CN110901249A - Three-dimensional relief enhanced UV printing method - Google Patents
Three-dimensional relief enhanced UV printing method Download PDFInfo
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- CN110901249A CN110901249A CN201911199316.7A CN201911199316A CN110901249A CN 110901249 A CN110901249 A CN 110901249A CN 201911199316 A CN201911199316 A CN 201911199316A CN 110901249 A CN110901249 A CN 110901249A
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- 238000007639 printing Methods 0.000 title claims abstract description 121
- 238000000034 method Methods 0.000 title claims abstract description 69
- 238000005507 spraying Methods 0.000 claims abstract description 56
- 230000000694 effects Effects 0.000 claims abstract description 30
- 239000000758 substrate Substances 0.000 claims 12
- 239000007921 spray Substances 0.000 claims 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 abstract description 26
- 229910052737 gold Inorganic materials 0.000 abstract description 26
- 239000010931 gold Substances 0.000 abstract description 26
- 230000002195 synergetic effect Effects 0.000 abstract description 20
- 239000000463 material Substances 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 15
- 238000007650 screen-printing Methods 0.000 description 14
- 239000000123 paper Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 8
- 238000004806 packaging method and process Methods 0.000 description 7
- 238000001723 curing Methods 0.000 description 6
- 238000003848 UV Light-Curing Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000007641 inkjet printing Methods 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 210000004303 peritoneum Anatomy 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000015541 sensory perception of touch Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/06—Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
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- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Textile Engineering (AREA)
- Vascular Medicine (AREA)
- Printing Methods (AREA)
Abstract
The invention belongs to the technical field of printing processes, and particularly relates to a stereoscopic relief synergistic UV printing method, which comprises the following steps: s100: conveying a printing stock and positioning the printing stock; s200: carrying out UV oil spraying on the printing stock after the positioning is finished so as to form a three-dimensional pattern on the printing stock; s300: carrying out gold stamping treatment on the three-dimensional pattern; s400: and recovering the printing stock after the gold stamping treatment is finished. A three-dimensional relief synergistic UV printing method comprises the following steps: s100: conveying a printing stock and positioning the printing stock; s200: carrying out UV oil spraying on the printing stock after the positioning is finished so as to form a three-dimensional pattern on the printing stock; s300: and recovering the printing stock after the UV oil spraying treatment is finished. By the UV printing method for improving the effect of the three-dimensional relief sculpture, a printed matter with the effect of the three-dimensional relief sculpture can be produced.
Description
Technical Field
The invention belongs to the technical field of printing processes, and particularly relates to a stereoscopic relief synergistic UV printing method.
Background
Along with the development of Chinese economy, the requirements of people on products in life are higher and higher, and the product packaging is more personalized and beautified. At present, the mode of expressing the relief three-dimensional effect of domestic presswork is mainly local silk screen printing UV, the common three-dimensional UV effect on the market is realized by traditional silk screen printing, and the three-dimensional protrusion height reaches more than 0.4mm by means of a projection hitting process. And for the manufacture of products with higher UV height and more stereoscopic impression, the traditional UV post-printing process is difficult to meet the requirements. In addition, the wear resistance of the printed matter which is silk-screened in the prior art is extremely poor, the article is easy to be touched by foreign objects in the packaging and transporting process to cause large-area scraping, and the product quality is poor.
Disclosure of Invention
The invention aims to provide a synergistic UV printing method for a three-dimensional relief sculpture, and aims to solve the technical problem that a printed matter with the three-dimensional relief sculpture effect is difficult to print by a silk-screen UV process in the prior art.
In order to achieve the above object, an embodiment of the present invention provides a method for UV printing with synergistic relief, which includes the following steps:
s100: conveying a printing stock and positioning the printing stock;
s200: carrying out UV oil spraying on the printing stock after the positioning is finished so as to form a three-dimensional pattern on the printing stock;
s300: carrying out gold stamping treatment on the three-dimensional pattern;
s400: and recovering the printing stock after the gold stamping treatment is finished.
Optionally, in step S100, the printing material is transported by a paper feeder.
Optionally, in step S100, four CCD cameras are used to locate four printing dots on the printing material.
Optionally, in the step S200, the working speed of spraying the UV oil is 7m/min to 20 m/min.
Optionally, the step S300 is repeatedly executed until the height of the stereoscopic pattern reaches a set value.
Optionally, in the step S200, the stereoscopic pattern formed by spraying the UV oil is cured to be semi-dry.
Optionally, in the step S200, the LED-UV light curing system with the gold stamping effect is used to cure the three-dimensional pattern formed by spraying the UV oil to be half-dry.
