CN110886237A - Arch bridge construction method - Google Patents
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Abstract
Description
【技术领域】【Technical field】
本发明涉及桥梁施工领域,尤其涉及一种拱桥施工方法。The invention relates to the field of bridge construction, in particular to an arch bridge construction method.
【背景技术】【Background technique】
随着现代经济的高速发展,高速铁路、公路发展也进入快速发展阶段,大跨度桥梁越来越多,而拱桥具有跨越能力大,构造简单,受力明确,形式多样,外形美观等优点,在高速铁路、公路应用越来越广泛,尤其是在城市市区、郊区跨江时更受青睐。With the rapid development of the modern economy, the development of high-speed railways and highways has also entered a stage of rapid development, and there are more and more long-span bridges. Arch bridges have the advantages of large spanning capacity, simple structure, clear force, various forms, and beautiful appearance. High-speed railways and highways are more and more widely used, especially when they cross rivers in urban areas and suburbs.
在混凝土拱桥中,拱肋是该桥型主要受力构件,其常规合龙方式为:钢筋混凝土拱肋现浇从拱脚向拱顶依次浇筑至拱肋顶部至合龙,对砼缓凝时间和浇注速度要求高,必须在先浇砼初凝前完成拱肋合拢,砼浇筑过程控制难度较高、横向稳定性差、风险较大,而且耗时长。此外,常规拱桥的施工方法,其桥面系的拼装程序过于固化,两个边跨的建造之间也缺乏有效配合,使拱桥的施工效率较低。In a concrete arch bridge, the arch rib is the main stress-bearing member of the bridge type. The conventional closing method is as follows: the reinforced concrete arch rib is poured in sequence from the arch foot to the vault to the top of the arch rib to the closing. The speed requirements are high, and the arch rib must be closed before the first pouring concrete and the initial setting. The concrete pouring process is difficult to control, has poor lateral stability, high risk, and takes a long time. In addition, in the construction method of conventional arch bridges, the assembly procedure of the bridge deck system is too rigid, and the construction of the two side spans also lacks effective coordination, which makes the construction efficiency of the arch bridge low.
【发明内容】[Content of the invention]
本发明的目的旨在提供一种拱桥施工方法,以解决当前拱肋施工难度较高、横向稳定性差、耗时长,以及桥面系的拼装程序过于固化,两个边跨的建造之间也缺乏有效配合,进而使拱桥的施工效率较低的问题。The purpose of the present invention is to provide an arch bridge construction method, to solve the problem that the current arch rib construction difficulty is relatively high, the lateral stability is poor, the time consuming is long, and the assembly procedure of the bridge deck system is too solid, and there is also a lack of space between the construction of the two side spans. Effective coordination, and then the construction efficiency of the arch bridge is low.
为实现该目的,本发明采用如下技术方案:To achieve this purpose, the present invention adopts the following technical solutions:
本发明提供了一种拱桥施工方法,包括以下步骤:The invention provides an arch bridge construction method, comprising the following steps:
浇筑主墩拱座,在所述主墩拱座上安装第一节段主拱肋;pouring the main pier arch, and installing the first segment main arch rib on the main pier arch;
搭设中跨桥面系拼装支架,并后续进行中跨施工工序;浇筑第一边跨侧的墩柱,并后续进行第一边跨施工工序;The mid-span bridge deck is assembled with brackets, and the mid-span construction process is carried out later; the piers on the side of the first side span are poured, and the first side-span construction process is carried out later;
所述第一边跨侧搭设边拱肋支架之后,浇筑第二边跨侧的墩柱,并后续进行第二边跨施工工序;After the side arch rib supports are erected on the side of the first side span, the piers on the side of the second side span are poured, and the second side span construction process is performed subsequently;
依次完成主拱肋合龙、中跨与第一边跨合龙以及中跨与第二边跨合龙;Complete the main arch rib closure, the middle span and the first side span closure, and the middle span and the second side span closure in sequence;
依次安装吊杆和系杆;Install the boom and tie rod in sequence;
拆除所有临时设施,以完成拱桥的施工。Remove all temporary facilities to complete the construction of the arch bridge.
在一实施例中,搭设中跨桥面系拼装支架的步骤,包括:In one embodiment, the step of erecting a mid-span bridge deck system assembling bracket includes:
对所述中跨桥面系拼装支架投影的地基进行静载试验;Carry out a static load test on the foundation projected by the assembled bracket of the mid-span bridge deck;
当静载试验满足施工要求后,在所述地基上搭设中跨桥面系拼装支架。When the static load test meets the construction requirements, a mid-span bridge deck system assembly bracket is erected on the foundation.
在一实施例中,后续进行中跨施工工序的步骤,包括:In one embodiment, the subsequent steps of performing the mid-span construction process include:
在所述中跨桥面系拼装支架上沿中跨中心线向所述主墩拱座的方向依次吊装钢纵横梁,并进行焊接和高强螺栓加固处理。The steel longitudinal and transverse beams are hoisted sequentially along the mid-span centerline toward the main pier abutment on the middle-span bridge deck assembly bracket, and are welded and reinforced with high-strength bolts.
在一实施例中,在所述中跨桥面系拼装支架上沿中跨中心线向所述主墩拱座的方向依次吊装钢纵横梁的步骤,包括:In one embodiment, the step of sequentially hoisting steel longitudinal and transverse beams along the mid-span centerline toward the main pier abutment on the mid-span bridge deck assembly bracket includes:
将两片钢横梁与钢纵梁连接成整体后,从所述中跨桥面系拼装支架的一侧起吊安装;After connecting the two steel beams and the steel longitudinal beams into a whole, hoist and install from one side of the middle-span bridge deck system assembly bracket;
将其余钢纵横梁从所述中跨桥面系拼装支架的两侧沿中跨中心线向所述主墩拱座的方向起吊安装。The remaining steel longitudinal beams are hoisted and installed from both sides of the mid-span bridge deck assembly bracket along the mid-span centerline toward the main pier arch seat.
在一实施例中,所述拱桥施工方法还包括:In one embodiment, the construction method of the arch bridge further comprises:
在所述钢纵横梁上安装桥面板,并进行湿接缝浇筑;Install bridge decks on the steel longitudinal beams, and perform wet joint pouring;
在所述桥面板上搭设主拱肋支架,用于剩余节段主拱肋的拼装。A main arch rib bracket is set up on the bridge deck for assembling the main arch ribs of the remaining segments.
