CN110878252B - Culture cylinder, culture system and culture method for microorganism culture - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及微生物培养技术领域,具体涉及一种用于微生物培养的培养筒、培养系统及培养方法。The invention relates to the technical field of microorganism cultivation, in particular to a cultivation cylinder, a cultivation system and a cultivation method for microorganism cultivation.
背景技术Background technique
对于微生物而言,其是包括细菌、病毒、真菌以及一些小型的原生动物等的一大类生物群体,广泛存在于生物界中,虽然微生物个体微小,但却与人类生活密切相关。被广泛涉及医药卫生、工农业、环境保护等诸多领域中。For microorganisms, it is a large group of organisms including bacteria, viruses, fungi, and some small protozoa, which widely exist in the biological world. Although the microorganisms are small, they are closely related to human life. It is widely involved in many fields such as medicine and health, industry and agriculture, and environmental protection.
多年来,微生物学家从分类、生理、遗传等多方面开展科学试验,研究微生物的生理生化特性,总结出了一整套微生物检测、筛选和培育方法,使微生物能够按照人们所需进行培育,以为人们所需进行服务。Over the years, microbiologists have carried out scientific experiments in various aspects such as classification, physiology, and genetics, studied the physiological and biochemical characteristics of microorganisms, and summed up a set of microbial detection, screening and cultivation methods, so that microorganisms can be cultivated according to people's needs. People need services.
目前的微生物培育,通常采用下述步骤:The current microbial cultivation usually adopts the following steps:
首先是进行微生物标本的采集,然后将采集的微生物标本材料进行预处理,降低标本材料中杂质含量,然后进行富集培养,获取大数量的微生物,然后再进行微生物的选取,得到初选菌种,再对初选菌种进行性能检测,评判选取菌种的各项性能是否能满足接种培育要求,如果菌种满足接种培育要求,则为合格菌种。在得到合格菌种后,将菌种进行保藏,使微生物的生命活动处于半永久性的休眠状态,在需要使用时,对相应菌种进行复苏使用。The first is to collect microbial specimens, and then pretreat the collected microbial specimen materials to reduce the impurity content in the specimen materials, then carry out enrichment culture to obtain a large number of microorganisms, and then select microorganisms to obtain primary strains , and then conduct a performance test on the primary strains to judge whether the performance of the selected strains can meet the requirements for inoculation and cultivation. If the strains meet the requirements for inoculation and cultivation, they are qualified strains. After the qualified strains are obtained, the strains are preserved, so that the life activities of the microorganisms are in a semi-permanent dormant state, and the corresponding strains are revived for use when needed.
虽然上述的方式在目前的微生物应用技术领域中已被广泛使用,但是在进一步的研究中,发明人发现,目前的方式依然还存在有不足,具体如下述:Although the above-mentioned method has been widely used in the current field of microbial application technology, in further research, the inventor found that the current method still has deficiencies, as follows:
虽然微生物保藏能够实现长时间的保存,确保使用的方便,但是依然还是有不足之处:一方面是菌种保藏需要耗费大量成本,在目前的微生物应用领域中,菌种保藏的成本占据着极大的成本比例;另一方面,在菌种保藏过程中,保藏温度、密封质量和气体干燥度这些都影响着保藏质量,这些条件发生变化时,可能会导致菌种不死亡、变异或者被污染;再一方面,菌种的复苏,也需要花费较大成本,而且在菌种复苏过程中,也存在着菌种死亡和污染的风险。Although microbial preservation can achieve long-term preservation and ensure the convenience of use, there are still shortcomings: on the one hand, bacterial strain preservation requires a lot of cost. In the current microbial application field, the cost of bacterial strain preservation occupies a very large Large cost ratio; on the other hand, in the process of strain preservation, the preservation temperature, sealing quality and gas dryness all affect the preservation quality. When these conditions change, the strain may not die, mutate or be contaminated ; On the other hand, the recovery of the strains also requires a large cost, and in the process of recovery of the strains, there are also risks of bacterial death and contamination.
所以,目前需要设计一种能够避免菌种因保藏和复苏工序而导致成本高,并且存在菌种死亡和污染风险的微生物培养系统。Therefore, it is currently necessary to design a microbial culture system that can avoid the high cost of strain preservation and recovery procedures, and the risk of strain death and contamination.
发明内容Contents of the invention
本发明的目的在于:针对目前微生物培养中,因菌种保藏和复苏工序而导致成本高,并且存在菌种死亡和污染风险的不足,提供一种能够避免菌种因保藏和复苏工序而导致成本高,并且存在菌种死亡和污染风险的微生物培养系统。The purpose of the present invention is to provide a method that can avoid the cost caused by the preservation and recovery process of bacteria in view of the high cost caused by the preservation and recovery process of the bacteria in the current microbial culture, and the risk of death and contamination of the bacteria. Microbial culture systems with high risk of strain death and contamination.
为了实现上述发明目的,本发明提供了以下技术方案:In order to realize the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
一种用于微生物培养的培养筒,包括下端封闭上端敞开的筒体和与所述筒体上端敞开端部相配合的盖体,在所述筒体内部空间自下而上的划分为培养基质腔和气体腔,所述培养基质腔用于容纳适宜微生物生长的培养基,所述气体腔用于容纳适宜微生物生长的适宜气体,在所述筒体内还设置有气体置换装置,所述气体置换装置用于将使所述气体腔内的气体置换为新的适宜气体。A culture cylinder for microbial cultivation, comprising a cylinder with a closed lower end and an open upper end and a cover that matches the open end of the upper end of the cylinder, and the internal space of the cylinder is divided into culture substrates from bottom to top chamber and gas chamber, the culture substrate chamber is used to accommodate the culture medium suitable for microbial growth, the gas chamber is used to accommodate suitable gas suitable for microbial growth, a gas replacement device is also arranged in the cylinder, and the gas replacement The device is used to replace the gas in the gas cavity with new suitable gas.
在本申请的方案中,适宜微生物培养的培养基为目前常规的培养基,可以是液体培养基,也是可以是固体培养基或者胶质状态的培养基,针对不同种类的微生物,培养基的配方和形态存在不同,对于不同种类的微生物,适宜微生物繁殖生长的气体配方也可能存在不同,该培养基的配方、形态,以及微生物适宜气体是本领域技术人员根据其掌握的本领域常规技术,就能够针对不同种类的微生物选用或者制作出与该种微生物相适应得到适宜培养基和气体的,所以,在本内容中不再赘述。In the scheme of this application, the culture medium suitable for microorganism cultivation is the current conventional culture medium, which can be a liquid medium, or a solid medium or a colloidal medium. For different types of microorganisms, the formula of the medium Different from the morphology, for different types of microorganisms, the gas formula suitable for the reproduction and growth of microorganisms may also be different. The formula, shape of the medium, and the gas suitable for microorganisms are those skilled in the art based on the conventional techniques in the field mastered by those skilled in the art. Different types of microorganisms can be selected or produced to obtain suitable medium and gas suitable for such microorganisms, so details will not be repeated in this content.
在目前微生物的培养中,周期气体成分是影响微生物繁殖生长和发育的关键性因素,当周围气体成分的大幅变化时,微生物的繁殖生长和发育都会被影响,严重时甚至导致微生物死亡或者发生变异,亦或是出现污染等问题,这也是目前菌种保藏的关键性目的所在,在实际工作中,发明人发现,微生物在生长和繁殖过程中,无论是好氧微生物还是厌氧微生物,大多都会对其周围空气产生影响,某些微生物的生长发育会吸收周围气体中的部分成分,而某些微生物会释放出一些气体,某些微生物在吸收一定气体,同时也排出一些气体,所以,随着时间的推移,微生物的生长进展,其周围气体也会随之变化,这就导致了微生物在生长发育进程中,存在着因气体成分发生变化而出现死亡、变异和被污染的风险。基于上述,在本申请的方案中,微生物培养在筒体内的培养基中,气体腔容纳适宜气体,随着时间的推移,当气体腔内的气体不再适宜微生物生长繁殖发育时,通过筒体内的气体置换装置,将气体腔内的气体置换为新的适宜气体,如此,降低微生物生长发育繁殖过程死亡或变异或出现被污染的风险,而且,也确保了微生物良好的发育速度,节约培养时间。In the current cultivation of microorganisms, the periodic gas composition is the key factor affecting the growth and development of microorganisms. When the surrounding gas composition changes greatly, the reproduction, growth and development of microorganisms will be affected, and even cause the death or mutation of microorganisms in severe cases. , or there may be problems such as pollution, which is also the key purpose of the current strain preservation. In actual work, the inventor found that during the growth and reproduction of microorganisms, whether they are aerobic microorganisms or anaerobic microorganisms, most of them will It affects the air around it. The growth and development of some microorganisms will absorb some components in the surrounding gas, and some microorganisms will release some gases. Some microorganisms absorb certain gases and emit some gases at the same time. Therefore, as As time goes by, the growth of microorganisms progresses, and the surrounding gas will also change accordingly, which leads to the risk of death, mutation and contamination due to changes in gas composition during the growth and development of microorganisms. Based on the above, in the scheme of the present application, the microorganisms are cultured in the culture medium in the cylinder, and the gas chamber contains suitable gas. The advanced gas replacement device replaces the gas in the gas chamber with a new suitable gas, thus reducing the risk of death or mutation or contamination during the growth and reproduction of microorganisms, and also ensuring a good development speed of microorganisms and saving cultivation time .
