CN110886355A - Crushing mill disc type kitchen waste processor and processing method thereof - Google Patents
Crushing mill disc type kitchen waste processor and processing method thereof Download PDFInfo
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- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
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Abstract
Description
技术领域technical field
本发明为一种厨余垃圾处理机及其处理方法,特别涉及一种粉碎磨盘式厨余垃圾处理机及其处理方法,适用于家庭、食堂、餐馆对厨余垃圾的分类及其处理技术,属于垃圾分类处理技术环保领域。The invention relates to a kitchen waste processing machine and a processing method thereof, in particular to a grinding disc type kitchen waste processing machine and a processing method thereof, which are suitable for the classification of kitchen waste in households, canteens and restaurants and the processing technology thereof, It belongs to the field of environmental protection of waste classification and treatment technology.
背景技术Background technique
厨余垃圾指家庭日常生活中丢弃的果蔬及食物下脚料、剩菜剩饭、瓜果皮等易腐有机垃圾,具有含水率高、盐分和油脂含量高等特点,不适于采用填埋或焚烧处置。Kitchen waste refers to the perishable organic waste such as fruits and vegetables, food scraps, leftovers, melon and fruit peels discarded in the daily life of households. It has the characteristics of high moisture content, high salt and oil content, and is not suitable for landfill or incineration disposal. .
目前各国针对厨余垃圾都在朝着减量化、资源化、无害化方向发展,由于我国市政污水管网和处理系统设计负荷并未考虑厨余垃圾,如果用这种方式会产生管网堵塞、污水处理厂水量和水质负荷增加,甚至管网内部腐蚀会产生沼气,可能发生爆炸风险。关键的问题是厨余垃圾粉碎机处理后垃圾颗粒物偏大,容易产生管网堵塞,只有在堵塞状态下,才可能产生内部腐蚀或产生沼气。因此研发适应中国环境使用的厨垃圾处理机已是当前解决垃圾分类处理难度的重要课题。At present, all countries are developing in the direction of reduction, recycling and harmlessness of kitchen waste. Since the design load of my country's municipal sewage pipe network and treatment system does not consider kitchen waste, if this method is used, a pipe network will be generated. Blockage, increased water volume and water quality load in sewage treatment plants, and even internal corrosion of the pipe network can generate biogas, which can lead to a risk of explosion. The key problem is that the garbage particles are too large after being processed by the kitchen waste pulverizer, which is prone to blockage of the pipe network. Only in the blocked state, internal corrosion or biogas may occur. Therefore, the research and development of kitchen waste disposal machines adapted to the Chinese environment has become an important issue to solve the difficulty of waste classification and treatment.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对上述现有技术中,厨余垃圾粉碎机处理后垃圾颗粒物偏大,容易产生管网堵塞的缺陷,提供了一种粉碎磨盘式厨余垃圾处理机,可以达到厨余垃圾朝着减量化、资源化、无害化方向发展,研发一种粉碎磨盘式厨余垃圾处理机,将厨余垃圾进行碰撞粉碎和磨盘研磨粉碎成浆状稀释流汁,以适合于排泄至中国市政污水系统处理。有效减少公共事业对湿垃圾的分类处理量,提高人类宜居环境的生态质量的目的。The purpose of the present invention is to provide a grinder-type kitchen waste treatment machine for the above-mentioned prior art that the waste particles are too large after being processed by the kitchen waste pulverizer, which is prone to blockage of the pipe network. In the direction of reduction, resource utilization and harmlessness, a smashing and disc-type kitchen waste disposal machine is developed, which collides and pulverizes the kitchen waste and grinds it into a slurry-like diluted juice, which is suitable for excretion to Treatment of municipal sewage systems in China. The purpose of effectively reducing the amount of wet garbage classification and treatment by public utilities and improving the ecological quality of the human livable environment.
为了实现上述目的本发明采取的技术方案是:一种粉碎磨盘式厨余垃圾处理机,简称垃圾处理机;厨余垃圾即湿垃圾、包括厨房中产生的蔬果废料、肉类废料、腐败食品、剩饭菜 4大类,其中腐败食品为不可利用废料,其它为可利用和不可利用双分类;垃圾处理机包括进料装置和主体部分,所述进料装置设置在主体部分上方,进料装置包括水管、水阀和水池,所述水池是本垃圾处理机的垃圾存蓄器,水池底部设置有水池出水口,水池出水口直径为 35-70mm;所述主体部分包括壳体、动力系统和自动控制系统,所述壳体包括封口塞、上盖、筒体、机座、底盘和维修盖;所述动力系统包括电机和传动轴;电机设置在机座内,电机上端为传动轴;电机转速为可控调速,电机采用直流电机或2极异步电机,功率100-300w,电机转速2500-5000转/分;In order to achieve the above purpose, the technical scheme adopted by the present invention is: a grinding disc type kitchen waste disposal machine, referred to as a garbage disposal machine; kitchen waste is wet garbage, including vegetable and fruit waste, meat waste, spoiled food, There are 4 categories of leftovers, of which spoiled food is unusable waste, and others are classified as usable and unusable; the garbage disposal machine includes a feeding device and a main body, the feeding device is arranged above the main body, and the feeding device Including a water pipe, a water valve and a water pool, the pool is the garbage storage of the garbage disposal machine, the bottom of the pool is provided with a pool water outlet, and the diameter of the pool water outlet is 35-70mm; the main part includes a shell, a power system and An automatic control system, the casing includes a sealing plug, an upper cover, a cylinder, a base, a chassis and a maintenance cover; the power system includes a motor and a transmission shaft; the motor is arranged in the base, and the upper end of the motor is a transmission shaft; the motor The speed is controllable, the motor adopts DC motor or 2-pole asynchronous motor, the power is 100-300w, and the motor speed is 2500-5000 rpm;
垃圾处理机主体部分的高度为250-430mm,最大直径为200mm-500mm,主体部分的高度适合于家庭对厨余垃圾进行即时处理;The height of the main part of the garbage disposal machine is 250-430mm, and the maximum diameter is 200mm-500mm. The height of the main part is suitable for households to process kitchen waste immediately;
所述主体部分还包括进料层、粉碎层、磨盘层和垃圾排出层;所述粉碎层为旋转层、包括粉碎筐、4把带齿粉碎刀、3个碰撞块、5个环割碰撞刀、若干刀样排料孔、固定螺钉A、固定螺钉B;粉碎层是对厨余垃圾的初处理层,要求厨余垃圾处理达到最大垃圾直径不大于6mm的颗粒流体,小于等于6mm直径的厨余垃圾才能进入上磨盘存料区进行挤压、研磨与剪切处理;The main part also includes a feeding layer, a pulverizing layer, a grinding disc layer and a garbage discharge layer; the pulverizing layer is a rotating layer, including a pulverizing basket, 4 toothed pulverizing knives, 3 collision blocks, and 5 ring-cut collision knives. , A number of knife-like discharge holes, fixing screws A, and fixing screws B; the crushing layer is the primary treatment layer for kitchen waste. Only the remaining garbage can enter the material storage area of the upper grinding plate for extrusion, grinding and shearing;
