CN110893601B - A vibration table quick installation device - Google Patents
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- CN110893601B CN110893601B CN201911348186.9A CN201911348186A CN110893601B CN 110893601 B CN110893601 B CN 110893601B CN 201911348186 A CN201911348186 A CN 201911348186A CN 110893601 B CN110893601 B CN 110893601B
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- 238000009434 installation Methods 0.000 title claims abstract description 58
- 238000004891 communication Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 4
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- 239000000463 material Substances 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 8
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
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- 238000005266 casting Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
Description
技术领域Technical Field
本发明涉及铸造设备技术领域，特别涉及一种振动台快速安装装置。The invention relates to the technical field of casting equipment, and in particular to a vibration table quick installation device.
背景技术Background Art
振动台是连铸机最核心的设备之一，其主要作用是带动结晶器不断上下往复振动，使钢坯脱模更容易。根据《GB50403-2007炼钢机械设备工程安装验收规范》振动台安装精度为：外弧基准线允许偏差≤0.5mm，流中心线允许偏差≤1mm。若振动台安装精度差，会导致钢坯脱模不畅，进而影响产品质量，甚至导致漏钢等事故。The vibration table is one of the core equipment of the continuous casting machine. Its main function is to drive the crystallizer to vibrate up and down continuously, making it easier to demold the billet. According to the "GB50403-2007 Steelmaking Machinery and Equipment Engineering Installation Acceptance Specification", the vibration table installation accuracy is: the outer arc reference line allowable deviation ≤ 0.5mm, the flow center line allowable deviation ≤ 1mm. If the vibration table is installed with poor accuracy, it will lead to poor demolding of the billet, thus affecting product quality and even causing accidents such as steel leakage.
目前振动台安装采用传统挂线尺量方式。通过放线挂线坠的方式调整钢线与各基准点重合，再以钢线为基准，使用钢尺调整振动台，其中，钢尺精度一般为1mm，精度很难达到安装标准。At present, the vibration table is installed by the traditional wire-hanging ruler method. The steel wire is adjusted to coincide with each reference point by laying out the wire and hanging the wire sinker, and then the vibration table is adjusted with the steel wire as the reference using a steel ruler. The accuracy of the steel ruler is generally 1mm, which is difficult to meet the installation standard.
由于现有技术中存在振动台安装效率低，作业强度大，耗用时间长，人工测量误差相对较大，安装精度较低的技术问题。The existing technology has the following technical problems: low installation efficiency of the vibration table, high work intensity, long time consumption, relatively large manual measurement error, and low installation accuracy.
发明内容Summary of the invention
本发明实施例提供了一种振动台快速安装装置，用以解决现有技术中存在振动台安装效率低，作业强度大，耗用时间长，人工测量误差相对较大，安装精度较低的技术问题，实现了调整速度快、提高振动台安装效率，降低作业强度，并且减小人工测量误差，激光可视性好、安装精度高的技术效果。The embodiment of the present invention provides a vibration table quick installation device, which is used to solve the technical problems in the prior art that the vibration table installation efficiency is low, the work intensity is high, the time consumption is long, the manual measurement error is relatively large, and the installation accuracy is low. The device achieves the technical effects of fast adjustment speed, improved vibration table installation efficiency, reduced work intensity, reduced manual measurement error, good laser visibility and high installation accuracy.
为了解决上述问题，本发明实施例提供了一种振动台快速安装装置，所述装置包括：平台，所述平台设置在振动台框架的外侧，且所述平台上埋设有外弧基准线基准点与流中心线基准点；支架，所述支架设置在所述平台上；横梁，所述横梁与所述支架的顶部连接，且在所述横梁上预留有等距节点；十字激光束，所述十字激光束设置在所述横梁的等距节点处，所述十字激光束与所述外弧基准线基准点、所述流中心线基准点相配合，其中，所述十字激光束具有水平调整按钮、XY轴滑动调整按钮、R水平旋转调整按钮。In order to solve the above problems, an embodiment of the present invention provides a vibration table quick installation device, which includes: a platform, which is arranged on the outside of the vibration table frame, and on which an outer arc reference line reference point and a flow center line reference point are buried; a bracket, which is arranged on the platform; a beam, which is connected to the top of the bracket, and on which equidistant nodes are reserved; a cross laser beam, which is arranged at the equidistant nodes of the beam, and cooperates with the outer arc reference line reference point and the flow center line reference point, wherein the cross laser beam has a horizontal adjustment button, an XY axis sliding adjustment button, and an R horizontal rotation adjustment button.