本申请还公开了一种用于上述培养筒的气体置换装置,所述气体置换装置包括置换组件和气体排出组件,所述气体排出组件用于连通所述气体腔与筒体的外部空间,所述置换组件用于推动所述气体腔内气体,使所述气体腔内的气体由所述气体排出组件排出到所述筒体外。The present application also discloses a gas replacement device for the above-mentioned culture tube, the gas replacement device includes a replacement component and a gas discharge component, and the gas discharge component is used to communicate the gas cavity with the external space of the cylinder body, so The replacement component is used to push the gas in the gas cavity, so that the gas in the gas cavity is discharged out of the cylinder by the gas discharge component.
作为优选的技术方案,所述气体排出组件包括连通管,所述连通管一端与所述气体腔连通,另一端穿过所述筒体与所述筒体的外部空间相连通。As a preferred technical solution, the gas discharge assembly includes a communication pipe, one end of which communicates with the gas cavity, and the other end passes through the cylinder body and communicates with the external space of the cylinder body.
作为优选的技术方案,在所述连通管上还设置有截止阀。通过所述截止阀的开启和关闭控制所述连通管的连通和阻断状态。As a preferred technical solution, a shut-off valve is also provided on the communicating pipe. The communication and blocking states of the communication pipe are controlled by opening and closing of the cut-off valve.
作为另一优选的技术方案,在所述连通管上还设置有单向导通装置,使所述连通管在由所述筒体内至所述筒体外的方向上单向导通。As another preferred technical solution, a one-way conducting device is also provided on the communicating pipe, so that the communicating pipe is conducted in one direction from the inside of the cylinder to the outside of the cylinder.
作为优选的技术方案,所述单向导通装置设置在所述连通管上靠近所述气体腔的一端。As a preferred technical solution, the one-way conduction device is arranged at an end of the communicating pipe close to the gas cavity.
作为优选的技术方案,所述单向导通装置为单向阀。As a preferred technical solution, the one-way passage device is a one-way valve.
作为一种优选的技术方案,所述连通管沿所述气体腔的内壁竖向布置,所述连通管的下端与所述培养基质腔的上缘间隙配合,所述连通管的上端穿过所述筒体上端部分形成排气嘴。As a preferred technical solution, the communication pipe is arranged vertically along the inner wall of the gas chamber, the lower end of the communication pipe is in clearance with the upper edge of the culture medium chamber, and the upper end of the communication pipe passes through the The upper end of the barrel forms an exhaust nozzle.
作为另一种优选技术方案,所述连通管包括穿出段和竖直段,所述竖直段沿所述筒体的外壁竖向布置,所述穿出段一端位于所述筒体内,与所述培养基质腔的上缘间隙配合,另一端穿出所述筒体外,与所述竖直段的下端相连。As another preferred technical solution, the communication pipe includes a passing section and a vertical section, the vertical section is vertically arranged along the outer wall of the cylinder, one end of the passing section is located in the cylinder, and The upper edge of the culture substrate cavity is clearance-fitted, and the other end passes through the outside of the cylinder and is connected to the lower end of the vertical section.
作为进一步的优选技术方案,所述穿出段在自所述筒体内至筒体外的方向上向下倾斜。将穿出段倾斜向下,如上述的,排出气体在连通管内凝结为液滴颗粒时,可以避免这些颗粒落入培养基质腔内,进而确保微生物良好的培养质量。As a further preferred technical solution, the passage section is inclined downward in the direction from the inside of the cylinder to the outside of the cylinder. The exit section is inclined downward, as mentioned above, when the exhaust gas condenses into droplet particles in the communication pipe, these particles can be prevented from falling into the culture substrate cavity, thereby ensuring good culture quality of microorganisms.
作为进一步的优选技术方案,在所述穿出段与所述竖直段之间连接有向下弯曲的U型弯管。As a further preferred technical solution, a downwardly bent U-bend is connected between the passing-out section and the vertical section.
作为进一步的优选技术方案,在所述U型弯管底部还设置有排污阀。在需要的时候,可以开启排污阀将U型弯管内的液体和/或固体颗粒物排出。As a further preferred technical solution, a drain valve is also provided at the bottom of the U-shaped elbow. When needed, the drain valve can be opened to discharge the liquid and/or solid particles in the U-bend.
作为一种优选的技术方案,所述置换组件包括推板和设置在所述推板上侧的推杆,所述推杆竖直设置,并穿过所述盖体,所述推杆与所述盖体之间为滑动密封配合,所述推板与所述气体腔的侧壁滑动密封配合。As a preferred technical solution, the replacement assembly includes a push plate and a push rod arranged on the upper side of the push plate, the push rod is vertically arranged and passes through the cover, and the push rod is connected with the push rod The lids are in a sliding and sealing fit, and the push plate is in a sliding and sealing fit with the side wall of the gas chamber.
作为优选的技术方案,当所述连通管位于所述筒体内时,所述连通管对应的所述推板上设置有缺口,所述推板的缺口与所述连通管之间为滑动密封配合。As a preferred technical solution, when the communication pipe is located in the cylinder, a notch is provided on the push plate corresponding to the communication pipe, and the notch of the push plate is in a sliding and sealing fit with the communication pipe. .
作为优选的技术方案,所述推杆内设置有自上而下贯穿推杆的通孔,并且所述通孔贯穿所述推板,在所述推杆上端可拆卸的设置有用于封闭所述通孔的封堵盖。As a preferred technical solution, a through hole penetrating through the push rod from top to bottom is provided inside the push rod, and the through hole runs through the push plate, and a detachable device for closing the push rod is provided at the upper end of the push rod. Plugging caps for through holes.
作为一种优选的技术方案,所述推板的下侧面为中部向上凸起锥形状,所述推杆的通孔位于所述推板下侧锥形面的顶部。将推板的下侧面设置为中部向上凸起的锥形状,在液体培养基进入到通孔内,向下流动至推板下侧时,能够沿该锥形面呈放射状向下流淌,进而提高加入培养基液分散的均匀性。As a preferred technical solution, the lower side of the push plate is in the shape of a cone with an upward convex middle, and the through hole of the push rod is located at the top of the lower tapered surface of the push plate. The lower side of the push plate is set in the shape of a cone that protrudes upward in the middle. When the liquid medium enters the through hole and flows down to the lower side of the push plate, it can flow radially downward along the tapered surface, thereby improving The uniformity of dispersion is added to the culture medium.
作为进一步的优选技术方案,在所述推板的下侧设置有若干沿母线方向的导流槽,各根所述导流槽圆周均布。通过导流槽的设置,进一步的提高培养基液在圆周方向上的分散均匀性。As a further preferred technical solution, a plurality of diversion grooves along the direction of the generatrix are provided on the lower side of the push plate, and the circumference of each diversion groove is evenly distributed. The dispersion uniformity of the culture medium in the circumferential direction is further improved through the setting of the diversion groove.
作为进一步的优选技术方案,在所述通孔对应的所述推板下侧还设置有与所述通孔相连的喷头,所述喷头用于将液体培养基质喷洒成雾状。当培养基质为液体时,通过设置喷头,将补充进入的培养基液喷洒成雾状,这些雾状液体颗粒逐渐沉降在培养基质腔内,确保分散的均匀性,进而进一步确保微生物的培养质量。As a further preferred technical solution, a spray head connected to the through hole is also provided on the lower side of the push plate corresponding to the through hole, and the spray head is used to spray the liquid culture substrate into a mist. When the culture substrate is liquid, the supplementary culture medium is sprayed into mist by setting the nozzle, and these mist liquid particles gradually settle in the culture substrate chamber to ensure the uniformity of dispersion and further ensure the culture quality of microorganisms.