在一实施例中,依次完成主拱肋合龙的步骤,包括:In one embodiment, the steps of closing the main arch ribs in sequence include:
利用所述主拱肋支架定位安装第二节段主拱肋及剩余节段主拱肋,并完成合龙;其中,所述第二节段主拱肋分别与所述第一节段主拱肋及钢纵横梁对位固定。The main arch rib of the second segment and the main arch rib of the remaining segment are positioned and installed by the main arch rib bracket, and the closure is completed; wherein, the main arch rib of the second segment and the main arch rib of the first segment are respectively And the steel longitudinal beams are aligned and fixed.
在一实施例中,依次完成主拱肋合龙之后,还包括:In one embodiment, after completing the main arch rib closing in sequence, it also includes:
在所述主拱肋表面涂抹防腐涂装,并拆除所述主拱肋支架。Apply anti-corrosion coating on the surface of the main arch rib, and remove the main arch rib support.
在一实施例中,后续进行第一边跨施工工序的步骤,包括:In one embodiment, the steps of subsequently performing the first side span construction process include:
在所述第一边跨侧的墩柱及与所述墩柱相邻的主墩拱座之间搭设边拱肋支架;A side arch rib bracket is erected between the pier column on the side of the first side span and the main pier arch seat adjacent to the pier column;
基于所述边拱肋支架施工边拱肋,并在所述边拱肋上安装与中跨相对位的钢纵横梁及桥面板。The side arch rib is constructed based on the side arch rib bracket, and the steel longitudinal beam and the bridge deck opposite to the mid-span are installed on the side arch rib.
在一实施例中,依次完成主拱肋合龙、中跨与第一边跨合龙以及中跨与第二边跨合龙之后,还包括:In one embodiment, after completing the closure of the main arch rib, the closure of the mid-span and the first side span, and the closure of the mid-span and the second side-span in sequence, it also includes:
调整桥面系线形,直至满足预设线形时,拆除所述中跨桥面系拼装支架。Adjust the alignment of the bridge deck until the preset alignment is met, and remove the mid-span bridge deck assembly bracket.
在一实施例中,拆除所述中跨桥面系拼装支架之后,还包括:In one embodiment, after dismantling the middle-span bridge deck system assembling bracket, the method further includes:
张拉系杆,使系杆预应力数据满足预应力要求。Tension the tie rod to make the tie rod prestress data meet the prestress requirements.
与现有技术相比,本发明具备如下优点:Compared with the prior art, the present invention has the following advantages:
1.本发明提供的拱桥施工方法,通过浇筑主墩拱座,在所述主墩拱座上安装第一节段主拱肋,并搭设中跨桥面系拼装支架,并后续进行中跨施工工序;浇筑第一边跨侧的墩柱,并后续进行第一边跨施工工序;在所述第一边跨侧搭设边拱肋支架之后,浇筑第二边跨侧的墩柱,并后续进行第二边跨施工工序;依次完成主拱肋合龙、中跨与第一边跨合龙以及中跨与第二边跨合龙;依次安装吊杆和系杆,并拆除所有临时设施,以完成拱桥的施工。本发明通过将拱肋分段拼装,将拱肋浇筑施工过程中产生的应力消减到最小,避免了因应力释放造成的拱肋变形问题的发生,保证了拱肋线型的要求,同时拱肋合理分段提高了施工效率,节约了工期。此外,通过在主墩拱座上安装第一节段主拱肋,以灵活搭设中跨桥面系拼装支架,进行中跨的施工工序;并通过浇筑第一边跨侧的墩柱,搭设第一边跨侧的边拱肋支架之后,浇筑第二边跨侧的墩柱,使两个边跨的建造灵活配合,提高拱桥施工效率。1. The construction method of the arch bridge provided by the present invention, by pouring the main pier arch seat, install the first segment main arch rib on the main pier arch seat, and set up the mid-span bridge deck system assembly bracket, and follow-up mid-span construction process; pour the pier on the side of the first side span, and then carry out the first side span construction process; after the side arch rib bracket is erected on the side of the first side span, pour the pier on the side of the second side span, and follow up The second side span construction process; complete the main arch rib closure, the middle span and the first side span closure, and the middle span and the second side span closure in sequence; install hangers and tie rods in sequence, and remove all temporary facilities to complete the arch bridge construction. By assembling the arch rib in sections, the present invention reduces the stress generated during the construction of the arch rib to the minimum, avoids the occurrence of the arch rib deformation problem caused by stress release, ensures the requirement of the arch rib linear shape, and at the same time the arch rib Reasonable segmentation improves the construction efficiency and saves the construction period. In addition, by installing the main arch rib of the first segment on the arch seat of the main pier, flexibly erecting the mid-span bridge deck system and assembling brackets to carry out the construction process of the mid-span; After the side arch rib brackets on one side span, the piers on the second side span side are poured, so that the construction of the two side spans can be flexibly matched and the construction efficiency of the arch bridge can be improved.
2.通过对所述中跨桥面系拼装支架投影的地基进行静载试验;当静载试验满足施工要求后,在所述地基上搭设中跨桥面系拼装支架,以保证搭设的中跨桥面系拼装支架的安全性和稳定性。2. Carry out a static load test on the foundation projected by the mid-span bridge deck assembly bracket; when the static load test meets the construction requirements, set up the mid-span bridge deck system assembly bracket on the foundation to ensure the erected mid-span. The safety and stability of the bridge deck assembly bracket.
3.通过在所述中跨桥面系拼装支架上沿中跨中心线向所述主墩拱座的方向依次吊装钢纵横梁,以合理、有序地完成钢纵横梁的吊装,并进行焊接和高强螺栓加固处理,以提高钢纵横梁的稳固性。3. By hoisting the steel longitudinal beams in sequence along the mid-span centerline to the direction of the main pier arch on the middle-span bridge deck system assembly bracket, the steel longitudinal and transverse beams are hoisted in a reasonable and orderly manner, and the welding is carried out. And high-strength bolts are reinforced to improve the stability of steel longitudinal beams.