所述进料层包括进料管和垃圾蓄存区,所述垃圾蓄存区即粉碎层上部的内部空间;所述粉碎筐为转动件、安装在筒体内、进料层下方,粉碎筐转速为2500-5000转/分;4把带齿粉碎刀、3个碰撞块和5个环割碰撞刀都在粉碎筐内;4把带齿粉碎刀具有上、中不同层次、安装在粉碎筐的中部,4把带齿粉碎刀包括2把对称设置的带齿心部粉碎刀和2把对称设置的带齿边部粉碎刀,分别对粉碎筐内心部和心部以外部分的厨余湿垃圾进行搅拌式碰撞、切割、粉碎处理;所述带齿心部粉碎刀垂直向上设置,所述带齿边部粉碎刀斜向设置,带齿边部粉碎刀与水平面的夹角为30-35°;The feeding layer includes a feeding pipe and a garbage storage area, and the garbage storage area is the inner space at the upper part of the crushing layer; the crushing basket is a rotating part, installed in the cylinder body, below the feeding layer, and the rotating speed of the crushing basket is 2500-5000 rpm; 4 toothed crushing knives, 3 collision blocks and 5 ring-cut collision knives are all in the crushing basket; 4 toothed crushing knives have upper and middle different levels, installed in the crushing basket. In the middle, 4 toothed shredders, including 2 symmetrically arranged toothed central shredding knives and 2 symmetrically arranged toothed edge shredding knives, respectively smash the kitchen waste in the inner and outer parts of the basket. Stirring collision, cutting and pulverizing treatment; the toothed center pulverizing knife is arranged vertically upward, the toothed edge pulverizing knife is arranged obliquely, and the angle between the toothed edge pulverizing knife and the horizontal plane is 30-35°;
3个碰撞块布置在粉碎筐边缘内侧、通过固定螺钉B固定在粉碎筐底部上;5个环割碰撞刀固定设置在粉碎筐框内侧边缘,若干刀样排料孔设置在粉碎筐框壁上,刀样排料孔的直径为4.5-7.5mm;刀样排料孔实际上是将排料孔作不倒钝处理,大于孔径的垃圾渣从孔排出时,由于有离心力作用而被刀孔挤压切割粉碎后,才能通过排料孔排出;对流体而言,只要有挤压,流体会向所有通道孔改向流动;3 collision blocks are arranged on the inner side of the edge of the crushing basket and fixed on the bottom of the crushing basket by fixing screws B; 5 ring-cut collision knives are fixed on the inner edge of the crushing basket frame, and several knife-like discharge holes are arranged on the wall of the crushing basket frame , the diameter of the knife-like discharge hole is 4.5-7.5mm; the knife-like discharge hole actually makes the discharge hole blunt. After extrusion, cutting and crushing, it can be discharged through the discharge hole; for the fluid, as long as there is extrusion, the fluid will flow to all channel holes in a reverse direction;
所述传动轴上端设置有插方定位键,所述插方定位键为方形、四边与粉碎筐紧配合,使传动轴转动时,带动粉碎筐转动,粉碎筐转动转动时,带动3个碰撞块和5个环割碰撞刀转动;底部中心孔紧配合4把带齿粉碎刀通过固定螺钉A与传动轴上端的插方定位键固定连接;所述传动轴下端内设置有固定螺纹,所述电机的输出轴通过固定螺纹与传动轴下端固定连接;The upper end of the transmission shaft is provided with a square positioning key, the square positioning key is square, and the four sides are tightly matched with the crushing basket, so that when the transmission shaft rotates, it drives the crushing basket to rotate, and when the crushing basket rotates, it drives three collision blocks. It rotates with 5 ring-cutting collision knives; the center hole at the bottom is tightly fitted with 4 toothed pulverizing knives, which are fixedly connected with the inserting positioning keys on the upper end of the transmission shaft through fixing screws A; the lower end of the transmission shaft is provided with fixed threads, and the motor The output shaft is fixedly connected with the lower end of the transmission shaft through a fixed thread;
所述磨盘层包括上磨盘、下磨盘和过渡齿轮;所述上磨盘为固定盘,下磨盘为转动盘,上磨盘中心为传动轴孔,所述传动轴孔一侧设置有进料孔,进料孔为圆孔,对磨盘中心而言,是偏心圆孔;The grinding disc layer includes an upper grinding disc, a lower grinding disc and a transition gear; the upper grinding disc is a fixed disc, the lower grinding disc is a rotating disc, the center of the upper grinding disc is a drive shaft hole, and a feeding hole is provided on one side of the drive shaft hole, and the feed hole is provided on one side of the drive shaft hole. The material hole is a round hole, and for the center of the grinding disc, it is an eccentric round hole;
采用离心力加垃圾和水的重力进料;上磨盘下端面的上磨盘研磨面上设计有研磨切割槽 A,所述研磨切割槽A的宽度为5-9mm、深度为4-6mm,下磨盘上端面的下磨盘研磨面上、设计有与上磨盘相反的研磨切割槽B,所述研磨切割槽A的宽度为5-9mm、深度为4-6mm;Gravity feeding by centrifugal force plus garbage and water is adopted; a grinding and cutting groove A is designed on the grinding surface of the upper grinding disc on the lower end face of the upper grinding disc. On the grinding surface of the lower grinding disc of the end face, a grinding and cutting groove B opposite to the upper grinding disc is designed, and the width of the grinding and cutting groove A is 5-9mm and the depth is 4-6mm;
上磨盘研磨面从内向外分布了挤压研磨区和切割研磨区,切割研磨区靠近挤压研磨区部分为小间隙切割研磨区,在靠外侧为无间隙的切割研磨区;上磨盘与下磨盘研磨间隙为固定间隙,由阶梯式传动轴定位确定,上、下磨盘间隙控制在0.1-1.5mm,下磨盘的下部内凹处为齿轮坑,所述下磨盘边缘处均匀设置有20个以上的排浆孔A;过渡齿轮设置在齿轮坑内,过渡齿轮的大小与齿轮坑的大小相匹配,将轴转速3000转/分降低到900转/分;本磨盘采用了缩小磨盘直径、增加磨盘强度和齿轮降速的设计,磨盘最大直径为190mm最大线速度为 4.47m/s,电机速度设计为2500-5000转/分,磨盘转速只有900转/分;The grinding surface of the upper grinding disc is distributed with a pressing grinding area and a cutting grinding area from the inside to the outside. The cutting grinding area close to the pressing grinding area is a small gap cutting and grinding area, and the outer side is a cutting and grinding area without gaps; the upper grinding disc and the lower grinding disc The grinding gap is a fixed gap, which is determined by the positioning of the stepped transmission shaft. The gap between the upper and lower grinding discs is controlled at 0.1-1.5mm. Discharge hole A; the transition gear is set in the gear pit, the size of the transition gear matches the size of the gear pit, and the shaft speed is reduced from 3000 rpm to 900 rpm; Gear reduction design, the maximum diameter of the grinding disc is 190mm, the maximum linear speed is 4.47m/s, the motor speed is designed to be 2500-5000 rpm, and the grinding disc speed is only 900 rpm;
