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CN110900903A - Forming die capable of reducing burrs at opening during forming of carbon fiber box - Google Patents

Forming die capable of reducing burrs at opening during forming of carbon fiber box Download PDF

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Publication number
CN110900903A
CN110900903A CN201911135966.5A CN201911135966A CN110900903A CN 110900903 A CN110900903 A CN 110900903A CN 201911135966 A CN201911135966 A CN 201911135966A CN 110900903 A CN110900903 A CN 110900903A
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China
Prior art keywords
carbon fiber
die
main
pressing block
opening
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Granted
Application number
CN201911135966.5A
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Chinese (zh)
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CN110900903B (en
Inventor
龚建叶
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Priority to CN201911135966.5A priority Critical patent/CN110900903B/en
Publication of CN110900903A publication Critical patent/CN110900903A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/12Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
    • B29C33/14Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels against the mould wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/10Moulds or cores; Details thereof or accessories therefor with incorporated venting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/541Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7162Boxes, cartons, cases

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a forming die capable of reducing burrs at an opening during forming of a carbon fiber box body, which comprises a main die, an inflatable elastic inner die and a cover plate, wherein an inner cavity for laying carbon fiber cloth and provided with an opening at the upper end is arranged in the middle of the main die, and the inflatable elastic inner die is arranged in the inner cavity of the main die and can compress and shape the carbon fiber cloth through inflation and expansion; the forming die also comprises a pressing block; the inner wall of the upper end of the main die is provided with a step surrounding the inner cavity of the main die; the pressing block is detachably arranged on the step, and the inner side of the pressing block inwards extends out of the inner wall of the main die to be attached to the top surface of the carbon fiber cloth; the cover plate is fixed above the main die. The invention can ensure that the opening position of the carbon fiber box body does not generate vertical burrs in the forming process, thereby facilitating the production and the manufacture of the box body by workers, saving the time of trimming, improving the production efficiency and enabling the wall surface of the carbon fiber box body produced by the invention to be smoother.

