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CN110900793A - Arc-shaped prefabricated fair-faced concrete stool mold and installation method thereof - Google Patents

Arc-shaped prefabricated fair-faced concrete stool mold and installation method thereof Download PDF

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Publication number
CN110900793A
CN110900793A CN201911220472.7A CN201911220472A CN110900793A CN 110900793 A CN110900793 A CN 110900793A CN 201911220472 A CN201911220472 A CN 201911220472A CN 110900793 A CN110900793 A CN 110900793A
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China
Prior art keywords
mold
plate
arc
fixed
movable
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CN201911220472.7A
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CN110900793B (en
Inventor
王雷亮
王玉雷
刘昊
蒋勤俭
李久会
王小川
韩旭
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Hebei Yugou Equipment Technology Co ltd
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BEIJING PREFABRICATED BUILDING ENGINEERING RESEARCH INSTITUTE CO LTD
Beijing Yugou Co Ltd
Hebei Yugou Building Materials Co Ltd
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Publication of CN110900793A publication Critical patent/CN110900793A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/34Moulds, cores, or mandrels of special material, e.g. destructible materials
    • B28B7/346Manufacture of moulds

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

一种弧形预制清水混凝土坐凳模具及其安装方法,模具包括用以和地面固定的底架,该底架上表面设有呈弧形的底模,该底模的两个圆弧边缘分别设有固定侧模和活动侧模;该固定侧模和活动侧模的两端之间均设有端模;该活动侧模顶部设有倒U型的吊板,该吊板末端设有与该底模形状对应的吊模;该底模包括圆弧形的呈水平的底模板,该固定侧模设有固定侧模板;该活动侧模设有活动侧模板,该端模内侧设有端模板,该吊模底部设有吊模板,该吊模板两端架设在两个端模顶面;该吊模板、端模板、固定侧模板、活动侧模板、底模板之间围构成浇注空间。本发明既能保证尺寸精度,又能保证其刚度和稳定性,同时支拆模具迅速便捷。

Figure 201911220472

An arc-shaped prefabricated fair-faced concrete stool mold and an installation method thereof. The mold includes a bottom frame for fixing with the ground, an arc-shaped bottom mold is arranged on the upper surface of the bottom frame, and two arc edges of the bottom mold are respectively There are fixed side molds and movable side molds; both ends of the fixed side molds and the movable side molds are provided with end molds; the top of the movable side molds is provided with an inverted U-shaped hanger, and the end of the hanger is provided with The bottom mold has a corresponding hanging mold; the bottom mold includes a circular arc-shaped horizontal bottom template, the fixed side mold is provided with a fixed side template; the movable side mold is provided with a movable side template, and the inner side of the end mold is provided with an end mold Formwork, the bottom of the hanging formwork is provided with a hanging formwork, the two ends of the hanging formwork are erected on the top surfaces of the two end forms; the hanging formwork, the end formwork, the fixed side formwork, the movable side formwork, and the bottom formwork form a pouring space. The present invention can not only ensure the dimensional accuracy, but also ensure its rigidity and stability, and at the same time, it is quick and convenient to dismantle the mold.

Figure 201911220472

Description

Arc-shaped prefabricated fair-faced concrete stool mold and installation method thereof
Technical Field
The invention belongs to the technical field of landscape engineering. In particular to an arc-shaped precast fair-faced concrete stool mould and an installation method thereof.
Background
The stool is made of various materials such as wood, plastic, resin, stainless steel and stone. The fair-faced concrete keeps the original texture and style of the concrete material, compared with other materials, the fair-faced concrete has the advantages of strong durability, low maintenance cost and the like, can be made into different shapes according to design requirements, and also brings a long-term decorative effect for projects. The prefabricated clear water stool is more and more widely applied to landscapes such as park squares, and the like, and the fold-line-shaped and straight-line-shaped clear water stools are frequently used, but the arc-shaped clear water concrete stools are rarely used. At present, the manufacturing process of linear and broken line type prefabricated clear water stool steel molds is mature, but the manufacturing difficulty of the arc clear water concrete stool molds is high, the main difficulty lies in the application of arc round chamfer forming and quick jacking and pulling devices, the size precision is guaranteed, the rigidity and the stability are guaranteed, and the mold is convenient and quick to prop and dismantle. The quality of the arc-shaped clear water stool mold is the final guarantee of the quality of the concrete member, so that the important research and development are needed.
Disclosure of Invention
The invention aims to provide an arc-shaped precast fair-faced concrete stool mold which can ensure the dimensional accuracy, the rigidity and the stability and is quick and convenient to support and detach.