优选地，所述装置包括：PLC控制器，所述PLC控制器与所述十字激光束通信连接，且所述PLC控制器控制所述十字激光束的所述水平调整按钮、所述XY轴滑动调整按钮、所述R水平旋转调整按钮。Preferably, the device comprises: a PLC controller, the PLC controller is communicatively connected with the cross laser beam, and the PLC controller controls the horizontal adjustment button, the XY axis sliding adjustment button, and the R horizontal rotation adjustment button of the cross laser beam.
优选地，所述十字激光束的顶部设置有磁座，且所述十字激光束与所述横梁通过所述磁座吸附连接。Preferably, a magnetic base is provided on the top of the cross laser beam, and the cross laser beam is adsorbed and connected to the cross beam through the magnetic base.
优选地，所述十字激光束的激光束线宽≤0.3mm。Preferably, the laser beam line width of the cross laser beam is ≤0.3 mm.
优选地，所述十字激光束通过所述水平调整按钮水平调整，向所述振动台框架方向发射激光束。Preferably, the cross laser beam is horizontally adjusted by the horizontal adjustment button to emit the laser beam in the direction of the vibration table frame.
优选地，所述十字激光束通过所述XY轴滑动调整按钮与所述R水平旋转调整按钮使激光束和所述外弧基准线基准点、所述流中心线基准点相重合。Preferably, the cross laser beam is adjusted by the XY axis sliding adjustment button and the R horizontal rotation adjustment button to make the laser beam coincide with the outer arc reference line reference point and the flow center line reference point.
优选地，所述十字激光束的个数与振动台的个数相同。Preferably, the number of the cross laser beams is the same as the number of the vibration tables.
优选地，所述振动台框架包覆在振动台的外周，且所述振动台框架的顶部中间位置具有一凹槽。Preferably, the vibration table frame is wrapped around the outer circumference of the vibration table, and a groove is provided at the middle position of the top of the vibration table frame.
优选地，所述凹槽与所述十字激光束相配合，且所述凹槽为尖底型凹槽。Preferably, the groove matches the cross laser beam, and the groove is a pointed bottom groove.
优选地，所述凹槽通过调整所述振动台与所述十字激光束相重合。Preferably, the groove is made to coincide with the cross laser beam by adjusting the vibration table.
优选地，所述装置包括：紧固螺栓，所述紧固螺栓成对设置在所述振动台底部。Preferably, the device comprises: fastening bolts, which are arranged in pairs at the bottom of the vibration table.
优选地，所述紧固螺栓的个数为M，M为正整数。Preferably, the number of the fastening bolts is M, where M is a positive integer.
优选地，所述横梁的等距节点之间的距离与振动台之间的距离相同。Preferably, the distance between the equidistant nodes of the beam is the same as the distance between the vibration tables.
优选地，所述横梁通过多节管道组装构成，其中，所述管道的材质是硬质金属。Preferably, the crossbeam is assembled by a plurality of pipe sections, wherein the pipe is made of hard metal.
优选地，所述横梁与所述支架的顶部通过螺栓连接。Preferably, the cross beam is connected to the top of the bracket by bolts.
优选地，所述支架成对设置在所述平台上，且所述支架与所述平台活动连接。Preferably, the brackets are arranged in pairs on the platform, and the brackets are movably connected to the platform.
优选地，所述装置包括：报警器，所述报警器与所述十字激光束连接，且所述报警器与所述PLC控制器通信连接。Preferably, the device comprises: an alarm, the alarm is connected to the cross laser beam, and the alarm is communicatively connected to the PLC controller.
优选地，所述报警器为声光报警器。Preferably, the alarm is an audible and visual alarm.
优选地，所述十字激光束发生偏移时，所述报警器报警。Preferably, when the cross laser beam deviates, the alarm sounds an alarm.
