhanced activating material are used as seed crystals, so that the hydration potential barrier is reduced, the alkalinity of a hydration microenvironment is improved, the glass bodies in the fly ash and the slag are disintegrated and rehydrated, and the improvement of the hydration activity is facilitated.
Specifically, the granite powder comprises the following components in percentage by mass: SiO 2275~90%,Al2O38~15%,Fe2O30.1-3%, CaO 0.1-3%, MgO 2-5%, and loss on ignition 0.1-1%; the specific surface area of the granite powder is 300-400 m2Per kg; the slag comprises the following components in percentage by mass: SiO 2250~60%,Al2O315~25%,Fe2O33~5%,CaO 3~8%,MgO 0.1~5%,SO30.1-0.5% and 5-15% of ignition loss; ratio of the above slagThe surface area is 100 to 150m2Per kg; the fly ash comprises the following components in percentage by mass: SiO 2253~65%,Al2O320~30%,Fe2O32~5%,CaO 2~5%,MgO 1~3%,SO30.1-0.5% and loss on ignition of 1-5%; the specific surface area of the fly ash is 180-250 m2Per kg; the content of calcium sulfate dihydrate of the desulfurized gypsum is 85-95%; the specific surface area of the desulfurized gypsum is 80-120 m2Per kg; the specific surface area of the exciting agent is 300-400 m2Per kg; the specific surface area of the reinforced activation material is 50-400 m2/kg;
For the second solution of the invention, the invention provides a preparation method of a high-activity ultrafine mineral admixture, which comprises the following steps:
the method comprises a drying process, a material mixing process, a coarse grinding process and a fine grinding process. The drying process specifically comprises the steps of drying the granite powder and the slag until the moisture content is less than or equal to 3%, so that the influence on smooth grinding process caused by overlarge humidity of the raw materials in the grinding process is avoided, and preferably, the granite powder and the slag are independently dried; the material mixing process specifically comprises the steps of mixing dried granite powder, dried furnace slag, fly ash, a reinforcing activation material, an exciting agent and desulfurized gypsum in proportion to obtain a first mixture; the coarse grinding process comprises grinding the first mixture to specific surface area of 400m or more2Kg, obtaining a second mixture; the fine grinding process comprises grinding the second mixture to specific surface area of not less than 700m2And/kg, obtaining the high-activity ultrafine mineral admixture. Specifically, in the coarse grinding procedure, the diameter of the steel ball or steel forging is 5-17 mm, the rotating speed of the ball mill is 60-120 r/min, and the coarse grinding time is 30-1 h; in the fine grinding procedure, the diameter of the steel ball or steel forging is 0.8-9 mm, the rotating speed of the ball mill is 60-200 r/min, and the fine grinding time is 30 min-2 h. It should be noted that, when the steel forging is selected, the length-diameter ratio of the steel forging is 1:1 in the coarse grinding process and the fine grinding process. Preferably, in the coarse grinding step, the steel balls or steel forgings include 6mm, 8mm, 10mm, 14mm and 16mm, and the weight ratio is (5-7): 6-8): 5-7): 2-4): 1-2, respectively, the above-mentionedIn the fine grinding procedure, the steel balls or steel forgings comprise 0.8mm, 2mm, 4mm, 6mm and 8mm, and the corresponding weight ratio is (7-9): 4-6): 2-4): 1-3): 1-2; more preferably, in the coarse grinding step, the steel balls or steel forgings are 6mm, 8mm, 10mm, 14mm and 16mm in a weight ratio of 6:7:6:3: 1; in the fine grinding process, the steel balls or steel forgings are 0.8mm, 2mm, 4mm, 6mm and 8mm, and the corresponding weight ratio is 8:5:3:2:1 respectively.
In the grinding process, the materials are reduced from big to small and thinned from rough, and the small particles are agglomerated, even are pasted with balls and ground with the increase of the specific surface area and the breakage of the Si-O, Al-O chemical bond after grinding to a certain degree; the particle size distribution of the materials such as granite powder and the like is bimodal due to the differences of the particle size, grindability, moisture and temperature, the particles are relatively fine and finer, and the particles are relatively coarse and coarse, so that the particle size requirement cannot be met; if the grinding is not continued, the granularity of the material does not reach the quality standard, and if the grinding is continued, the over-grinding of the material is easily caused, so that the energy waste and the production cost are increased, and the performance of the cement and the concrete is also influenced. Therefore, the process conditions of the grinding process need to be strictly controlled, so as to prepare the high-activity ultrafine mineral admixture.
As can be seen from the above, the rough grinding process and the fine grinding process are important to the present invention. The purpose of coarse grinding is to break up the large particles agglomerated together in the powder as much as possible, the coarse grinding time is too long, soft agglomeration is caused, energy consumption is increased, and the coarse grinding time is too short, so that the agglomerated particles cannot be broken up. The purpose of fine grinding is to further reduce the diameter of the scattered large-particle materials, so that the specific surface area of the large-particle materials meets the requirement, and if the fine grinding time is too long or too short, the specific surface area cannot be guaranteed to meet the requirement. Meanwhile, in the invention, the activity can be excited in the grinding process, and Si-O and Al-O bonds of the material are destroyed, so that the hydration activity is further improved. In addition, in the grinding process, a grinding aid medium is not required to be additionally added, and the granite powder can play a role of the grinding aid medium, so that the problem that the grindability of the raw materials is different is effectively solved, and the grinding efficiency is improved.