所述垃圾排出层包括齿轮固定盘、排浆斜盘、排浆电磁阀和排浆口,所述齿轮固定盘设置在下磨盘下方,能起到固定过渡齿轮的作用,齿轮固定盘边缘处均匀设置有20个以上的排浆孔B;所述排浆斜盘上、下面的夹角为3-5度;排浆电磁阀外接排浆管,需要排浆时自控打开;在下磨盘旋转时,对浆汁垃圾进行切割粉碎处理,切割浆汁从排浆孔B排到垃圾排出层;垃圾流汁通过排浆电磁阀从排浆口和外接排浆管直接流到市政下水道;排浆孔A和排浆孔B均作不倒钝处理,大于孔径的垃圾渣从排浆孔A和排浆孔B排出时,由于有离心力作用而被刀孔挤压切割粉碎后,才能通过排料孔排出;对流体而言,只要有挤压,流体会向所有通道孔改向流动;The garbage discharge layer includes a gear fixing plate, a sloping swash plate, a slurry solenoid valve and a slurry outlet. The gear fixing plate is arranged below the lower grinding plate and can play the role of fixing the transition gear. The edge of the gear fixing plate is evenly arranged. There are more than 20 pulp discharge holes B; the angle between the upper and lower sides of the pulp discharge swash plate is 3-5 degrees; the pulp discharge solenoid valve is connected to a pulp discharge pipe, which is automatically opened when pulp discharge is required; The pulp waste is cut and crushed, and the cut pulp is discharged from the pulp discharge hole B to the waste discharge layer; the waste juice flows directly from the pulp discharge port and the external pulp discharge pipe to the municipal sewers through the pulp discharge solenoid valve; the pulp discharge holes A and Slurry hole B is not blunted. When the garbage larger than the hole diameter is discharged from the slurry hole A and the slurry hole B, it can be discharged through the discharge hole after being squeezed, cut and crushed by the knife hole due to the centrifugal force; For the fluid, as long as there is extrusion, the fluid will redirect the flow to all channel holes;
由于本厨余垃圾处理机流出的浆汁流体直径在第一级中已小于6mm,已达到一般厨房水池的漏孔,已对市政污水管网没有堵塞危险,再经磨盘层挤压、研磨、切割处理,颗粒物垃圾已达到豆浆级流汗粒度,不可能对下水道产生堵塞;Since the diameter of the slurry fluid flowing out of the kitchen waste treatment machine is less than 6mm in the first stage, it has reached the leakage hole of the general kitchen sink, and there is no danger of clogging the municipal sewage pipe network. After cutting, the particulate garbage has reached the soymilk-level sweat particle size, and it is impossible to block the sewers;
所述上盖中部设置有朝下的圆筒体座,所述进料管设置在圆筒体座内,进料管为可伸缩尼龙进料管,产品型号为SYQ-42.5尼龙波纹管,进料管与圆筒体座内壁以螺纹连接,所述封口塞设置在圆筒体座上方、螺纹连接,水池是本垃圾处理机的垃圾存蓄器,水池出水口直径为 40mm。The middle part of the upper cover is provided with a downward cylindrical body seat, the feeding pipe is arranged in the cylindrical body seat, the feeding pipe is a retractable nylon feeding pipe, the product model is SYQ-42.5 nylon bellows, the feeding pipe is The material pipe is connected with the inner wall of the cylinder base by threads, the sealing plug is arranged above the cylinder base and connected by threads.
垃圾处理机主体部分的高度为305mm,最大直径为250mm。The height of the main part of the garbage disposal machine is 305mm, and the maximum diameter is 250mm.
刀样排料孔的直径为6mm,粉碎筐转速为3000转/分;有2把对称的带齿心部粉碎刀和2 把带齿边部粉碎刀分别对粉碎筐内心部和心部以外部分的厨余湿垃圾进行搅拌式碰撞切割、粉碎处理;2把带齿心部粉碎刀垂直向上设置,2把带齿心部粉碎刀的刀刃反向设置;2把带齿边部粉碎刀斜向设置,2把带齿边部粉碎刀的刀刃反向设置,带齿边部粉碎刀与水平面的夹角为32°。The diameter of the knife-like discharge hole is 6mm, and the rotation speed of the crushing basket is 3000 rpm; The kitchen waste wet waste is subjected to stirring collision cutting and crushing treatment; 2 shredding knives with toothed cores are set vertically upward, and the blades of 2 shredding knives with teethed cores are set in reverse; 2 shredding knives with teeth edge Setting, the blades of the two toothed edge pulverizing knives are set in reverse, and the angle between the toothed edge pulverizing knives and the horizontal plane is 32°.
上磨盘的研磨平面均分为8个扇形区,每2个相邻扇形区的研磨切割槽A的方向之间的角度为45°;下磨盘的下上表面中心为传动轴孔,在传动轴孔四周的研磨平面均分为8个扇形区,每2个相邻扇形区的研磨切割槽B的方向之间的角度为45°;The grinding plane of the upper grinding disc is evenly divided into 8 sectors, and the angle between the directions of the grinding and cutting grooves A in each two adjacent sectors is 45°; the center of the lower and upper surface of the lower The grinding plane around the hole is evenly divided into 8 sectors, and the angle between the directions of the grinding and cutting grooves B in every 2 adjacent sectors is 45°;
所述下磨盘边缘处均匀设置有32个排浆孔A,所述上磨盘进料孔的偏心为38mm,研磨切割槽A的宽度为8mm、深度为5mm,研磨切割槽B的宽度为8mm、深度为5mm;上、下磨盘间隙控制在1mm,上磨盘和下磨盘均采用厚钢板加工成型。The edge of the lower grinding disc is evenly provided with 32 slurry discharge holes A, the eccentricity of the feeding hole of the upper grinding disc is 38mm, the width of the grinding cutting groove A is 8 mm, the depth is 5 mm, the width of the grinding cutting groove B is 8 mm, The depth is 5mm; the gap between the upper and lower grinding discs is controlled at 1mm, and the upper and lower grinding discs are processed and formed by thick steel plates.
所述齿轮固定盘边缘处均匀设置有32个排浆孔B,所述排浆斜盘上、下面的夹角为4度;所述自动控制系统主要控制排浆电磁阀的出渣流量,保证筒体内部贮存水位不低于粉碎筐高,同时水位不能高于筒体内腔顶部。There are 32 discharge holes B evenly arranged on the edge of the gear fixed plate, and the angle between the upper and lower sides of the discharge swash plate is 4 degrees; the automatic control system mainly controls the slag flow of the discharge solenoid valve to ensure The storage water level inside the cylinder is not lower than the height of the crushing basket, and at the same time the water level cannot be higher than the top of the inner cavity of the cylinder.
所采用的电机为直流电机、功率为200-300w,转速为3000转/分;The motor used is a DC motor with a power of 200-300w and a speed of 3000 rpm;
电机动力通过传动轴传递给粉碎层各部件和下磨盘,实现粉碎垃圾功能的粉碎层粉碎筐与传动轴阶梯定位,加螺钉紧固;磨盘层下磨盘与传动轴插方定位键定位,除了旋转方向外,没有上、下窜动间隙;下磨盘与传动轴的阶梯定位对挤压研磨切割加工具有加力作用,齿轮组减速连接对挤压研磨切割加工具有减压的作用。The power of the motor is transmitted to the parts of the grinding layer and the lower grinding disc through the transmission shaft, and the grinding basket of the grinding layer with the function of crushing garbage is positioned stepwise with the transmission shaft, and fastened with screws; Outside the direction, there is no upper and lower movement gap; the stepped positioning of the lower grinding disc and the transmission shaft has an intensifying effect on the extrusion, grinding and cutting, and the gear set deceleration connection has a decompression effect on the extrusion, grinding and cutting.