优选地，所述装置包括：远程终端，所述远程终端与所述PLC控制器通信连接。Preferably, the device comprises: a remote terminal, wherein the remote terminal is communicatively connected to the PLC controller.
本发明实施例中的上述一个或多个技术方案，至少具有如下一种或多种技术效果：The above one or more technical solutions in the embodiments of the present invention have at least one or more of the following technical effects:
本发明实施例提供了一种振动台快速安装装置，通过平台，所述平台设置在振动台框架的外侧，且所述平台上埋设有外弧基准线基准点与流中心线基准点；支架，所述支架设置在所述平台上；横梁，所述横梁与所述支架的顶部连接，且在所述横梁上预留有等距节点；十字激光束，所述十字激光束设置在所述横梁的等距节点处，所述十字激光束与所述外弧基准线基准点、所述流中心线基准点相配合，其中，所述十字激光束具有水平调整按钮、XY轴滑动调整按钮、R水平旋转调整按钮。通过调整十字激光束，使激光束与外弧基准线基准点、流中心线基准点重合，再以激光束为基准调整振动台，当振动台框架凹槽与激光束重合，即振动台安装成功。从而解决现有技术中存在振动台安装效率低，作业强度大，耗用时间长，人工测量误差相对较大，安装精度较低的技术问题，实现了调整速度快、提高振动台安装效率，降低作业强度，并且减小人工测量误差，激光可视性好、安装精度高的技术效果。The embodiment of the present invention provides a vibration table quick installation device, which includes a platform, the platform is arranged on the outside of the vibration table frame, and the outer arc reference line reference point and the flow center line reference point are buried on the platform; a bracket, the bracket is arranged on the platform; a beam, the beam is connected to the top of the bracket, and equidistant nodes are reserved on the beam; a cross laser beam, the cross laser beam is arranged at the equidistant nodes of the beam, the cross laser beam cooperates with the outer arc reference line reference point and the flow center line reference point, wherein the cross laser beam has a horizontal adjustment button, an XY axis sliding adjustment button, and an R horizontal rotation adjustment button. By adjusting the cross laser beam, the laser beam is made to coincide with the outer arc reference line reference point and the flow center line reference point, and then the vibration table is adjusted based on the laser beam, when the vibration table frame groove coincides with the laser beam, the vibration table is successfully installed. This solves the technical problems in the prior art of low vibration table installation efficiency, high work intensity, long time consumption, relatively large manual measurement errors, and low installation accuracy, and achieves the technical effects of fast adjustment speed, improved vibration table installation efficiency, reduced work intensity, reduced manual measurement errors, good laser visibility, and high installation accuracy.
上述说明仅是本发明技术方案的概述，为了能够更清楚了解本发明的技术手段，而可依照说明书的内容予以实施，并且为了让本发明的上述和其它目的、特征和优点能够更明显易懂，以下特举本发明的具体实施方式。The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented according to the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are listed below.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本说明书实施例中振动台快速安装装置的主视图；FIG1 is a front view of a vibration table quick installation device according to an embodiment of the present specification;
图2为本说明书实施例中振动台快速安装装置的侧视图；FIG2 is a side view of a vibration table quick installation device according to an embodiment of the present specification;
附图标记说明：支架1，横梁2，十字激光束3，外弧基准线基准点4，流中心线基准点5，振动台6，振动台框架7，凹槽8。Explanation of the reference numerals: bracket 1, cross beam 2, cross laser beam 3, outer arc reference line reference point 4, flow center line reference point 5, vibration table 6, vibration table frame 7, groove 8.
具体实施方式DETAILED DESCRIPTION
本发明实施例提供了一种振动台快速安装装置，用以解决现有技术中存在振动台安装效率低，作业强度大，耗用时间长，人工测量误差相对较大，安装精度较低的技术问题，实现了调整速度快、提高振动台安装效率，降低作业强度，并且减小人工测量误差，激光可视性好、安装精度高的技术效果。The embodiment of the present invention provides a vibration table quick installation device, which is used to solve the technical problems in the prior art that the vibration table installation efficiency is low, the work intensity is high, the time consumption is long, the manual measurement error is relatively large, and the installation accuracy is low. The device achieves the technical effects of fast adjustment speed, improved vibration table installation efficiency, reduced work intensity, reduced manual measurement error, good laser visibility and high installation accuracy.