The invention also aims to provide an installation method of the arc-shaped precast fair-faced concrete stool mold, which has the advantages of simple and clear process steps, quick and convenient mold support and detachment, high product precision and high stability.
In order to achieve the purpose, the invention adopts the following technical scheme:
an arc-shaped prefabricated fair-faced concrete stool mold comprises a bottom frame fixed with the ground, wherein an arc-shaped bottom mold is arranged on the upper surface of the bottom frame, and a fixed side mold and a movable side mold are respectively arranged at two arc edges of the bottom mold; end molds are arranged between the two ends of the fixed side mold and the movable side mold; the top of the movable side die is provided with an inverted U-shaped hanging plate, and the tail end of the hanging plate is provided with a hanging die corresponding to the bottom die in shape;
the bottom die comprises a circular arc-shaped horizontal bottom die plate, the bottom die plate is provided with two circular arc edges which are a first edge and a second edge respectively, and the length of the first edge is greater than that of the second edge; the first edge is fixed at the top of a first lath, the cross section of the first lath is arc-shaped, the top of the first lath exceeds the top surface of the bottom template, and a round angle is arranged on one side facing the first edge; the second edge is fixed at the top of a second lath, the cross section of the second lath is arc-shaped, the top of the second lath exceeds the top surface of the bottom template, and a round angle is arranged on one side facing the second edge; the bottom surface of the bottom template is provided with a plurality of bottom template stiffening rib plates with arc-shaped cross sections, and the bottom of each bottom template stiffening rib plate is fixed on the underframe;
the fixed side die is arranged on the outer side of the first edge and comprises a fixed upper band plate and a fixed lower band plate which are fixedly connected through a plurality of fixed rib plates; the side surface of each fixed rib plate is fixedly connected with a fixed side template, the cross section of the fixed side template is arc-shaped, and the radian corresponds to the first edge; the bottom of the fixed lower belt plate is fixed on the underframe, and the bottom of the fixed side template is fixed on the top of the first batten; the top of the fixed upper band plate is provided with a fixed arc band plate which is fixedly connected with the fixed arc band plate through a pin, and the top of the pin is sleeved with a pin plate with a trapezoidal longitudinal section;
the movable side die is arranged on the outer side of the second edge and comprises a movable upper belt plate and a movable lower belt plate which are fixedly connected through a plurality of movable rib plates; the side surface of each movable rib plate is fixedly connected with a movable side template, the cross section of the movable side template is arc-shaped, and the radian corresponds to the second edge; the bottom of the movable lower belt plate is fixed on a movable arc belt plate, and two ends of the movable arc belt plate are arranged on the slide rail on the underframe in a sliding manner, so that the movable side die can be far away from or close to the second edge; the bottom of the movable side template is tightly attached to the outer side of the top of the second batten; the movable rib plate is connected with a quick jacking and pulling device, and the quick jacking and pulling device is fixed on the slide rail and used for pressing the movable side template to the second edge;
an end template is arranged at the inner side of the end template, a hanging template is arranged at the bottom of the hanging template, and two ends of the hanging template are erected on the top surfaces of the two end templates; a pouring space is enclosed among the hanging template, the end template, the fixed side template, the movable side template and the bottom template.
Furthermore, the quick top-pulling device comprises a U-shaped top-pulling base, the bottom of the top-pulling base is fixed on the sliding rail, one end of the top-pulling base is provided with a horizontal sleeve, and the other end of the top-pulling base is hinged with the bottom end of the handle; a sliding rod penetrates through the sleeve, one end of the sliding rod is fixedly connected with the movable rib plate, the other end of the sliding rod is hinged with one end of a connecting plate, and the other end of the connecting plate is hinged with the bottom of the handle.
Furthermore, a positioning plate is arranged inside the top pull base.
Furthermore, a nut is arranged on the side face of the movable rib plate, and an external thread corresponding to the nut is arranged at the tail end of the sliding rod.
Further, a bottom die stiffening rib plate adjacent to the first batten is a first rib plate, and the first rib plate is fixedly connected with the first batten through a plurality of first transverse rib plates; and the bottom die stiffening rib plate adjacent to the second batten is a second rib plate, and the second rib plate is fixedly connected with the second batten through a plurality of second transverse rib plates.
Further, the lengths of the first transverse rib and the second transverse rib are both 50-100mm, and the distances between the first transverse rib and the second transverse rib are both 200-300 mm.
