CN110887340A - Refrigerator and its main transformer integrated board - Google Patents
Refrigerator and its main transformer integrated board Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
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Abstract
本申请涉及一种冰箱及其主变一体板,主变一体板包括基板以及设置于基板的控制电路,控制电路包括开关电源电路、冰箱负载控制电路和压缩机驱动电路,冰箱负载控制电路连接开关电源电路和压缩机驱动电路,压缩机驱动电路用于连接冰箱的压缩机,控制电路中各电子元件的高度小于或等于20毫米。将开关电源电路、冰箱负载控制电路和压缩机驱动电路集成在一起实现对冰箱的控制,而且控制电路中各电子元件的高度小于或等于20毫米,有效降低主变一体板的厚度,使得用于放置主变一体板的安装盒的高度可以降低,与传统的冰箱控制器相比,提供了冰箱的有效容积。
The application relates to a refrigerator and its main transformer integrated board. The main transformer integrated board includes a base plate and a control circuit arranged on the base plate. The control circuit includes a switching power supply circuit, a refrigerator load control circuit and a compressor drive circuit. The refrigerator load control circuit is connected to a switch The power supply circuit and the compressor drive circuit, the compressor drive circuit is used to connect the compressor of the refrigerator, and the height of each electronic component in the control circuit is less than or equal to 20 mm. The switching power supply circuit, the refrigerator load control circuit and the compressor drive circuit are integrated to realize the control of the refrigerator, and the height of each electronic component in the control circuit is less than or equal to 20 mm, which effectively reduces the thickness of the main transformer integrated board, so that the The height of the installation box on which the main transformer integrated board is placed can be reduced, which provides the effective volume of the refrigerator compared with the traditional refrigerator controller.
Description
技术领域technical field
本申请涉及智能电器设备技术领域,特别是涉及一种冰箱及其主变一体板。The present application relates to the technical field of intelligent electrical equipment, and in particular, to a refrigerator and its main-transformer integrated board.
背景技术Background technique
变频冰箱控制板通常用主控板、变频板显示板三块来实现控制操作。随着冰箱压缩机变频技术的成熟、变频驱动方案的多元化,以及对成本的控制需求,将主控板和变频驱动板集成在一起的主变一体板方案在冰箱上使用越来越普及。主变一体板上含电源电路、EMI(Electromagnetic Interference,电磁干扰)滤波电路、IGBT驱动压缩机电路等,集成度高,使用的功率器件多,对冰箱控制器安装盒有特殊要求。The inverter refrigerator control panel usually uses three main control panel and inverter panel display panel to realize the control operation. With the maturity of frequency conversion technology of refrigerator compressors, the diversification of frequency conversion drive solutions, and the need for cost control, the main-transformer integrated board solution that integrates the main control board and the variable-frequency drive board is more and more popular in refrigerators. The main-transformer integrated board includes power supply circuit, EMI (Electromagnetic Interference, electromagnetic interference) filter circuit, IGBT drive compressor circuit, etc., with high integration, many power devices are used, and there are special requirements for the refrigerator controller installation box.
传统的冰箱通常将安装盒预埋在发泡层内或放在冰箱U壳的顶部,安装盒预埋在发泡层内会要求发泡层的厚度设计足够厚,防止控制板上凝露,但过厚的发泡层会带来冰箱容积的减小,安装盒放在冰箱U壳的顶部也会带来安装盒盖变高的问题,传统的冰箱控制器降低了冰箱的有效容积。Traditional refrigerators usually pre-embed the installation box in the foam layer or on the top of the U-shell of the refrigerator. Pre-embedding the installation box in the foam layer requires the thickness of the foam layer to be designed to be thick enough to prevent condensation on the control panel. However, an excessively thick foam layer will reduce the volume of the refrigerator, and placing the installation box on the top of the U-shell of the refrigerator will also bring about the problem of the height of the installation box cover. The traditional refrigerator controller reduces the effective volume of the refrigerator.