4.本发明提供的拱桥施工方法,通过在所述钢纵横梁上安装桥面板,并进行湿接缝浇筑;并在所述桥面板上搭设主拱肋支架,用于剩余节段主拱肋的拼装,以确保主拱肋安全、稳定地按照预设线形完成拼装。4. The construction method of the arch bridge provided by the present invention, by installing the bridge deck on the steel longitudinal beam, and performing wet joint pouring; and erecting a main arch rib bracket on the bridge deck for the remaining segment main arch ribs to ensure that the main arch rib can be assembled safely and stably according to the preset alignment.
5.本发明提供的拱桥施工方法,利用所述主拱肋支架定位安装第二节段主拱肋及剩余节段主拱肋,并完成合龙;安装时,将所述第二节段主拱肋分别与所述第一节段主拱肋及钢纵横梁对位固定,以使主拱肋与主梁稳固连接,进而通过主拱肋承载主梁的荷载。5. In the construction method of the arch bridge provided by the present invention, the main arch rib of the second segment and the main arch rib of the remaining segment are positioned and installed by using the main arch rib bracket, and the closure is completed; during installation, the main arch of the second segment is installed. The ribs are respectively aligned and fixed with the main arch rib of the first segment and the steel longitudinal beam, so that the main arch rib and the main beam are stably connected, and the load of the main beam is carried by the main arch rib.
本发明附加的方面和优点将在下面的描述中部分给出,这些将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth in part in the following description, which will be apparent from the following description, or may be learned by practice of the present invention.
【附图说明】【Description of drawings】
本发明上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments taken in conjunction with the accompanying drawings, wherein:
图1为本发明的拱桥施工方法一种实施例的流程示意图;1 is a schematic flowchart of an embodiment of an arch bridge construction method of the present invention;
图2为本发明的拱桥施工方法一种实施例的施工示意图;Fig. 2 is the construction schematic diagram of a kind of embodiment of the arch bridge construction method of the present invention;
图3为图2下一个阶段的施工示意图;Fig. 3 is the construction schematic diagram of the next stage of Fig. 2;
图4为图3下一个阶段的施工示意图;Fig. 4 is the construction schematic diagram of the next stage of Fig. 3;
图5为本发明的拱桥施工方法另一种实施例的施工示意图。FIG. 5 is a schematic construction diagram of another embodiment of the construction method of the arch bridge of the present invention.
【具体实施方式】【Detailed ways】
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but not to be construed as a limitation of the present invention.
如图1所示,并结合图2-4所示,本发明提供了一种拱桥施工方法,以解决现有钢筋混凝土拱肋现浇从拱脚向拱顶依次浇筑至拱肋顶部至合龙,对砼缓凝时间和浇注速度要求高,必须在先浇砼初凝前完成拱肋合拢,砼浇筑过程控制难度较高、横向稳定性差、风险较大,而且耗时长的问题。其中一种实施例中,该拱桥施工方法包括以下步骤:As shown in Fig. 1 and in combination with Figs. 2-4, the present invention provides an arch bridge construction method to solve the problem of pouring the existing reinforced concrete arch rib from the arch foot to the arch top to the arch rib top and closing the dragon in turn. The requirements for the retarding time and pouring speed of the concrete are high, and the arch rib must be closed before the initial setting of the concrete. The concrete pouring process is difficult to control, the lateral stability is poor, the risk is high, and it takes a long time. In one embodiment, the construction method of the arch bridge comprises the following steps:
S11、浇筑主墩拱座1,在所述主墩拱座1上安装第一节段主拱肋3;S11, pour the
本步骤在拱桥投影的地基上浇筑四个两两相对的承台,并在各承台上浇筑主墩拱座1,四个所述主墩拱座1围成矩形形状,且分别布设于待浇筑主梁的下方。In this step, four pairs of caps are cast on the projected foundation of the arch bridge, and the
本申请从主拱肋的底端至顶端将拱形的主拱肋划分为多个节段,并以与主墩拱座1直接连接的节段主拱肋为第一节段主拱肋3,将位于主拱肋顶端的节段主拱肋作为最后一节段主拱肋。由于后续安装的主拱肋节段是以第一节段主拱肋3作为安装定位的限位装置,因此第一节段主拱肋3必须保证精准安装。本申请在浇筑主墩拱座1后,在主墩拱座1上向中跨中心线的方向安装四个第一节段主拱肋3,该第一节段主拱肋3的下端嵌入主墩拱座1内部以进行固定,上端与剩余节段的主拱肋拼接。其中,所述主拱肋为主拱的主要构件,用于支撑主梁中跨的荷载。In the present application, the arched main arch rib is divided into a plurality of segments from the bottom end to the top end, and the segment main arch rib directly connected with the
S12、搭设中跨桥面系拼装支架4,并后续进行中跨5施工工序;浇筑第一边跨侧的墩柱2,并后续进行第一边跨施工工序;S12, erecting the middle-span bridge deck
本步骤可借助第一节段主拱肋3搭设桥面系拼装支架4,用于中跨的施工,并选取任意一侧的边跨浇筑第一边跨侧的墩柱2,在该墩柱2与主墩拱座1之间搭建第一边跨,并将位于待搭建中跨两侧的桥面系拼装支架4与第一节段主拱肋3进行固定,并与相邻的另一桥面系拼装支架4通过平联及剪刀撑连接成一体。其中,桥面系拼装支架4的高度可根据待搭建中跨的高度设计,中跨桥面系拼装支架4的数量根据待搭建中跨的跨度进行选择。In this step, the bridge
进一步地,所述中跨5施工工序和第一边跨施工工序需同步进行,并后续完成中跨5与第一边跨的合龙,以保证拱桥的如期完成。其中,所述中跨5的施工工序可包括桥面系的搭建、湿接缝浇筑、与边跨的合龙、防护栏的设置等等。所述第一边跨施工工序可包括边跨桥面板的铺设、边拱肋的搭建、与中跨的合龙等等。Further, the construction process of the mid-span 5 and the construction process of the first side span need to be carried out simultaneously, and the closing of the mid-span 5 and the first side span should be completed subsequently to ensure the completion of the arch bridge as scheduled. Wherein, the construction process of the middle span 5 may include the construction of the bridge deck system, the pouring of wet joints, the closing with the side spans, the setting of guardrails, and the like. The first side span construction process may include the laying of side span bridge decks, the construction of side arch ribs, and the closing of the middle span, and so on.