Furthermore, a rubber strip groove is formed at the bottom of the movable side template, on the side surface of the movable lower strip plate and between the top surfaces of the movable arc strip plates, and a rubber strip is arranged in the rubber strip groove.
Furthermore, the bottom frame is fan-shaped, and the circle centers of the arcs where the first edge and the second edge are located are overlapped.
The installation method of the arc-shaped precast fair-faced concrete stool mold comprises the following steps:
A. forming of the underframe: welding a steel structure underframe which is in a fan shape by using channel steel;
B. bottom die forming: laser blanking and forming the bottom template and the bottom die stiffening rib plate, wherein the bottom die stiffening rib plate is rolled into an arc shape and is welded with the bottom template to ensure that the bottom die stiffening rib plate is vertical to the bottom template; the first transverse rib plate and the second transverse rib plate are welded along the bottom die stiffening rib plate in sections; welding and fixing the fillet ends of the first lath and the second lath on the bottom template to ensure that the first lath and the second lath are perpendicular to the bottom template;
C. and (3) forming a fixed side die: the fixed side template, the fixed upper band plate, the fixed lower band plate and the fixed arc band plate are all subjected to laser blanking forming, wherein the positions of the arc length intervals of the fixed arc band plate and the fixed upper band plate are 400-plus-600 mm and correspond to holes; reserving a corresponding notch on the intersection position of the first plate strip and the fixed side template by the fixed rib plate; firstly, spot-welding a fixed side template on a first lath to ensure that the fixed side template and the first lath are flat and then fully welded; then respectively welding and fixing the lower belt plate and the fixed rib plate, and welding and fixing the arc belt plate; the hole sites for aligning the fixed arc belt plate and the fixed upper belt plate are connected and fixed by pins and pin plates;
D. and (3) forming a movable side die: the movable side template, the movable upper belt plate, the movable lower belt plate, the movable rib plate and the movable arc belt plate are all formed by laser blanking; rolling the movable side template according to a preset radian, welding the movable side template and the movable lower strip plate under the condition of ensuring the movable side template to be vertical, and then welding the movable rib plate and the movable upper strip plate; the movable rib plate, the movable arc belt plate and the movable lower belt plate are welded to form a gap, and a rubber sealing strip is embedded in the gap;
E. hanging a mold and forming: connecting and fixing the hanging plate for hanging the mould with the movable side mould;
F. end die forming: fixing two end molds at two ends of the bottom mold by pins respectively, and connecting the two end molds with the fixed side mold and the movable side mold by using a quick wrench;
G. and (3) installing a quick top-pulling device: and a top-pull base of the quick top-pull device is welded and fixed on a slide rail of the bottom frame, and a slide rod is connected with a nut of the movable side mold.
The invention has the beneficial effects that: according to the arc-shaped precast fair-faced concrete stool mold and the installation method thereof, accurate size can be ensured through accurate steel plate blanking and machining; the mould is constructed step by step, so that full welding seams can be ensured, and the effect of the clear water surface of the component is ensured to the maximum extent. The arc-shaped prefabricated fair-faced concrete stool mold and the installation method thereof can expand the application range of the steel mold in the field of landscape garden prefabricated part molds.
Drawings
FIG. 1 is a schematic structural view of the arc-shaped precast fair-faced concrete stool mold.
FIG. 2 is a top view of the arc-shaped precast fair-faced concrete stool mold of the invention.
Fig. 3 is a structural schematic diagram of the underframe of the arc-shaped precast fair-faced concrete stool mould.
Fig. 4 is a schematic structural diagram of a bottom die of the arc-shaped precast fair-faced concrete stool die.
Fig. 5 is a schematic distribution diagram of a first transverse rib plate and a second transverse rib plate of a bottom die of the arc-shaped precast fair-faced concrete stool die.
FIG. 6 is a schematic structural view of a fixed side die of the arc-shaped precast fair-faced concrete stool die.
FIG. 7 is a schematic structural view of a movable side die of the arc-shaped precast fair-faced concrete stool die.
Fig. 8 is a first structural schematic diagram of the rapid jacking and pulling device of the arc-shaped precast fair-faced concrete stool mold in the jacking and pulling in place.
Fig. 9 is a structural schematic diagram II of the quick jacking and pulling device for the arc-shaped precast fair-faced concrete stool mold during jacking and loosening.
Detailed Description
The present invention will be described in further detail with reference to the following examples and the accompanying drawings.