Description

Forming die capable of reducing burrs at opening during forming of carbon fiber box
Technical Field
The invention relates to the technical field of carbon fiber product manufacturing, in particular to a forming die capable of reducing burrs at an opening when a carbon fiber box body is formed.
Background
Draw-bar boxes have long become necessary luggage articles for people to go out or travel for a short time, and due to different sizes and capacities, the draw-bar boxes can contain different numbers of articles or different sizes. Traditional draw-bar box generally includes two upper and lower boxes, sets up the pull rod on one of them box, and one side of two boxes is through articulated, and two boxes physical stamina are closed through zip fastener or hasp etc.. Carbon fiber draw-bar boxes made of carbon fiber have also appeared on the market in order to enhance the advantages of durability and light weight. However, in the process of forming the carbon fiber box body of the carbon fiber draw-bar box, vertical uneven burrs are easy to appear at the opening of the side surface due to the die, and the burrs are troublesome to trim, so that a worker needs to spend a lot of time to trim the edges (namely, to cut off the vertical burrs) to complete a complete product, and the production efficiency is greatly reduced.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide the forming die capable of reducing burrs at the opening of the carbon fiber box body during forming, the forming die is simple and reasonable in structure, vertical burrs at the opening of the carbon fiber box body can be prevented by using the forming die, the time for trimming edges of workers is saved, and the working efficiency is improved; simultaneously, it can also make more pleasing to the eye and the wholeness better after the carbon fiber box shaping.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a forming die capable of reducing burrs at an opening during forming of a carbon fiber box body comprises a main die, an inflatable elastic inner die and a cover plate, wherein an inner cavity used for laying carbon fiber cloth and provided with an opening at the upper end is formed in the middle of the main die, and the inflatable elastic inner die is arranged in the inner cavity of the main die and can compress and shape the carbon fiber cloth through inflation and expansion; the forming die also comprises a pressing block; a step surrounding the inner cavity of the main die is arranged on the inner wall of the upper end of the main die; the pressing block is detachably arranged on the step, and the inner side of the pressing block inwards extends out of the inner wall of the main die to be attached to the top surface of the carbon fiber cloth; the cover plate is fixed above the main die.
As a specific example, the inner side of the pressing block protrudes inward beyond the inner wall of the main mold by the same distance as the thickness of the carbon fiber cloth.
As a specific embodiment, an opening is arranged in the middle of the pressing block; the upper end of the inflatable elastic inner die extends to the upper part of the pressing block through the opening and is correspondingly arranged in a positioning step which is positioned on the main die and surrounds the inner cavity of the main die; the cover plate is used for tightly pressing and fixing the upper end of the inflatable elastic internal mold, the bottom surface and the top surface of the upper end of the inflatable elastic internal mold are respectively contacted with the main mold and the cover plate, and the contact positions of the bottom surface and the top surface of the upper end of the inflatable elastic internal mold are both sealing structures; and the bottom surface of the step is provided with a vacuumizing diversion trench which surrounds the inner cavity of the main die and is communicated with an air outlet channel arranged on the main die.
Furthermore, a vent groove penetrating through the inner wall and the outer wall of the pressing block is arranged on the bottom surface of the pressing block.
Furthermore, the vent grooves are provided with a plurality of vent grooves distributed on the periphery of the pressing block.
Furthermore, a flow guide hole which is respectively communicated with the vacuumizing flow guide groove and the air outlet channel is arranged on the bottom surface of the step; the diameter of the flow guide hole is larger than the width of the vacuumizing flow guide groove and the diameter of the air outlet channel.
As a specific embodiment, the main mold and the cover plate are fixedly connected by screws.
The invention has the beneficial effects that:
by using the invention, the opening position of the carbon fiber box body can not generate vertical burrs in the forming process, so that workers can conveniently produce and manufacture the box body, the time for trimming is saved, the production efficiency is improved, the carbon fiber box body produced by using the invention is more beautiful and has better integrity, and the wall surface is smoother.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a cross-sectional view taken along A-A of FIG. 3;
FIG. 5 is an enlarged view at C in FIG. 4;
FIG. 6 is a cross-sectional view taken along line B-B of FIG. 3;
FIG. 7 is an enlarged view at D of FIG. 6;
FIG. 8 is a schematic view of the overall structure of the master mold of the present invention;
FIG. 9 is a schematic view of the overall structure of the compact of the present invention;
FIG. 10 is a schematic structural view of a carbon fiber tank of the present invention.
Reference numerals:
1. a main mold; 11. a step; 12. positioning a step; 13. an air outlet channel; 14. vacuumizing the diversion trench; 15. a flow guide hole; 2. an inflatable elastic inner mold; 3. a cover plate; 4. briquetting; 41. an opening; 42. a vent channel; 100. carbon fiber cloth; 200. the opening part of the carbon fiber box body.
Detailed Description
The invention will be further elucidated with reference to the drawings and the embodiments, which are exemplary only and do not limit the scope of the invention.
