Camera support assembling machine
Technical Field
The invention relates to the technical field of bracket installation, in particular to a camera bracket assembling machine.
Background
With the continuous development of camera technology, the double-camera technology becomes a new round of mobile phone innovation standard, and in order to realize technology upgrading, the requirement of camera support assembly on manufacturing precision is higher and higher. The existing camera support assembly has low automation degree, the top is not provided with a laser altimeter, the height information of the designated position of the support mounting cannot be precisely measured, and the mounting precision of the support or the camera and the support combined product cannot be ensured, so that the quality of the camera and the support combined product cannot be ensured, the requirement of the camera support assembly on the manufacturing precision cannot be met, and the automation degree is low.
Disclosure of Invention
In order to solve the technical problem, the invention provides a camera bracket assembling machine, which comprises a rack and a first mechanical arm module, wherein a human-computer interaction module is arranged outside the rack, and the first mechanical arm module is fixed on the rack, and is characterized in that: the automatic glue dispensing machine comprises an assembling module, a support storage module and a conveying module, wherein the conveying module is arranged inside a rack, a first manipulator module is arranged above the conveying module, the human-computer interaction module comprises a controller and a control keyboard, the conveying module comprises a first conveying belt, a second conveying belt and a machine shell placing carrier, the machine shell placing carrier is provided with a bottom backlight source below a support mounting position, the first conveying belt is connected with an upstream glue dispensing assembly line, the second conveying belt is a laminating area, the assembling module is fixed on the rack and located above the laminating area, and the support storage module is arranged on one side of the second conveying belt; the assembly module comprises a first support frame, an upper camera, a bottom camera, a linear driving mechanism, a first height indicator, a rotating motor, a UV lamp and a first suction mechanism, wherein the upper camera, the linear driving mechanism, the first height indicator and the rotating motor are fixed on the first support frame, the first support frame is fixed on the first manipulator module, the UV lamp is connected to the first suction mechanism, the first suction mechanism is connected to the rotating motor and the linear driving mechanism, the bottom camera is positioned below the second conveying belt, and the bottom camera is fixed on the frame; the assembling module, the support storage module, the conveying module and the control keyboard are electrically connected with the controller, and a gap is reserved at the bottom of the first conveying belt and the bottom of the second conveying belt.
Further, the machine shell placing carrier is of a groove structure, and a sucker for fixing the machine shell is arranged on the upper surface of the machine shell placing carrier. The machine shell is more stably placed on the machine shell placing carrier, and the mounting precision of the support is further improved.
Further, including transporting the module, transport the module with controller electric connection, transport the module and include material loading transfer device, material loading transfer device can draw and be located the casing of first conveyer belt to with the casing transport to being located the carrier is placed to the casing of second conveyer belt. Need not artifical the extraction, improve degree of automation.
Further, the device comprises a third conveyer belt, a rechecking module and a second manipulator module, wherein the third conveyer belt, the rechecking module and the second manipulator module are electrically connected with the controller, the third conveyer belt is a rechecking area, the third conveyer belt is connected with a downstream discharge production line and an NG product production line, the rechecking module is fixed on the rack and is positioned above the rechecking area, the rechecking module comprises an NG product transfer device, a precision rechecking camera, a second height gauge and a bottom rechecking camera, the bottom rechecking camera is arranged on the third conveyer belt, the bottom rechecking camera is used for measuring the concentricity of a bracket and a camera assembly positioned on the third conveyer belt, the precision rechecking camera, the second height gauge and the bottom rechecking camera are fixed on the second manipulator module, the NG product transfer device can transfer unqualified products positioned on the third conveyer belt to the NG product production line, and a gap is reserved at the bottom of the third conveying belt. And a reinspection module is added to reinspect the products, so that the quality of the products of a downstream production line is ensured.
Further, the transfer module comprises an unloading transfer device, the unloading transfer device can be used for extracting a machine shell positioned on the machine shell of the second conveying belt to place the machine shell of the carrier, and transferring the machine shell to the third conveying belt. Need not artifical the drawing, improve degree of automation, and lead to the casing installing support to take place the skew when having avoided artifical the drawing, improved the support mounting precision.