As shown in fig. 1, 2 and 3, the invention provides an arc-shaped precast fair-faced concrete stool mold, which comprises a bottom frame 1 fixed with the ground, wherein the bottom frame 1 is fan-shaped, an arc-shaped bottom mold 2 is arranged on the upper surface of the bottom frame 1, and two arc edges of the bottom mold 2 are respectively provided with a fixed side mold 3 and a movable side mold 4. End molds 5 are arranged between the two ends of the fixed side mold 3 and the movable side mold 4. The top of the movable side die 4 is provided with an inverted U-shaped hanging plate 61, and the tail end of the hanging plate 61 is provided with a hanging die 6 corresponding to the shape of the bottom die 2.
As shown in fig. 1, 4 and 5, the bottom mold 2 includes a circular arc-shaped horizontal bottom mold plate 21, the bottom mold plate 21 has two circular arc edges, namely a first edge 211 and a second edge 212, the length of the first edge 211 is greater than that of the second edge 212, and the centers of the circular arcs where the first edge 211 and the second edge 212 are located coincide. The first edge 211 is fixed on the top of the first strip 22, the cross section of the first strip 22 is arc-shaped, the top of the first strip exceeds the top surface of the bottom form 21, and a round angle is arranged on one side facing the first edge 211. The second edge 212 is fixed to the top of the second strip 23, the cross section of the second strip 23 is arc-shaped, the top of the second strip exceeds the top surface of the bottom form 21, and a round angle is formed on one side facing the second edge 212. The bottom formwork 21 has a bottom formwork stiffening rib 24 with an arc cross section, and the bottom of each bottom formwork stiffening rib 24 is fixed on the bottom frame 1. The bottom die stiffening rib 24 adjacent to the first plank 22 is a first rib 241, and the first rib 241 and the first plank 22 are fixedly connected through a plurality of first transverse ribs 25. The bottom die stiffening rib 24 adjacent to the second plank 23 is a second rib 242, and the second rib 242 and the second plank 23 are fixedly connected by a plurality of second transverse ribs 26. The first and second lateral ribs 25 and 26 are each 50 to 100mm in length, and the intervals between the first and second lateral ribs 25 and 26 are each 200 and 300 mm.
As shown in fig. 1 and 6, the fixed side mold 3 is disposed outside the first edge 211, and includes a fixed upper band plate 31 and a fixed lower band plate 32, which are fixedly connected with each other by a plurality of fixing rib plates 33. The side surface of each fixed rib plate 33 is fixedly connected with a fixed side template 34, the cross section of the fixed side template 34 is arc-shaped, and the radian corresponds to the first edge 211. The fixed lower strap 32 is fixed to the base frame 1 at the bottom and the fixed sideform 34 is fixed to the top of the first slat 22 at the bottom. The top of the fixed upper band plate 31 is provided with a fixed arc band plate 35 which is fixedly connected with the fixed upper band plate through a pin 36, and the top of the pin 36 is sleeved with a pin plate 37 with a trapezoidal longitudinal section.
As shown in fig. 1 and 7, the movable side mold 4 is disposed outside the second edge 212, and includes a movable upper band plate 41 and a movable lower band plate 42, which are fixedly connected by a plurality of movable rib plates 43. The side surface of each movable rib plate 43 is fixedly connected with the movable side template 44, the cross section of the movable side template 44 is arc-shaped, and the radian corresponds to the second edge 212. The bottom of the movable lower band plate 42 is fixed on a movable arc band plate 45, and two ends of the movable arc band plate 45 are slidably arranged on the slide rails 46 on the bottom frame 1, so that the movable side mold 4 can be far away from or close to the second edge 212. The bottom of the movable side form 44 is closely attached to the top outer side of the second batten 23. The movable rib plate 43 is connected with a quick jacking device 7, and the quick jacking device 7 is fixed on the slide rail 46 to press the movable side template 44 towards the second edge 212. A rubber strip groove 47 is formed among the bottom of the movable side template 44, the side surface of the movable lower strip plate 42 and the top surface of the movable arc strip plate 45, and a rubber strip is arranged in the rubber strip groove 47.
As shown in fig. 8 and 9, the quick top-pulling device 7 includes a U-shaped top-pulling base 71, the bottom of the top-pulling base 71 is fixed on the slide rail 46, one end of the top is provided with a horizontal sleeve 72, and the other end is hinged with the bottom end of a handle 73. A sliding rod 74 penetrates through the sleeve 72, one end of the sliding rod 74 is fixedly connected with the movable rib plate 43, the other end of the sliding rod 74 is hinged with one end of a connecting plate 75, and the other end of the connecting plate 75 is hinged with the bottom of the handle 73. A positioning plate 76 is arranged in the top pull base 71, so that the movable side die 4 is supported in place when the handle 73 is contacted with the top of the positioning plate 76. The side of the movable rib plate 43 is provided with a nut 77, and the end of the sliding rod 74 is provided with an external thread corresponding to the nut 77.