本垃圾处理机只处理不回收厨余垃圾,粉碎磨盘式厨余垃圾处理机的处理程序为:This garbage disposal machine only processes and does not recycle kitchen waste. The processing procedures of the grinding disc type kitchen waste disposal machine are as follows:
(1)安装:与水池连用时,安装垃圾处理机时,必须拧出封口塞,将进料管直接与水池出水口密封连接;或不与水池连用时,不用安装;(1) Installation: When it is used in conjunction with a pool, when installing a garbage disposal machine, the sealing plug must be unscrewed, and the feed pipe is directly sealed with the water outlet of the pool; or when it is not used in conjunction with a pool, no installation is required;
(2)加料:与水池连用时,厨余垃圾料最大直径不能超过水池出水孔径,将厨余垃圾直接放入水池,同时拧开水池上方的自来水龙头,向垃圾处理机内充水,可以边放水边处理垃圾,也可以加入洗菜水,加水量不宜超过超过水池出水口高度,蔬果废料、肉类废料、腐败食品垃圾物件体积大小差别较大,都可以直接放置于水池内;厨余垃圾应初加工至35mm以下,放入水池,再自动流入粉碎层的上部内部空间、即进料层;(2) Feeding: When used in conjunction with a pool, the maximum diameter of the kitchen waste material cannot exceed the outlet aperture of the pool. Put the kitchen waste directly into the pool, and at the same time turn on the tap above the pool to fill the garbage disposal machine with water. When disposing of garbage beside the water, you can also add vegetable washing water. The amount of water added should not exceed the height of the water outlet of the pool. Vegetable and fruit waste, meat waste, and spoiled food waste have large differences in size and can be placed directly in the pool; kitchen waste It should be initially processed to less than 35mm, put into the pool, and then automatically flow into the upper inner space of the crushing layer, that is, the feeding layer;
加料:或不与水池连用时,打开上盖,直接在粉碎筐上部空间放入厨余垃圾,在内腔充满洗菜水或自来水,盖紧上盖后,即可开机处理厨余垃圾;Feeding: When not used in conjunction with the sink, open the top cover, put kitchen waste directly in the upper space of the crushing basket, fill the inner cavity with vegetable washing water or tap water, close the top cover, and then start to dispose of kitchen waste;
(3)粉碎:未达到要求的颗粒垃圾在离心力作用下向粉碎筐边缘运动,下部大颗粒垃圾被3 把碰撞块大力碰撞;浮在中、上部的中、小颗粒垃圾被粉碎筐内侧壁上的5把带齿环割碰撞刀切割式碰撞粉碎成小于6mm的小颗粒垃圾,粉碎处理过程对最后的颗粒垃圾大小不限制,能粉碎多小都行;最大离心力将略大于6mm的颗粒垃圾被粉碎筐侧壁上的刀样排料孔切割成 6mm颗粒垃圾才能通过粉碎层的筛选,进入磨盘层;按正常运行3-10分钟,粉碎筐内搅拌碰撞达到一定粒度要求后,即从刀样排料孔排出、流到上磨盘上部的进料层,垃圾颗粒大小受直径6mm出碴孔控制,达不到要求的大颗粒垃圾流不出粉碎筐,直到完全达到要求后才能流到下级处理;(3) Crushing: The granular garbage that does not meet the requirements moves to the edge of the crushing basket under the action of centrifugal force, and the lower large-particle garbage is vigorously collided by the three collision blocks; The 5 toothed ring-cutting collision knives are smashed into small particles smaller than 6mm. The crushing process does not limit the size of the final particles, and it can be crushed as small as possible; the maximum centrifugal force will be slightly larger than 6mm. The knife-like discharge hole on the side wall of the crushing basket is cut into 6mm particles before it can pass the screening of the crushing layer and enter the grinding disc layer; according to the normal operation for 3-10 minutes, after the stirring and collision in the crushing basket reaches a certain particle size requirement, it will be removed from the knife sample. The discharge hole is discharged and flows to the feed layer on the upper part of the upper grinding disc. The size of the garbage particles is controlled by the diameter of the 6mm ballast hole. The large particle garbage that cannot meet the requirements will not flow out of the crushing basket until it fully meets the requirements. ;
(4)研磨:经粉碎层处理的小于6mm的小颗粒垃圾从进料层、经上磨盘的进料孔,流入上磨盘的挤压研磨区;在下磨盘旋转时,对从排浆孔A流出的浆汁垃圾进行最后一次切割粉碎处理;磨盘层与粉碎层不同步运行,上磨盘为固定体,经挤压研磨区处理后进一步变小,逐渐挤压至小间隙切割研磨区进行小间隙切割研磨,最后到达无间隙的切割研磨区,上、下磨盘的反向切割槽将垃圾颗粒切割研磨成浆状流汁,切割浆汁从排浆孔B排到垃圾排出层;在运行中,研磨效果不受颗粒物硬度影响,因上磨盘和下磨盘不能上、下移动,颗粒物越硬,固定盘压力会自动增大,再硬的颗粒物都被挤压、研磨、切割粉碎;上、下磨盘切割研磨的速度不能与粉碎层的旋转速度相同,下磨盘的转速在减速齿轮作用下,转速只有900转/分,其最大研磨速度只在4.47m/s;(4) Grinding: The small particle garbage less than 6mm processed by the crushing layer flows into the extrusion grinding area of the upper grinding disc from the feeding layer and the feeding hole of the upper grinding disc; when the lower grinding disc rotates, it flows out from the slurry hole A. The slurry waste is cut and pulverized for the last time; the grinding disc layer and the grinding layer run asynchronously, and the upper grinding disc is a fixed body, which is further reduced after being processed by the extrusion and grinding area, and gradually squeezed to the small gap cutting and grinding area for small gap cutting. Grinding, and finally reach the cutting and grinding area without gaps. The reverse cutting grooves of the upper and lower grinding discs cut and grind the garbage particles into a slurry-like flow juice, and the cutting juice is discharged from the slurry discharge hole B to the waste discharge layer; during operation, the grinding The effect is not affected by the hardness of the particles. Because the upper and lower grinding discs cannot move up and down, the harder the particles are, the pressure on the fixed disc will automatically increase, and the harder particles will be squeezed, ground, cut and crushed; The grinding speed cannot be the same as the rotation speed of the pulverizing layer. The speed of the lower grinding disc is only 900 rpm under the action of the reduction gear, and the maximum grinding speed is only 4.47m/s;
(5)排料:打开排浆电磁阀,从下磨盘排浆孔A流出的浆汁流体垃圾,被齿轮固定盘边缘上的排浆孔B进行切割后,从排浆孔B流入排浆斜盘上,顺排浆斜盘流过筒体孔,打开电磁阀时,浆汁从电磁阀上的通孔,流过排浆口的连接管,排放到下水道;可以采用调节排浆电磁阀实现不停机排出垃圾浆汁;排浆电磁阀能按要求量自控,调节排浆电磁阀能控制排出量,同时调节粉碎筐侧壁上的刀样排料孔的小颗粒垃圾排料量、以及从上磨盘的进料孔流入上磨盘的挤压研磨区的小颗粒垃圾流量。(5) Discharge: Open the discharge solenoid valve, the slurry fluid waste flowing out from the discharge hole A of the lower grinding plate is cut by the discharge hole B on the edge of the gear fixing plate, and flows from the discharge hole B into the discharge oblique. On the plate, the slurry discharge swash plate flows through the cylinder hole. When the solenoid valve is opened, the slurry flows from the through hole on the solenoid valve, through the connecting pipe of the slurry outlet, and is discharged to the sewer; it can be realized by adjusting the slurry solenoid valve. The waste slurry is discharged without stopping; the slurry discharge solenoid valve can be automatically controlled according to the required amount. The feed hole of the upper grinding disc flows into the small particle waste flow of the extrusion grinding zone of the upper grinding disc.
更大的厨余垃圾也可直接打开上盖,将垃圾放进直径为200mm的粉碎筐内,再盖上上盖,接入水池的出水管,进行正常开机处理厨余垃圾;长时间打不碎的极少数硬骨头大颗粒垃圾,定期打开维修盖进行人工排除粉碎筐,作为湿垃圾分类垃圾处理,本机不负担未加工大硬骨头的粉碎处理。For larger kitchen waste, you can directly open the top cover, put the garbage into the crushing basket with a diameter of 200mm, then cover the top cover, connect to the outlet pipe of the pool, and start the normal operation to dispose of kitchen waste; For the very small amount of rubbish with large particles of hard bones, the maintenance cover is regularly opened to manually remove the crushing basket, and it is treated as wet garbage classification garbage. This machine does not bear the crushing treatment of unprocessed large hard bones.