It should be noted that, after the coarse grinding process and the fine grinding process are finished, the powder needs to be sieved, so as to remove broken steel balls in the powder.
For avoiding redundancy, the raw materials used in the following examples of the present invention are summarized as follows:
the granite powder comprises the following components in percentage by mass: SiO 2275~90%,Al2O38~15%,Fe2O30.1-3%, CaO 0.1-3%, MgO 2-5%, and loss on ignition 0.1-1%; the initial water content of the granite powder is 15-20%, and the water content of the granite powder after drying is about 3%; before grinding, the specific surface area of the granite powder is 300-400 m2/kg;
The slag comprises the following components in percentage by mass: SiO 2250~60%,Al2O315~25%,Fe2O33~5%,CaO 3~8%,MgO 0.1~5%,SO30.1-0.5% and 5-15% of ignition loss; the initial water content of the furnace slag is 25-30%, and the water content of the furnace slag after drying is about 3%; before grinding, the specific surface area of the furnace slag is 100-150 m2/kg;
The fly ash comprises the following components in percentage by mass: SiO 2253~65%,Al2O320~30%,Fe2O32~5%,CaO 2~5%,MgO 1~3%,SO30.1-0.5% and loss on ignition of 1-5%; before grinding, the specific surface area of the fly ash is 180-250 m2/kg;
The content of calcium sulfate dihydrate of the desulfurized gypsum is 85-95%; before grinding, the specific surface area of the desulfurized gypsum is 80-120 m2/kg;
Before grinding, the used excitant is silicate cement clinker, and the specific surface area of the used excitant is 300-400 m2Per kg; the used reinforced activating material is calcium formate, and the specific surface area of the reinforced activating material is 50-400 m2/kg;
In the coarse grinding process, the steel balls or steel forgings comprise 6mm, 8mm, 10mm, 14mm and 16mm, and the corresponding weight ratio is 6:7:6:3:1 respectively; wherein when the steel forging is selected, the length-diameter ratio of the steel forging is 1: 1; the rotation speed of the ball mill is 80 r/min.
In the fine grinding process, the steel balls or steel forgings are 0.8mm, 2mm, 4mm, 6mm and 8mm, and the corresponding weight ratio is 8:5:3:2:1 respectively. Wherein when the steel forging is selected, the length-diameter ratio of the steel forging is 1: 1; the rotation speed of the ball mill is 120 r/min.
Examples 1 to 5
Examples 1-5 provide 5 different high activity ultra fine mineral admixtures, respectively, obtained by the steps of:
mixing the dried granite powder, the dried furnace slag, the fly ash, the excitant, the reinforced activating material and the desulfurized gypsum according to a certain proportion, and sequentially carrying out coarse grinding, sieving, fine grinding and sieving to obtain the high-activity ultrafine mineral admixture.
The raw material ratios and the process parameters of the high-activity ultrafine mineral admixtures obtained in examples 1 to 5 are shown in Table 1.
TABLE 1
Figure BDA0002284519740000061
Figure BDA0002284519740000071
As can be seen from Table 1, by using the raw materials of the present invention and strictly controlling the process parameters of the present invention, such as steel ball or steel forging gradation, ball milling time, etc., the specific surface area of the obtained material is not less than 700m2Perkg of high-activity superfine mineral admixture.
Test groups 1 to 5
The concrete performance test of the high-activity ultrafine mineral admixture in the embodiment 1-5 is carried out by referring to GB/T18046-2017 granulated blast furnace slag powder used in cement, mortar and concrete. Wherein, the reference cement selects PO42.5 ordinary portland cement, the selected sand is the Chinese ISO standard sand, and the proportions of all ingredients are as follows: 225g of cement, 450g of standard sand, 225g of high-activity ultrafine mineral admixture and 225g of water. The standard control group comprises 450g of cement, 450g of standard sand and 225g of water. The test results are shown in Table 2. The high activity ultrafine mineral admixtures of examples 1 to 5 were used in test groups 1 to 5, respectively.
TABLE 2
Figure BDA0002284519740000072
Figure BDA0002284519740000081
As can be seen from Table 2, the 7d activity index and the 28d activity index of the high-activity ultrafine mineral admixtures in the embodiments 1 to 5 of the invention are 70 to 90 percent and 95 to 110 percent, which reach the standard of above S95 grade.
Compared with the prior art, the invention has the beneficial effects that:
the high-activity ultrafine mineral admixture is prepared by mixing the granite powder, the slag, the fly ash, the excitant, the reinforced activating material and the desulfurized gypsum, and performing coarse grinding and fine grinding, and the preparation process is simple, and the high-activity ultrafine mineral admixture reaches the standard of more than S95 grade;
the raw materials in the invention are mainly derived from various solid wastes, and the resource recovery rate is high.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. The high-activity superfine mineral admixture is characterized by comprising the following raw materials in percentage by weight:
20-60% of granite powder, 5-25% of furnace slag, 20-50% of fly ash, 0.1-10% of excitant, 0.1-3% of reinforced activating material and 1-5% of desulfurized gypsum.