The inner side of the end mould 5 is provided with an end mould plate, the bottom of the hanging mould 6 is provided with a hanging mould plate 62, and the two ends of the hanging mould plate 62 are erected on the top surfaces of the two end moulds 5. A pouring space is enclosed among the hanging template 62, the end template, the fixed side template 34, the movable side template 44 and the bottom template 21.
The invention also provides an installation method of the arc-shaped precast fair-faced concrete stool mold, which comprises the following steps: the design stage of the template processing diagram: the template is generally arranged to be a fixed side mold on one side and a movable side mold on the other side, and the movable side mold adopts a quick jacking and pulling device, so that the template is convenient to support and detach. Correspondingly, the arc-shaped fillet of the clear water surface of the bottom plate is formed on the fixed side die and the movable side die respectively in two modes and is integrated with the bottom die to achieve the clear water effect, and the specific installation method comprises the following steps:
A. and (3) forming of the chassis 1: according to the requirements of design drawings, welding channel steel into a fan-shaped steel structure underframe;
B. and (3) forming of a bottom die 2: laser blanking and forming are carried out on the bottom die plate 21 and the bottom die stiffening rib plates 24, the bottom die stiffening rib plates 24 are rolled into an arc shape and are welded with the bottom die plate 21, and the bottom die stiffening rib plates 24 are ensured to be vertical to the bottom die plate 21; the first transverse rib 25 and the second transverse rib 26 are welded along the bottom die stiffening rib 24 in sections; welding and fixing the fillet ends of the first lath 22 and the second lath 23 on the bottom template 21 to ensure that the first lath 22 and the second lath 23 are vertical to the bottom template 21; the back surfaces of the bottom template 21, the first lath 22 and the second lath 23 are fully welded, so that the phenomenon of slurry leakage is prevented;
C. and (3) molding of the fixed side mold: the fixed side template 34, the fixed upper band plate 31, the fixed lower band plate 32 and the fixed arc band plate 35 are all subjected to laser blanking forming, wherein the positions of the arc length distance 400-600mm between the fixed arc band plate 35 and the fixed upper band plate 31 are correspondingly provided with holes, so that the later pin fixing is facilitated; a corresponding gap is reserved at the intersection position of the first lath 22 and the fixed side template 34 by the fixed rib plate 33; firstly, spot-welding the fixed side template 34 on the first lath 22 to ensure that the fixed side template and the first lath are flat and then fully welded; then respectively welding and fixing the lower band plate 32 and the fixed rib plate 33, and welding and fixing the arc band plate 35; the hole positions of the alignment fixed arc belt plate 35 and the fixed upper belt plate 31 are connected and fixed by a pin 36 and a pin plate 37;
D. and (3) molding of the movable side mold 4: the movable side template 44, the movable upper belt plate 41, the movable lower belt plate 42, the movable rib plate 43 and the movable arc belt plate 45 are all formed by laser blanking; rolling the movable side template 44 according to a preset radian, welding the movable side template 44 and the movable lower strip plate 42 under the condition of ensuring the verticality, and then welding the movable rib plate 43 and the movable upper strip plate 41; the movable rib plate 43, the movable arc belt plate 45 and the movable lower belt plate 42 are welded to form a gap, and a rubber sealing strip is embedded;
E. and (3) forming a hanging die 6: the hanging die 6 is fixedly connected with the movable side die 4 by a hanging plate 61;
F. and (3) forming an end die 5: fixing two end molds 5 at two ends of the bottom mold 2 by pins respectively, and connecting the two end molds with the fixed side mold 3 and the movable side mold 4 by using a quick wrench;
G. and (3) installing a quick top-pulling device 7: the top pulling base 71 of the quick top pulling device 7 is fixed on the sliding rail 46 of the chassis 1 by welding, and the handle 73 of the quick top pulling device 7 is in a semicircular flat shape with a hole. The sleeve 72 is welded and fixed to the top pull base 71. The handle 73 is located in the middle of the top pull base 71 and is connected by a pin. A positioning plate 76 is arranged below a connecting hole of the handle 73 and the connecting plate 75 to ensure that the movable side die 4 is pushed to be in place when the connecting plate 75 is in a horizontal position. When the handle 73 is lifted and lowered, the slide bar 74 is moved horizontally in the direction of the slide rail 46 by the connecting plate 75 to pull the movable side mold 4 to move. The nut 77 is welded on the movable side die 4 according to the designed position, the sliding rod 74 of the quick top-pulling device 7 is screwed into the nut 77, so that the device can drive the movable side die 4 to do horizontal movement, and the effect of quickly supporting and dismounting the side die is achieved.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the structure of the present invention in any way. Any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention still fall within the scope of the technical solution of the present invention.