搭设中跨桥面系拼装支架4时,根据设计提供的设计标高及预拱度,结合实际测量得到的地基预埋件的高度,确定钢管立柱的搭设高度,然后采用汽车吊从中跨中间往两边主墩拱座1的方向进行钢管立柱的安装。其中,所述钢管立柱为中跨桥面系拼装支架4中起主要支撑作用的构件。When erecting the mid-span bridge
进一步地,为了保证中跨桥面系拼装支架4的安装质量,钢管立柱、平联均严格按图纸统一加工后,再起吊安装,钢管立柱加工时,同步按图纸要求焊接牛腿,并在钢管立柱外侧焊接10mm厚的连接板,所述连接板的尺寸为300mm×150mm×10mm,用于钢管立柱与地基的固定。中跨桥面系拼装支架4安装时,钢管立柱与平联应同步施工,所述平联用于将相邻的两根钢管立柱连接成一体,以加强中跨桥面系拼装支架4整体结构的稳定性。其中,钢管立柱的安装垂直度要求小于或等于H/500,且不大于5cm。Further, in order to ensure the installation quality of the mid-span bridge deck
此外,平联在吊装前需根据图纸确定该平联的标高位置,在施工过程中严格控制平联与钢管立柱、平联与剪刀撑的焊缝质量及厚度,并将两道剪刀撑的交叉点焊接为一整体。所述平联采用满焊联接方式,焊缝厚度不得小于母材厚度,焊缝表面不得有气孔、夹渣、弧坑、裂纹、未满焊等缺陷,经现场质检员检查钢管立柱焊缝质量合格后方可进行下一阶段施工。In addition, before hoisting, the elevation position of the parallel joint shall be determined according to the drawings. During the construction process, the quality and thickness of the welding seam between the parallel joint and the steel pipe column, the parallel joint and the scissor brace shall be strictly controlled, and the intersection of the two scissor braces shall be crossed. Spot welded as a whole. The flat joint adopts the method of full welding connection, the thickness of the welding seam shall not be less than the thickness of the base metal, and the surface of the welding seam shall not have defects such as pores, slag inclusions, arc craters, cracks, under-welding and other defects. After the quality is qualified, the next stage of construction can be carried out.
S13、所述第一边跨侧搭设边拱肋支架6之后,浇筑第二边跨侧的墩柱2,并后续进行第二边跨施工工序;S13, after the side
本步骤在第一边跨的下方搭建边拱肋支架6,利用边拱肋支架6浇筑边拱肋7,在边拱肋支架6搭设完成后,浇筑第二边跨侧的墩柱2,并后续进行第二边跨施工工序。其中,该边拱肋7用于对第一边跨的支撑。所述第二边跨施工工序可包括边跨桥面板的铺设、边拱肋的搭建、与中跨的合龙等等。In this step, the side
S14、依次完成主拱肋9合龙、中跨5与第一边跨合龙以及中跨5与第二边跨合龙;S14, complete the closure of main arch rib 9, the closure of the middle span 5 and the first side span, and the closure of the middle span 5 and the second side span in sequence;
本步骤从主拱肋的两个底端开始依次序向上拼装各节段主拱肋,拼装时,将下一节段主拱肋的底部与上一节段主拱肋的顶部对位安装并进行固定,依此类推,直至安装至位于主拱肋顶端的合拢段拱肋,并完成两个合拢段拱肋的合龙。然后完成中跨5与第一边跨合龙以及中跨5与第二边跨的合龙,吊装“天圆地方”装饰板,待全桥吊装完毕后,精确调整各节段主拱肋9的标高,焊接节段之间的环缝,并拆除主拱肋9支架。This step starts from the two bottom ends of the main arch rib and assembles the main arch rib of each segment upward in sequence. When assembling, align the bottom of the main arch rib of the next segment with the top of the main arch rib of the previous segment and install Fix, and so on, until it is installed to the closing segment arch rib at the top of the main arch rib, and the closing of the two closing segment arch ribs is completed. Then complete the closure of the mid-span 5 and the first side span and the closure of the mid-span 5 and the second side span, and hoist the "Tian Yuan Di" decorative panel. After the whole bridge is hoisted, accurately adjust the elevation of the main arch rib 9 of each segment. , weld the annular seam between the segments, and remove the main arch rib 9 bracket.
S15、依次安装吊杆和系杆;S15. Install the boom and the tie rod in sequence;
本步骤在主拱肋9搭建完成之后,在主拱肋9与中跨之间安装吊杆,以作为传力构件传递主梁的部分荷载予主拱肋9承担。本发明可在全桥共设计11组共22根吊杆,相邻两根吊杆的间距设置为6.2m,吊杆采用钢绞线整束挤压索,索体由单根防腐环氧喷涂钢绞线通过扭角集束并缠包高强聚酯带后形成,其抗拉强度≥1860Mpa,直径15.2mm,弹性模量Ep=1.9×105MPa,单根钢绞线间均注有油脂或蜡,整股钢绞线外挤压有聚乙烯层,整根吊杆外层装有护套管。In this step, after the main arch rib 9 is constructed, a hanger is installed between the main arch rib 9 and the mid-span, so as to transmit part of the load of the main girder to the main arch rib 9 as a force transmission member. The invention can design a total of 11 groups of 22 hangers in the whole bridge, the distance between two adjacent hangers is set to 6.2m, the hangers are made of steel strands and the whole bundle of extruded cables, and the cable body is sprayed with a single anti-corrosion epoxy. The steel strands are formed by twisting and wrapping high-strength polyester tapes. The tensile strength is ≥1860Mpa, the diameter is 15.2mm, and the elastic modulus Ep=1.9×105MPa. The single steel strands are filled with grease or wax. A polyethylene layer is extruded on the outside of the whole strand of steel strand, and the outer layer of the whole boom is equipped with a sheath.