以水池作为本垃圾处理机的进料贮存器时,由于水池进料孔很大,可能会有汤勺之类的硬物混到垃圾处理机的粉碎层内,对垃圾处理机造成损坏,在开机后,若出现异常声音时,应立即停机,打开维修盖取出异物后,开紧维修盖再开机;一般能进入垃圾处理机的异物,都不会对处理器产生损害,可能听不到异常声,因此在使用一周后,应打开维修盖检查一下有无异物存放在处理器内;如果对进料严格控制下,也可以不用打开维修盖检查。When the pool is used as the feed storage of the garbage disposal machine, due to the large feeding hole of the pool, hard objects such as spoons may be mixed into the crushing layer of the garbage disposal machine, causing damage to the garbage disposal machine. After turning on the machine, if there is an abnormal sound, stop the machine immediately, open the maintenance cover to take out the foreign object, and then open the maintenance cover tightly and then turn on the machine. Generally, foreign objects that can enter the garbage disposal machine will not cause damage to the processor, and may not hear any abnormality. Therefore, after a week of use, the maintenance cover should be opened to check whether there are foreign objects stored in the processor; if the feeding is strictly controlled, it is not necessary to open the maintenance cover to check.
工作原理:针对长纤维蔬菜、厚皮瓜果、肉皮兽骨、虾皮蟹壳等不同的形状和硬度厨余垃圾,采用搅拌、碰撞、切割、磨盘研磨等方式,在保水供给的状态下进行强力粉碎成浆状稀释,即时排入市政下水道;本垃圾处理机高度正好放置在水池下部,将厨余垃圾直接进行粉碎处理后排到市政下水道,减少了厨余垃圾的存放、分类、承送垃圾站环节,减小公共市政对垃圾处理压力,有效防止了厨余垃圾对市政污水管道的慢性堵塞、内部腐蚀等安全隐患;在厨余垃圾处理过程中,本处理器具有水限控制系统,有效解决了粉碎垃圾无水排放难的问题。Working principle: For kitchen waste of different shapes and hardness such as long-fiber vegetables, thick-skinned melons and fruits, flesh-skinned animal bones, shrimp-skinned crab shells, etc., it adopts stirring, collision, cutting, grinding disc grinding, etc., to carry out strong force in the state of water retention and supply. It is crushed into a slurry and diluted, and then discharged into the municipal sewers immediately; the height of this garbage disposal machine is just placed at the lower part of the pool, and the kitchen waste is directly crushed and then discharged to the municipal sewers, which reduces the storage, classification and delivery of kitchen waste. It can reduce the pressure of public municipal administration on garbage disposal, and effectively prevent the chronic clogging of municipal sewage pipes, internal corrosion and other safety hazards. In the process of kitchen waste disposal, the processor has a water limit control system, which effectively It solves the problem that the crushed garbage is difficult to discharge without water.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)不产生堵塞:粉碎磨盘式厨余垃圾处理机采用二层垃圾粉碎技术,粉碎层处理的垃圾颗粒物最大直径为6mm,已达到一般厨房水池滤水孔径要求。磨盘层处理后的厨余垃圾更达到浆汁流体,保证了处理垃圾在下水道的流速,不会发生沉淀式慢性变质堵塞,杜绝管网内部腐蚀产生沼气、发生爆炸风险;粉碎磨盘式厨余垃圾处理机有水位控制和自动调节排浆流量功能,不会产生干垃圾运行和垃圾堵塞现象,适用于家庭中老人操作使用;(1) No blockage: The grinding disc type kitchen waste treatment machine adopts the two-layer garbage crushing technology. The maximum diameter of the garbage particles processed by the crushing layer is 6mm, which has reached the filtration aperture requirements of general kitchen sinks. The kitchen waste treated by the grinding disc layer reaches the slurry fluid, which ensures the flow rate of the processed waste in the sewers, and will not cause precipitation-type chronic deterioration and blockage, and prevent the internal corrosion of the pipe network to generate biogas and the risk of explosion; crush the grinding disc type kitchen waste The processor has the functions of water level control and automatic adjustment of the discharge flow, which will not cause dry garbage operation and garbage blockage, and is suitable for the operation and use of the elderly in the family;
(2)能即时处理:厨余垃圾就是上海垃圾分级处理的湿垃圾,这类垃圾极容易变质,有的湿垃圾已经处于变质状态,本身就是必须及时处理的污染物,这类污染垃圾存放时间越长,对环境的污染越严重;粉碎磨盘式厨余垃圾处理机能及时处理可能变质的厨余垃圾,减少湿垃圾对环境的污染程度;厨余垃圾可得到即时处理,是厨房卫生的有效助手;(2) Immediate treatment: kitchen waste is the wet waste treated by Shanghai garbage classification. This kind of waste is very easy to deteriorate. Some wet wastes are already in a state of deterioration, and they are pollutants that must be treated in time. The storage time of such polluted wastes The longer the time, the more serious the pollution to the environment; the grinder-type kitchen waste disposal machine can deal with the kitchen waste that may deteriorate in time, reducing the pollution degree of wet waste to the environment; the kitchen waste can be treated immediately, and it is an effective assistant for kitchen hygiene ;
(3)粉碎效率高:粉碎磨盘式厨余垃圾处理机可直接安装在厨房水池下面直接安全排出厨余垃圾,安装方便,不另占用厨房空间,创造良好环境;粉碎磨盘式厨余垃圾处理机分二层处理垃圾,但只有1个节能电机,省电节能;粉碎磨盘式厨余垃圾处理机结构简单,可进行连续性作业,粉碎效率高,可发展成系列机群,不仅适应于家庭,更适用于餐馆和集体食堂;(3) High crushing efficiency: The grinding disc type kitchen waste disposer can be directly installed under the kitchen sink to discharge kitchen waste safely. It is easy to install, does not occupy additional kitchen space, and creates a good environment; the crushing disc type kitchen waste disposal machine The waste is processed in two layers, but there is only one energy-saving motor, which saves electricity and energy; the grinding disc type kitchen waste disposal machine has a simple structure, can perform continuous operations, and has high grinding efficiency. It can be developed into a series of machines, which is not only suitable for families, but also Applicable to restaurants and collective canteens;
(4)便于维修:本处理器在第一级粉碎盘侧壁开有维修口,可能有汤勺之类的大异物与厨余垃圾一起进入处理器中,在处理器运行过程发生报警时,即可打开维修门,排除异物。(4) Easy to maintain: The processor has a maintenance port on the side wall of the first-stage crushing plate, and there may be large foreign objects such as spoons entering the processor together with kitchen waste. When an alarm occurs during the operation of the processor, The maintenance door can be opened to remove foreign objects.