As shown in fig. 1-10, a forming mold capable of reducing burrs at an opening during forming of a carbon fiber box body comprises a main mold 1, an inflatable elastic inner mold 2 and a cover plate 3, wherein an inner cavity for laying a carbon fiber cloth 100 (resin is coated on the surface of the carbon fiber cloth 100) and having an open upper end is arranged in the middle of the main mold 1, and the inflatable elastic inner mold 2 is arranged in the inner cavity of the main mold 1 and can compress and shape the carbon fiber cloth 100 through inflation; the forming die also comprises a pressing block 4; a step 11 surrounding the inner cavity of the main die 1 is arranged on the inner wall of the upper end of the main die 1; the pressing block 4 is detachably mounted on the step 11, the inner side of the pressing block 4 extends inwards out of the inner wall of the main die 1 to be attached to the top surface of the carbon fiber cloth 100, and preferably, the distance that the inner side of the pressing block 4 extends inwards out of the inner wall of the main die 1 is equal to the thickness of the carbon fiber cloth 100; the cover plate 3 is fixed above the main mold 1, and specifically, the main mold 1 and the cover plate 3 are fixedly connected through screws. Specifically, the compact 4, the main mold 1, and the cover plate 3 are made of metal. The pressing block 4 may be directly placed in the step 11 or may be screwed with the main mold 1, which is not limited in this respect. In this embodiment, the inflation of the inflatable elastic inner mold 2 may be performed by using an air inlet channel which is arranged on the cover plate 3 and connected with an air source, and as long as an outlet of the air inlet channel is communicated with an inner cavity of the inflatable elastic inner mold 2, it should be noted that the inflatable elastic inner mold 2 is not only a type in the drawings, but also may be replaced by an air bag or an air bag, and the like, and here, it is not specifically limited, and it is only required to shape the carbon fiber cloth 100 in the forming process of the carbon fiber cloth 100, and in this embodiment, the inflatable elastic inner mold 2 is an elastic inner mold which has an inner cavity in the middle and an opening at the upper end. According to the invention, the inflatable elastic inner die 2 is inflated to expand, so that the carbon fiber cloth 100 laid in the main die 1 can be shaped, and then the bottom surface of the inner side of the pressing block 4 is matched and attached to the top surface of the carbon fiber cloth 100, so that vertical burrs (in the direction from bottom to top of the box body in the figure 10) can not appear at the opening 200 of the carbon fiber cloth 100 after the carbon fiber cloth 100 is shaped, thereby saving the trimming time of workers and improving the working efficiency.
As shown in fig. 5, 7 and 9, an opening 41 is provided in the middle of the pressing block 4; the upper end of the inflatable elastic inner die 2 extends to the upper part of the pressing block 4 through the opening 41 and is correspondingly arranged in a positioning step 12 which is positioned on the main die 1 and surrounds the inner cavity of the main die 1; the cover plate 3 compresses and fixes the upper end of the inflatable elastic inner die 2, the bottom surface and the top surface of the upper end of the inflatable elastic inner die 2 are respectively contacted with the main die 1 and the cover plate 3, and the contact part is a sealing structure, specifically, as shown in fig. 5, the upper end of the inflatable elastic inner die 2 is an outward extending outer edge, the inflatable elastic inner die 2 is installed in the positioning step 12 through the outer edge and is compressed and fixed by the cover plate 3, and a person skilled in the art should know that the outer edge has elasticity, so the sealing between the outer edge and the main die 1 and the cover plate 3 can be realized only by setting the thickness of the outer edge to be slightly larger than the height of the positioning step 12; the bottom surface of the step 11 is provided with a vacuumizing diversion trench 14 which surrounds the inner cavity of the main die 1 and is communicated with an air outlet channel 13 arranged on the main die 1. After the air outlet channel 13 is connected with an air extractor, air between the carbon fiber cloth 100 and the inflatable elastic inner die 2 and air between the carbon fiber cloth 100 and the inner wall of the main die 1 can flow to the vacuum guide channel 14 through a gap between the bottom surface of the pressing block 4 and the main die 1 by utilizing the vacuum guide channel 14 and the air outlet channel 13 which are communicated with each other, and finally, the air is discharged from the air outlet channel 13; meanwhile, the redundant resin generated by extrusion of the carbon fiber cloth 100 in the forming process can also flow to the vacuumizing diversion trench 14 through the gap between the bottom surface of the pressing block 4 and the main die 1, and is discharged from the air outlet channel 13 to form vacuum among the carbon fiber cloth 100, the main die 1 and the inflatable elastic inner die 2, so that the carbon fiber cloth 100 is better attached to the lower die 1, and the wall surface of the formed box body is smoother.
Specifically, as shown in fig. 9, the bottom surface of the briquette 4 is provided with a vent groove 42 penetrating the inner wall and the outer wall of the briquette 4, and preferably, the vent groove 42 is provided with a plurality of vent grooves 42 distributed around the briquette 4. The provision of the vent grooves 22 accelerates the flow of air and excess resin, thereby improving the work efficiency.
As shown in fig. 7, a flow guide hole 15 is formed on the bottom surface of the step 11 and is respectively communicated with the vacuuming flow guide groove 14 and the air outlet channel 13; the diameter of the diversion hole 15 is larger than the width of the vacuumizing diversion trench 14 and the diameter of the air outlet channel 13. The air and the excess resin can be more smoothly flowed by providing the guide holes 15.
Specifically, when the carbon fiber cloth cutting device is used, the press block 4 is installed, then the cut carbon fiber cloth 100 is laid on the inner wall of the main die 1, and the top surface of the carbon fiber cloth 100 is matched and attached with the bottom surface of the inner side of the press block 4; then the inflatable elastic inner mold 2 and the cover plate 3 are installed; then, a certain amount of compressed air is fed into the inner cavity of the inflatable elastic inner mold 2 to expand the inflatable elastic inner mold 2 so as to complete the shaping of the carbon fiber cloth 100; then, the forming die is heated, and the air outlet channel 13 is connected with an air extractor to extract air while heating, so that air and redundant resin between the carbon fiber cloth 100 and the inflatable elastic inner die 2 and air and redundant resin between the carbon fiber cloth 100 and the main die 1 flow out of the air outlet channel 13 through the vacuumizing diversion trench 14, the air extracting time of the air extractor is not too long, and otherwise the quality of a product is easily influenced; after the forming die is heated for a certain time to enable the carbon fiber cloth 100 to be fixedly formed, the whole forming die is cooled and demoulded to obtain the carbon fiber box body shown in the figure 10, and vertical burrs cannot occur at the opening 200 of the carbon fiber box body, so that the time for trimming the edges of workers is saved, and the production efficiency of the workers is improved.
The present invention is not limited to the above-described embodiments, and various modifications and variations of the present invention are intended to be included within the scope of the claims and the equivalent technology of the present invention if they do not depart from the spirit and scope of the present invention.