发明内容SUMMARY OF THE INVENTION
基于此,有必要针对传统的冰箱控制器降低冰箱有效容积的问题,提供一种可提高冰箱有效容积的冰箱及其主变一体板。Based on this, it is necessary to provide a refrigerator and its main transformer integrated board which can increase the effective volume of the refrigerator in order to solve the problem of reducing the effective volume of the refrigerator by the traditional refrigerator controller.
一种冰箱的主变一体板,包括基板以及设置于所述基板的控制电路,A main-transformer integrated board of a refrigerator includes a base plate and a control circuit arranged on the base plate,
所述控制电路包括开关电源电路、冰箱负载控制电路和压缩机驱动电路,所述冰箱负载控制电路连接所述开关电源电路和所述压缩机驱动电路,所述压缩机驱动电路用于连接冰箱的压缩机,所述控制电路中各电子元件的高度小于或等于20毫米。The control circuit includes a switching power supply circuit, a refrigerator load control circuit and a compressor drive circuit, the refrigerator load control circuit is connected to the switching power supply circuit and the compressor drive circuit, and the compressor drive circuit is used to connect the refrigerator. For the compressor, the height of each electronic component in the control circuit is less than or equal to 20 mm.
在其中一个实施例中,所述开关电源电路包括共模扼流圈、整流桥、变压器、输出电路、反馈电路和电源控制电路,所述共模扼流圈通过所述整流桥连接所述变压器的初级绕组,所述输出电路连接所述变压器的次级绕组、所述冰箱负载控制电路和所述压缩机驱动电路,所述反馈电路连接所述输出电路和所述电源控制电路,所述电源控制电路连接所述变压器的初级绕组。In one embodiment, the switching power supply circuit includes a common mode choke coil, a rectifier bridge, a transformer, an output circuit, a feedback circuit and a power supply control circuit, and the common mode choke coil is connected to the transformer through the rectifier bridge the primary winding of the transformer, the output circuit is connected to the secondary winding of the transformer, the refrigerator load control circuit and the compressor drive circuit, the feedback circuit is connected to the output circuit and the power supply control circuit, the power supply A control circuit is connected to the primary winding of the transformer.
在其中一个实施例中,所述开关电源电路还包括电解电容CE1和电解电容CE6,所述整流桥的输入侧连接所述共模扼流圈,所述整流桥的输出侧连接所述变压器的初级绕组,所述电解电容CE1和所述电解电容CE6均并接于所述整流桥的输出侧。In one embodiment, the switching power supply circuit further includes an electrolytic capacitor CE1 and an electrolytic capacitor CE6, the input side of the rectifier bridge is connected to the common mode choke coil, and the output side of the rectifier bridge is connected to the transformer. The primary winding, the electrolytic capacitor CE1 and the electrolytic capacitor CE6 are connected in parallel to the output side of the rectifier bridge.
在其中一个实施例中,所述共模扼流圈为CLJ-UU11016型20毫米高度的共模扼流圈,所述变压器为卧式EE20型19毫米高度的变压器,所述电解电容CE1和所述电解电容CE6均为20毫米高度、容量为120uF/450V的电解电容。In one embodiment, the common mode choke coil is a CLJ-UU11016 type common mode choke coil with a height of 20 mm, the transformer is a horizontal EE20 type transformer with a height of 19 mm, the electrolytic capacitor CE1 and all The electrolytic capacitors CE6 are all electrolytic capacitors with a height of 20 mm and a capacity of 120uF/450V.
在其中一个实施例中,所述压缩机驱动电路包括三路单相驱动电路,所述三路单相驱动电路均连接所述开关电源电路和所述冰箱负载控制电路,且用于连接冰箱的压缩机。In one embodiment, the compressor drive circuit includes a three-way single-phase drive circuit, and the three-way single-phase drive circuits are all connected to the switching power supply circuit and the refrigerator load control circuit, and are used to connect the refrigerator compressor.