作为优选的技术方案,在所述筒体的侧壁还设置有观测窗,所述观测窗设置在所述气体腔对应的筒体侧壁上,所述观测窗的边缘与所述筒体的边缘密封配合,所述观测窗采用透明材料制得。在筒体上开口,并设置观察窗,便于直观观察筒体内的微生物情况及各构件情况,方便操作人员操作。As a preferred technical solution, an observation window is also provided on the side wall of the cylinder, and the observation window is arranged on the side wall of the cylinder corresponding to the gas chamber, and the edge of the observation window is connected The edges are sealed and matched, and the observation window is made of transparent materials. There is an opening on the cylinder, and an observation window is set, which is convenient for visual observation of the microorganisms and the conditions of each component in the cylinder, and is convenient for the operator to operate.
作为优选的技术方案,在所述筒体上还设置有用于监测气体腔内气压的气压表。通过气压表的设置,方便对气体腔内气压的控制,同时,也方便对补入气体量的监控。As a preferred technical solution, a barometer for monitoring the air pressure in the gas cavity is also provided on the cylinder. Through the setting of the barometer, it is convenient to control the air pressure in the gas chamber, and at the same time, it is also convenient to monitor the amount of supplemented gas.
本申请还公开了一种微生物培养系统,包括上述的微生物培养筒,还包括温控舱,所述温控舱内具有一能够保持腔体内温度稳定的温度控制腔,所述培养筒的全部或者下部分至于所述温度控制腔内。在微生物培养中,培养基及微生物周围的环境温度也重要因素之一,温度是否合适,决定这微生物的生长发育质量,在实际微生物培养中,有的微生物会吸收热量,导致培养基质部分的温度降低,有的微生物会放出热量,导致培养基质部分的温度升高,这些温度的变化,常常会抑制微生物的进一步生长发育,严重时甚至可能出现变异和死亡的情况。The present application also discloses a microbial culture system, which includes the above-mentioned microbial culture tube, and also includes a temperature control cabin, which has a temperature control chamber capable of maintaining a stable temperature in the cavity, and all or The lower part is inside the temperature control chamber. In microbial culture, the temperature of the medium and the surrounding environment of the microorganism is also one of the important factors. Whether the temperature is suitable determines the quality of the growth and development of the microorganism. In actual microbial cultivation, some microorganisms will absorb heat, resulting in the temperature of the culture substrate Some microorganisms will release heat, leading to an increase in the temperature of the culture substrate. These changes in temperature often inhibit the further growth and development of microorganisms, and in severe cases, mutations and death may even occur.
所以,在本申请的方案中,通过设置温控舱,温度控制腔内的温度可控可调,并且能够保持腔体内温度稳定,如此,使培养筒内的温度,特别是培养基质腔的温度都处于适宜微生物生长发育繁殖的温度,进而确保微生物良好的培育质量。Therefore, in the scheme of the present application, by setting the temperature control cabin, the temperature in the temperature control chamber can be controlled and adjusted, and the temperature in the chamber can be kept stable. In this way, the temperature in the culture cylinder, especially the temperature in the culture substrate chamber They are all at a temperature suitable for the growth, development and reproduction of microorganisms, thereby ensuring the good cultivation quality of microorganisms.
作为优选的技术方案,所述温控舱为具有一封闭的封闭腔,在所述封闭腔内填充有传热物,所述温控舱是还设置有对所述传热物进行加热和/或制冷的调温装置,在所述温控舱的上侧板上还设置有向所述舱体内凹陷的凹陷腔,所述培养筒置于所述凹陷腔内,所述凹陷的侧壁与培养筒的外壁相配合。在该种方式中,通过将调温装置设置为合适的温度,通过设置在封闭腔内设置传热物,传热物可以是水、油等能够实现对凹陷腔均匀加热的物质,也可以是空气,如此实现对凹陷腔内的温度进行控制,进而实现对微生物培养筒内温度的控制。As a preferred technical solution, the temperature control cabin has a closed cavity filled with heat transfer material, and the temperature control cabin is also equipped with a heating and/or Or a cooling thermostat, on the upper side plate of the temperature control cabin, there is also a sunken cavity sunken into the cabin, the culture tube is placed in the sunken cavity, and the side wall of the sunken cavity is in contact with the Compatible with the outer wall of the culture cylinder. In this way, by setting the temperature adjustment device to an appropriate temperature, by setting the heat transfer material in the closed cavity, the heat transfer material can be water, oil and other substances that can achieve uniform heating of the concave cavity, or it can be In this way, the temperature in the concave cavity can be controlled, and then the temperature in the microbial culture cylinder can be controlled.
作为优选的技术方案,在所述凹陷腔上缘还设置有柔性的密封垫,所述密封垫用于密封所述培养筒外壁与所述凹陷腔之间的间隙。密封垫的设置,一方面是确保凹陷腔与筒体之间良好的热传递,另一方面,也提高了筒体的稳定性。As a preferred technical solution, a flexible sealing gasket is further provided on the upper edge of the concave cavity, and the sealing gasket is used to seal the gap between the outer wall of the culture cylinder and the concave cavity. The setting of the gasket, on the one hand, ensures good heat transfer between the concave cavity and the cylinder, and on the other hand, improves the stability of the cylinder.
作为优选的技术方案,所述密封垫为橡胶密封垫。As a preferred technical solution, the gasket is a rubber gasket.
作为优选的技术方案,所述温控舱上设置有若干个所述凹陷腔,每一个所述凹陷腔内都设置有一个所述培养筒。能够大幅提高培养效率,而且在针对相同数量微生物培养时,能够大幅降低单个筒体内微生物的数量,在提高培养品质的同时,还大幅降低了微生物之间出现交叉感染的风险,也利用对微生物突变的控制。As a preferred technical solution, several sunken cavities are arranged on the temperature control cabin, and one culture cylinder is set in each sunken cavity. It can greatly improve the culture efficiency, and when cultivating the same number of microorganisms, it can greatly reduce the number of microorganisms in a single cylinder, while improving the quality of culture, it also greatly reduces the risk of cross-infection between microorganisms, and also utilizes the ability to detect microbial mutations control.
作为优选的技术方案,相邻凹陷腔之间隔开有距离,使在所述凹陷腔内布置培养筒后,在所述培养筒之间形成有供人通过的通道。方便工作人员对各个培养筒进行监测和操作。As a preferred technical solution, there is a distance between adjacent concave cavities, so that after the culture tubes are arranged in the concave cavities, a passage for people to pass is formed between the culture tubes. It is convenient for staff to monitor and operate each culture tube.
作为优选的技术方案,微生物培养系统还包括箱体,所述温控舱和培养筒设置在所述箱体内,所述温控舱与所述箱体之间为可分离的连接。通过设置箱体,提高培养系统的整体性,降低培养筒所受污染的同时,还方便运输。As a preferred technical solution, the microorganism cultivation system further includes a box body, the temperature control cabin and the culture cylinder are arranged in the box body, and the temperature control cabin and the box body are detachably connected. By setting the box, the integrity of the culture system is improved, the pollution of the culture cylinder is reduced, and the transportation is also convenient.
作为优选的技术方案,所述箱体为集装箱。As a preferred technical solution, the box body is a container.
作为优选的技术方案,在所述箱体内还设置有气体室,所述气体室用于储纳与被培养微生物相适宜的气体,所述气体室上还设置有与所述培养筒推杆通孔相适配的加气管道。所述气体室内具有封闭腔体,新的未被使用的气体储存在该封闭腔体内。加气管道上设置有也有与推动通孔相适配的加气嘴,所述加气嘴与所述推杆之间为可分离的密封配合。在培养筒内气体腔空气排出后,通过加气管道与推杆的通孔相配合,向气体腔内补充入新的适宜于微生物生长发育的适宜气体。As a preferred technical solution, a gas chamber is also provided in the box, and the gas chamber is used to store gas suitable for the microorganisms to be cultured. The gas filling pipe that matches the hole. The gas chamber has a closed cavity in which new unused gas is stored. The air filling pipe is provided with an air filling nozzle that is also compatible with the push through hole, and the air filling nozzle is in a detachable sealing fit with the push rod. After the air in the gas chamber in the cultivation cylinder is exhausted, the air supply pipe is matched with the through hole of the push rod to replenish new suitable gas suitable for the growth and development of microorganisms into the gas chamber.