Another embodiment of the present invention provides a stereoscopic relief synergistic UV printing method, which includes the following steps:
s100: conveying a printing stock and positioning the printing stock;
s200: carrying out UV oil spraying on the printing stock after the positioning is finished so as to form a three-dimensional pattern on the printing stock;
s300: recovering the printing stock after finishing the UV oil spraying treatment
Optionally, in the step S200, the three-dimensional pattern formed by spraying the UV oil is cured to be completely dry.
Optionally, in the step S200, the stereoscopic pattern formed by spraying the UV oil is cured to be completely dry by using a lamp curing system with a lamp tube energy of 70J to 100J.
One or more technical schemes in the stereoscopic relief synergistic UV printing method provided by the embodiment of the invention have at least one of the following technical effects: according to the UV printing method for the three-dimensional relief enhancement, the conveyed printing stock is positioned before printing, and then the positioned printing stock is subjected to UV oil spraying, so that the problem of inaccurate overprinting in the traditional screen printing process is avoided, and the printing mode of the UV oil spraying can effectively form a three-dimensional pattern with the three-dimensional relief effect on the printing stock, so that the convex hitting process which needs to be added in the traditional screen printing process is reduced, and the production process steps are reduced; and the three-dimensional pattern can be subjected to gold stamping treatment subsequently, so that different gold material refraction effects of printed products are realized, and the products are diversified.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a flowchart of a stereoscopic relief synergistic UV printing method according to an embodiment of the present invention.
Fig. 2 is a flowchart of a stereoscopic relief synergistic UV printing method according to a second embodiment of the present invention.
Fig. 3 is a pattern of a printed article produced by the stereoscopic relief enhancement UV printing method according to an embodiment of the present invention before rubber rub testing.
Fig. 4 is a pattern of a printed product obtained by the stereoscopic relief synergistic UV printing method according to an embodiment of the present invention after a rubber friction test.
Fig. 5 is a pattern of a printed product prepared by the stereoscopic relief synergistic UV printing method according to an embodiment of the present invention before adhesion test.
Fig. 6 is a pattern of a printed product obtained by the stereoscopic relief synergistic UV printing method according to an embodiment of the present invention after an adhesion test.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
The first embodiment.
In this embodiment, as shown in fig. 1, a method for stereoscopic relief synergistic UV printing is provided, which includes the following steps:
s100: conveying a printing stock and positioning the printing stock; in the step, the printing stock can be conveyed manually or automatically, the printing stock is provided with a pattern to be printed, and the pattern is positioned to improve the accuracy of UV oil spraying in the subsequent step;
s200: carrying out UV oil spraying on the printing stock after the positioning is finished so as to form a three-dimensional pattern on the printing stock; the UV oil spraying adopts an ink-jet system to carry out automatic spraying, and is sprayed on the pattern on the positioned printing stock, so that the pattern is presented by a three-dimensional effect of UV oil accumulation; the method is different from the traditional screen printing method for printing the stereogram, a screen printing plate does not need to be additionally manufactured, a convex striking process does not need to be added, the processes are reduced, and the manufacturing efficiency of the stereogram is improved; wherein the glossiness of the selected UV oil is 99 degrees, the dot density of the UV oil is 1-100 percent, and the height of the UV oil is 50-250 mu m;
s300: carrying out gold stamping treatment on the three-dimensional pattern; the step can superpose the gold material on the three-dimensional pattern on the printing stock, and the gold material is added on the three-dimensional pattern in a local or full covering mode, so that different gold material refraction effects of the printed product are realized, and the product is diversified.
S400: and recovering the printed materials subjected to the gold stamping treatment, collecting the processed printed products in a manual or automatic mode, and packaging and storing the printed products or executing the next packaging process.
According to the three-dimensional relief synergistic UV printing method, the conveyed printing stock is positioned before printing, and then UV oil spraying is carried out on the positioned printing stock, so that the problem of inaccurate overprinting in the traditional screen printing process is avoided, and the printing mode of UV oil spraying can effectively form a three-dimensional pattern with a three-dimensional relief effect on the printing stock, so that the convex hitting process which needs to be added in the traditional screen printing process is reduced, and the production process steps are reduced; and the three-dimensional pattern can be subjected to gold stamping treatment subsequently, so that different gold material refraction effects of printed products are realized, and the products are diversified.