其中,吊杆上端可采用固定端锚具,其上锚头的球型支座和垫板锚固于主拱肋9,通过调节螺母位置对吊杆长度进行调整;吊杆下端可采用张拉端锚具,下锚头采用销轴连接。Among them, the upper end of the boom can use a fixed-end anchor, and the spherical support and the backing plate of the upper anchor head are anchored to the main arch rib 9, and the length of the boom can be adjusted by adjusting the position of the nut; the lower end of the boom can use the tension end Anchor, the lower anchor head is connected by a pin.
进一步地,本发明的拱桥还安装有系杆,所述系杆两端分别与纵桥向相对的矩形边拱肋7垫梁相连接,所述边拱肋7垫梁浇筑于所述边拱肋7上端,以平衡主梁的水平推力。此外,通过在主墩拱座上安装第一节段主拱肋,以灵活搭设中跨桥面系拼装支架,进行中跨的施工工序;并通过浇筑第一边跨侧的墩柱,搭设第一边跨侧的边拱肋支架之后,浇筑第二边跨侧的墩柱,使两个边跨的建造灵活配合,提高拱桥施工效率。Further, the arch bridge of the present invention is also installed with tie rods, and the two ends of the tie rods are respectively connected with the rectangular side arch rib 7 cushion beams opposite to the longitudinal bridge direction, and the side arch rib 7 cushion beams are cast on the side arches. The upper end of the rib 7 to balance the horizontal thrust of the main beam. In addition, by installing the main arch rib of the first segment on the arch seat of the main pier, flexibly erecting the mid-span bridge deck system and assembling brackets to carry out the construction process of the mid-span; After the side arch rib brackets on one side span, the piers on the second side span side are poured, so that the construction of the two side spans can be flexibly matched and the construction efficiency of the arch bridge can be improved.
S16、拆除所有临时设施,以完成拱桥的施工。S16. Remove all temporary facilities to complete the construction of the arch bridge.
本步骤在拱桥的各个结构完成施工后,拆除所有安装支架等临时设施,从而完成拱桥的施工。其中,所述临时设施包括桥面系拼装支架、主拱肋支架、边拱肋支架及其他辅助设施。In this step, after the construction of each structure of the arch bridge is completed, all temporary facilities such as installation brackets are removed, thereby completing the construction of the arch bridge. Wherein, the temporary facilities include bridge deck assembly brackets, main arch rib brackets, side arch rib brackets and other auxiliary facilities.
本发明通过将拱肋分段拼装,将拱肋浇筑施工过程中产生的应力消减到最小,避免了因应力释放造成的拱肋变形问题的发生,保证了拱肋线型的要求,同时拱肋合理分段提高了施工效率,节约了工期。By assembling the arch rib in sections, the present invention reduces the stress generated during the construction of the arch rib to the minimum, avoids the occurrence of the arch rib deformation problem caused by stress release, ensures the requirement of the arch rib linear shape, and at the same time the arch rib Reasonable segmentation improves the construction efficiency and saves the construction period.
桥梁的建设前期会涉及拆迁事宜,若工期较紧,特别是边跨处的施工场地因拆迁进度滞后无法在预定时间启动时,会影响施工进度的正常进行。因此,为了适应边跨侧的拆迁进度,本发明还提供了一种适应拆迁进度的拱桥施工方法,如图1所示,即将步骤S13、S14分别替换为步骤S23、S24,其中,所述步骤S23、S24的具体内容如下:The construction of the bridge will involve demolition in the early stage. If the construction period is tight, especially when the construction site at the side span cannot start at the scheduled time due to the lag in the demolition progress, the normal progress of the construction will be affected. Therefore, in order to adapt to the demolition progress of the side spans, the present invention also provides an arch bridge construction method adapted to the demolition progress, as shown in FIG. The specific contents of S23 and S24 are as follows:
S23、利用主墩拱座1上拉设的临时系杆安装主拱肋9至合龙之后,利用从所述第一边跨侧的墩柱2拆除的模板浇筑第二边跨侧的墩柱2,并后续进行第二边跨施工工序;S23. After installing the main arch rib 9 to the closure by using the temporary tie rods pulled from the
在本步骤中,如图5所示,当第一边跨侧的墩柱2的拆迁滞后较长时间时,通过在主墩拱座1上拉设临时系杆10,基于临时系杆10安装剩余节段的主拱肋9,直至合龙。当考虑模板的周转可能性,当第一边跨侧的墩柱2凝固后,拆除第一边跨侧的墩柱2的模板,利用该模板浇筑第二边跨侧的墩柱2。In this step, as shown in Figure 5, when the demolition of the
S24、分别完成中跨5与第一边跨合龙以及中跨5与第二边跨合龙;S24. Complete the closing of the mid-span 5 and the first-side crossing respectively, and the closing of the mid-span 5 and the second-side crossing;
当第一边跨侧的墩柱2和第二边跨侧的墩柱2都浇筑完成后,进行第一边跨侧和第二边跨侧钢纵横梁、桥面板的安装,并完成中跨5与第一边跨钢纵横梁、桥面板的合龙,以及中跨5与第二边跨钢纵横梁、桥面板的合龙。When the
本发明在第一边跨侧的墩柱凝固期间,利用主墩拱座上拉设的临时系杆10安装主拱肋至合龙,当第一边跨侧的墩柱凝固后,利用从所述第一边跨侧的墩柱拆除的模板浇筑第二边跨侧的墩柱,并后续进行第二边跨施工工序,以减少模板的使用数量,并保证施工进度的如期进行。In the present invention, during the solidification of the pier on the side of the first side span, the main arch rib is installed to the Helong by using the temporary tie rods 10 drawn on the arch seat of the main pier. The formwork removed from the pier column on the side of the first side span is poured into the pier column on the side of the second side span, and the second side span construction process is carried out subsequently to reduce the number of formwork used and ensure that the construction progress is carried out on schedule.