附图说明Description of drawings
图1是本发明主视图;Fig. 1 is the front view of the present invention;
图2是本发明主体部分主视图;Fig. 2 is the front view of the main body part of the present invention;
图3是本发明主体部分主视剖视图;Fig. 3 is the front sectional view of the main body part of the present invention;
图4-1是粉碎层和动力系统组合主视图;Figure 4-1 is the front view of the combination of the crushing layer and the power system;
图4-2是粉碎层和动力系统组合立体图;Figure 4-2 is a perspective view of the combination of the crushing layer and the power system;
图4-3是粉碎层主视图;Figure 4-3 is the front view of the crushing layer;
图5-1是4把带齿粉碎主视图;Figure 5-1 is the front view of 4 toothed pulverizers;
图5-2是4把带齿粉碎立体图;Figure 5-2 is a perspective view of 4 toothed pulverizers;
图6是磨盘层、垃圾排出层和动力系统组合图(磨盘层和垃圾排出层为剖视图);Figure 6 is a combined view of the grinding disc layer, the garbage discharge layer and the power system (the grinding disc layer and the garbage discharge layer are sectional views);
图7-1是上磨盘主视剖视图;Figure 7-1 is a front cross-sectional view of the upper grinding disc;
图7-2是上磨盘仰视图;Figure 7-2 is the bottom view of the upper grinding disc;
图7-3是上磨盘立体图;Figure 7-3 is a perspective view of the upper grinding disc;
图8-1是下磨盘主视剖视图;Figure 8-1 is a front sectional view of the lower grinding disc;
图8-2是下磨盘俯视图;Figure 8-2 is a top view of the lower grinding disc;
图8-3是下磨盘仰视图;Figure 8-3 is the bottom view of the lower grinding disc;
图8-4是下磨盘立体图;Figure 8-4 is a perspective view of the lower grinding disc;
图9-1是齿轮固定盘立体图;Figure 9-1 is a perspective view of the gear fixing plate;
图9-2是排浆斜盘主视剖视图;Figure 9-2 is a front cross-sectional view of the swash plate;
图10是粉碎层、下磨盘和动力系组合图(粉碎层、下磨盘和传动轴为剖视图);Fig. 10 is a combined view of the pulverizing layer, the lower grinding plate and the power train (the pulverizing layer, the lower grinding plate and the transmission shaft are sectional views);
图11是传动轴主视图。Fig. 11 is a front view of the propeller shaft.
附图标记说明:水管1、水阀2、水池3、水池出水口301、壳体4、封口塞401、上盖402、筒体403、机座404、底盘405、维修盖406、动力系统5、电机501、传动轴502、进料层6、进料管601、垃圾蓄存区602、粉碎层7、粉碎筐701、粉碎刀702、碰撞块703、环割碰撞刀 704、刀样排料孔705、固定螺钉A 706、固定螺钉B 707、磨盘层8、上磨盘801、下磨盘802、过渡齿轮803、传动轴孔804、进料孔805、研磨切割槽A 806、研磨切割槽B 807、排浆孔A 808、垃圾排出层9、齿轮固定盘901、排浆斜盘902、排浆电磁阀903、排浆口904、排浆孔 B 905。Description of reference numerals:
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明,但不作为对本发明的限定。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but it is not intended to limit the present invention.
实施例1:Example 1:
如图1至图11所示,一种粉碎磨盘式厨余垃圾处理机,简称垃圾处理机,与水池3连用;厨余垃圾即湿垃圾、包括厨房中产生的蔬果废料、肉类废料、腐败食品、剩饭菜4大类,其中腐败食品为不可利用废料,其它为可利用和不可利用双分类;如图1所示,垃圾处理机包括进料装置和主体部分,所述进料装置设置在主体部分上方,进料装置包括水管1、水阀2和水池3,所述水池3是本垃圾处理机的垃圾存蓄器,水池3底部设置有水池出水口301,水池出水口301直径为35-70mm;所述主体部分包括壳体4、动力系统5和自动控制系统,所述壳体4包括封口塞401、上盖402、筒体403、机座404、底盘405和维修盖406;所述动力系统5包括电机501和传动轴502;电机501设置在机座404内,电机501上端为传动轴502;电机501转速为可控调速,电机501采用直流电机501或2极异步电机501,功率100-300w,电机501转速2500-5000转/分;As shown in Fig. 1 to Fig. 11, a grinder-type kitchen waste disposer, referred to as a garbage disposer for short, is used in conjunction with the
如图2所示,垃圾处理机主体部分的高度h为250-430mm,最大直径d为200mm-500mm,主体部分的高度适合于家庭对厨余垃圾进行即时处理;As shown in Figure 2, the height h of the main part of the garbage disposal machine is 250-430mm, and the maximum diameter d is 200mm-500mm, and the height of the main part is suitable for households to process kitchen waste immediately;
如图3所示,所述主体部分还包括进料层6、粉碎层7、磨盘层8和垃圾排出层9;如图3所示,所述粉碎层7为旋转层、包括粉碎筐701、4把带齿粉碎刀702、3个碰撞块703、5 个环割碰撞刀704、若干刀样排料孔705、固定螺钉A 706、固定螺钉B 707;粉碎层7是对厨余垃圾的初处理层,要求厨余垃圾处理达到最大垃圾直径不大于6mm的颗粒流体,小于等于 6mm直径的厨余垃圾才能进入上磨盘801存料区进行挤压、研磨与剪切处理;As shown in FIG. 3 , the main body further includes a
如图3、图4-1至图4-3所示,所述进料层6包括进料管601和垃圾蓄存区602,所述垃圾蓄存区602即粉碎层7上部的内部空间;所述粉碎筐701为转动件、安装在筒体403内、进料层6下方,粉碎筐701转速为2500-5000转/分;4把带齿粉碎刀702、3个碰撞块703 和5个环割碰撞刀704都在粉碎筐701内;4把带齿粉碎刀702具有上、中不同层次、安装在粉碎筐701的中部,4把带齿粉碎刀702包括2把对称设置的带齿心部粉碎刀702和2把对称设置的带齿边部粉碎刀702,分别对粉碎筐701内心部和心部以外部分的厨余湿垃圾进行搅拌式碰撞、切割、粉碎处理;所述带齿心部粉碎刀702垂直向上设置,所述带齿边部粉碎刀702斜向设置,带齿边部粉碎刀702与水平面的夹角α为32°;As shown in Fig. 3, Fig. 4-1 to Fig. 4-3, the
3个碰撞块703布置在粉碎筐701边缘内侧、通过固定螺钉B 707固定在粉碎筐701底部上;5个环割碰撞刀704固定设置在粉碎筐701框内侧边缘,若干刀样排料孔705设置在粉碎筐701框壁上,刀样排料孔705的直径为4.5-7.5mm;刀样排料孔705实际上是将排料孔作不倒钝处理,大于孔径的垃圾渣从孔排出时,由于有离心力作用而被刀孔挤压切割粉碎后,才能通过排料孔排出;对流体而言,只要有挤压,流体会向所有通道孔改向流动;Three collision blocks 703 are arranged on the inner side of the edge of the crushing