Furthermore, the post-press processing technology of printing the three-dimensional embossment UV can just realize the effects of reversion, frosting, embossing, dazzling color and various gold stamping at one time, endow the printed matter with three-dimensional touch feeling, and increase the competitiveness. The three-dimensional relief synergistic UV process is started late in China, is applied to high-end printed packaging products and terminal customer groups at present, and is consistently good commented and advocated in view of solving the problems of UV thickness requirement and UV and gold stamping combination which cannot be solved by the traditional process and fully meeting the requirement of consumers on exquisite packaging effect, and is gradually applied to various packaging fields of cosmetics, wine, electronics and the like, so that the process is popularized and developed.
Further, in step S100 of the present embodiment, the printing material is transported by a fly-to-paper feeding method. Specifically, the printing material may be, for example, various book cards, peritoneum, gold cards, silver cardboard, or the like; further, the transfer printing stock is preferably conveyed in a flying paper feeding mode, full-automatic quick conveying is realized, and the transfer efficiency can be greatly improved.
Further, in step S100 of this embodiment, four CCD cameras are used to position four printing dots on the printing material. Specifically, the four printing dots are auxiliary dot for positioning printing stock paper, namely, the size, position and color need to be unified to achieve the purpose of accurate positioning in the early CTP typesetting, so that the printing accuracy of UV oil spraying can be ensured, and the quality of a printing product is improved. The diameter of the four printing dots is 4mm, and the printing dots are printed in single black, are positioned at the intersection of the finished product lines of the printing plate drawing and are tangent to the finished product lines. The diameter of the four printing dots is 4mm, and the printing dots are printed in single black, are positioned at the intersection of the finished product lines of the printing plate drawing and are tangent to the finished product lines.
Further, in the step S200 of the present embodiment, the working speed of spraying the UV oil is 7m/min to 20 m/min. Wherein the working speed of spraying the UV oil can be 7m/min, 10m/min, 15m/min, 18m/min or 20m/min and the like; the working speed of spraying the UV oil in the vertical range can improve the spraying precision under the condition of higher production rate, and more importantly, the spraying unevenness can be effectively avoided. Compared with the traditional screen printing mode, the production quality and the production efficiency can be improved, and the production cost is reduced.
Further, the step S300 is repeatedly performed until the height of the stereoscopic pattern reaches a set value. The spraying can achieve different UV density and height effects at one time, or can be repeatedly performed to reach higher heights, for example, a UV solid pattern with the thickness of 0.25mm can be achieved by three times of spraying. Wherein the step S300 is performed using an inkjet system, a minimum ink droplet size of which is 12 pi.
Further, in the step S200 of the present embodiment, the three-dimensional pattern formed by spraying the UV oil is cured to be semi-dry. Therefore, the gold stamping is favorably carried out on the three-dimensional pattern in the semi-dry state subsequently, the combination of gold and UV oil is realized, and the wear resistance is improved.
Further, in step S200 of this embodiment, an LED-UV light curing system with a gold stamping effect is used to cure the three-dimensional pattern formed by spraying UV oil to a half-dry state. Namely, the LED-UV light curing system with the gold stamping effect can be adopted to realize the irradiation curing of the three-dimensional pattern formed by the UV oil spraying, and the irradiation curing is generally carried out at room temperature of 25 +/-5 ℃ and standard atmospheric pressure (101.32 kPa) under the condition of keny. The power of a mercury lamp adopted by the LED-UV light curing system is 12000W, the light emission is 1000 +/-100 mm, and the power density is 90 +/-10W/m2The production speed/head is 400-700.
Wherein, the semi-dry state is that the UV oil is not completely solidified and still has certain plasticity under the normal temperature and pressure.
In summary, the three-dimensional relief synergistic UV printing method provided by the embodiment can display the tactile sense of spatial effect of the 3D three-dimensional effect of the printed pattern by spraying and stacking the transparent UV oil without bumping. The UV three-dimensional pattern height of 250 μm can be achieved by several paper passes. On the other hand, by regulating and controlling the spraying density value to show the UV effect with different touch density, the multi-layer density value can be completed by one-time paper feeding, and the effect is researched on the basis of the ink-jet technology. Furthermore, the method utilizes the traditional UV technology to fly and feed paper, and combines an advanced positioning system, an LED curing system and an ink-jet system to complete post-printing processing. The phenomenon that the printing stock of the traditional UV post-printing process shrinks or expands due to the influence of a curing system is avoided through positioning and ink jetting, and similarly, in the process technology, the test needs to be carried out through paper with different thicknesses and surface treatment, and the influence of the shrinkage rate on ink jetting positioning and UV effect is researched. Finally, in the traditional process, gold stamping materials are overlapped after local UV (ultraviolet) is printed on the screen, the process is difficult to realize, the effect is easy to cause inaccurate overprint, and the loss is increased. The three-dimensional embossment synergistic UV process gold stamping and the UV process can be switched in sequence, the refraction effects of different gold materials are realized, meanwhile, the gold stamping equipment is directly connected to produce the effects, the efficiency is improved, and the cost is reduced.