Claims (9)

1.一种弧形预制清水混凝土坐凳模具,其特征在于,它包括用以和地面固定的底架,该底架上表面设有呈弧形的底模,该底模的两个圆弧边缘分别设有固定侧模和活动侧模;该固定侧模和活动侧模的两端之间均设有端模;该活动侧模顶部设有倒U型的吊板,该吊板末端设有与该底模形状对应的吊模;1. an arc-shaped prefabricated fair-faced concrete stool mould is characterized in that, it comprises the underframe in order to be fixed with the ground, and the upper surface of this underframe is provided with an arc-shaped bottom mold, and two circular arcs of this bottom mold are provided with an arc-shaped bottom mold. The edges are respectively provided with a fixed side mold and a movable side mold; both ends of the fixed side mold and the movable side mold are provided with end molds; the top of the movable side mold is provided with an inverted U-shaped hanging plate, and the end of the hanging plate is provided with an inverted U-shaped hanging plate. There is a hanging mold corresponding to the shape of the bottom mold; 该底模包括圆弧形的呈水平的底模板,该底模板具有两个圆弧边缘,分别为第一边缘和第二边缘,该第一边缘的长度大于第二边缘的长度;该第一边缘固定于第一板条顶部,该第一板条横截面呈圆弧型,顶部超过该底模板顶面,且朝向该第一边缘的一侧设有圆角;该第二边缘固定于第二板条顶部,该第二板条横截面呈圆弧型,顶部超过该底模板顶面,且朝向该第二边缘的一侧设有圆角;该底模板底面设有若干横截面呈弧形的底模加劲肋板,各底模加劲肋板底部固定在该底架上;The bottom mold comprises a circular arc-shaped horizontal bottom template, the bottom template has two arc edges, respectively a first edge and a second edge, the length of the first edge is greater than the length of the second edge; the first edge The edge is fixed on the top of the first slat, the cross-section of the first slat is arc-shaped, the top exceeds the top surface of the bottom formwork, and the side facing the first edge is provided with a rounded corner; the second edge is fixed on the first edge. The top of two slats, the cross-section of the second slat is arc-shaped, the top exceeds the top surface of the bottom formwork, and the side facing the second edge is provided with rounded corners; the bottom surface of the bottom formwork is provided with several arc-shaped cross-sections The bottom mold stiffening rib plate is shaped like a bottom mold, and the bottom of each bottom mold stiffening rib plate is fixed on the bottom frame; 该固定侧模设于该第一边缘外侧,包括固定上带板和固定下带板,二者之间通过若干固定筋板固定连接;各固定筋板侧面均与固定侧模板固定连接,该固定侧模板的横截面呈圆弧型,弧度与该第一边缘对应;该固定下带板底部固定于该底架上,该固定侧模板底部固定于该第一板条顶部;该固定上带板顶部设有固定圆弧带板,二者通过销钉固定连接,该销钉的顶部套设有纵截面呈梯形的销板;The fixed side mold is set on the outside of the first edge, and includes a fixed upper belt plate and a fixed lower belt plate, which are fixedly connected by a number of fixed rib plates; The cross section of the side formwork is arc-shaped, and the radian corresponds to the first edge; the bottom of the fixed lower belt plate is fixed on the chassis, the bottom of the fixed side formwork is fixed on the top of the first slat; the fixed upper belt plate The top is provided with a fixed arc belt plate, and the two are fixedly connected by a pin, and the top of the pin is sleeved with a pin plate with a trapezoidal longitudinal section; 该活动侧模设于该第二边缘外侧,包括活动上带板和活动下带板,二者之间通过若干活动筋板固定连接;各活动筋板侧面均与活动侧模板固定连接,该活动侧模板的横截面呈圆弧型,弧度与该第二边缘对应;该活动下带板底部固定于活动圆弧带板上,该活动圆弧带板两端滑动设于该底架上的滑轨上,使该活动侧模能远离或靠近该第二边缘;该活动侧模板底部紧贴于该第二板条顶部外侧;该活动筋板连接快速顶拉装置,该快速顶拉装置固定于该滑轨上,将该活动侧模板向该第二边缘压紧;The movable side mold is arranged on the outside of the second edge, and includes a movable upper belt plate and a movable lower belt plate, which are fixedly connected by several movable rib plates; The cross-section of the side formwork is arc-shaped, and the radian corresponds to the second edge; the bottom of the movable lower belt plate is fixed on the movable arc belt plate, and the two ends of the movable arc belt plate slide on the sliding slides provided on the chassis. on the rail, so that the movable side formwork can be far away from or close to the second edge; the bottom of the movable side formwork is close to the outside of the top of the second slat; the movable rib is connected with a quick pulling device, which is fixed on the On the slide rail, press the movable side template to the second edge; 该端模内侧设有端模板,该吊模底部设有吊模板,该吊模板两端架设在两个端模顶面;该吊模板、端模板、固定侧模板、活动侧模板、底模板之间围构成浇注空间。