在一实施例中,在步骤S23中,所述利用主墩拱座1上拉设的临时系杆10安装主拱肋9至合龙的步骤,可具体包括:In one embodiment, in step S23, the step of installing the main arch rib 9 to the closure by using the temporary tie rods 10 pulled on the
在第一边跨侧的墩柱2凝固期间,利用主墩拱座1上拉设的临时系杆10定位安装第二节段主拱肋及剩余节段主拱肋,并完成合龙;其中,所述第二节段主拱肋分别与所述第一节段主拱肋3及钢纵横梁对位固定。During the solidification of the
在本实施例中,在第一边跨侧的墩柱2凝固期间,在主墩拱座1上拉设临时系杆10,利用临时系杆10定位安装第二节段主拱肋及剩余节段主拱肋,并完成主拱肋9合龙,并拆除拱肋支架,采用千斤顶或砂筒调整桥面系标高,然后安装中跨5与边跨合拢段的钢纵梁、桥面板,浇筑混凝土湿接缝连成整体。In this embodiment, during the solidification of the
在第二节段主拱肋上设置钢牛腿,作为相邻钢横梁的支撑点。第二节段主拱肋吊装时,采用履带吊将第二节段主拱肋吊装至中跨桥面系拼装支架4上,吊装过程中应缓慢调整,避免大幅度晃动而与其他结构发生碰撞。第二节段主拱肋拼装时,调整第二节段主拱肋与第一节段主拱肋3顶口的对接,以保证安装到位。Steel corbels are set on the main arch rib of the second segment as the support point for the adjacent steel beams. When the main arch rib of the second section is hoisted, the crawler crane is used to hoist the main arch rib of the second section to the assembling
在一实施例中,在步骤S12中,所述搭设中跨桥面系拼装支架4,并后续进行中跨施工工序的步骤,可具体包括:In one embodiment, in step S12, the step of erecting the mid-span bridge deck is to assemble the
对所述中跨桥面系拼装支架4投影的地基进行静载试验;Carry out a static load test on the foundation projected by the middle-span bridge deck system assembled
当静载试验满足施工要求后,在所述地基上搭设中跨桥面系拼装支架4;When the static load test meets the construction requirements, a mid-span bridge deck
在所述中跨桥面系拼装支架4上沿中跨中心线向所述主墩拱座1的方向依次吊装钢纵横梁,并进行焊接和高强螺栓加固处理。On the middle-span bridge
对地基进行静载试验的目的主要为了检验地基的承载能力和沉降状况。对所述中跨桥面系拼装支架4投影的地基进行预压前,先布置地基的沉降监测点,地基预压过程中,获取各个沉降监测点的预压数据,用于判断静载试验是否满足施工要求。当地基预压监测过程中,各监测点连续24h的沉降量的平均值小于1mm,或者各监测点连续72h的沉降量的平均值小于5mm时,则判定静载试验满足施工要求。此处,可根据施工计划以及预压材料周转情况,适当延长地基的预压时间,以使地基沉降接近稳定。The purpose of the static load test on the foundation is mainly to check the bearing capacity and settlement condition of the foundation. Before pre-pressing the foundation projected by the assembling
当静载试验满足施工要求后,在所述地基上搭设中跨桥面系拼装支架4,并采用混凝土块和砂袋对所述中跨桥面系拼装支架4进行支架预压。为了对施工过程中条形支架的标高进行有效观测,本发明在中跨桥面系拼装支架4的钢管立柱上设置标高基准线,并定期测量中跨桥面系拼装支架4在安装过程中的标高,如果发现沉降超过限定值,或产生较大的不均匀沉降,则应及时调整中跨桥面系拼装支架4。When the static load test meets the construction requirements, a mid-span bridge
在本实施例中,如图3所示,从中跨5中心线处开始吊装拼接钢纵横梁,要求定位准确,经过监测人员确认后方可进行下一步吊装拼接。具体的,钢横梁安装到位并焊接成整体后,从近端至远端吊装钢纵梁与两侧钢横梁并进行匹配、对接,然后插入冲钉和高强螺栓进行临时固定。调整钢纵横梁轴线及标高,直至满足设计及规范要求后,用高强螺栓逐个替换与钢纵梁临时固定的冲钉,完成高强螺栓的初拧、终拧工作。其中,高强螺栓采用扭矩法施拧,分为初拧和终拧。高强螺栓的拧紧顺序,应从节点中刚度大的部分向不受约束的边缘进行,对大节点则应从节点中央向四周进行。此外,高强螺栓的初拧和终拧应在同一工作日内完成。In this embodiment, as shown in FIG. 3 , the hoisting and splicing of steel vertical and horizontal beams is started from the center line of the mid-span 5, and the positioning is required to be accurate. Specifically, after the steel beams are installed in place and welded into a whole, the steel longitudinal beams and the steel beams on both sides are hoisted from the proximal end to the distal end, matched and butted, and then punched nails and high-strength bolts are inserted for temporary fixing. Adjust the axis and elevation of the steel longitudinal beam until the design and specification requirements are met, and replace the punching nails temporarily fixed with the steel longitudinal beam one by one with high-strength bolts to complete the initial and final tightening of the high-strength bolts. Among them, the high-strength bolts are screwed by the torque method, which is divided into initial screwing and final screwing. The tightening sequence of high-strength bolts should be carried out from the rigid part of the joint to the unconstrained edge, and for large joints, it should be carried out from the center of the joint to the periphery. In addition, the initial and final tightening of high-strength bolts should be completed within the same working day.
在一实施例中,在所述中跨桥面系拼装支架4上沿中跨5中心线向所述主墩拱座1的方向依次吊装钢纵横梁的步骤,可具体包括:In one embodiment, the steps of sequentially hoisting steel longitudinal beams along the centerline of the mid-span 5 to the direction of the
将两片钢横梁与钢纵梁连接成整体后,从所述中跨桥面系拼装支架4的一侧起吊安装;After connecting the two steel beams and the steel longitudinal beams into a whole, hoist and install from one side of the middle-span bridge deck
将其余钢纵横梁从所述中跨桥面系拼装支架4的两侧沿中跨5中心线向所述主墩拱座1的方向起吊安装。The remaining steel longitudinal beams are hoisted and installed from both sides of the mid-span bridge
为保证首节钢横梁安装的稳定性,本实施例将两片钢横梁与钢纵梁连接成整体后进行吊装,在首节钢横梁吊装完毕后,才将其余钢纵横梁从所述中跨桥面系拼装支架4的两侧沿中跨5中心线向所述主墩拱座1的方向起吊安装。具体的,钢横梁通过运输平板车运送至履带吊的吊装区域后,利用履带吊吊装钢横梁放置于中跨桥面系拼装支架4上,利用中跨桥面系拼装支架4上设置的三向千斤顶对钢横梁位置进行精确调整,当存在局部错位时,采用“7”字形调整梁、千斤顶进行校正,当高程及平面位置偏差满足规范容许值时,进行焊接固定。In order to ensure the stability of the installation of the first steel beam, in this embodiment, the two steel beams and the steel longitudinal beam are connected into a whole and then hoisted. After the first steel beam is hoisted, the remaining steel longitudinal beams are removed from the middle span. Both sides of the bridge
在一实施例中,所述拱桥施工方法还可包括:In one embodiment, the construction method of the arch bridge may further include:
在所述钢纵横梁上安装桥面板,并进行湿接缝浇筑;Install bridge decks on the steel longitudinal beams, and perform wet joint pouring;
在所述桥面板上搭设主拱肋支架8,用于剩余节段主拱肋9的拼装。A main arch rib bracket 8 is erected on the bridge deck for assembling the main arch rib 9 of the remaining segments.