本发明实施例中的技术方案，所述装置包括：平台，所述平台设置在振动台框架的外侧，且所述平台上埋设有外弧基准线基准点与流中心线基准点；支架，所述支架设置在所述平台上；横梁，所述横梁与所述支架的顶部连接，且在所述横梁上预留有等距节点；十字激光束，所述十字激光束设置在所述横梁的等距节点处，所述十字激光束与所述外弧基准线基准点、所述流中心线基准点相配合，其中，所述十字激光束具有水平调整按钮、XY轴滑动调整按钮、R水平旋转调整按钮。用以解决现有技术中存在振动台安装效率低，作业强度大，耗用时间长，人工测量误差相对较大，安装精度较低的技术问题，实现了调整速度快、提高振动台安装效率，降低作业强度，并且减小人工测量误差，激光可视性好、安装精度高的技术效果。The technical solution in the embodiment of the present invention is that the device includes: a platform, the platform is arranged on the outside of the vibration table frame, and the outer arc reference line reference point and the flow center line reference point are buried on the platform; a bracket, the bracket is arranged on the platform; a beam, the beam is connected to the top of the bracket, and equidistant nodes are reserved on the beam; a cross laser beam, the cross laser beam is arranged at the equidistant nodes of the beam, the cross laser beam is matched with the outer arc reference line reference point and the flow center line reference point, wherein the cross laser beam has a horizontal adjustment button, an XY axis sliding adjustment button, and an R horizontal rotation adjustment button. It is used to solve the technical problems of low vibration table installation efficiency, high work intensity, long time consumption, relatively large manual measurement error, and low installation accuracy in the prior art, and achieves the technical effects of fast adjustment speed, improved vibration table installation efficiency, reduced work intensity, reduced manual measurement error, good laser visibility, and high installation accuracy.
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一Embodiment 1
本发明实施例提供了一种振动台快速安装装置，请参考图1、图2，所述装置包括：The embodiment of the present invention provides a vibration table quick installation device, please refer to Figure 1 and Figure 2, the device includes:
平台，所述平台设置在振动台框架7的外侧，且所述平台上埋设有外弧基准线基准点4与流中心线基准点5；支架1，所述支1架设置在所述平台上；横梁2，所述横梁2与所述支架1的顶部连接，且在所述横梁2上预留有等距节点；A platform, the platform is arranged outside the vibration table frame 7, and an outer arc reference line reference point 4 and a flow center line reference point 5 are buried on the platform; a bracket 1, the bracket 1 is arranged on the platform; a crossbeam 2, the crossbeam 2 is connected to the top of the bracket 1, and equidistant nodes are reserved on the crossbeam 2;
进一步的，所述横梁2的等距节点之间的距离与振动台6之间的距离相同。进一步的，所述横梁2通过多节管道组装构成，其中，所述管道的材质是硬质金属。进一步的，所述横梁2与所述支架1的顶部通过螺栓连接。进一步的，所述支架1成对设置在所述平台上，且所述支架1与所述平台活动连接。Further, the distance between the equidistant nodes of the cross beam 2 is the same as the distance between the vibration platforms 6. Further, the cross beam 2 is assembled by a plurality of pipe sections, wherein the material of the pipe is hard metal. Further, the cross beam 2 is connected to the top of the bracket 1 by bolts. Further, the brackets 1 are arranged in pairs on the platform, and the brackets 1 are movably connected to the platform.