The inner side of the end form is provided with an end formwork, the bottom of the hanging formwork is provided with a hanging formwork, and the two ends of the hanging formwork are erected on the top surfaces of the two end forms; the hanging formwork, the end formwork, the fixed side formwork, the movable side formwork and the bottom formwork The interval constitutes the pouring space. 2.根据权利要求1所述的弧形预制清水混凝土坐凳模具,其特征在于:所述快速顶拉装置包括U型的顶拉底座,该顶拉底座底部固定于所述滑轨上,顶部一端设有水平的套筒,另一端与手柄的底端铰接;该套筒内穿设有滑动杆,该滑动杆一端与所述活动筋板固定连接,另一端与连接板的一端铰接,该连接板的另一端与该手柄的底部铰接。2. The arc-shaped prefabricated fair-faced concrete stool mold according to claim 1, characterized in that: the rapid top-pulling device comprises a U-shaped top-pulling base, the bottom of the top-pulling base is fixed on the slide rail, and the top is fixed on the sliding rail. One end is provided with a horizontal sleeve, and the other end is hinged with the bottom end of the handle; the sleeve is provided with a sliding rod, one end of the sliding rod is fixedly connected with the movable rib plate, and the other end is hinged with one end of the connecting plate. The other end of the connecting plate is hinged with the bottom of the handle. 3.根据权利要求2所述的弧形预制清水混凝土坐凳模具,其特征在于:所述顶拉底座内部设有定位板。3 . The arc-shaped prefabricated fair-faced concrete stool mold according to claim 2 , wherein a positioning plate is provided inside the top-pulling base. 4 . 4.根据权利要求2或3所述的弧形预制清水混凝土坐凳模具,其特征在于:所述活动筋板侧面设有螺母,所述滑动杆末端设有与该螺母对应的外螺纹。4. The arc-shaped prefabricated fair-faced concrete stool mold according to claim 2 or 3, wherein a nut is provided on the side of the movable rib, and an external thread corresponding to the nut is provided at the end of the sliding rod. 5.根据权利要求1所述的弧形预制清水混凝土坐凳模具,其特征在于:与所述第一板条相邻的底模加劲肋板为第一肋板,该第一肋板与该第一板条之间通过若干第一横向肋板固定连接;与所述第二板条相邻的底模加劲肋板为第二肋板,该第二肋板与该第二板条之间通过若干第二横向肋板固定连接。5. The arc-shaped prefabricated fair-faced concrete stool mold according to claim 1, wherein the bottom form stiffening rib plate adjacent to the first slat is a first rib plate, and the first rib plate is connected to the first rib plate. The first slats are fixedly connected by a plurality of first transverse ribs; the bottom mold stiffening rib adjacent to the second slat is the second rib, and the space between the second rib and the second slat is It is fixedly connected by several second transverse ribs. 6.根据权利要求5所述的弧形预制清水混凝土坐凳模具,其特征在于:所述第一横向肋板和第二横向肋板的长度均为50-100mm,所述第一横向肋板和第二横向肋板的间距均为200-300mm。6. The arc-shaped prefabricated fair-faced concrete stool mold according to claim 5, wherein the length of the first transverse rib and the second transverse rib are both 50-100 mm, and the first transverse rib is 50-100 mm in length. The distance between the second transverse rib and the second transverse rib is 200-300mm. 7.根据权利要求5所述的弧形预制清水混凝土坐凳模具,其特征在于:所述活动侧模板底部、所述活动下带板侧面、所述活动圆弧带板顶面之间形成胶条槽,该胶条槽内设有胶条。7. The arc-shaped prefabricated fair-faced concrete stool mold according to claim 5, characterized in that: glue is formed between the bottom of the movable side formwork, the side surface of the movable lower band plate, and the top surface of the movable arc band plate. A strip groove, the strip groove is provided with a strip. 