在本实施例中,桥面板吊装前,应注意按设计图纸调整桥面板的安装方向,确保相邻钢筋骨架在现浇接缝处错位对接。桥面板安装时,先安装位于中跨5中间的桥面板,然后向中跨5两侧安装,并确保桥面板对齐;桥面板安装到位后,点焊相邻桥面板的预留钢筋,以临时固定桥面板。湿接缝浇筑时,注意预埋中护栏、边护栏钢筋,用于后续中护栏、边护栏的搭建,湿接缝浇筑后,加强养护,防止出现干缩裂缝。In this embodiment, before the bridge deck is hoisted, attention should be paid to adjusting the installation direction of the bridge deck according to the design drawings to ensure that the adjacent steel skeletons are staggered at the cast-in-place joints. When the bridge deck is installed, first install the bridge deck located in the middle of the mid-span 5, and then install it to both sides of the mid-span 5, and ensure that the bridge deck is aligned; Fixed bridge deck. When the wet joint is poured, pay attention to pre-embedding the steel bars of the middle guardrail and side guardrail for the subsequent construction of the middle guardrail and side guardrail. After the wet joint is poured, strengthen the maintenance to prevent shrinkage cracks.
此外,为减少中跨桥面系拼装支架4对钢纵横梁安装的影响,桥面系中跨5、边跨分开进行安装。桥面系先安装钢纵横梁、桥面板并浇筑湿接缝,当湿接缝强度达到要求,且中跨桥面系拼装支架4沉降稳定后,搭设主拱肋支架8,安装剩余节段主拱肋,以施工主拱肋9。In addition, in order to reduce the influence of the assembling
在一实施例中,依次完成主拱肋9合龙的步骤,包括:In one embodiment, the steps of closing the main arch rib 9 in sequence include:
利用所述主拱肋支架8定位安装第二节段主拱肋及剩余节段主拱肋,并完成合龙;其中,所述第二节段主拱肋分别与所述第一节段主拱肋3及钢纵横梁对位固定。Use the main arch rib bracket 8 to locate and install the main arch rib of the second segment and the main arch rib of the remaining segment, and complete the closing; wherein, the main arch rib of the second segment is respectively connected to the main arch of the first segment.
在本实施例中,利用主拱肋支架8定位安装第二节段主拱肋及剩余节段主拱肋,并完成主拱肋9合龙,并拆除拱肋支架,采用千斤顶或砂筒调整桥面系标高,然后安装中跨5与边跨合拢段的钢纵梁、桥面板,浇筑混凝土湿接缝连成整体。In this embodiment, the main arch rib of the second segment and the main arch rib of the remaining segments are positioned and installed by the main arch rib bracket 8, and the main arch rib 9 is closed, and the arch rib bracket is removed, and the bridge is adjusted with a jack or a sand cylinder. The elevation of the surface is determined, and then the steel longitudinal beams and bridge decks of the mid-span 5 and the side-span closed section are installed, and the concrete wet joints are poured to form a whole.
在第二节段主拱肋上设置钢牛腿,作为相邻钢横梁的支撑点。第二节段主拱肋吊装时,采用履带吊将第二节段主拱肋吊装至中跨桥面系拼装支架4上,吊装过程中应缓慢调整,避免大幅度晃动而与其他结构发生碰撞。第二节段主拱肋拼装时,调整第二节段主拱肋与第一节段主拱肋3顶口的对接,以保证安装到位。Steel corbels are set on the main arch rib of the second segment as the support point for the adjacent steel beams. When the main arch rib of the second section is hoisted, the crawler crane is used to hoist the main arch rib of the second section to the assembling
在一实施例中,在步骤S14中,依次完成主拱肋9合龙之后,还可包括:In one embodiment, in step S14, after the main arch rib 9 is closed in sequence, it may further include:
在所述主拱肋9表面涂抹防腐涂装,并拆除所述主拱肋支架8。Apply anti-corrosion coating on the surface of the main arch rib 9 and remove the main arch rib bracket 8 .
当主拱肋9处于潮湿和酸性的大气中时,容易受到外界环境的腐蚀而损坏,影响拱桥的使用寿命。因此,本实施例在主拱肋9表面涂抹防腐涂装,喷涂前需对主拱肋9进行表面处理,形成一个清洁的表面,便于防腐涂装均匀地附着在主拱肋9表面,防腐涂装各涂层的材料根据主拱肋9所处的环境进行选择。When the main arch rib 9 is in a humid and acidic atmosphere, it is easily damaged by the corrosion of the external environment, which affects the service life of the arch bridge. Therefore, in this embodiment, anti-corrosion coating is applied on the surface of the main arch rib 9. Before spraying, the main arch rib 9 needs to be surface-treated to form a clean surface, so that the anti-corrosion coating can be evenly attached to the surface of the main arch rib 9. The material for each coating is selected according to the environment in which the main arch rib 9 is located.