具体而言，本申请实施例中提供的振动台快速安装装置包括：平台、支架1、横梁2、十字激光束3等。在振动台框架7的外侧设置有所述平台，且在所述平台上埋设有外弧基准线基准点4与流中心线基准点5。在所述平台上现场架设成对的所述支架1，且所述支架1与所述平台通过螺栓等机械连接方式活动连接。在所述支架1的顶部与所述横梁2通过螺栓连接，且在所述横梁2上预留有等距节点，其中，所述横梁2的等距节点之间的距离与振动台6之间的距离相同。所述横梁2通过多节管道组装构成架设在振动台之上，其中，所述管道的材质是硬质金属，如合金钢等，可与磁座发生磁吸附。Specifically, the vibration table quick installation device provided in the embodiment of the present application includes: a platform, a bracket 1, a beam 2, a cross laser beam 3, etc. The platform is arranged on the outside of the vibration table frame 7, and the outer arc reference line reference point 4 and the flow center line reference point 5 are buried on the platform. The brackets 1 are erected in pairs on site on the platform, and the brackets 1 are movably connected to the platform by mechanical connection methods such as bolts. The top of the bracket 1 is connected to the beam 2 by bolts, and equidistant nodes are reserved on the beam 2, wherein the distance between the equidistant nodes of the beam 2 is the same as the distance between the vibration tables 6. The beam 2 is assembled by a plurality of pipe sections and erected on the vibration table, wherein the material of the pipe is a hard metal, such as alloy steel, which can be magnetically adsorbed with the magnetic seat.
十字激光束3，所述十字激光束3设置在所述横梁2的等距节点处，所述十字激光束3与所述外弧基准线基准点4、所述流中心线基准点5相配合，其中，所述十字激光束3具有水平调整按钮、XY轴滑动调整按钮、R水平旋转调整按钮。A cross laser beam 3 is provided at an equidistant node of the beam 2, and the cross laser beam 3 cooperates with the outer arc reference line reference point 4 and the flow center line reference point 5, wherein the cross laser beam 3 has a horizontal adjustment button, an XY axis sliding adjustment button, and an R horizontal rotation adjustment button.
进一步的，所述装置包括：PLC控制器，所述PLC控制器与所述十字激光束3通信连接，且所述PLC控制器控制所述十字激光束3的所述水平调整按钮、所述XY轴滑动调整按钮、所述R水平旋转调整按钮。Furthermore, the device includes: a PLC controller, which is in communication connection with the cross laser beam 3, and the PLC controller controls the horizontal adjustment button, the XY axis sliding adjustment button, and the R horizontal rotation adjustment button of the cross laser beam 3.
进一步的，所述十字激光束3的顶部设置有磁座，且所述十字激光束3与所述横梁2通过所述磁座吸附连接。进一步的，所述十字激光束3的激光束线宽≤0.3mm。进一步的，所述十字激光束3通过所述水平调整按钮水平调整，向所述振动台框架7方向发射激光束。进一步的，所述十字激光束3通过所述XY轴滑动调整按钮与所述R水平旋转调整按钮使激光束和所述外弧基准线基准点4、所述流中心线基准点5相重合。Furthermore, a magnetic base is provided on the top of the cross laser beam 3, and the cross laser beam 3 is adsorbed and connected to the cross beam 2 through the magnetic base. Furthermore, the laser beam line width of the cross laser beam 3 is ≤0.3mm. Furthermore, the cross laser beam 3 is horizontally adjusted by the horizontal adjustment button to emit the laser beam in the direction of the vibration table frame 7. Furthermore, the cross laser beam 3 is adjusted by the XY axis sliding adjustment button and the R horizontal rotation adjustment button to make the laser beam coincide with the outer arc reference line reference point 4 and the flow center line reference point 5.
具体而言，通过在所述十字激光束3的顶部设置有磁座，将所述十字激光束3设置在所述横梁2的等距节点处，所述十字激光束3与所述横梁2通过所述磁座吸附连接。所述装置还包括所述PLC控制器，所述PLC控制器与所述十字激光束3通信连接，且所述PLC控制器控制所述十字激光束3的所述水平调整按钮、所述XY轴滑动调整按钮、所述R水平旋转调整按钮。通过所述PLC控制器控制所述水平调整按钮水平调整所述十字激光束3，再打开所述十字激光束3，所述十字激光束3向所述振动台框架7方向发射激光束，其中，所述十字激光束3的激光束线宽≤0.3mm。再通过所述PLC控制器控制所述XY轴滑动调整按钮与所述R水平旋转调整按钮使激光束和所述外弧基准线基准点4、所述流中心线基准点5相重合。Specifically, by providing a magnetic base at the top of the cross laser beam 3, the cross laser beam 3 is provided at the equidistant node of the beam 2, and the cross laser beam 3 is adsorbed and connected to the beam 2 through the magnetic base. The device also includes the PLC controller, which is in communication connection with the cross laser beam 3, and the PLC controller controls the horizontal adjustment button, the XY axis sliding adjustment button, and the R horizontal rotation adjustment button of the cross laser beam 3. The PLC controller controls the horizontal adjustment button to horizontally adjust the cross laser beam 3, and then turns on the cross laser beam 3, and the cross laser beam 3 emits a laser beam in the direction of the vibration table frame 7, wherein the laser beam line width of the cross laser beam 3 is ≤0.3mm. The PLC controller then controls the XY axis sliding adjustment button and the R horizontal rotation adjustment button to make the laser beam coincide with the outer arc reference line reference point 4 and the flow center line reference point 5.