作为优选的技术方案,所述气体室设置在所述箱体的顶部。As a preferred technical solution, the gas chamber is arranged on the top of the box.
作为优选的技术方案,所述气体室包括下侧板,所述下侧板的边缘与所述箱体的侧壁之间为滑动密封配合,在所述下侧板与所述箱体顶板之间形成所述气体室的储气空间,所述加气管设置在所述下侧板上,并与所述气体室的储气空间相连通,在所述箱体内还设置有驱动所述下侧板在竖向上移动的驱动装置。在本申请中驱动装置为驱动电机,通过驱动电机驱动下侧板上移,将气体室内的气体压入到培养筒的气体腔内,实现适宜气体的补入。As a preferred technical solution, the gas chamber includes a lower side plate, and the edge of the lower side plate is in sliding and sealing fit with the side wall of the box body, and between the lower side plate and the top plate of the box body The gas storage space of the gas chamber is formed between them. The gas filling pipe is arranged on the lower side plate and communicates with the gas storage space of the gas chamber. Drive device for moving the board vertically. In this application, the driving device is a driving motor, which drives the lower side plate to move, and presses the gas in the gas chamber into the gas chamber of the culture cylinder to realize the filling of suitable gas.
作为优选的技术方案,在所述箱体内还设置有废气室,所述废气室与各个所述培养筒的连通管道相连通。对应某些微生物培养,气体腔内的适宜气体可能会导致严重污染或者有毒有害,对应这类有毒有害气体,在本申请的方案中,筒废气室进行收集,然后再集中进行无害化处理。As a preferred technical proposal, a waste gas chamber is also provided in the box, and the waste gas chamber communicates with the communication pipes of each of the culture tubes. Corresponding to certain microbial cultivation, the appropriate gas in the gas chamber may cause serious pollution or poisonous and harmful. For such toxic and harmful gases, in the solution of this application, the waste gas chamber is collected and then concentrated for harmless treatment.
本申请还公开了一种采用上述微生物培养系统的微生物培养方法,在获得微生物菌种后,将菌种培育在微生物培养系统中,然后将培育有微生物菌种的微生物培养系统运输至使用现场,再将培养系统中的微生物取出进行现场使用。The present application also discloses a method for cultivating microorganisms using the above-mentioned microorganism cultivation system. After obtaining the microorganism strains, the strains are cultivated in the microorganism cultivation system, and then the microorganism cultivation system cultivated with the microorganism strains is transported to the site of use, The microorganisms in the culture system are then taken out for on-site use.
本申请微生物培养方法,相对于传统方式而言,由于在运输环节中,采用了本申请的微生物培养系统,所以,直接回避了传统方式中,微生物菌种保藏步骤和复苏步骤,如此,首先是免除了保藏和复苏成本,更为重要的是,避免了传统保藏和复苏工序中导致微生物死亡和变异的风险,而且采用本申请的方式,由于微生物菌种培育出后,就直接进入到培养系统中进行微生物的培养,降低了微生物变异风险,提高了微生物的纯净性,而且,在运输到使用现场进行使用时,微生物都存在了优异的活性,而且也发育繁殖到一定数量,大幅缩短了现场使用的时间周期,如此,也大幅降低了使用成本,本申请的微生物培养方法,特别适用于使用现场需要立即使用或者短时间内需要使用的情况。The microbial cultivation method of the present application, compared with the traditional method, because the microbial cultivation system of the present application is used in the transportation link, it directly avoids the microbial strain preservation step and the recovery step in the traditional method, so, first of all, The cost of preservation and recovery is eliminated, and more importantly, the risk of microbial death and mutation in the traditional preservation and recovery process is avoided. Moreover, with the method of this application, after the microbial strain is cultivated, it directly enters the culture system The cultivation of microorganisms in the environment reduces the risk of microbial variation and improves the purity of microorganisms. Moreover, when transported to the use site for use, the microorganisms have excellent activity, and they have also grown to a certain number, which greatly shortens the time spent on site. The time period of use is like this, and the cost of use is also greatly reduced. The microorganism cultivation method of the present application is especially suitable for the situation where the use site needs to be used immediately or in a short period of time.
作为优选的技术方案,在获得所述微生物菌种之后,在将菌种培育在微生物培养系统中前,先进行微生物培养系统气体置换和培养基质补入时间节点实验,As a preferred technical solution, after obtaining the microbial strains, before the strains are cultivated in the microbial culture system, the time node experiment of gas replacement and culture substrate replenishment in the microbial culture system is carried out,
所述微生物培养系统气体置换和培养基质补入时间节点实验:将温控舱设置为适宜微生物生长发育繁殖的温度,按照实际运输过程中,培养筒内培养基质装填量以及微生物菌种置入量将培养基质和菌种置入培养筒的培养基质腔内,然后,在培养筒的气体腔内充满适宜气体,开始计时,记录时间读数h0,根据实际微生物品种及使用领域的要求,选定微生物变异率阈值和死亡率阈值,然后进行下述步骤:The gas replacement and culture medium filling time node experiment of the microbial culture system: the temperature control cabin is set to a temperature suitable for the growth, development and reproduction of microorganisms, and the amount of culture medium loaded in the culture cylinder and the amount of microbial strains inserted are based on the actual transportation process. Put the culture medium and strains into the culture medium chamber of the culture cylinder, then fill the gas chamber of the culture cylinder with suitable gas, start timing, record the time reading h0, and select microorganisms according to the actual microbial species and the requirements of the field of use. Mutation rate threshold and mortality threshold, and then proceed to the following steps:
步骤1:对培养基质中的微生物进行监测,当培养筒内微生物的变异率和死亡率中任一一个达到阈值的90~95%时,记录时间读数h1,Step 1: Monitor the microorganisms in the culture medium, when either the variation rate or the death rate of the microorganisms in the culture cylinder reaches 90-95% of the threshold value, record the time reading h1,
步骤2:检测h1时培养基质成分以及各成分比例,将该成分比例与培养基质的原始成分比例进行比对,计算得出需要补入组分量d1,Step 2: When detecting h1, the composition of the culture substrate and the ratio of each ingredient are compared, and the ratio of the ingredients is compared with the ratio of the original ingredients of the culture substrate, and the amount of components that need to be supplemented d1 is calculated.
步骤3:将补入组分量d1补入到培养基质腔内,然后再将气体腔内的气体置换为新的适宜气体,Step 3: Add the added component amount d1 into the culture substrate cavity, and then replace the gas in the gas cavity with a new suitable gas,
步骤4:继续监测微生物的变异率和死亡率,当培养筒内微生物的变异率和死亡率中任一一个达到阈值的90~95%时,记录时间读数h2,Step 4: Continue to monitor the variation rate and mortality of microorganisms. When any of the variation rate and mortality of microorganisms in the culture cylinder reaches 90-95% of the threshold, record the time reading h2,
步骤5:检测h2时培养基质成分以及各成分比例,将该成分比例与培养基质的原始成分比例进行比对,计算得出需要补入组分量d2,Step 5: When detecting h2, the composition of the culture substrate and the ratio of each ingredient are compared, and the ratio of the ingredients is compared with the ratio of the original composition of the culture substrate to calculate the amount of components that need to be supplemented d2,
步骤6:将补入组分量d2补入到培养基质腔内,然后再将气体腔内的气体置换为新的适宜气体,Step 6: Add the added component amount d2 into the culture substrate cavity, and then replace the gas in the gas cavity with a new suitable gas,
重复步骤3-6,得到数据h3-hn和d3-dn,n为大于三的整数,Repeat steps 3-6 to obtain data h3-hn and d3-dn, n is an integer greater than three,
在将菌种培育在微生物培养系统中时,依据时间h1-hn,当时间到达某一hx时,在培养筒的培养基质腔内补入相应的组分量dx,同时将培养筒气体腔内的气体置换为新的适宜气体,1≤x≤n,x为整数。When cultivating the strains in the microbial culture system, according to the time h1-hn, when the time reaches a certain hx, the corresponding component amount dx is added to the culture medium cavity of the culture cylinder, and at the same time, the amount of components in the gas chamber of the culture cylinder is The gas is replaced with a new suitable gas, 1≤x≤n, x is an integer.