Further, transport module and NG article transfer device include cantilever type manipulator module and second suction means, second suction means is fixed in cantilever type manipulator module. Make the work of transporting module and NG article transfer device more steady, improved support mounting accuracy.
Further, the first suction mechanism and the second suction mechanism comprise a suction nozzle shaft, a suction nozzle base and a replaceable suction nozzle, the suction nozzle shaft is electrically connected with the linear driving mechanism, the suction nozzle base is electrically connected with the rotating motor, the suction nozzle base is connected to the lower end of the suction nozzle shaft and is in rotating fit with the suction nozzle shaft, and the replaceable suction nozzle is connected to the suction nozzle base.
Further, the support storage module comprises a feeder, a material cage, a plurality of support plates and a feeding conveying plate, wherein a lifting mechanism is arranged in the feeder, a plurality of convex grooves are formed in the material cage, the plurality of support plates can be placed in the material cage, the plurality of support plates are in sliding fit with the plurality of convex grooves, the lifting mechanism comprises a vertical cylinder and a lifting plate, the vertical cylinder is provided with a vertical push rod, the lifting plate is connected to the vertical push rod, the vertical cylinder pushes the vertical push rod to enable the lifting plate to do linear motion in the vertical direction, the material cage is placed at the upper end of the lifting plate, the feeding conveying plate is arranged outside the feeder, a first horizontal cylinder and a first push plate are arranged in the rear end of the feeder, a hole through which the first push plate can penetrate is formed in the rear end of the material cage, and the first horizontal cylinder is provided with a first horizontal push rod, the first push plate is connected with the first horizontal push rod, the first horizontal cylinder pushes the first push plate to enable the first push plate to do linear motion in the horizontal direction, the support plate in the material cage is pushed to the feeding conveying plate, the front end of the feeding conveying plate is provided with a second horizontal cylinder and the first push plate, the second horizontal cylinder is provided with a second horizontal push rod, the second push plate is connected with the second horizontal push rod, the second horizontal cylinder pushes the second push plate to enable the second push plate to do linear motion in the horizontal direction, and the support plate which is taken out of the support is pushed back to the material cage. The automation degree is improved.
Further, the linear driving mechanism is a linear motor.
Further, the first manipulator module and the second manipulator module are gantry manipulator modules.
Compared with the prior art, the invention has the beneficial effects that:
confirm camera support mounted position of cell-phone shell through the last camera of equipment module, remove first altimeter and confirm camera support mounted position's height, first mechanism of taking is drawed the support among the support storage module and is placed the support in camera support mounted position of cell-phone shell, confirm camera support's position through the bottom camera and solidify the UV of support through the UV lamp, can carry out the precision measurement to camera support mounted position's height information, guarantee the installation accuracy of support or camera and support combination product, thereby guarantee the quality of camera and support combination product, reach the demand of camera support equipment to manufacturing accuracy, and degree of automation is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is an internal perspective view of the present invention;
FIG. 2 is a top view of the interior of the present invention;
FIG. 3 is an external perspective view of the present invention;
FIG. 4 is a schematic structural view of a rack storage module of the present invention;
FIG. 5 is a schematic structural diagram of an assembly module of the present invention;
FIG. 6 is a schematic structural diagram of a review module according to the present invention;
FIG. 7 is a schematic view of the first suction mechanism of the present invention;
FIG. 8 is a schematic structural diagram of a carrier for placing a housing according to the present invention;
the names of the components identified in the figures are as follows:
1. a frame; 3. assembling the modules; 4. a rack storage module; 5. a rechecking module; 6. a housing placing carrier; 11. a first conveyor belt; 12. a second conveyor belt; 13. a third conveyor belt; 14. a human-computer interaction module; 141. a control keyboard; 21. a first manipulator module; 22. a second manipulator module; 31. a first support frame; 32. mounting a camera; 34. a linear motor; 35. a first altimeter; 36. a rotating electric machine; 37. a UV lamp; 38. a first suction mechanism; 381. a suction nozzle shaft; 382. a suction nozzle base; 383. a replaceable suction nozzle; 41. a feeder; 42. a material cage; 43. a carrier plate; 44. a feed conveyor plate; 45. a lifting mechanism; 421. a convex groove; 451. a vertical cylinder; 431. a first horizontal cylinder; 432. a first push plate; 433. a first horizontal push rod; 441. a second horizontal cylinder; 442. a second push plate; 443. a second horizontal push rod; 452. a lifting plate; 453. a vertical push rod; 51. an NG article transfer device; 52. a precision rechecking camera; 53. a second altimeter; 54. an NG production line; 61. a suction cup; 62. a bottom backlight; 63. a housing; 73. a feeding and transferring device; 74. unloading transfer device.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the description is only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example (b):
the utility model provides a camera support kludge, includes frame 1 and first manipulator module 21, and frame 1 outside is equipped with human-computer interaction module 14, first manipulator module 21 is fixed in frame 1, its characterized in that: the automatic assembling and conveying device comprises an assembling module 3, a support storage module 4 and a conveying module, wherein the conveying module is arranged in a rack 1, a first manipulator module 21 is positioned above the conveying module, a man-machine interaction module 14 comprises a controller and a control keyboard 141, the conveying module comprises a first conveying belt 11, a second conveying belt 12 and a machine shell 63 placing carrier 6, the machine shell 63 placing carrier 6 is provided with a bottom backlight source 62 below a support mounting position, the first conveying belt 11 is connected with an upstream dispensing production line, the second conveying belt 12 is a laminating area, the assembling module 3 is fixed on the first manipulator module 21 and positioned above the laminating area, and the support storage module 4 is arranged on one side of the second conveying belt 12; the assembly module 3 comprises a first support frame 31, an upper camera 32, a bottom camera, a linear driving mechanism, a first height indicator 35, a rotating motor 36, a UV lamp 37 and a first suction mechanism 38, wherein the upper camera 32, the linear driving mechanism, the first height indicator 35 and the rotating motor 36 are fixed on the first support frame 31, the first support frame 31 is fixed on the rack 1, the UV lamp 37 is connected to the first suction mechanism 38, the first suction mechanism 38 is connected to the rotating motor 36 and the linear driving mechanism, the bottom camera is positioned below the second conveyor belt 12, and the bottom camera is fixed on the rack 1; the assembly module 3, the support storage module 4, the conveying module and the control keyboard 141 are electrically connected with the controller, and a gap is reserved between the bottoms of the first conveying belt 11 and the second conveying belt 12.
The placing carrier 6 of the housing 63 is a groove structure, and a suction cup 61 for fixing the housing 63 is arranged on the upper surface of the placing carrier 6 of the housing 63. The machine shell 63 is more stably placed on the machine shell 63 for placing the carrier 6, and the mounting precision of the bracket is further improved.
Including transporting the module, transport module and controller electric connection, transport the module and include material loading transfer device 73, material loading transfer device 73 can draw the casing 63 that is located first conveyer belt 11 to transport casing 63 to being located second conveyer belt 12's casing 63 and placing carrier 6. Need not artifical the extraction, improve degree of automation.
The device comprises a third conveyer belt 13, a rechecking module 5 and a second manipulator module 22, wherein the third conveyer belt 13, the rechecking module 5 and the second manipulator module 22 are electrically connected with a controller, the third conveyer belt 13 is a rechecking area, a discharge flow line and an NG product flow line 54 which are connected with the downstream of the third conveyer belt are connected, the rechecking module 5 is fixed on the frame 1 and is positioned above the rechecking area, the rechecking module 5 comprises an NG product transfer device 51, a precision rechecking camera 52, a second height gauge 53 and a bottom rechecking camera, the bottom rechecking camera is arranged on the third conveyer belt 13, the bottom rechecking camera measures the concentricity of a bracket and a camera head assembly positioned on the third conveyer belt 13, the precision rechecking camera 52, the second height gauge 53 and the bottom rechecking camera are fixed on the second manipulator module 22, the NG product transfer device 51 can transfer unqualified products positioned on the third conveyer belt 13 to the NG product flow line, there is a gap at the bottom of the third conveyor belt 13. And a reinspection module 5 is additionally arranged to reinspect the products, so that the quality of the products of a downstream production line is ensured.