在其中一个实施例中,各路单相驱动电路均包括驱动芯片、开关管组件和散热片,所述驱动芯片连接所述开关电源电路和所述冰箱负载控制电路,所述开关管组件连接所述驱动芯片,还用于连接冰箱的压缩机,所述散热片与所述开关管组件对应设置。In one embodiment, each single-phase drive circuit includes a drive chip, a switch tube assembly and a heat sink, the drive chip is connected to the switching power supply circuit and the refrigerator load control circuit, and the switch tube assembly is connected to the The driving chip is also used to connect the compressor of the refrigerator, and the heat sink is correspondingly arranged with the switch tube assembly.
在其中一个实施例中,所述散热片为20毫米高度、L型的IGBT散热片。In one embodiment, the heat sink is an L-shaped IGBT heat sink with a height of 20 mm.
在其中一个实施例中,所述控制电路还包括连接所述冰箱负载控制电路的通讯电路。In one of the embodiments, the control circuit further includes a communication circuit connected to the refrigerator load control circuit.
一种冰箱,包括上述主变一体板。A refrigerator includes the above-mentioned main-transformer integrated board.
在其中一个实施例中,冰箱还包括安装盒,所述主变一体板设置于所述安装盒内,且所述安装盒的盒盖与所述主变一体板上带电部件的上表面距离大于或等于8毫米。In one embodiment, the refrigerator further includes an installation box, the main-transformer integrated board is arranged in the installation box, and the distance between the cover of the installation box and the upper surface of the live parts on the main-transformer integrated board is greater than or equal to 8 mm.
上述冰箱及其主变一体板,将开关电源电路、冰箱负载控制电路和压缩机驱动电路集成在一起实现对冰箱的控制,而且控制电路中各电子元件的高度小于或等于20毫米,有效降低主变一体板的厚度,使得用于放置主变一体板的安装盒的高度可以降低,与传统的冰箱控制器相比,提供了冰箱的有效容积。The above refrigerator and its main transformer integrated board integrate the switching power supply circuit, the refrigerator load control circuit and the compressor drive circuit to realize the control of the refrigerator, and the height of each electronic component in the control circuit is less than or equal to 20 mm, effectively reducing the main By changing the thickness of the integrated board, the height of the installation box for placing the main integrated board can be reduced, and compared with the traditional refrigerator controller, the effective volume of the refrigerator is provided.
附图说明Description of drawings
图1为一实施例中主变一体板的控制电路的结构框图;1 is a structural block diagram of a control circuit of a main-transformer integrated board in an embodiment;
图2为另一实施例中主变一体板的控制电路的结构框图;2 is a structural block diagram of a control circuit of a main-transformer integrated board in another embodiment;
图3为一实施例中开关电源电路的结构原理图;3 is a schematic structural diagram of a switching power supply circuit in an embodiment;
图4为一实施例中冰箱负载控制电路的结构原理图;4 is a schematic structural diagram of a refrigerator load control circuit in an embodiment;
图5为一实施例中压缩机驱动电路的结构原理图;5 is a schematic structural diagram of a compressor drive circuit in an embodiment;
图6为图5中U相驱动电路的结构原理图;Fig. 6 is the structural principle diagram of the U-phase drive circuit in Fig. 5;
图7为图5中V相驱动电路的结构原理图;FIG. 7 is a schematic diagram of the structure of the V-phase drive circuit in FIG. 5;
图8为图5中W相驱动电路的结构原理图。FIG. 8 is a schematic structural diagram of the W-phase drive circuit in FIG. 5 .