在本申请的上述方式中,微生物的监测是采用目前常规的微生物监测方式,具体监测过程是本领域技术人员采用常规实验器材和常规技术手段可以毫无疑义得出的,实验在本申请中不再赘述,在实际培养过程中,发明人发现,由于微生物环境气体中,不仅有微生物生长过程中排出的气体,也有培养基质挥发出的气体,而微生物对培养基质成分的吸收使用通常较少,在相同时间内气体成分的变化更大,对微生物造成的相较于培养基质组分变化而言也更为显著,所以,在本方案中,通过不同微生物品种的相应标准和规范,选定微生物变异率阈值和死亡率阈值,通过各个时间节点,在培养系统中,按照时间节点进行气体置换和相应的培养基质补入即可,确保整个培养过程,微生物都处于适合的环境下,确保微生物培养质量。In the above-mentioned method of the present application, the monitoring of microorganisms adopts the current routine microbial monitoring methods. The specific monitoring process can be obtained without doubt by those skilled in the art using conventional experimental equipment and conventional technical means. Experiments are not described in this application. To repeat, in the actual cultivation process, the inventors found that, in the microbial environment gas, not only the gas discharged during the growth process of the microorganisms, but also the gas volatilized from the culture substrate, and the absorption and use of the culture substrate components by the microorganisms is usually less, In the same period of time, the change of gas composition is greater, and the change caused by microorganisms is more significant than that of culture substrate components. Therefore, in this plan, through the corresponding standards and specifications of different microbial species, the selected microorganism Variation rate threshold and mortality threshold, through each time node, in the culture system, gas replacement and corresponding culture substrate supplementation can be carried out according to the time node, so as to ensure that the microorganisms are in a suitable environment during the whole culture process, and ensure that the microorganisms are cultivated quality.
作为优选的技术方案,在进行微生物培养系统运输前,先预估运输时间,根据运输时间和微生物培养系统中培养筒的数量,测算在运输至使用现场之前所需的适宜气体体积和补入组分量,并将所需体积的适宜气体和补入组分量布置在微生物培养系统的箱体内。As a preferred technical solution, before transporting the microbial culture system, estimate the transport time, and calculate the appropriate gas volume and replenishment group required before transporting to the site of use according to the transport time and the number of culture cylinders in the microbial culture system Components, and arrange the required volume of appropriate gas and supplementary components in the tank of the microbial cultivation system.
作为优选的技术方案,将使所述培养系统所需的培养基质补入组分量按照实际数据h进行分组,使每组补入组分量对应不同时间点整个微生物培养系统需要补入的培养基质补入组分量,然后再将每组组分量按照培养筒数量进行等分,分装为与培养筒相对应的补入组分包。As a preferred technical scheme, the amount of supplementary components required for the culture system will be grouped according to the actual data h, so that each group of supplementary components corresponds to the supplementary amount of the culture matrix that the entire microbial culture system needs to supplement at different time points. Then divide the amount of each group of components into equal parts according to the number of culture tubes, and pack them into supplementary component packages corresponding to the culture tubes.
作为优选的技术方案,在培养系统运输至使用现场后,将培养筒内的微生物连通培养基质一起拌和于使用产品上。As a preferred technical solution, after the culture system is transported to the site of use, the microorganisms in the culture cylinder are mixed together with the culture substrate on the product to be used.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
1、本申请的培养筒,微生物培养在筒体内的培养基中,气体腔容纳适宜气体,随着时间的推移,当气体腔内的气体不再适宜微生物生长繁殖发育时,通过筒体内的气体置换装置,将气体腔内的气体置换为新的适宜气体,如此,降低微生物生长发育繁殖过程死亡或变异或出现被污染的风险,而且,也确保了微生物良好的发育速度,节约培养时间;1. In the culture cylinder of the present application, microorganisms are cultivated in the culture medium in the cylinder, and the gas chamber contains suitable gas. As time goes by, when the gas in the gas chamber is no longer suitable for the growth and development of microorganisms, the gas in the cylinder will The replacement device replaces the gas in the gas chamber with a new suitable gas, so that the risk of death or variation or contamination during the growth and reproduction of microorganisms is reduced, and it also ensures a good development speed of microorganisms and saves cultivation time;
2、单向导通装置的设置,使单向单向导通装置只做排气用,如此,避免排气时的沉积物被新入适宜气体再次带入筒体内对微生物造成的不利影响,进而提供微生物的培养质量;2. The setting of the one-way conduction device makes the one-way one-way conduction device only used for exhausting, so that the sediment during exhausting is prevented from being brought into the cylinder again by the new suitable gas, which will cause adverse effects on microorganisms, and then provide microorganisms quality of cultivation;
3、通过设置U型弯管,更加利于排出气体中凝结颗粒物的汇聚,减小排气过程中,连通管形成的扰流气体将颗粒物带回到培养基质腔内;3. By setting the U-shaped elbow, it is more conducive to the aggregation of condensed particles in the exhaust gas, reducing the turbulent gas formed by the connecting pipe during the exhaust process, which will bring the particles back to the culture substrate cavity;
4、在推杆上设置通孔,这样的方式,使得,在气体腔内气体排出后,可以通过推杆的通孔朝气体腔内补充入新的适宜气体,这样方式,如前述的,将排出气体与进入气体分别采用不同的通道,能够尽量避免排出气体中凝结的液体和/或固定颗粒物进入到培养基质腔内,进而进一步确保微生物的培养质量;4. A through hole is provided on the push rod. This way, after the gas in the gas chamber is discharged, new suitable gas can be replenished into the gas chamber through the through hole of the push rod. In this way, as mentioned above, the gas will be discharged Different channels are used for the gas and the incoming gas, which can avoid the condensed liquid and/or fixed particles in the exhaust gas from entering the culture substrate cavity, thereby further ensuring the culture quality of microorganisms;
另一方面,培养基质的成分质量也是影响微生物培养质量的重要因素,在微生物生长发育繁殖过程中,一方面是微生物的吸收,使培养基液中的部分组成物被消耗,另一方面,因为培养基质成分离析,特别是液体培养基,长时间静置后,部分成分组成物沉降在下部分液体中,这些都导致了培养基液质组成成分的变化,会导致微生物生长发育缓慢,严重时甚至出现休眠或者变异的情况,在本申请的方案中,可以通过推杆的通孔,向培养基质腔内补充相应组分,以此确保培养基质成分处于适宜微生物生长发育的成分状态,进而可靠的确保微生物培养质量;On the other hand, the quality of the components of the culture medium is also an important factor affecting the quality of microbial culture. During the growth and reproduction of microorganisms, on the one hand, the absorption of microorganisms consumes part of the components in the culture medium. On the other hand, because The composition analysis of the culture medium, especially the liquid culture medium, after standing still for a long time, some components will settle in the lower part of the liquid. In the case of dormancy or mutation, in the scheme of this application, the corresponding components can be supplemented into the culture substrate cavity through the through hole of the push rod, so as to ensure that the culture substrate components are in a state suitable for the growth and development of microorganisms, and then reliable Ensure the quality of microbial culture;
5、本申请的微生物培养系统,在微生物培养中,培养基及微生物周围的环境温度也重要因素之一,温度是否合适,决定这微生物的生长发育质量,在实际微生物培养中,有的微生物会吸收热量,导致培养基质部分的温度降低,有的微生物会放出热量,导致培养基质部分的温度升高,这些温度的变化,常常会抑制微生物的进一步生长发育,严重时甚至可能出现变异和死亡的情况;所以,在本申请的方案中,通过设置温控舱,温度控制腔内的温度可控可调,并且能够保持腔体内温度稳定,如此,使培养筒内的温度,特别是培养基质腔的温度都处于适宜微生物生长发育繁殖的温度,进而确保微生物良好的培育质量;5. In the microbial cultivation system of the present application, the temperature of the culture medium and the surrounding environment of the microorganisms is also one of the important factors in the cultivation of microorganisms. Whether the temperature is suitable determines the quality of the growth and development of the microorganisms. In the actual cultivation of microorganisms, some microorganisms will Absorbing heat will cause the temperature of the culture substrate to drop, and some microorganisms will release heat, causing the temperature of the culture substrate to rise. These changes in temperature often inhibit the further growth and development of microorganisms, and may even cause mutation and death in severe cases situation; therefore, in the scheme of this application, by setting the temperature control chamber, the temperature in the temperature control chamber can be controlled and adjusted, and the temperature in the chamber can be kept stable, so that the temperature in the culture cylinder, especially the culture substrate chamber The temperature is at a temperature suitable for the growth, development and reproduction of microorganisms, thereby ensuring the good cultivation quality of microorganisms;