The transfer module includes a blanking transfer device 74, and the blanking transfer device 74 can pick up the housing 63 of the placing carrier 6 from the housing 63 of the second conveyor belt 12 and transfer the housing 63 to the third conveyor belt 13. Need not artifical the drawing, improve degree of automation, and lead to casing 63 to take place the skew by the installing support when having avoided artifical the drawing, improved the support mounting precision.
The transfer module and the NG product transfer device 51 include a cantilever-type manipulator module and a second suction mechanism, and the second suction mechanism is fixed to the cantilever-type manipulator module. The work of the transfer module and the NG product transfer device 51 is more stable, and the mounting precision of the bracket is improved.
The first suction mechanism 38 and the second suction mechanism comprise a nozzle shaft 381, a nozzle base 382 and a replaceable nozzle 383, the nozzle shaft 381 is electrically connected with the linear driving mechanism, the nozzle base 382 is electrically connected with the rotating motor, the nozzle base 382 is connected to the lower end of the nozzle shaft 381 and is in rotating fit with the nozzle shaft 381, and the replaceable nozzle 383 is connected to the nozzle base 382.
The rack storage module 4 comprises a feeder 41, a material cage 42, a carrier plate 43 and a feeding conveying plate 44, wherein a lifting mechanism 45 is arranged inside the feeder 41, a plurality of convex grooves 421 are arranged inside the material cage 42, the plurality of carrier plates 43 can be placed on the material cage 42, the plurality of carrier plates 43 are in sliding fit with the plurality of convex grooves 421, the lifting mechanism 45 comprises a vertical cylinder 451 and a lifting plate 452, the vertical cylinder 451 is provided with a vertical push rod 453, the lifting plate 452 is connected to the vertical push rod 453, the vertical cylinder 451 enables the lifting plate 452 to do linear motion in the vertical direction by pushing the vertical push rod 453, the material cage 42 is placed at the upper end of the lifting plate 452, the feeding conveying plate 44 is arranged outside the feeder 41, a first horizontal cylinder 431 and a first push plate 432 are arranged inside the rear end of the feeder 41, a hole for the first push plate 432 to penetrate through is arranged at the rear end of the material cage 42, the first horizontal cylinder 431 is provided with, the first horizontal cylinder 431 pushes the first push plate 432 to make the first push plate 432 perform a linear motion in a horizontal direction, so as to push the carrier plate 43 in the material cage 42 to the feeding conveying plate 44, the front end of the feeding conveying plate 44 is provided with a second horizontal cylinder 441 and a second push plate 442, the second horizontal cylinder 441 is provided with a second horizontal push rod 443, the second push plate 442 is connected to the second horizontal push rod 443, and the second horizontal cylinder 441 pushes the second push plate 442 to make the second push plate 442 perform a linear motion in a horizontal direction, so as to push the carrier plate 43 which has been taken out of the support back to the material cage 42. The automation degree is improved.
The linear drive mechanism is a linear motor 34.
The first and second robot modules 21 and 22 are gantry-type robot modules.