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
在一个实施例中,提供了一种冰箱的主变一体板,包括基板以及设置于基板的控制电路。如图1所示,控制电路包括开关电源电路110、冰箱负载控制电路120和压缩机驱动电路130,冰箱负载控制电路120连接开关电源电路110和压缩机驱动电路130,压缩机驱动电路130用于连接冰箱的压缩机210,所述控制电路中各电子元件的高度小于或等于20毫米。In one embodiment, a main-transformer integrated board of a refrigerator is provided, which includes a base plate and a control circuit disposed on the base plate. As shown in FIG. 1 , the control circuit includes a switching
具体地,开关电源电路110还连接压缩机驱动电路130,用作接入外部电源进行处理后给冰箱负载控制电路120和压缩机驱动电路130供电。冰箱负载控制电路120可以是根据冰箱内部传感器检测到的参数,或者结合用户通过冰箱的交互界面发送的控制指令,来控制压缩机驱动电路130对压缩机210进行驱动控制。控制电路中具体可包括电阻、电容、开关管等不同的电子元器件,通过对控制电路中电子元器件的规格进行筛选,控制各电子元器件的高度小于或等于20毫米,从而减小主变一体板的厚度,使得安装主变一体板的安装盒的高度可以设计得更小,从而减小安装盒所在空间,提高冰箱的有效容积。Specifically, the switching
此外,在一个实施例中,如图2所示,控制电路还包括连接冰箱负载控制电路120的通讯电路140。冰箱负载控制电路120可通过通讯电路140与冰箱其他设备进行数据传输,也可以是通过通讯电路140接收用户发送的控制指令对压缩机210进行驱动控制。In addition, in one embodiment, as shown in FIG. 2 , the control circuit further includes a
上述冰箱的主变一体板,将开关电源电路110、冰箱负载控制电路120和压缩机驱动电路130集成在一起实现对冰箱的控制,而且控制电路中各电子元件的高度小于或等于20毫米,有效降低主变一体板的厚度,使得用于放置主变一体板的安装盒的高度可以降低,与传统的冰箱控制器相比,提供了冰箱的有效容积。The above-mentioned main transformer integrated board of the refrigerator integrates the switching
开关电源电路110的具体结构并不唯一,在一个实施例中,如图3所示,开关电源电路110包括共模扼流圈L2、整流桥BR、变压器T1、输出电路112、反馈电路114和电源控制电路116,共模扼流圈L2通过整流桥BR连接变压器T1的初级绕组,输出电路112连接变压器T1的次级绕组、冰箱负载控制电路120和压缩机驱动电路130,反馈电路114连接输出电路112和电源控制电路116,电源控制电路116连接变压器T1的初级绕组。The specific structure of the switching
其中,外部市电经共模扼流圈L2输送到整流桥BR进行整流,得到直流电发送至变压器T1的初级绕组,输出电路112根据变压器T1的次级绕组产生的电压对冰箱负载控制电路120和压缩机驱动电路130进行供电。反馈电路114对输出电路112输送的电压进行检测并反馈至电源控制电路116,电源控制电路116根据反馈电压对变压器T1的初级绕组所在回路进行通断控制,从而使开关电源电路110输出的电压维持恒定。The external mains power is sent to the rectifier bridge BR through the common mode choke coil L2 for rectification, and the direct current is sent to the primary winding of the transformer T1. The
在一个实施中,开关电源电路110还包括电解电容CE1和电解电容CE6,整流桥BR的输入侧连接共模扼流圈L2,整流桥BR的输出侧连接变压器T1的初级绕组,电解电容CE1和电解电容CE6均并接于整流桥BR的输出侧。In one implementation, the switching
其中,共模扼流圈L2为CLJ-UU11016型20毫米高度的共模扼流圈,变压器T1为卧式EE20型19毫米高度的变压器,电解电容CE1和电解电容CE6均为20毫米高度、容量为120uF/450V的电解电容。通过对开关电源电路110中的电子元器件进行改进,选用电解电容CE1和电解电容CE6代替通用的220uF/450V电解电容,以及对共模扼流圈L2和变压器T1的规格进行筛选,优化布局布线,降低主变一体板的高度。Among them, the common mode choke coil L2 is a CLJ-UU11016 type common mode choke coil with a height of 20 mm, the transformer T1 is a horizontal EE20 type transformer with a height of 19 mm, and the electrolytic capacitor CE1 and electrolytic capacitor CE6 are both 20 mm high and capacity. It is an electrolytic capacitor of 120uF/450V. By improving the electronic components in the switching