6、本申请微生物培养方法,相对于传统方式而言,由于在运输环节中,采用了本申请的微生物培养系统,所以,直接回避了传统方式中,微生物菌种保藏步骤和复苏步骤,如此,首先是免除了保藏和复苏成本,更为重要的是,避免了传统保藏和复苏工序中导致微生物死亡和变异的风险,而且采用本申请的方式,由于微生物菌种培育出后,就直接进入到培养系统中进行微生物的培养,降低了微生物变异风险,提高了微生物的纯净性,而且,在运输到使用现场进行使用时,微生物都存在了优异的活性,而且也发育繁殖到一定数量,大幅缩短了现场使用的时间周期,如此,也大幅降低了使用成本,本申请的微生物培养方法,特别适用于使用现场需要立即使用或者短时间内需要使用的情况;6. Compared with the traditional method, the microbial cultivation method of the present application adopts the microbial cultivation system of the present application in the transportation link, so it directly avoids the preservation steps and recovery steps of the microbial strains in the traditional method, so, First of all, the cost of preservation and recovery is avoided, and more importantly, the risk of microbial death and mutation in the traditional preservation and recovery process is avoided. Moreover, with the method of this application, after the microbial strain is cultivated, it directly enters the The cultivation of microorganisms in the culture system reduces the risk of microbial variation and improves the purity of microorganisms. Moreover, when transported to the use site for use, the microorganisms have excellent activity, and they have also grown to a certain number, greatly shortening the production time. The time period of on-site use is shortened, so that the use cost is also greatly reduced. The microbial cultivation method of the present application is especially suitable for the situation that the use site needs to be used immediately or in a short period of time;
7、通过不同微生物品种的相应标准和规范,选定微生物变异率阈值和死亡率阈值,通过各个时间节点,在培养系统中,按照时间节点进行气体置换和相应的培养基质补入即可,确保整个培养过程,微生物都处于适合的环境下,确保微生物培养质量。7. According to the corresponding standards and norms of different microbial varieties, select the microbial variation rate threshold and mortality threshold, and through each time node, in the culture system, it is enough to perform gas replacement and corresponding culture medium supplement according to the time node to ensure During the whole cultivation process, microorganisms are in a suitable environment to ensure the quality of microbial cultivation.
附图说明Description of drawings
图1为具体实施方式中筒体的结构示意图;Fig. 1 is the structural representation of cylinder body in the specific embodiment;
图2为具体实施方式中温控舱与筒体和箱体配合的结构示意图,Fig. 2 is a structural schematic diagram of the cooperation between the temperature control cabin and the cylinder and the box in the specific embodiment,
图中标示:1-筒体,2-盖体,3-培养基质腔,4-气体腔,5-连通管,6-单向导通装置,7-U型弯管,8-推板,9-推杆,10-通孔,11-封堵盖,12-导流槽,13-喷头,14-观测窗,15-温控舱,16-温度控制腔,17-密封垫,18-箱体,19-气体室,20-废气室。Marked in the figure: 1-Cylinder body, 2-Cover body, 3-Cultivation substrate chamber, 4-Gas chamber, 5-Connecting pipe, 6-One-way conducting device, 7-U-shaped elbow, 8-Push plate, 9 -Push rod, 10-Through hole, 11-Blocking cover, 12-Guide, 13-Nozzle, 14-Observation window, 15-Temperature control cabin, 16-Temperature control chamber, 17-Sealing gasket, 18-Box Body, 19-gas chamber, 20-exhaust gas chamber.
实施方式Implementation
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合附图,对本发明实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some, not all, embodiments of the present invention.
因此,以下对本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的部分实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征和技术方案可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features and technical solutions in the embodiments can be combined with each other.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,这类术语仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, or the conventionally placed position when the product of the invention is used. Orientation or positional relationship, or the orientation or positional relationship commonly understood by those skilled in the art, such terms are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, Constructed and operative in a particular orientation and therefore are not to be construed as limitations of the invention. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
实施例1,如图1和2所示:Embodiment 1, as shown in Figures 1 and 2:
一种用于微生物培养筒,包括下端封闭上端敞开的筒体1和与所述筒体1上端敞开端部相配合的盖体2,在所述筒体1内部空间自下而上的划分为培养基质腔3和气体腔4,所述培养基质腔3用于容纳适宜微生物生长的培养基,所述气体腔4用于容纳适宜微生物生长的适宜气体,在所述筒体1内还设置有气体置换装置,所述气体置换装置用于将使所述气体腔4内的气体置换为新的适宜气体。A cylinder for cultivating microorganisms, comprising a cylinder 1 with a closed lower end and an open upper end and a cover 2 matched with the open end of the upper end of the cylinder 1, and the inner space of the cylinder 1 is divided from bottom to top into Culture substrate chamber 3 and gas chamber 4, described culture substrate chamber 3 is used for containing the culture medium suitable for microbial growth, and described gas chamber 4 is used for containing the suitable gas suitable for microbial growth, also is provided with in described barrel 1 A gas replacement device, the gas replacement device is used to replace the gas in the gas chamber 4 with a new suitable gas.
在本申请的方案中,适宜微生物培养的培养基为目前常规的培养基,可以是液体培养基,也是可以是固体培养基或者胶质状态的培养基,针对不同种类的微生物,培养基的配方和形态存在不同,对于不同种类的微生物,适宜微生物繁殖生长的气体配方也可能存在不同,该培养基的配方、形态,以及微生物适宜气体是本领域技术人员根据其掌握的本领域常规技术,就能够针对不同种类的微生物选用或者制作出与该种微生物相适应得到适宜培养基和气体的,所以,在本内容中不再赘述。In the scheme of this application, the culture medium suitable for microorganism cultivation is the current conventional culture medium, which can be a liquid medium, or a solid medium or a colloidal medium. For different types of microorganisms, the formula of the medium Different from the morphology, for different types of microorganisms, the gas formula suitable for the reproduction and growth of microorganisms may also be different. The formula, shape of the medium, and the gas suitable for microorganisms are those skilled in the art based on the conventional techniques in the field mastered by those skilled in the art. Different types of microorganisms can be selected or produced to obtain suitable medium and gas suitable for such microorganisms, so details will not be repeated in this content.
在目前微生物的培养中,周期气体成分是影响微生物繁殖生长和发育的关键性因素,当周围气体成分的大幅变化时,微生物的繁殖生长和发育都会被影响,严重时甚至导致微生物死亡或者发生变异,亦或是出现污染等问题,这也是目前菌种保藏的关键性目的所在,在实际工作中,发明人发现,微生物在生长和繁殖过程中,无论是好氧微生物还是厌氧微生物,大多都会对其周围空气产生影响,某些微生物的生长发育会吸收周围气体中的部分成分,而某些微生物会释放出一些气体,某些微生物在吸收一定气体,同时也排出一些气体,所以,随着时间的推移,微生物的生长进展,其周围气体也会随之变化,这就导致了微生物在生长发育进程中,存在着因气体成分发生变化而出现死亡、变异和被污染的风险。基于上述,在本申请的方案中,微生物培养在筒体1内的培养基中,气体腔4容纳适宜气体,随着时间的推移,当气体腔4内的气体不再适宜微生物生长繁殖发育时,通过筒体1内的气体置换装置,将气体腔4内的气体置换为新的适宜气体,如此,降低微生物生长发育繁殖过程死亡或变异或出现被污染的风险,而且,也确保了微生物良好的发育速度,节约培养时间。In the current cultivation of microorganisms, the periodic gas composition is the key factor affecting the growth and development of microorganisms. When the surrounding gas composition changes greatly, the reproduction, growth and development of microorganisms will be affected, and even cause the death or mutation of microorganisms in severe cases. , or there may be problems such as pollution, which is also the key purpose of the current strain preservation. In actual work, the inventor found that during the growth and reproduction of microorganisms, whether they are aerobic microorganisms or anaerobic microorganisms, most of them will It affects the air around it. The growth and development of some microorganisms will absorb some components in the surrounding gas, and some microorganisms will release some gases. Some microorganisms absorb certain gases and emit some gases at the same time. Therefore, as As time goes by, the growth of microorganisms progresses, and the surrounding gas will also change accordingly, which leads to the risk of death, mutation and contamination due to changes in gas composition during the growth and development of microorganisms. Based on the above, in the scheme of the present application, the microorganisms are cultured in the culture medium in the cylinder body 1, and the gas chamber 4 contains suitable gas. As time goes by, when the gas in the gas chamber 4 is no longer suitable for the growth and reproduction of microorganisms , the gas in the gas chamber 4 is replaced by a new suitable gas through the gas replacement device in the cylinder 1, so that the risk of death or variation or contamination during the growth and reproduction of microorganisms is reduced, and the good health of the microorganisms is also ensured. development speed and save training time.