Example two.
In this embodiment, as shown in fig. 2, a method for stereoscopic relief synergistic UV printing is provided, which includes the following steps:
s100: conveying a printing stock and positioning the printing stock; in the step, the printing stock can be conveyed manually or automatically, the printing stock is provided with a pattern to be printed, and the pattern is positioned to improve the accuracy of UV oil spraying in the subsequent step;
s200: carrying out UV oil spraying on the printing stock after the positioning is finished so as to form a three-dimensional pattern on the printing stock; the UV oil spraying adopts an ink-jet system to carry out automatic spraying, and is sprayed on the pattern on the positioned printing stock, so that the pattern is presented by a three-dimensional effect of UV oil accumulation; the method is different from the traditional screen printing method for printing the stereogram, a screen printing plate does not need to be additionally manufactured, a convex striking process does not need to be added, the processes are reduced, and the manufacturing efficiency of the stereogram is improved; wherein the glossiness of the selected UV oil is 99 degrees, the dot density of the UV oil is 1-100 percent, and the height of the UV oil is 50-250 mu m;
s300: and recovering the printing stock after the UV oil spraying treatment is finished, finally collecting the processed printing product in a manual or automatic mode, and packaging and storing the printing stock or executing the next packaging process.
According to the three-dimensional relief synergistic UV printing method, the conveyed printing stock is positioned before printing, and then the positioned printing stock is subjected to UV oil spraying, so that the problem of inaccurate overprinting in the traditional screen printing process is avoided, and the printing mode of the UV oil spraying can effectively form a three-dimensional pattern with a three-dimensional relief effect on the printing stock, so that the convex hitting process which needs to be added in the traditional screen printing process is reduced, and the production process steps are reduced.
Further, in step S100 of the present embodiment, the printing material is transported by a fly-to-paper feeding method. Specifically, the printing material may be, for example, various book cards, peritoneum, gold cards, silver cardboard, or the like; further, the transfer printing stock is preferably conveyed in a flying paper feeding mode, full-automatic quick conveying is realized, and the transfer efficiency can be greatly improved.
Further, in step S100 of this embodiment, four CCD cameras are used to position four printing dots on the printing material. Specifically, the four printing dots are auxiliary dot for positioning printing stock paper, namely, the size, position and color need to be unified to achieve the purpose of accurate positioning in the early CTP typesetting, so that the printing accuracy of UV oil spraying can be ensured, and the quality of a printing product is improved.
Further, in the step S200 of the present embodiment, the working speed of spraying the UV oil is 7m/min to 20 m/min. Wherein the working speed of spraying the UV oil can be 7m/min, 10m/min, 15m/min, 18m/min or 20m/min and the like; the working speed of spraying the UV oil in the vertical range can improve the spraying precision under the condition of higher production rate, and more importantly, the spraying unevenness can be effectively avoided. Compared with the traditional screen printing mode, the production quality and the production efficiency can be improved, and the production cost is reduced.
Further, the step S300 is repeatedly performed until the height of the stereoscopic pattern reaches a set value. The spraying can achieve different UV density and height effects at one time, or can be repeatedly performed to reach higher heights, for example, a UV solid pattern with the thickness of 0.25mm can be achieved by three times of spraying. Wherein the step S300 is performed using an inkjet system, a minimum ink droplet size of which is 12 pi.
Further, in the step S200 of the present embodiment, the three-dimensional pattern formed by spraying the UV oil is cured to be completely dry. Thus, the formed three-dimensional pattern presents a three-dimensional relief state and has good wear resistance.
Further, in the step S200 of this embodiment, a lamp light curing system with a lamp tube energy of 70J to 100J is used to cure the three-dimensional pattern formed by spraying the UV oil to full dryness.
The printed products prepared by the three-dimensional relief synergistic UV printing method of the first embodiment and the second embodiment are subjected to a friction adhesion test, and the specific test method is as follows:
TABLE 1 rubber rub test
Table 2 adhesion test
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
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Cited By (2)
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CN112123959A (en) * | 2020-09-23 | 2020-12-25 | 奥瑞金科技股份有限公司 | Metal printing method and printed matter |
CN112918143A (en) * | 2021-01-28 | 2021-06-08 | 广州市威顿新材料包装有限公司 | Three-dimensional gold stamping method for surface of plastic packaging material |
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CN112123959A (en) * | 2020-09-23 | 2020-12-25 | 奥瑞金科技股份有限公司 | Metal printing method and printed matter |
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