具体地,变压器T1的初级绕组包括两个绕组,共模扼流圈L2的一个输入端连接火线L,另一个输入端连接零线N,共模扼流圈L2的两个输出端分别连接整流桥BR的输入侧的端口2和端口3,变压器T1的初级绕组中,一个绕组的端口5连接整流桥BR的输出侧的端口1,绕组的端口4连接电源控制电路116,另一个绕组的端口1连接反馈电路114,绕组的端口2接地。其中,共模扼流圈L2可采用CH-305-015 16mH的共模扼流圈,整流桥BR可采用GBU8K型号的整流桥,变压器T1可采用EE20-29型号的变压器。此外,开关电源电路110还可包括保险丝F1、压敏电阻RV1和热敏电阻NTC1,以及其他电阻、电容、二极管和稳压管等电子元器件,具体结构如图3所示,在此不再赘述。Specifically, the primary winding of the transformer T1 includes two windings, one input end of the common mode choke coil L2 is connected to the live wire L, the other input end is connected to the neutral wire N, and two output ends of the common mode choke coil L2 are respectively connected to the rectifier The
进一步地,输出电路112包括电容CE2、电感L1、稳压芯片U4和稳压芯片U9。其中,稳压芯片U4和稳压芯片U9均可采用LD1117芯片。变压器T1的次级绕组输出的电压经电容CE2、电感L1后输出﹢12V的电压,﹢12V电压经过一个LD1117芯片稳压输出15V电压,15V电压再经另一个LD1117芯片稳压输出5V电压。输出电路112提供三种不同电压输出,以满足其他电路不同的供电需求。此外,输出电路112同样还可包括电阻、电容和二极管等器件,具体如图3所示,在此不再赘述。Further, the
继续参照图3,反馈电路114可包括光耦U2、电压基准芯片U1和两路采样电路,其中一路采样电路包括电阻R2和电阻R7,另一路采样电路包括电阻R9和电阻R10。电阻R2和电阻R7串联,且公共端连接光耦U2的发光管的输入端,电阻R7的另一端连接电感L1靠近变压器T1的一端,电阻R2的另一端连接光耦U2的发光管的输出端。电阻R9和电阻R0串联且公共管连接电压基准芯片U1的控制端,电压基准芯片U1的输入端连接光耦U2的发光管的输出端,电压基准芯片U1的输出端接地。电阻R9的另一端连接电感L1远离变压器T1的一端,电阻R10的另一端接地。光耦U2的接收管的输入端通过对应电阻连接变压器T1的绕组的端口1,光耦U2的接收管的输出端连接电源控制电路116。此外,反馈电路114还包括其他电阻、电容等元件。3, the
具体地,光耦U2具体可采用LTV-816S光耦,电压基准芯片U1可采用CJ431芯片。本实施例中,利用光耦U2和电压基准芯片U1对输出电路112输送的电压进行检测并返回对应的反馈信号至电源控制电路116,用作电源控制电路116进行电压输出控制,且实现信号的隔离传输,提高了开关电源电路110的工作稳定性。Specifically, the LTV-816S optocoupler can be used as the optocoupler U2, and the CJ431 chip can be used as the voltage reference chip U1. In this embodiment, the optocoupler U2 and the voltage reference chip U1 are used to detect the voltage transmitted by the
在一个实施例中,如图3所示,电源控制电路116包括控制芯片IC1,控制芯片IC1连接变压器T1的初级绕组和反馈电路114。控制芯片IC1具体可采用TOP264芯片,此外,电源控制电路116还可包括电阻、电容、二极管和稳压管等元件。In one embodiment, as shown in FIG. 3 , the
在一个实施例中,如图4所示,冰箱负载控制电路120包括主控器IC8和外围电路,主控器IC8通过外围电路连接开关电源电路110和压缩机驱动电路130。其中,主控器IC8可采用S6E1A12B0A芯片,外围电路可包括连接主控器IC8的晶振器X2和指示灯LED1。此外,外围电路还可包括电阻、电容和二极管等元件。In one embodiment, as shown in FIG. 4 , the refrigerator