Claims (7)

1. The utility model provides a can reduce forming die of burr of opening part when carbon fiber box shaping, includes the main mould, aerifys elasticity centre form and apron, the centre of main mould is equipped with the inner chamber that is used for laying carbon cloth and upper end open-ended, it sets up to aerify the elasticity centre form just can be through aerifing the inflation and will in the inner chamber of main mould carbon cloth compresses tightly design, its characterized in that:
the forming die also comprises a pressing block; a step surrounding the inner cavity of the main die is arranged on the inner wall of the upper end of the main die; the pressing block is detachably arranged on the step, and the inner side of the pressing block inwards extends out of the inner wall of the main die to be attached to the top surface of the carbon fiber cloth; the cover plate is fixed above the main die.
2. The forming die capable of reducing burrs at the opening of the carbon fiber box body during forming according to claim 1, wherein:
the distance that the inner side of the pressing block extends inwards out of the inner wall of the main die is equal to the thickness of the carbon fiber cloth.
3. The forming die capable of reducing burrs at the opening of the carbon fiber box body during forming according to claim 1, wherein:
an opening is arranged in the middle of the pressing block; the upper end of the inflatable elastic inner die extends to the upper part of the pressing block through the opening and is correspondingly arranged in a positioning step which is positioned on the main die and surrounds the inner cavity of the main die; the cover plate is used for tightly pressing and fixing the upper end of the inflatable elastic internal mold, the bottom surface and the top surface of the upper end of the inflatable elastic internal mold are respectively contacted with the main mold and the cover plate, and the contact positions of the bottom surface and the top surface of the upper end of the inflatable elastic internal mold are both sealing structures; and the bottom surface of the step is provided with a vacuumizing diversion trench which surrounds the inner cavity of the main die and is communicated with an air outlet channel arranged on the main die.
4. The forming die capable of reducing burrs at the opening of the carbon fiber box body during forming according to claim 3, wherein:
and the bottom surface of the pressing block is provided with a vent groove which penetrates through the inner wall and the outer wall of the pressing block.
5. The forming die capable of reducing burrs at the opening of the carbon fiber box body during forming according to claim 4, wherein:
the air channel is equipped with many and many the air channel distributes around the briquetting.
6. The forming die capable of reducing burrs at the opening of the carbon fiber box body during forming according to claim 3, wherein:
a flow guide hole which is respectively communicated with the vacuumizing flow guide groove and the air outlet channel is arranged on the bottom surface of the step; the diameter of the flow guide hole is larger than the width of the vacuumizing flow guide groove and the diameter of the air outlet channel.
7. The forming die capable of reducing burrs at the opening of the carbon fiber box body during forming according to claim 1, wherein:
the main die is fixedly connected with the cover plate through screws.
CN201911135966.5A 2019-11-19 2019-11-19 Forming die capable of reducing burrs at opening during carbon fiber box forming Active CN110900903B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911135966.5A CN110900903B (en) 2019-11-19 2019-11-19 Forming die capable of reducing burrs at opening during carbon fiber box forming