8.根据权利要求5所述的弧形预制清水混凝土坐凳模具,其特征在于:所述底架呈扇形,所述第一边缘和第二边缘所在的圆弧的圆心重合。8 . The arc-shaped prefabricated fair-faced concrete stool mold according to claim 5 , wherein the base frame is fan-shaped, and the centers of the arcs where the first edge and the second edge are located are coincident. 9 . 9.一种权利要求1-8中任一项所述的弧形预制清水混凝土坐凳模具的安装方法,其特征在于,包括下列步骤:9. the installation method of the arc-shaped prefabricated fair-faced concrete stool mould described in any one of claim 1-8, is characterized in that, comprises the following steps: A.底架成型:以槽钢焊接成扇形的钢结构底架;A. Underframe forming: a fan-shaped steel structure underframe welded with channel steel; B.底模成型:底模板、底模加劲肋板激光下料成型,底模加劲肋板辊压成弧形,并与底模板焊接,保证底模加劲肋板与底模板垂直;第一横向肋板和第二横向肋板沿底模加劲肋板分段焊接;将第一板条和第二板条的圆角端焊接固定在底模板上,保证第一板条和第二板条垂直于底模板;B. Bottom mold forming: the bottom mold plate and bottom mold stiffening rib plate are formed by laser cutting, and the bottom mold stiffening rib plate is rolled into an arc shape and welded with the bottom mold plate to ensure that the bottom mold stiffening rib plate is perpendicular to the bottom mold plate; the first transverse direction The rib plate and the second transverse rib plate are welded in sections along the bottom formwork stiffening rib plate; the rounded ends of the first slat and the second slat are welded and fixed on the bottom formwork to ensure that the first slat and the second slat are vertical on the bottom template; C.固定侧模成型:固定侧模板、固定上带板、固定下带板、固定圆弧带板均激光下料成型,其中固定圆弧带板和固定上带板弧长间距400-600mm的位置对应开孔;固定筋板在第一板条与固定侧模板交汇位置预留出相应的缺口;先点焊固定侧模板在第一板条上,保证二者平直后满焊;然后分别焊接固定下带板和固定筋板,并焊接固定圆弧带板;对正固定圆弧带板和固定上带板的孔位,用销钉和销板连接固定;C. Fixed side mold forming: The fixed side template, the fixed upper belt plate, the fixed lower belt plate, and the fixed arc belt plate are all formed by laser cutting. The position corresponds to the opening; the fixed rib plate reserves a corresponding gap at the intersection of the first slat and the fixed side template; first spot-weld the fixed side template on the first slat to ensure that the two are straight and then fully welded; then separately Weld and fix the lower belt plate and the fixed rib plate, and weld and fix the arc belt plate; align the hole positions of the fixed arc belt plate and the fixed upper belt plate, and connect and fix with the pin and the pin plate; D.活动侧模成型:活动侧模板、活动上带板、活动下带板、活动筋板及活动圆弧带板均激光下料成型;活动侧模板按预定弧度辊压,将活动侧模板和活动下带板在保证垂直的情况下焊接,然后焊接活动筋板和活动上带板;活动筋板、活动圆弧带板和活动下带板焊接形成缺口,并嵌入橡胶密封条;D. Movable side molding: The movable side template, movable upper belt plate, movable lower belt plate, movable rib plate and movable arc belt plate are all formed by laser cutting; the movable side template is rolled according to a predetermined arc, and the movable side template and The movable lower belt plate is welded under the condition of ensuring the verticality, and then the movable rib plate and the movable upper belt plate are welded; E.吊模成型:将吊模用吊板与活动侧模连接固定;E. Hanging mold forming: connect and fix the hanging mold with the hanging plate and the movable side mold; F.端模成型:将两个端模分别用销钉固定在底模两端,并和固定侧模、活动侧模用快速扳手连接;F. End mold forming: fix the two end molds on both ends of the bottom mold with pins, and connect with the fixed side mold and the movable side mold with a quick wrench; G.快速顶拉装置安装:将快速顶拉装置的顶拉底座焊接固定在底架的滑轨上,滑动杆与活动侧模的螺母连接。G. Installation of quick-pulling device: Weld the top-pulling base of the quick-pulling device on the slide rail of the bottom frame, and connect the sliding rod with the nut of the movable side mold.
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