如图10所示,所述传动轴502上端设置有插方定位键,所述插方定位键为方形、四边与粉碎筐701紧配合,使传动轴502转动时,带动粉碎筐701转动,粉碎筐701转动转动时,带动3个碰撞块703和5个环割碰撞刀704转动;底部中心孔紧配合4把带齿粉碎刀702通过固定螺钉A 706与传动轴502上端的插方定位键固定连接;所述传动轴502下端内设置有固定螺纹,所述电机501的输出轴通过固定螺纹与传动轴502下端固定连接;As shown in FIG. 10 , the upper end of the
如图6、图7-1至图9-2所示,所述磨盘层8包括上磨盘801、下磨盘802和过渡齿轮803;所述上磨盘801为固定盘,下磨盘802为转动盘,上磨盘801中心为传动轴孔804,所述传动轴孔804一侧设置有进料孔805,进料孔805为圆孔,对磨盘中心而言,是偏心圆孔;As shown in Fig. 6, Fig. 7-1 to Fig. 9-2, the grinding
采用离心力加垃圾和水的重力进料;上磨盘801下端面的上磨盘801研磨面上设计有研磨切割槽A 806,所述研磨切割槽A 806的宽度为5-9mm、深度为4-6mm,下磨盘802上端面的下磨盘802研磨面上、设计有与上磨盘801相反的研磨切割槽B 807,所述研磨切割槽A806的宽度为5-9mm、深度为4-6mm;Use centrifugal force to feed the gravity of garbage and water; the grinding surface of the
上磨盘801研磨面从内向外分布了挤压研磨区和切割研磨区,切割研磨区靠近挤压研磨区部分为小间隙切割研磨区,在靠外侧为无间隙的切割研磨区;上磨盘801与下磨盘802研磨间隙为固定间隙,由阶梯式传动轴502定位确定,上、下磨盘802间隙控制在0.1-1.5mm,下磨盘802的下部内凹处为齿轮坑,所述下磨盘802边缘处均匀设置有20个以上的排浆孔A 808;过渡齿轮803设置在齿轮坑内,过渡齿轮803的大小与齿轮坑的大小相匹配,将轴转速3000转/分降低到900转/分;本磨盘采用了缩小磨盘直径、增加磨盘强度和齿轮降速的设计,磨盘最大直径为190mm最大线速度为4.47m/s,电机501速度设计为2500-5000转/分,磨盘转速只有900转/分;The grinding surface of the
所述垃圾排出层9包括齿轮固定盘901、排浆斜盘902、排浆电磁阀903和排浆口904,所述齿轮固定盘901设置在下磨盘802下方,能起到固定过渡齿轮803的作用,齿轮固定盘 901边缘处均匀设置有20个以上的排浆孔B 905;所述排浆斜盘902上、下面的夹角δ为3-5 度;排浆电磁阀903外接排浆管(图中未显示),需要排浆时自控打开;在下磨盘802旋转时,对浆汁垃圾进行切割粉碎处理,切割浆汁从排浆孔B 905排到垃圾排出层9;垃圾流汁通过排浆电磁阀903从排浆口904和外接排浆管直接流到市政下水道;排浆孔A 808和排浆孔B905 均作不倒钝处理,大于孔径的垃圾渣从排浆孔A 808和排浆孔B 905排出时,由于有离心力作用而被刀孔挤压切割粉碎后,才能通过排料孔排出;对流体而言,只要有挤压,流体会向所有通道孔改向流动;The
由于本厨余垃圾处理机流出的浆汁流体直径在第一级中已小于6mm,已达到一般厨房水池 3的漏孔,已对市政污水管1网没有堵塞危险,再经磨盘层8挤压、研磨、切割处理,颗粒物垃圾已达到豆浆级流汗粒度,不可能对下水道产生堵塞;Since the diameter of the slurry fluid flowing out of the kitchen waste treatment machine is less than 6mm in the first stage, it has reached the leakage hole of the
如图1所示,所述上盖402中部设置有朝下的圆筒体403座,所述进料管601设置在圆筒体403座内,进料管601为可伸缩尼龙进料管601,产品型号为SYQ-42.5尼龙波纹管,进料管601与圆筒体403座内壁以螺纹连接,所述封口塞401设置在圆筒体403座上方、螺纹连接,水池3是本垃圾处理机的垃圾存蓄器,水池出水口301直径为40mm。As shown in FIG. 1 , the middle of the
如图2所示,垃圾处理机主体部分的高度h为305mm,最大直径d为250mm。As shown in Figure 2, the height h of the main body of the garbage disposal machine is 305mm, and the maximum diameter d is 250mm.
如图4-1至图5-2所示,刀样排料孔705的直径为6mm,粉碎筐701转速为3000转/分;有2把对称的带齿心部粉碎刀702和2把带齿边部粉碎刀702分别对粉碎筐701内心部和心部以外部分的厨余湿垃圾进行搅拌式碰撞切割、粉碎处理;2把带齿心部粉碎刀702垂直向上设置,2把带齿心部粉碎刀702的刀刃反向设置;2把带齿边部粉碎刀702斜向设置,2把带齿边部粉碎刀702的刀刃反向设置。As shown in Figure 4-1 to Figure 5-2, the diameter of the knife-
如图7-1至8-4所示,上磨盘801的研磨平面均分为8个扇形区,每2个相邻扇形区的研磨切割槽A 806的方向之间的角度γ为45°;下磨盘802的下上表面中心为传动轴孔804,在传动轴孔804四周的研磨平面均分为8个扇形区,每2个相邻扇形区的研磨切割槽B 807的方向之间的角度θ为45°;As shown in Figures 7-1 to 8-4, the grinding plane of the
所述下磨盘802边缘处均匀设置有32个排浆孔A 808,所述上磨盘801进料孔805的偏心为38mm,研磨切割槽A 806的宽度为8mm、深度为5mm,研磨切割槽B 807的宽度为8mm、深度为5mm;上、下磨盘802间隙控制在1mm,上磨盘801和下磨盘802均采用厚钢板加工成型。The edge of the
如图9-1、图9-2所示,所述齿轮固定盘901边缘处均匀设置有32个排浆孔B 905,所述排浆斜盘902上、下面的夹角δ为4度;所述自动控制系统主要控制排浆电磁阀903的出渣流量,保证筒体403内部贮存水位不低于粉碎筐701高,同时水位不能高于筒体403内腔顶部。As shown in Fig. 9-1 and Fig. 9-2, 32 slurry
如图10所示,所采用的电机501为直流电机501、功率为200-300w,转速为3000转/分;As shown in FIG. 10 , the
电机501动力通过传动轴502传递给粉碎层7各部件和下磨盘802,实现粉碎垃圾功能的粉碎层7粉碎筐701与传动轴502阶梯定位,加螺钉紧固;磨盘层8下磨盘802与传动轴502 插方定位键定位,除了旋转方向外,没有上、下窜动间隙;下磨盘802与传动轴502的阶梯定位对挤压研磨切割加工具有加力作用,齿轮组减速连接对挤压研磨切割加工具有减压的作用。The power of the
作用过程:将厨余垃圾放入水池3,进行加料,同时拧开水池3上方的自来水龙头,向垃圾处理机内充水,水料混合后,自动流入进料层6;颗粒厨余垃圾在离心力作用下向粉碎筐701边缘运动,下部大颗粒垃圾被3把碰撞块703大力碰撞;浮在中、上部的中、小颗粒垃圾被粉碎筐701内侧壁上的5把带齿环割碰撞刀704切割式碰撞粉碎成小于6mm的小颗粒垃圾,经刀样排料孔705流到上磨盘801上部的进料层6;再经上磨盘801的进料孔805,流入上磨盘801的挤压研磨区,上磨盘801为固定体,在下磨盘802旋转时,对浆汁垃圾进行切割粉碎处理;经挤压研磨区处理后进一步变小,逐渐挤压至小间隙切割研磨区进行小间隙切割研磨,最后到达无间隙的切割研磨区,上、下磨盘802的反向切割槽将垃圾颗粒切割研磨成浆状流汁,切割浆汁从排浆孔A 808、排浆孔B 905排到垃圾排出层9;打开排浆电磁阀 903,从下磨盘802排浆孔A 808流出的浆汁流体垃圾,经排浆孔B 905流入排浆斜盘902上,打开电磁阀时,浆汁从电磁阀上的通孔,流过排浆口904的连接管,排放到下水道。Action process: Put the kitchen waste into the
本垃圾处理机只处理不回收厨余垃圾,粉碎磨盘式厨余垃圾处理机的处理程序为:This garbage disposal machine only processes and does not recycle kitchen waste. The processing procedures of the grinding disc type kitchen waste disposal machine are as follows:
(1)安装:如图1所示,安装垃圾处理机时,必须拧出封口塞401,将进料管601直接与水池3出水口密封连接;(1) Installation: As shown in Figure 1, when installing the garbage disposal machine, the sealing
