CN110886122A - Plant fiber cellulose purification device - Google Patents
Plant fiber cellulose purification device Download PDFInfo
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- CN110886122A CN110886122A CN201911136410.8A CN201911136410A CN110886122A CN 110886122 A CN110886122 A CN 110886122A CN 201911136410 A CN201911136410 A CN 201911136410A CN 110886122 A CN110886122 A CN 110886122A
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/18—De-watering; Elimination of cooking or pulp-treating liquors from the pulp
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Abstract
本发明涉及提纯技术领域,公开一种植物纤维纤维素提纯装置,包括输送植物纤维浆料的输送泵、接收输送泵来料的流道、与流道出口相接的排液结构及螺杆挤出机,螺杆挤出机与排液机构出口连接;流道外周布置有加热管。本装置从送入浆料——溶解半纤维素与木质素等成分——过滤液体——挤出纤维素的全过程为自动连续加工,提纯效率高;流道为螺旋流道,延长了浆料在流道内的过流时间,加上超声发生器的促反应作用,可使半纤维素与木质素等成分溶解彻底。
The invention relates to the technical field of purification, and discloses a plant fiber cellulose purification device, comprising a conveying pump for conveying plant fiber pulp, a flow channel for receiving materials from the conveying pump, a drainage structure connected to the outlet of the flow channel, and a screw extrusion The screw extruder is connected with the outlet of the liquid discharge mechanism; a heating pipe is arranged on the periphery of the flow channel. The whole process of the device from feeding slurry - dissolving hemicellulose and lignin - filtering liquid - extruding cellulose is automatic and continuous processing, and the purification efficiency is high; the flow channel is a spiral flow channel, which prolongs the pulp The overflow time of the material in the flow channel, coupled with the reaction-promoting effect of the ultrasonic generator, can completely dissolve the components such as hemicellulose and lignin.
Description
技术领域technical field
本发明涉及提纯技术领域,具体地,涉及一种植物纤维纤维素提纯装置。The invention relates to the technical field of purification, in particular to a plant fiber cellulose purification device.
背景技术Background technique
植物纤维是一种天然的可再生资源,广泛存在于农林资源及其加工废弃物 中,并且往往得不到充分的利用而被当作垃圾遗弃在大自然,很多企业将这类废 弃的生物质纤维用来与热塑性塑料共混加工成木塑复合材料型材,用于替代传统 的实木以及塑料材料,但是这类植物纤维中除了含有大量天然纤维素成分外还含 有大量的半纤维素、果胶、木质素以及矿物质,这些成分会影响复合材料的性能, 使木塑复合材料的性能受到限制,很难继续提升。纤维素作为植物纤维中的主要 成分具有更高的强度,能够用来制备性能更加优异的复合材料。同时这种天然纤 维素还可以用来制备纤维素衍生物,如甲基纤维素、羟丙基甲基纤维素、羟乙基 纤维素等,并进一步应用于医疗、建材、高强度复合材料等领域,再次提升应用 价值。Plant fiber is a natural renewable resource, which is widely found in agricultural and forestry resources and its processing waste, and is often not fully utilized and is abandoned in nature as garbage. Many companies dispose of such waste biomass Fibers are used to be blended with thermoplastics and processed into wood-plastic composite profiles, which are used to replace traditional solid wood and plastic materials. However, in addition to a large amount of natural cellulose components, such plant fibers also contain a large amount of hemicellulose and pectin. , lignin and minerals, these components will affect the performance of composite materials, so that the performance of wood-plastic composite materials is limited, and it is difficult to continue to improve. As the main component of plant fibers, cellulose has higher strength and can be used to prepare composite materials with better properties. At the same time, this natural cellulose can also be used to prepare cellulose derivatives, such as methyl cellulose, hydroxypropyl methyl cellulose, hydroxyethyl cellulose, etc., and further used in medical treatment, building materials, high-strength composite materials, etc. field, and once again enhance the application value.