Step 1, a worker sends an electric signal to a controller through a control keyboard 141, controls a first conveying belt 11, conveys a machine shell 63 to the position below an feeding transfer device 73, then controls a cantilever type manipulator module to move to the position above the machine shell 63, extracts the machine shell 63 located on the first conveying belt 11 through a suction mechanism, transfers the machine shell 63 to the machine shell 63 located on a second conveying belt 12, places a carrier 6, and sucks and fixes the machine shell 63 through a suction disc 61 for placing the carrier;
step 2, the worker sends an electric signal to the controller through the control keyboard 141 to control the second conveyor belt 12 to convey the housing 63 placing carrier 6 to a position below the first manipulator module 21, the assembly module 3 is controlled, the upper camera 32 photographs the housing 63 placing carrier 6, accurate camera mounting position coordinates can be obtained through obtained image data, the controller sends a signal to the first manipulator module 21, the first manipulator module 21 moves and moves the first height measuring instrument 35 to a position above the camera to measure the height of the camera mounting position, the measured data is uploaded to the controller, the controller moves the first manipulator module 21 and moves the first suction mechanism 38 to a position above the support plate 43 of the feeding conveying plate 44, the linear motor 34 controls the first suction mechanism 38 to move downwards to suck the support, the support is moved to a position above the camera mounting position through the first manipulator module 21, meanwhile, the angle of the bracket of the first suction mechanism 38 is adjusted through the rotating motor 36, the linear motor 34 controls the first suction mechanism 38 to place the bracket at the camera installation position, then the bottom camera photographs the placing carrier 6 of the machine shell 63, accurate bracket position coordinates can be obtained through the obtained image data, the controller sends signals to the first manipulator module 21, the linear motor 34 controls the UV lamp 37 to vertically move, the rotating motor 36 controls the UV lamp 37 to rotate, so that the UV lamp 37 moves to the optimal position, and the UV lamp 37 irradiates and solidifies the bracket;
step 3, the worker sends an electric signal to the controller through the control keyboard 141 to control the second conveyor belt 12, the machine shell 63 placing carrier 6 is conveyed to the position below the blanking transfer device 74, then the control cantilever type manipulator module of the blanking transfer device 74 moves to the position above the machine shell 63 placing carrier 6, the machine shell 63 of the machine shell 63 placing carrier 6 positioned on the second conveyor belt 12 is extracted through the suction mechanism, and the machine shell 63 is conveyed to the third conveyor belt 13;
step 4, the worker sends an electric signal to the controller through the control keyboard 141, controls the third conveyer belt 13, conveys the machine shell 63 to the lower part of the second manipulator module 22, the precision rechecking camera 52 shoots the machine shell 63, accurate camera installation position coordinates can be obtained through obtained image data, the controller sends a signal to the second manipulator module 22, the second manipulator module 22 moves and moves the second height measuring instrument 53 to the upper part of the camera to measure the position of the bracket, the concentricity can not be retested through shooting from the front side aiming at the joint of the bracket and the camera assembly, therefore, the concentricity of the assembly is detected through shooting by the bottom rechecking camera, the obtained data is transmitted to the controller, the controller controls the cantilever type manipulator module to move to the upper part of the machine shell 63 through the control of the NG product transfer device 51 according to data comparison, and extracts unqualified NG products to the NG product production line 54 through the suction mechanism, the non-defective products are moved to the downstream line by controlling the third conveyor belt 13.
The working principle of the bracket storage module 4 is as follows:
the vertical cylinder 451 elevates the carrier plate 43 filled with the racks to the feed conveyor plate 44 in the same plane by pushing the vertical push rod 453 through the vertical cylinder 451 to make the elevating plate 452 perform a linear motion in the vertical direction; the first horizontal cylinder 431 pushes the first push plate 432 to make the first push plate 432 perform a linear motion in a horizontal direction, so as to push the carrier plate 43 in the material cage 42 to the feeding conveying plate 44; after the support on the carrier plate 43 is taken out, the second horizontal cylinder 441 pushes the second push plate 442 to make the second push plate 442 perform linear motion in the horizontal direction, so as to push the carrier plate 43 with the taken-out support back to the material cage 42; the vertical cylinder 451 moves the lifting plate 452 linearly in the vertical direction by pushing the vertical push rod 453 through the vertical cylinder 451, so as to lift the carrier plate 43 filled with the next rack to the feed conveyor plate 44 in the same plane, and the above-mentioned process is repeated.
The beneficial effects of this embodiment:
confirm camera support mounted position of cell-phone shell through the last camera of equipment module, remove first altimeter and confirm camera support mounted position's height, first mechanism of taking is drawed the support among the support storage module and is placed the support in camera support mounted position of cell-phone shell, confirm camera support's position through the bottom camera and solidify the UV of support through the UV lamp, can carry out the precision measurement to camera support mounted position's height information, guarantee the installation accuracy of support or camera and support combination product, thereby guarantee the quality of camera and support combination product, reach the demand of camera support equipment to manufacturing accuracy, and degree of automation is high.