进一步的，所述十字激光束3的个数与振动台6的个数相同。进一步的，所述振动台框架7包覆在振动台6的外周，且所述振动台框架7的顶部中间位置具有一凹槽8。进一步的，所述凹槽8与所述十字激光束3相配合，且所述凹槽8为尖底型凹槽。进一步的，所述凹槽8通过调整所述振动台6与所述十字激光束3相重合。进一步的，所述装置包括：紧固螺栓，所述紧固螺栓成对设置在所述振动台6底部。进一步的，所述紧固螺栓的个数为M，M为正整数。Further, the number of the cross laser beams 3 is the same as the number of the vibration table 6. Further, the vibration table frame 7 is covered on the outer periphery of the vibration table 6, and a groove 8 is provided at the top middle position of the vibration table frame 7. Further, the groove 8 matches the cross laser beam 3, and the groove 8 is a pointed bottom groove. Further, the groove 8 coincides with the cross laser beam 3 by adjusting the vibration table 6. Further, the device includes: fastening bolts, and the fastening bolts are arranged in pairs at the bottom of the vibration table 6. Further, the number of the fastening bolts is M, and M is a positive integer.
具体而言，设置所述十字激光束3的个数与振动台6的个数相同。在振动台6的外周包覆有所述振动台框架7，且所述振动台框架7的顶部中间位置具有一凹槽8。所述凹槽8与所述十字激光束3相配合来调整所述振动台，且所述凹槽8为尖底型凹槽。以所述十字激光束3的激光束为基准调整所述振动台6，当所述凹槽8的尖底与所述十字激光束3完全重合时，上紧在所述振动台6底部的所述紧固螺栓，其中，所述紧固螺栓成对设置在所述振动台6底部，所述紧固螺栓的个数为M，如4个，所述振动台安装完毕，调整速度快，振动台安装由10个小时缩短至5个小时，提高了安装效率，现场无需拉钢线，减小作业强度，减少放线坠次数，减小了人工测量误差，相比现有技术中的钢线，激光束可视性更好，精准度高。Specifically, the number of the cross laser beams 3 is set to be the same as the number of the vibration tables 6. The vibration table frame 7 is coated on the outer periphery of the vibration table 6, and a groove 8 is provided at the top middle position of the vibration table frame 7. The groove 8 cooperates with the cross laser beam 3 to adjust the vibration table, and the groove 8 is a pointed bottom groove. The vibration table 6 is adjusted based on the laser beam of the cross laser beam 3. When the pointed bottom of the groove 8 completely overlaps with the cross laser beam 3, the fastening bolts at the bottom of the vibration table 6 are tightened, wherein the fastening bolts are arranged in pairs at the bottom of the vibration table 6, and the number of the fastening bolts is M, such as 4. The vibration table is installed, and the adjustment speed is fast. The installation of the vibration table is shortened from 10 hours to 5 hours, which improves the installation efficiency. There is no need to pull steel wire on site, which reduces the work intensity, reduces the number of times of releasing the line sinker, and reduces the manual measurement error. Compared with the steel wire in the prior art, the laser beam has better visibility and high accuracy.