2. The high-activity ultrafine mineral admixture as defined in claim 1, wherein said activator is one or more of portland cement clinker and portland cement; the reinforced activating material is one or more of calcium formate, silica fume or sodium silicate.
3. The high-activity ultrafine mineral admixture as claimed in claim 1, wherein the granite powder comprises the following components in percentage by mass: SiO 2275~90%,Al2O38~15%,Fe2O30.1-3%, CaO 0.1-3%, MgO 2-5%, and loss on ignition 0.1-1%;
the slag comprises the following components in percentage by mass: SiO 2250~60%,Al2O315~25%,Fe2O33~5%,CaO3~8%,MgO 0.1~5%,SO30.1-0.5% and 5-15% of ignition loss;
the fly ash comprises the following components in percentage by mass: SiO 2253~65%,Al2O320~30%,Fe2O32~5%,CaO 2~5%,MgO 1~3%,SO30.1-0.5% and loss on ignition of 1-5%;
the content of the calcium sulfate dihydrate in the desulfurized gypsum is 85-95%.
4. The preparation method of the high-activity ultrafine mineral admixture is characterized by comprising the following steps: a drying process, a material mixing process, a coarse grinding process and a fine grinding process;
the preparation method of the high-activity ultrafine mineral admixture is used for preparing the high-activity ultrafine mineral admixture as defined in any one of claims 1 to 3.
5. The method for preparing the high-activity ultrafine mineral admixture according to claim 4, wherein the coarse grinding step is to grind the mixture obtained after the mixing step to a specific surface area of 400m or more2/kg。
6. The method for preparing the high-activity ultrafine mineral admixture according to claim 5, wherein in the coarse grinding process, the diameter of the steel ball or steel forging is 5 mm-17 mm, the rotation speed of the ball mill is 60-120 r/min, and the coarse grinding time is 30 min-1 h.
7. The method of claim 6, wherein the steel balls or steel forgings used in the coarse grinding step comprise 6mm, 8mm, 10mm, 14mm and 16mm, and the weight ratio is (5-7): 6-8): 5-7): 2-4): 1-2.
8. The method according to claim 4, wherein the fine grinding step is a step of grinding the mixture obtained by the coarse grinding step to a specific surface area of not less than 700m2/kg。
9. The method for preparing the high-activity ultrafine mineral admixture according to claim 8, wherein in the fine grinding step, the diameter of the steel ball or steel ball is 0.8mm to 9mm, the rotation speed of the ball mill is 60 r/min to 200r/min, and the fine grinding time is 30min to 2 h.
10. The method of claim 9, wherein the steel balls or steel forgings used in the fine grinding step comprise 0.8mm, 2mm, 4mm, 6mm and 8mm, and the weight ratio is (7-9): 4-6): 2-4): 1-3): 1-2.
CN201911154800.8A 2019-11-22 2019-11-22 A kind of high activity ultrafine mineral admixture and preparation method thereof Pending CN110903048A (en)

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CN112358206A (en) * 2020-11-16 2021-02-12 山西太钢不锈钢股份有限公司 Method for improving activity of blast furnace slag micro powder
CN113716886A (en) * 2021-09-29 2021-11-30 湖北荔众新材料科技有限公司 Two-dimensional reinforced hydraulic cementing material based on granite powder
CN115490449A (en) * 2022-10-07 2022-12-20 江苏金木土科技有限公司 Preparation method of superfine mineral admixture
CN115611543A (en) * 2022-10-24 2023-01-17 河南理工大学 A kind of highly active coal gasification slag mineral admixture and its preparation method and application
CN116606085A (en) * 2023-06-20 2023-08-18 大唐同舟科技有限公司 A kind of highly active admixture prepared by using high alumina slag powder and its preparation method

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Publication number Priority date Publication date Assignee Title
CN112358206A (en) * 2020-11-16 2021-02-12 山西太钢不锈钢股份有限公司 Method for improving activity of blast furnace slag micro powder
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CN113716886A (en) * 2021-09-29 2021-11-30 湖北荔众新材料科技有限公司 Two-dimensional reinforced hydraulic cementing material based on granite powder
CN115490449A (en) * 2022-10-07 2022-12-20 江苏金木土科技有限公司 Preparation method of superfine mineral admixture
CN115611543A (en) * 2022-10-24 2023-01-17 河南理工大学 A kind of highly active coal gasification slag mineral admixture and its preparation method and application
CN115611543B (en) * 2022-10-24 2023-06-13 河南理工大学 High-activity coal gasification slag mineral admixture and preparation method and application thereof
CN116606085A (en) * 2023-06-20 2023-08-18 大唐同舟科技有限公司 A kind of highly active admixture prepared by using high alumina slag powder and its preparation method

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