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911135966.5A CN110900903B (en) 2019-11-19 2019-11-19 Forming die capable of reducing burrs at opening during carbon fiber box forming

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CN110900903A true CN110900903A (en) 2020-03-24
CN110900903B CN110900903B (en) 2024-07-09

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110843159A (en) * 2019-11-19 2020-02-28 龚建叶 Forming die capable of enabling inner wall surface and outer wall surface of carbon fiber box body to be smooth
CN111976170A (en) * 2020-07-22 2020-11-24 李小玲 Fiber housing forming die that machining efficiency is high
CN113681865A (en) * 2021-08-19 2021-11-23 深圳碳吉科技有限公司 Integrally formed guitar and production process thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1442279A (en) * 2003-04-11 2003-09-17 北京玻璃钢研究设计院 Vacuum injection molding method for composite material
JP2005059578A (en) * 2003-07-29 2005-03-10 Kao Corp Manufacturing method and apparatus of composite vessel
CN1603081A (en) * 2004-11-04 2005-04-06 封明信 Air pressure forming method for producing glass fibre reinforced plastic
CN102452174A (en) * 2011-07-28 2012-05-16 昆山同寅兴业机电制造有限公司 Air pressure shaping technology of carbon fiber product and glass fiber product and used die
JP2012166451A (en) * 2011-02-14 2012-09-06 Kanae Co Ltd Sheet-like molding material and molding method thereof
CN109719866A (en) * 2018-12-05 2019-05-07 北京长城华冠汽车科技股份有限公司 The molding die and forming method of negative draft part
CN211541996U (en) * 2019-11-19 2020-09-22 龚建叶 Forming die capable of reducing burrs at opening during forming of carbon fiber box

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1442279A (en) * 2003-04-11 2003-09-17 北京玻璃钢研究设计院 Vacuum injection molding method for composite material
JP2005059578A (en) * 2003-07-29 2005-03-10 Kao Corp Manufacturing method and apparatus of composite vessel
CN1603081A (en) * 2004-11-04 2005-04-06 封明信 Air pressure forming method for producing glass fibre reinforced plastic
JP2012166451A (en) * 2011-02-14 2012-09-06 Kanae Co Ltd Sheet-like molding material and molding method thereof
CN102452174A (en) * 2011-07-28 2012-05-16 昆山同寅兴业机电制造有限公司 Air pressure shaping technology of carbon fiber product and glass fiber product and used die
CN109719866A (en) * 2018-12-05 2019-05-07 北京长城华冠汽车科技股份有限公司 The molding die and forming method of negative draft part
CN211541996U (en) * 2019-11-19 2020-09-22 龚建叶 Forming die capable of reducing burrs at opening during forming of carbon fiber box

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110843159A (en) * 2019-11-19 2020-02-28 龚建叶 Forming die capable of enabling inner wall surface and outer wall surface of carbon fiber box body to be smooth
CN111976170A (en) * 2020-07-22 2020-11-24 李小玲 Fiber housing forming die that machining efficiency is high
CN113681865A (en) * 2021-08-19 2021-11-23 深圳碳吉科技有限公司 Integrally formed guitar and production process thereof

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