(2)加料:如图1至图3所示,厨余垃圾料最大直径不能超过水池3出水孔径,将厨余垃圾直接放入水池3,同时拧开水池3上方的自来水龙头,向垃圾处理机内充水,可以边放水边处理垃圾,也可以加入洗菜水,加水量不宜超过超过水池出水口301高度,蔬果废料、肉类废料、腐败食品垃圾物件体积大小差别较大,都可以直接放置于水池3内;厨余垃圾应初加工至35mm以下,放入水池3,再自动流入粉碎层7的上部内部空间、即进料层6;(2) Feeding: As shown in Figure 1 to Figure 3, the maximum diameter of the kitchen waste material should not exceed the water outlet aperture of the
(3)粉碎:如图3至图5-2所示,未达到要求的颗粒垃圾在离心力作用下向粉碎筐701边缘运动,下部大颗粒垃圾被3把碰撞块703大力碰撞;浮在中、上部的中、小颗粒垃圾被粉碎筐701内侧壁上的5把带齿环割碰撞刀704切割式碰撞粉碎成小于6mm的小颗粒垃圾,粉碎处理过程对最后的颗粒垃圾大小不限制,能粉碎多小都行;最大离心力将略大于6mm的颗粒垃圾被粉碎筐701侧壁上的刀样排料孔705切割成6mm颗粒垃圾才能通过粉碎层7的筛选,进入磨盘层8;按正常运行3-10分钟,粉碎筐701内搅拌碰撞达到一定粒度要求后,即从刀样排料孔705排出、流到上磨盘801上部的进料层6,垃圾颗粒大小受直径6mm出碴孔控制,达不到要求的大颗粒垃圾流不出粉碎筐701,直到完全达到要求后才能流到下级处理;(3) Pulverization: As shown in Figure 3 to Figure 5-2, the granular garbage that does not meet the requirements moves to the edge of the crushing
(4)研磨:如图6至图8-4所示,经粉碎层7处理的小于6mm的小颗粒垃圾从进料层6、经上磨盘801的进料孔805,流入上磨盘801的挤压研磨区;在下磨盘802旋转时,对从排浆孔A 808流出的浆汁垃圾进行最后一次切割粉碎处理;磨盘层8与粉碎层7不同步运行,上磨盘801为固定体,经挤压研磨区处理后进一步变小,逐渐挤压至小间隙切割研磨区进行小间隙切割研磨,最后到达无间隙的切割研磨区,上、下磨盘802的反向切割槽将垃圾颗粒切割研磨成浆状流汁,切割浆汁从排浆孔B 905排到垃圾排出层9;在运行中,研磨效果不受颗粒物硬度影响,因上磨盘801和下磨盘802不能上、下移动,颗粒物越硬,固定盘压力会自动增大,再硬的颗粒物都被挤压、研磨、切割粉碎;上、下磨盘802切割研磨的速度不能与粉碎层7的旋转速度相同,下磨盘802的转速在减速齿轮作用下,转速只有900转/分,其最大研磨速度只在4.47m/s;(4) Grinding: As shown in Figures 6 to 8-4, the small-grained garbage less than 6 mm processed by the crushing
(5)排料:如图9-1、图9-2所示,打开排浆电磁阀903,从下磨盘802排浆孔A 808流出的浆汁流体垃圾,被齿轮固定盘901边缘上的排浆孔B 905进行切割后,从排浆孔B 905流入排浆斜盘902上,顺排浆斜盘902流过筒体403孔,打开电磁阀时,浆汁从电磁阀上的通孔,流过排浆口904的连接管,排放到下水道;可以采用调节排浆电磁阀903实现不停机排出垃圾浆汁;排浆电磁阀903能按要求量自控,调节排浆电磁阀903能控制排出量,同时调节粉碎筐701侧壁上的刀样排料孔705的小颗粒垃圾排料量、以及从上磨盘801的进料孔805 流入上磨盘801的挤压研磨区的小颗粒垃圾流量。(5) Discharging: As shown in Figure 9-1 and Figure 9-2, open the
更大的厨余垃圾也可直接打开上盖402,将垃圾放进直径为200mm的粉碎筐701内,再盖上上盖402,接入水池3的出水管1,进行正常开机处理厨余垃圾;长时间打不碎的极少数硬骨头大颗粒垃圾,定期打开维修盖406进行人工排除粉碎筐701,作为湿垃圾分类垃圾处理,本机不负担未加工大硬骨头的粉碎处理。Larger kitchen waste can also directly open the
以水池3作为本垃圾处理机的进料贮存器时,由于水池3进料孔805很大,可能会有汤勺之类的硬物混到垃圾处理机的粉碎层7内,对垃圾处理机造成损坏,在开机后,若出现异常声音时,应立即停机,打开维修盖406取出异物后,开紧维修盖406再开机;一般能进入垃圾处理机的异物,都不会对处理器产生损害,可能听不到异常声,因此在使用一周后,应打开维修盖406检查一下有无异物存放在处理器内;如果对进料严格控制下,也可以不用打开维修盖406检查。When the
实施例2:Example 2:
一种粉碎磨盘式厨余垃圾处理机,简称垃圾处理机,不与水池3连用;A grinder-type kitchen waste disposer, referred to as a garbage disposer for short, is not used in conjunction with the
作用过程:打开上盖402,直接在粉碎筐701上部空间放入厨余垃圾,在内腔充满洗菜水或自来水,盖紧上盖402后,即可开机处理厨余垃圾。Action process: Open the
本垃圾处理机只处理不回收厨余垃圾,粉碎磨盘式厨余垃圾处理机的处理程序为:This garbage disposal machine only processes and does not recycle kitchen waste. The processing procedures of the grinding disc type kitchen waste disposal machine are as follows:
(1)安装:此步骤省略。(1) Installation: This step is omitted.
(2)加料:打开上盖402,直接在粉碎筐701上部空间放入厨余垃圾,在内腔充满洗菜水或自来水,盖紧上盖402后,即可开机处理厨余垃圾。(2) Feeding: Open the
余同实施例1。The same as in Example 1.
以上所述的实施例,只是本发明较优选的实施方式,本领域的技术人员在本发明技术方案范围内进行的通常变化和替换都应包含在本发明的保护范围内。The above-mentioned embodiments are only preferred embodiments of the present invention, and general changes and substitutions made by those skilled in the art within the scope of the technical solutions of the present invention should be included in the protection scope of the present invention.
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CN111335418A (en) * | 2020-03-28 | 2020-06-26 | 飞龙家电集团有限公司 | Centrifugal kitchen garbage disposer |
CN111335417A (en) * | 2020-03-27 | 2020-06-26 | 飞龙家电集团有限公司 | High-speed kitchen garbage disposer |
CN111672610A (en) * | 2020-05-27 | 2020-09-18 | 西安理工大学 | Porous particle crushing system and operation method thereof |
CN111719645A (en) * | 2020-06-30 | 2020-09-29 | 火星人厨具股份有限公司 | A garbage disposal pulverizer |
CN112726749A (en) * | 2020-12-29 | 2021-04-30 | 苏州路之遥科技股份有限公司 | Kitchen waste disposer |
CN112878461A (en) * | 2021-04-01 | 2021-06-01 | 黄河勘测规划设计研究院有限公司 | Rotational flow crushing and lifting integrated device for sewage pipe network |
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Denomination of invention: A grinding disc type kitchen waste disposal machine and its processing method Granted publication date: 20241213 Pledgee: China Co. truction Bank Corp Yuyao branch Pledgor: Ningbo Dongda Air-Conditioning Equipment Co.,Ltd. Registration number: Y2025980009144 |