实施例2,如图1和2所示的:Embodiment 2, as shown in Figures 1 and 2:
一种用于上述实施例培养筒的气体置换装置,所述气体置换装置包括置换组件和气体排出组件,所述气体排出组件用于连通所述气体腔4与筒体1的外部空间,所述置换组件用于推动所述气体腔4内气体,使所述气体腔4内的气体由所述气体排出组件排出到所述筒体1外。A gas replacement device for the culture cylinder of the above embodiment, the gas replacement device includes a replacement component and a gas discharge component, the gas discharge component is used to communicate the gas chamber 4 with the external space of the cylinder body 1, the The replacement component is used to push the gas in the gas cavity 4, so that the gas in the gas cavity 4 is discharged out of the barrel 1 by the gas discharge component.
作为优选的实施方式,所述气体排出组件包括连通管5,所述连通管5一端与所述气体腔4连通,另一端穿过所述筒体1与所述筒体1的外部空间相连通。As a preferred embodiment, the gas exhaust assembly includes a communication pipe 5, one end of which communicates with the gas chamber 4, and the other end communicates with the external space of the cylinder 1 through the cylinder 1 .
作为优选的实施方式,在所述连通管5上还设置有截止阀。通过所述截止阀的开启和关闭控制所述连通管5的连通和阻断状态。通过设置截止阀,截止阀为常闭状态,在需要置换气体腔4内的气体时,将截止阀打开,通过置换组件推动气体腔4内气体,使气体腔4内气体由连通管5排出,然后再通过连通管5朝气体腔4内充入新的适宜气体,如此实现气体的置换。As a preferred embodiment, a cut-off valve is also provided on the communicating pipe 5 . The communication and blocking states of the communication pipe 5 are controlled by the opening and closing of the cut-off valve. By setting the shut-off valve, the shut-off valve is in a normally closed state. When the gas in the gas chamber 4 needs to be replaced, the shut-off valve is opened, and the gas in the gas chamber 4 is pushed through the replacement component, so that the gas in the gas chamber 4 is discharged from the connecting pipe 5. Then fill the gas chamber 4 with new suitable gas through the connecting pipe 5, so as to realize the replacement of the gas.
作为另一优选的实施方式,在所述连通管5上还设置有单向导通装置6,使所述连通管5在由所述筒体1内至所述筒体1外的方向上单向导通。使筒体1外部的空气不能由封堵组件进入到气体腔4内。在实际使用中,发明人发现,由于气体腔4内的气体通常都较为湿润,所以,在连通管5在多次排气后,在连通管5内极有可能汇聚液滴颗粒,甚至在更长时间后干结成固体或者粉尘颗粒,若采用连通管5朝气体腔4内鼓入新的适宜气体,这些颗粒物就有可能随之被送回执气体腔4内,落入到培养基上,在这些颗粒物及其周围的培养基上形成浓度极高的异常物质,极容易导致局部微生物发生变异和死亡,进而影响整个微生物的培养效果,所以,在本申请的方案中,单向导通装置6的设置,使单向单向导通装置6只做排气用,如此,避免排气时的沉积物被新入适宜气体再次带入筒体1内对微生物造成的不利影响,进而提供微生物的培养质量。As another preferred embodiment, a one-way conducting device 6 is also provided on the communication pipe 5, so that the communication pipe 5 is unidirectional in the direction from the inside of the cylinder body 1 to the outside of the cylinder body 1. Pass. The air outside the cylinder body 1 cannot enter the gas cavity 4 through the sealing assembly. In actual use, the inventors found that since the gas in the gas chamber 4 is usually relatively humid, after the connecting pipe 5 is exhausted many times, it is very likely that the liquid droplets will gather in the connecting pipe 5, and even more After a long time, it dries into solid or dust particles. If the connecting pipe 5 is used to blow new suitable gas into the gas chamber 4, these particles may be sent back to the gas chamber 4 thereupon and fall onto the culture medium. Abnormal substances with extremely high concentrations are formed on these particles and the surrounding culture medium, which can easily cause local microorganisms to mutate and die, thereby affecting the cultivation effect of the entire microorganisms. Therefore, in the scheme of this application, the one-way conduction device 6 It is set so that the one-way and one-way conduction device 6 is only used for exhausting, so that the sediment during exhausting is prevented from being brought into the cylinder body 1 again by the newly introduced suitable gas to cause adverse effects on microorganisms, and then the cultivation quality of microorganisms is improved.
作为优选的实施方式,所述单向导通装置6设置在所述连通管5上靠近所述气体腔4的一端。如此,进一步的确保连通管5的污染物不进入到筒体1内,同时,还确保气体腔4内的气体尽量多的排出,避免管道内的残余气体返回气体腔4内。As a preferred embodiment, the one-way conduction device 6 is arranged on one end of the communication pipe 5 close to the gas cavity 4 . In this way, it is further ensured that the pollutants in the connecting pipe 5 do not enter the cylinder body 1 , and at the same time, it is also ensured that the gas in the gas chamber 4 is discharged as much as possible, so as to prevent the residual gas in the pipeline from returning to the gas chamber 4 .
作为优选的实施方式,所述单向导通装置6为单向阀。As a preferred embodiment, the one-way passage device 6 is a one-way valve.
作为一种优选的实施方式,所述连通管5沿所述气体腔4的内壁竖向布置,所述连通管5的下端与所述培养基质腔3的上缘间隙配合,所述连通管5的上端穿过所述筒体1上端部分形成排气嘴。将连通管5竖直设置在气体腔4的侧壁,排气嘴位于筒体1上端部分,使排气嘴处具有更大的操作空间,避免排气嘴位置较低时,为了预留操作空间而使多个筒体1之间隔开较多距离;而且,连通管5设置在气体腔4内壁,使得连通管5的温度于气体腔4内温度相一致,降低气体进入连通管5时凝结成液滴的可能,进而降低排出气体对连通管5的污染风险。As a preferred embodiment, the communication pipe 5 is arranged vertically along the inner wall of the gas chamber 4, the lower end of the communication pipe 5 is in clearance fit with the upper edge of the culture substrate chamber 3, and the communication pipe 5 The upper end passes through the upper end part of the cylinder body 1 to form an exhaust nozzle. The connecting pipe 5 is vertically arranged on the side wall of the gas chamber 4, and the exhaust nozzle is located at the upper part of the cylinder body 1, so that the exhaust nozzle has a larger operating space, avoiding that when the exhaust nozzle is at a low position, in order to reserve the operation space between the plurality of cylinders 1; moreover, the connecting pipe 5 is arranged on the inner wall of the gas chamber 4, so that the temperature of the connecting pipe 5 is consistent with the temperature in the gas chamber 4, and the condensation when the gas enters the connecting pipe 5 is reduced. The possibility of forming liquid droplets, thereby reducing the risk of pollution of the exhaust gas to the communication pipe 5.
作为另一种优选实施方式,所述连通管5包括穿出段和竖直段,所述竖直段沿所述筒体1的外壁竖向布置,所述穿出段一端位于所述筒体1内,与所述培养基质腔3的上缘间隙配合,另一端穿出所述筒体1外,与所述竖直段的下端相连。在该方案中,将连通管5的竖直段设置在筒体1外,能够有效避免对筒体1内部空间的占用,也能够确保筒体1内部的平滑,减少筒体1内存在的缝隙等,降低培养基质汇聚在缝隙处而导致在该局部处出现高浓度培养基质的问题,进而避免了这些高浓度培养基质落入下方培养基质而导致的不利影响。As another preferred embodiment, the communication pipe 5 includes a piercing section and a vertical section, the vertical section is vertically arranged along the outer wall of the cylinder 1, and one end of the piercing section is located at the cylinder body 1, which fits with the upper edge of the culture substrate cavity 3, and the other end passes through the cylinder body 1 and connects with the lower end of the vertical section. In this solution, the vertical section of the connecting pipe 5 is arranged outside the cylinder body 1, which can effectively avoid occupying the internal space of the cylinder body 1, and can also ensure the smoothness of the inside of the cylinder body 1, reducing the existing gaps in the cylinder body 1 Etc., reduce the problem that the culture substrate gathers in the gap and cause high-concentration culture substrate to appear in this part, and then avoid the adverse effects caused by these high-concentration culture substrates falling into the culture substrate below.