然而传统的从植物纤维中提纯纤维素成分的工艺多采用化学试剂溶解去除木质素与半纤维素等成分,且多为非连续性加工,效率慢,且工业化生产会对环境产生严重的污染。However, the traditional process of purifying cellulose components from plant fibers mostly uses chemical reagents to dissolve and remove components such as lignin and hemicellulose, and most of them are discontinuous processing with slow efficiency, and industrial production will cause serious pollution to the environment.
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题在于克服现有技术的缺陷,提供一种过程简易、自动化程度高的植物纤维纤维素提纯装置。The technical problem solved by the present invention is to overcome the defects of the prior art and provide a plant fiber cellulose purification device with simple process and high degree of automation.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种植物纤维纤维素提纯装置,包括输送植物纤维浆料的输送泵、接收输送泵来料的流道、与流道出口相接的排液结构及螺杆挤出机,螺杆挤出机与排液机构出口连接;流道外周布置有加热管。A plant fiber cellulose purification device, comprising a conveying pump for conveying plant fiber pulp, a flow channel for receiving materials from the conveying pump, a liquid drain structure connected to the outlet of the flow channel, and a screw extruder. The outlet of the liquid mechanism is connected; the outer periphery of the flow channel is arranged with a heating tube.
进一步地,流道为螺旋流道。Further, the flow channel is a spiral flow channel.
进一步地,加热管为包裹在流道外周的圆柱形加热管。Further, the heating tube is a cylindrical heating tube wrapped around the outer periphery of the flow channel.
进一步地,加热管外周还安装有超声发生器。Further, an ultrasonic generator is also installed on the outer periphery of the heating tube.
进一步地,排液结构包括供液体过流的通道,通道底部设有滤网和排液口。Further, the drainage structure includes a channel for liquid to flow through, and a filter screen and a drainage port are provided at the bottom of the channel.
进一步地,螺杆挤出机外周设有加热器。Further, the outer periphery of the screw extruder is provided with a heater.
进一步地,螺杆挤出机为单螺杆挤出机。Further, the screw extruder is a single screw extruder.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1)本装置从送入浆料——溶解半纤维素与木质素等成分——过滤液体—— 挤出纤维素的全过程为自动连续加工,提纯效率高;1) The whole process of the device from feeding pulp - dissolving hemicellulose and lignin and other components - filtering liquid - extruding cellulose is automatic and continuous processing, and the purification efficiency is high;
2)流道为螺旋流道,延长了浆料在流道内的过流时间,加上超声发生器的 促反应作用,可使半纤维素与木质素等成分溶解彻底;2) The flow channel is a spiral flow channel, which prolongs the overcurrent time of the slurry in the flow channel, and the reaction-promoting action of the ultrasonic generator can make the components such as hemicellulose and lignin dissolve completely;
3)流道外周的加热管可加快处理液与植物纤维中的半纤维素与木质素等成 分的反应,螺杆挤出机外周的加热器可使纤维素内的水分快速蒸发排出,以确保 提纯的纤维素的干燥度。3) The heating tube on the periphery of the flow channel can speed up the reaction between the treatment liquid and the hemicellulose and lignin in the plant fiber, and the heater on the periphery of the screw extruder can quickly evaporate the water in the cellulose to ensure purification. cellulose dryness.
附图说明Description of drawings
图1为实施例1所述的植物纤维纤维素提纯装置的结构示意图。FIG. 1 is a schematic structural diagram of the plant fiber cellulose purification device described in Example 1. FIG.
具体实施方式Detailed ways
下面结合具体实施方式对本发明作进一步的说明,其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The present invention will be further described below in conjunction with the specific embodiments, wherein, the accompanying drawings are only used for exemplary description, and are only schematic diagrams, not physical drawings, and should not be construed as restrictions on this patent; in order to better illustrate the present invention In the embodiments, some components in the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the drawings may be omitted.