在一实施例中,在步骤S12中,后续进行第一边跨施工工序的步骤,可具体包括:In one embodiment, in step S12, the subsequent steps of performing the first side span construction process may specifically include:
在所述第一边跨侧的墩柱2及与所述墩柱2相邻的主墩拱座1之间搭设边拱肋支架6;A side
基于所述边拱肋支架6施工边拱肋7,并在所述边拱肋7上安装与中跨5相对位的钢纵横梁及桥面板。The side arch rib 7 is constructed based on the side
在搭设边拱肋支架6时,根据边拱肋7相对于地基的投影面在地基上布设支架立柱,所述支架立柱的高度适应边拱肋7与地基之间的高度;并通过平联将相邻的支架立柱进行联接;在支架立柱的顶端架设承重梁,在所述承重梁上方设置楔形垫块,以配合承重梁与边拱肋7之间的夹角;最后在楔形垫块的上方铺设分配梁,使该分配梁所形成的面与边拱肋7的底面相配合。边拱肋支架6搭设完成后,基于该边拱肋支架6施工边拱肋7,以对待搭建的边跨进行支撑,并在所述边拱肋7上安装与中跨5相对位的钢纵横梁及桥面板,完成边跨与中跨5钢纵横梁及桥面板的合龙。When erecting the side
在一实施例中,在步骤S14中,依次完成主拱肋9合龙、中跨5与第一边跨合龙以及中跨5与第二边跨合龙之后,还可包括:In one embodiment, in step S14, after completing the closing of the main arch rib 9, the closing of the middle span 5 and the first side span, and the closing of the middle span 5 and the second side span in sequence, it may further include:
调整桥面系线形,直至满足预设线形时,拆除所述中跨桥面系拼装支架。Adjust the alignment of the bridge deck until the preset alignment is met, and remove the mid-span bridge deck assembly bracket.
桥面系拼装支架卸载前要进行整体线性测量,符合设计要求后,方能进行卸载。正式卸载前要先解除支座约束,每个卸载区域卸载时要步调一致,均匀卸力,根据纵横两个方向分级同步卸载,横向卸载由桥梁中心向两侧部分卸载,遵循结构本身内力传递的特点,卸载点需对称;纵向卸载由两主墩拱座1处向跨中卸载,卸载过程要缓慢,不可一次到位,应使各组支撑体系都处于受荷状态。卸载过程需对桥面支撑体系点进行严格的沉降观测,及时汇报各检测点的数据,还需观测钢构件顶板上设置的监测点,确保成桥线形的稳定。Before unloading the bridge deck assembly bracket, the overall linear measurement should be carried out, and the unloading can only be carried out after meeting the design requirements. Before the official unloading, the restraint of the bearing should be lifted first. The unloading of each unloading area should be in step with uniform unloading force, and the unloading should be graded and synchronized according to the vertical and horizontal directions. The unloading point should be symmetrical; the longitudinal unloading should be unloaded from the arch seat of the two main piers to the mid-span. During the unloading process, it is necessary to carry out strict settlement observation of the bridge deck support system points, report the data of each detection point in time, and also observe the monitoring points set on the top plate of the steel member to ensure the stability of the bridge alignment.
在一实施例中,拆除所述中跨桥面系拼装支架之后,还可包括:In one embodiment, after removing the middle-span bridge deck system assembling bracket, it may further include:
张拉系杆,使系杆预应力数据满足预应力要求。Tension the tie rod to make the tie rod prestress data meet the prestress requirements.
本实施例可根据设计要求对系杆两端同时进行张拉,系杆张拉控制力以系杆钢束试张拉试验修正后的张拉力和引伸量为准,直至系杆预应力数据满足预应力要求。In this embodiment, both ends of the tie rod can be tensioned at the same time according to the design requirements. The tension control force of the tie rod is based on the corrected tension force and elongation of the tie rod steel bundle trial tension test, until the prestress data of the tie rod is satisfied. Prestressing requirements.
综上所述,本发明提供的拱桥施工方法,通过浇筑主墩拱座,在所述主墩拱座上安装第一节段主拱肋,并搭设中跨桥面系拼装支架,并后续进行中跨施工工序;浇筑第一边跨侧的墩柱,并后续进行第一边跨施工工序;在所述第一边跨侧搭设边拱肋支架之后,浇筑第二边跨侧的墩柱,并后续进行第二边跨施工工序;依次完成主拱肋合龙、中跨与第一边跨合龙以及中跨与第二边跨合龙;依次安装吊杆和系杆,并拆除所有临时设施,以完成拱桥的施工。本发明通过将拱肋分段拼装,将拱肋浇筑施工过程中产生的应力消减到最小,避免了因应力释放造成的拱肋变形问题的发生,保证了拱肋线型的要求,同时拱肋合理分段提高了施工效率,节约了工期。此外,通过在主墩拱座上安装第一节段主拱肋,以灵活搭设中跨桥面系拼装支架,进行中跨的施工工序;并通过浇筑第一边跨侧的墩柱,搭设第一边跨侧的边拱肋支架之后,浇筑第二边跨侧的墩柱,使两个边跨的建造灵活配合,提高拱桥施工效率。To sum up, in the construction method of the arch bridge provided by the present invention, the main pier arch seat is poured, the first segment main arch rib is installed on the main pier arch seat, and the mid-span bridge deck system assembly bracket is erected, and the subsequent steps are carried out. The construction process of the middle span; the pier columns on the side of the first side span are poured, and the first side span construction process is carried out subsequently; And follow up the second side span construction process; complete the main arch rib closure, the middle span and the first side span closure, and the middle span and the second side span closure in sequence; install hangers and tie rods in sequence, and remove all temporary facilities to Completion of the construction of the arch bridge. By assembling the arch rib in sections, the present invention reduces the stress generated during the construction of the arch rib to the minimum, avoids the occurrence of the arch rib deformation problem caused by stress release, ensures the requirement of the arch rib linear shape, and at the same time the arch rib Reasonable segmentation improves the construction efficiency and saves the construction period. In addition, by installing the main arch rib of the first segment on the arch seat of the main pier, flexibly erecting the mid-span bridge deck system and assembling brackets to carry out the construction process of the mid-span; After the side arch rib brackets on one side span, the piers on the second side span side are poured, so that the construction of the two side spans can be flexibly matched and the construction efficiency of the arch bridge can be improved.
虽然上面已经示出了本发明的一些示例性实施例,但是本领域的技术人员将理解,在不脱离本发明的原理或精神的情况下,可以对这些示例性实施例做出改变,本发明的范围由权利要求及其等同物限定。Although some exemplary embodiments of the present invention have been shown above, those skilled in the art will appreciate that The scope is defined by the claims and their equivalents.
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