在一个实施例中,如图5所示,压缩机驱动电路130包括三路单相驱动电路,三路单相驱动电路均连接开关电源电路110和冰箱负载控制电路120,且用于连接冰箱的压缩机210。为便于描述,可将三路单相驱动电路分别称为U相驱动电路132、V相驱动电路134和W相驱动电路136。U相驱动电路132、V相驱动电路134和W相驱动电路136均连接冰箱负载控制电路120,并通过接口CN20与冰箱的压缩机210连接。可以理解,压缩机驱动电路130还可包括其他电阻、电容和二极管等元件,具体参照图5,在此不再赘述。In one embodiment, as shown in FIG. 5 , the
在一个实施例中,各路单相驱动电路均包括驱动芯片、开关管组件和散热片,驱动芯片连接开关电源电路110和冰箱负载控制电路120,开关管组件连接驱动芯片,还用于连接冰箱的压缩机210,散热片与开关管组件对应设置。In one embodiment, each single-phase drive circuit includes a drive chip, a switch tube assembly and a heat sink, the drive chip is connected to the switching
具体地,图6至8分别为U相驱动电路132、V相驱动电路134和W相驱动电路136的结构原理图,U相驱动电路132中包括驱动芯片U5,以及由开关管IG1和开关管IG4组成的开关管组件。V相驱动电路134中包括驱动芯片U6,以及由开关管IG2和开关管IG5组成的开关管组件。W相驱动电路136中包括驱动芯片U7,以及由开关管IG3和开关管IG6组成的开关管组件。其中,驱动芯片U5、驱动芯片U6和驱动芯片U7均可采用L6388芯片,开关管IG1、开关管IG4、开关管IG2、开关管IG5、开关管IG3和开关管IG6均可采用STGF4M65DF2型号的三极管。此外,三路单相驱动电路还可包括电阻、电容和二极管等元件。Specifically, FIGS. 6 to 8 are the structural schematic diagrams of the
以U相驱动电路132为例,如图6所示,驱动芯片U5连接冰箱负载控制电路120中的主控器IC8,还连接开关管IG1和开关管IG4的控制端,开关管IG1的输入端连接电源接入端P,开关管IG1的输出端连接开关管IG4的输入端以及压缩机210的U相端,开关管IG4的输出端通过电阻RS1接地。在开关管IG1和开关管IG4的位置还设置有散热片进行散热。散热片可以是由主控器IC8驱动进行散热,也可以是由外部控制电路驱动进行散热。V相驱动电路134和W相驱动电路136的结构与U相驱动电路132类似,在此不再赘述。Taking the
具体地,在一个实施例中,散热片为20毫米高度、L型的IGBT散热片。选用高度为20mm、L型的IGBT散热片,和通用的矩形散热片对比,散热面一样,高度降低,满足43摄氏度环温下最大负载运行IGBT的温升小于95度。Specifically, in one embodiment, the heat sink is an L-shaped IGBT heat sink with a height of 20 mm. The L-shaped IGBT heat sink with a height of 20mm is selected. Compared with the general rectangular heat sink, the heat dissipation surface is the same, but the height is reduced, and the temperature rise of the IGBT under the maximum load operation at an ambient temperature of 43 degrees Celsius is less than 95 degrees.
此外,压缩机驱动电路130还可包括比较器U8-A和比较器U8-B,比较器U8-A的同相输入端通过电阻连接电阻RS1与三路单相驱动电路的公共端,比较器U8-A的反相输入端通过电阻接地,比较器U8-B的反相输入端通过电阻连接电阻RS1与三路单相驱动电路的公共端,比较器U8-B的同相输入端通过电阻接地,比较器U8-A和比较器U8-B的输出端均通过电阻连接主控器IC8。其中,比较器U8-A和比较器U8-B可采用BU7262SF芯片,利用比较器U8-A和比较器U8-B采集三路单相驱动电路的驱动电压并反馈至主控器IC8,实现主控器IC8对三路单相驱动电路的反馈调节,使得对压缩机210的驱动更加准确。In addition, the
为便于更好地理解上述主变一体板,下面结合具体实施例进行详细解释说明。In order to facilitate a better understanding of the above-mentioned main-transformer integrated board, detailed explanations are given below with reference to specific embodiments.