实施例1Example 1
如图1所示,提供一种植物纤维纤维素提纯装置,其包括料斗1、输送植物纤维浆料的输送泵2、接收输送泵来料的流道3、与流道出口相接的排液结构及螺杆挤出机4,料斗1与输送泵2之间通过进料管51接通,输送泵2与流道3入口之间连接泵送管52,螺杆挤出机4与排液机构出口连接。螺杆挤出机4挤出端具有出料口41;其中,流道3外周布置有加热管6用于对浆料升温以加快处理液与植物纤维中的半纤维素与木质素等成分的反应。As shown in FIG. 1, a plant fiber cellulose purification device is provided, which includes a hopper 1, a conveying pump 2 for conveying plant fiber slurry, a
为使半纤维素与木质素等成分尽量溶解彻底,流道3设计为螺旋流道,可有效延长浆料在流道内的过流时间,此外,加热管6外周还安装有超声发生器7,促进处理液快速涌入植物纤维内部去进一步深入溶解半纤维素与木质素等成分。In order to dissolve the components such as hemicellulose and lignin as thoroughly as possible, the
加热管6具体为整体包裹在流道外周的圆柱形加热管,如此可对流道均匀加热,流道内部浆料受热均匀。The
排液结构与流道3出口之间连接有出料管53,排液结构包括供液体过流的通道81,通道底部设有滤网82和排液口83,纤维素和液体混合着从出料管53进入排液结构的通道81内,液体将通过滤网82从排液口83排出,只留下纤维素进入螺杆挤出机4。A
因从流道中出来的纤维素较湿润,需要进行适当干燥,可在螺杆挤出机4外周设置加热器9,实现纤维素边挤出边干燥的效果。Because the cellulose coming out of the flow channel is relatively wet, it needs to be properly dried. A
本实施例的螺杆挤出机为单螺杆挤出机。The screw extruder of this embodiment is a single screw extruder.
采用本实施例的植物纤维纤维素提纯装置进行纤维素提纯的过程如下:The process that adopts the plant fiber cellulose purification device of the present embodiment to carry out cellulose purification is as follows:
经处理液处理植物纤维形成的浆料导入料斗内,并在输送泵的作用下强制泵送进入螺旋流道,浆料在螺旋流道外加热管的作用下升温,加快处理液与植物纤维中的半纤维素与木质素等成分的反应,同时处理液在超声发生器的作用快速涌入植物纤维内部,深入溶解半纤维素与木质素等成分。The slurry formed by treating the plant fibers with the treatment liquid is introduced into the hopper, and forced to be pumped into the spiral flow channel under the action of the conveying pump. The reaction of hemicellulose and lignin and other components, at the same time, the treatment liquid quickly pours into the plant fiber under the action of the ultrasonic generator, and deeply dissolves the hemicellulose and lignin and other components.
螺旋流道内经处理液彻底处理的植物纤维快速转变为高纯度纤维通过出料 管排出,溶解了半纤维素与木质素等成分的液体则穿过过滤网从排液口排出;The plant fibers thoroughly treated by the treatment liquid in the spiral flow channel are quickly converted into high-purity fibers and discharged through the discharge pipe, and the liquid dissolved in hemicellulose and lignin is discharged from the discharge port through the filter screen;
仍然含一定水分的提纯纤维素进入单螺杆挤出机内部,在加热器的加热作用 下,纤维素内的水分快速蒸发排出,干燥后的纤维素从出料口出料。The purified cellulose that still contains a certain amount of water enters the single-screw extruder. Under the heating action of the heater, the water in the cellulose is quickly evaporated and discharged, and the dried cellulose is discharged from the discharge port.
本装置通过引入超声发生器强化处理液对植物纤维中木质素、半纤维素等成分的溶解,并通过螺旋流道加长对植物纤维的处理时间,最后通过引入单螺杆挤出机装置对含水的纤维素进行干燥与输送,完成纤维素的高效高质提纯制备,所得到的纤维素纯度可以达到95%以上,含水率可以低于2%。The device strengthens the dissolution of lignin, hemicellulose and other components in plant fibers by introducing an ultrasonic generator, and prolongs the treatment time of plant fibers through a spiral flow channel. The cellulose is dried and transported to complete the high-efficiency and high-quality purification and preparation of cellulose. The purity of the obtained cellulose can reach more than 95%, and the moisture content can be lower than 2%.
显然,上述实施例仅仅是为清楚地说明本发明的技术方案所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments are only examples for clearly illustrating the technical solutions of the present invention, and are not intended to limit the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
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