进一步的，所述装置包括：报警器，所述报警器与所述十字激光束3连接，且所述报警器与所述PLC控制器通信连接。进一步的，所述报警器为声光报警器。进一步的，所述十字激光束3发生偏移时，所述报警器报警。进一步的，所述装置包括：远程终端，所述远程终端与所述PLC控制器通信连接。Further, the device includes: an alarm, the alarm is connected to the cross laser beam 3, and the alarm is connected to the PLC controller for communication. Further, the alarm is an audible and visual alarm. Further, when the cross laser beam 3 is offset, the alarm sounds an alarm. Further, the device includes: a remote terminal, the remote terminal is connected to the PLC controller for communication.
具体而言，本申请实施例中的振动台快速安装装置还包括报警器和远程终端。所述报警器与所述十字激光束3连接，且所述报警器与所述PLC控制器通信连接，当在安装振动台的过程中所述十字激光束3与所述凹槽8发生偏移时，所述报警器发出声光报警。所述远程终端与所述PLC控制器通信连接，能够可视化现场安装振动台，同时提高智能化操作水平，提高精确度。Specifically, the vibration table quick installation device in the embodiment of the present application also includes an alarm and a remote terminal. The alarm is connected to the cross laser beam 3, and the alarm is connected to the PLC controller for communication. When the cross laser beam 3 and the groove 8 are offset during the installation of the vibration table, the alarm emits an audible and visual alarm. The remote terminal is connected to the PLC controller for communication, and can visually install the vibration table on site, while improving the level of intelligent operation and accuracy.
本申请实施例中提供的技术方案，至少具有如下技术效果或优点：The technical solution provided in the embodiments of the present application has at least the following technical effects or advantages:
本发明实施例提供了一种振动台快速安装装置，通过平台，所述平台设置在振动台框架的外侧，且所述平台上埋设有外弧基准线基准点与流中心线基准点；支架，所述支架设置在所述平台上；横梁，所述横梁与所述支架的顶部连接，且在所述横梁上预留有等距节点；十字激光束，所述十字激光束设置在所述横梁的等距节点处，所述十字激光束与所述外弧基准线基准点、所述流中心线基准点相配合，其中，所述十字激光束具有水平调整按钮、XY轴滑动调整按钮、R水平旋转调整按钮。通过调整十字激光束，使激光束与外弧基准线基准点、流中心线基准点重合，再以激光束为基准调整振动台，当振动台框架凹槽与激光束重合，即振动台安装成功。从而解决现有技术中存在振动台安装效率低，作业强度大，耗用时间长，人工测量误差相对较大，安装精度较低的技术问题，实现了调整速度快、提高振动台安装效率，降低作业强度，并且减小人工测量误差，激光可视性好、安装精度高的技术效果。The embodiment of the present invention provides a vibration table quick installation device, which includes a platform, the platform is arranged on the outside of the vibration table frame, and the outer arc reference line reference point and the flow center line reference point are buried on the platform; a bracket, the bracket is arranged on the platform; a beam, the beam is connected to the top of the bracket, and equidistant nodes are reserved on the beam; a cross laser beam, the cross laser beam is arranged at the equidistant nodes of the beam, the cross laser beam cooperates with the outer arc reference line reference point and the flow center line reference point, wherein the cross laser beam has a horizontal adjustment button, an XY axis sliding adjustment button, and an R horizontal rotation adjustment button. By adjusting the cross laser beam, the laser beam is made to coincide with the outer arc reference line reference point and the flow center line reference point, and then the vibration table is adjusted based on the laser beam, when the vibration table frame groove coincides with the laser beam, the vibration table is successfully installed. This solves the technical problems in the prior art of low vibration table installation efficiency, high work intensity, long time consumption, relatively large manual measurement errors, and low installation accuracy, and achieves the technical effects of fast adjustment speed, improved vibration table installation efficiency, reduced work intensity, reduced manual measurement errors, good laser visibility, and high installation accuracy.
尽管已描述了本发明的优选实施例，但本领域内的技术人员一旦得知了基本创造性概念，则可对这些实施例做出另外的变更和修改。所以，所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.
显然，本领域的技术人员可以对本发明实施例进行各种改动和变型而不脱离本发明实施例的精神和范围。这样，倘若本发明实施例的这些修改和变型属于本发明权利要求及其等同技术的范围之内，则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if these modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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