传统的冰箱控制器安装盒放在冰箱U壳的顶部,带来安装盒盖变高、外观审美较差问题。基于此,为解决现有技术当中存在安装盒高度问题,提供了一种降低高度的主变一体板。针对降低主变一体板的高度要求,使用两个降低高度的120uF/450V电解电容替换通用的一个220uF/450V电解电容,优化IGBT的散热片设计,解决了控制器安装盒的高度的问题。能够降低主变一体板的高度,从而降低控制器安装盒的高度,提高了冰箱的有效容积,外观美化。主变一体板具体可以是PCB(Printed Circuit Board,印制电路板)板。The traditional refrigerator controller installation box is placed on the top of the refrigerator U-shell, which brings about the problems of higher installation box cover and poor aesthetic appearance. Based on this, in order to solve the problem of the height of the installation box in the prior art, a main-transformer integrated board with a reduced height is provided. In order to reduce the height requirements of the main-transformer integrated board, two 120uF/450V electrolytic capacitors with reduced height were used to replace a common 220uF/450V electrolytic capacitor, and the heat sink design of the IGBT was optimized to solve the problem of the height of the controller installation box. The height of the main-transformer integrated board can be reduced, thereby reducing the height of the controller installation box, increasing the effective volume of the refrigerator, and beautifying the appearance. The main-transformer integrated board may specifically be a PCB (Printed Circuit Board, printed circuit board) board.
具体地,通过使用一种不预埋在箱体内、固定在冰箱U壳顶部的控制器安装盒,将主变一体板固定在控制器安装盒的螺柱上。主变一体板通过集成滤波电路、开关电源电路、冰箱负载控制电路、通讯电路、压缩机驱动电路等在一块PCB板上实现对冰箱的控制,PCB板尺寸为140*180。Specifically, by using a controller installation box that is not embedded in the box and fixed on the top of the U shell of the refrigerator, the main transformer integrated board is fixed on the studs of the controller installation box. The main-transformer integrated board realizes the control of the refrigerator on a PCB board by integrating filter circuit, switching power supply circuit, refrigerator load control circuit, communication circuit, compressor drive circuit, etc. The size of the PCB board is 140*180.
图3为主变一体板的电源部分的原理图,含较高的元器件:大电解电容CE1和CE6、共模扼流圈L2和变压器T1。主要功能为冰箱控制器提供隔离12V、1.2A电源,非隔离15V、0.15A电源。在12V电压输出后有LD1117芯片稳压输出15V、0.2A的电压,在15V后有LD1117芯片稳压输出5V、0.2A的电压。Figure 3 is a schematic diagram of the power supply part of the main-transformer integrated board, including higher components: large electrolytic capacitors CE1 and CE6, common mode choke coil L2 and transformer T1. The main function is to provide isolated 12V, 1.2A power supply for the refrigerator controller, and non-isolated 15V, 0.15A power supply. After the 12V voltage output, the LD1117 chip stabilizes the output voltage of 15V and 0.2A, and after 15V, the LD1117 chip stabilizes the output voltage of 5V and 0.2A.
图5为主变一体板的变频部分的原理图,含较高的元器件:IGBT器件IG1~IG6以及散热片,主要功能为冰箱压缩机提供变频驱动。Figure 5 is a schematic diagram of the frequency conversion part of the main-transformer integrated board, which includes higher components: IGBT devices IG1 to IG6 and heat sinks. The main function is to provide frequency conversion drive for refrigerator compressors.
选用高度为20mm、容量为120uF/450V的电解电容CE1和CE6,替代通用的220uF/450V电解电容。优化布局布线,降低PCB板的高度。和原有的一个电解电容对比,两个电解电容的散热面积更大,运行温升降低,容量加大,延长电解电容的使用寿命。Select electrolytic capacitors CE1 and CE6 with a height of 20mm and a capacity of 120uF/450V to replace the general 220uF/450V electrolytic capacitors. Optimize layout and routing to reduce the height of the PCB board. Compared with the original one electrolytic capacitor, the heat dissipation area of the two electrolytic capacitors is larger, the operating temperature rise is reduced, the capacity is increased, and the service life of the electrolytic capacitor is prolonged.
选用高度为20mm、L型的IGBT散热片(放在IGBT器件IG1~IG6后部),和通用的矩形散热片对比,散热面一样,高度降低,满足43摄氏度环温下最大负载运行IGBT的温升小于95度。Choose L-shaped IGBT heat sinks with a height of 20mm (placed at the back of IGBT devices IG1~IG6). Compared with general rectangular heat sinks, the heat dissipation surface is the same, and the height is reduced, which meets the maximum load operating temperature of IGBTs at an ambient temperature of 43 degrees Celsius. The rise is less than 95 degrees.
选用卧式的EE20型高度为19mm的变压器T1,实现降低PCB板的高度,实验测试43摄氏度环温下最大负载运行时变压器的温升小于85度。The horizontal EE20 transformer T1 with a height of 19mm is selected to reduce the height of the PCB board. The temperature rise of the transformer is less than 85 degrees when the maximum load is running at an ambient temperature of 43 degrees Celsius.
选用CLJ-UU11016型带固架高度为20mm的共模扼流圈L2,实现降低PCB板的高度,EMC实验满足国标要求且留有裕量。The CLJ-UU11016 common mode choke coil L2 with a fixed frame height of 20mm is selected to reduce the height of the PCB board, and the EMC test meets the requirements of the national standard and leaves a margin.
在一个实施例中,还提供了一种冰箱,包括上述主变一体板。进一步地,冰箱还包括安装盒,主变一体板设置于安装盒内,且安装盒的盒盖与主变一体板上带电部件的上表面距离大于或等于8毫米。安装盒的盒盖与PCB板上电解电容等带电部件的上表面距离大于8mm,满足电气安全设计要求,且留有裕量。In one embodiment, a refrigerator is also provided, including the above-mentioned main-transformation integrated board. Further, the refrigerator also includes an installation box, the main transformer integrated board is arranged in the installation box, and the distance between the cover of the installation box and the upper surface of the live parts on the main transformer integrated board is greater than or equal to 8 mm. The distance between the cover of the installation box and the upper surface of the live parts such as electrolytic capacitors on the PCB board is greater than 8mm, which meets the requirements of electrical safety design and leaves a margin.
上述冰箱,主变一体板将开关电源电路、冰箱负载控制电路和压缩机驱动电路集成在一起实现对冰箱的控制,而且控制电路中各电子元件的高度小于或等于20毫米,有效降低主变一体板的厚度,使得用于放置主变一体板的安装盒的高度可以降低,与传统的冰箱控制器相比,提供了冰箱的有效容积。The above refrigerator, the main transformer integrated board integrates the switching power supply circuit, the refrigerator load control circuit and the compressor drive circuit to control the refrigerator, and the height of each electronic component in the control circuit is less than or equal to 20 mm, effectively reducing the main transformer integration. The thickness of the board enables the height of the installation box for placing the main transformer integrated board to be reduced, which provides the effective volume of the refrigerator compared with the traditional refrigerator controller.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.
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WO2024061195A1 (en) * | 2022-09-21 | 2024-03-28 | 青岛海尔电冰箱有限公司 | Refrigerator power supply control system and refrigerator |
CN116242094A (en) * | 2023-01-04 | 2023-06-09 | 海信冰箱有限公司 | Variable frequency control board of refrigerator and control method for switching receiving and transmitting signals |
CN116242094B (en) * | 2023-01-04 | 2024-10-25 | 海信冰箱有限公司 | Variable frequency control board of refrigerator and control method for switching receiving and transmitting signals |
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