作为进一步的优选实施方式,所述穿出段在自所述筒体1内至筒体1外的方向上向下倾斜。将穿出段倾斜向下,如上述的,排出气体在连通管5内凝结为液滴颗粒时,可以避免这些颗粒落入培养基质腔3内,进而确保微生物良好的培养质量。As a further preferred embodiment, the passage section is inclined downward from the inside of the cylinder 1 to the outside of the cylinder 1 . The passage section is inclined downward. As mentioned above, when the exhaust gas is condensed into droplet particles in the communication pipe 5, these particles can be prevented from falling into the culture substrate chamber 3, thereby ensuring good culture quality of microorganisms.
作为进一步的优选实施方式,在所述穿出段与所述竖直段之间连接有向下弯曲的U型弯管7。通过设置U型弯管7,更加利于排出气体中凝结颗粒物的汇聚,减小排气过程中,连通管5形成的扰流气体将颗粒物带回到培养基质腔3内。As a further preferred embodiment, a downwardly bent U-shaped elbow 7 is connected between the passing-through section and the vertical section. By setting the U-shaped elbow 7 , it is more conducive to the aggregation of condensed particles in the exhaust gas, and reduces the turbulent gas formed by the connecting pipe 5 to bring the particles back into the culture substrate chamber 3 during the exhaust process.
作为进一步的优选实施方式,在所述U型弯管7底部还设置有排污阀。在需要的时候,可以开启排污阀将U型弯管7内的液体和/或固体颗粒物排出。As a further preferred embodiment, a drain valve is also provided at the bottom of the U-shaped elbow 7 . When needed, the drain valve can be opened to discharge the liquid and/or solid particles in the U-shaped elbow 7 .
作为一种优选的实施方式,所述置换组件包括推板和设置在所述推板上侧的推杆9,所述推杆9竖直设置,并穿过所述盖体2,所述推杆9与所述盖体2之间为滑动密封配合,所述推板与所述气体腔4的侧壁滑动密封配合。在该方案中,推杆9可以是人力驱动也可以是设置为电机驱动,通过设置推板和推杆9,在初始位置,推板位于气体腔4上方,在需要进行气体排出时,通过推杆9推动推板,使推板下移,将气体腔4内的气体推送入气体排出组件,进而实现气体的排出,在该种方式下,新的气体可以从连通管5补入气体腔4。As a preferred embodiment, the replacement assembly includes a push plate and a push rod 9 arranged on the upper side of the push plate, the push rod 9 is vertically arranged, and passes through the cover body 2, and the push rod 9 The rod 9 is in a sliding and sealing fit with the cover body 2 , and the push plate is in a sliding and sealing fit with the side wall of the gas chamber 4 . In this solution, the push rod 9 can be driven by manpower or set to be driven by a motor. By setting the push plate and the push rod 9, in the initial position, the push plate is located above the gas chamber 4. The rod 9 pushes the push plate, so that the push plate moves down, pushes the gas in the gas chamber 4 into the gas discharge assembly, and then realizes the discharge of the gas. In this way, new gas can be replenished into the gas chamber 4 from the connecting pipe 5 .
作为优选的实施方式,当所述连通管5位于所述筒体1内时,所述连通管5对应的所述推板上设置有缺口,所述推板的缺口与所述连通管5之间为滑动密封配合。在推板上设置于连通管5配合的缺口,还使得连通管5位于筒体1内的部分做导向结构,避免推板的圆周方向的回转,降低推板边缘收到的磨损,确保推板与气体腔4侧壁的密封可靠性。As a preferred embodiment, when the communication pipe 5 is located in the cylinder body 1, a notch is provided on the push plate corresponding to the communication pipe 5, and the gap between the notch of the push plate and the communication pipe 5 There is a sliding seal fit between them. The gap provided on the push plate to cooperate with the connecting pipe 5 also makes the part of the connecting pipe 5 located in the cylinder 1 a guiding structure, avoiding the rotation of the push plate in the circumferential direction, reducing the wear on the edge of the push plate, and ensuring that the push plate The sealing reliability with the side wall of the gas chamber 4.
作为优选的实施方式,所述推杆9内设置有自上而下贯穿推杆9的通孔10,并且所述通孔10贯穿所述推板,在所述推杆9上端可拆卸的设置有用于封闭所述通孔10的封堵盖11。在推杆9上设置通孔10,这样的方式,使得,在气体腔4内气体排出后,可以通过推杆9的通孔10朝气体腔4内补充入新的适宜气体,这样方式,如前述的,将排出气体与进入气体分别采用不同的通道,能够尽量避免排出气体中凝结的液体和/或固定颗粒物进入到培养基质腔3内,进而进一步确保微生物的培养质量;As a preferred embodiment, the push rod 9 is provided with a through hole 10 that runs through the push rod 9 from top to bottom, and the through hole 10 runs through the push plate, and the upper end of the push rod 9 is detachably set There is a closure cap 11 for closing said through hole 10 . A through hole 10 is provided on the push rod 9 in such a way that after the gas in the gas chamber 4 is discharged, new suitable gas can be replenished into the gas chamber 4 through the through hole 10 of the push rod 9. In this way, as mentioned above Yes, different channels are used for the exhaust gas and the inlet gas, which can prevent the condensed liquid and/or fixed particles in the exhaust gas from entering the culture substrate cavity 3, thereby further ensuring the culture quality of microorganisms;
另一方面,培养基质的成分质量也是影响微生物培养质量的重要因素,在微生物生长发育繁殖过程中,一方面是微生物的吸收,使培养基液中的部分组成物被消耗,另一方面,因为培养基质成分离析,特别是液体培养基,长时间静置后,部分成分组成物沉降在下部分液体中,这些都导致了培养基液质组成成分的变化,会导致微生物生长发育缓慢,严重时甚至出现休眠或者变异的情况,在本申请的方案中,可以通过推杆9的通孔10,向培养基质腔3内补充相应组分,以此确保培养基质成分处于适宜微生物生长发育的成分状态,进而可靠的确保微生物培养质量。On the other hand, the quality of the components of the culture medium is also an important factor affecting the quality of microbial culture. During the growth and reproduction of microorganisms, on the one hand, the absorption of microorganisms consumes part of the components in the culture medium. On the other hand, because The composition analysis of the culture medium, especially the liquid culture medium, after standing still for a long time, some components will settle in the lower part of the liquid. In the case of dormancy or variation, in the scheme of the present application, corresponding components can be supplemented into the culture substrate cavity 3 through the through hole 10 of the push rod 9, so as to ensure that the culture substrate components are in a state suitable for the growth and development of microorganisms, Thus, the quality of microbial culture can be reliably ensured.
作为一种优选的实施方式,所述推板的下侧面为中部向上凸起锥形状,所述推杆9的通孔10位于所述推板下侧锥形面的顶部。将推板的下侧面设置为中部向上凸起的锥形状,在液体培养基进入到通孔10内,向下流动至推板下侧时,能够沿该锥形面呈放射状向下流淌,进而提高加入培养基液分散的均匀性。As a preferred embodiment, the lower side of the push plate is in the shape of a cone with the middle part protruding upward, and the through hole 10 of the push rod 9 is located at the top of the lower tapered surface of the push plate. The lower side of the push plate is set as a conical shape with the middle part protruding upwards. When the liquid culture medium enters the through hole 10 and flows down to the underside of the push plate, it can flow radially downward along the tapered surface, and then Improve the uniformity of the dispersion of the added culture medium.
作为进一步的优选实施方式,在所述推板的下侧设置有若干沿母线方向的导流槽12,各根所述导流槽12圆周均布。通过导流槽12的设置,进一步的提高培养基液在圆周方向上的分散均匀性。As a further preferred embodiment, a plurality of flow guide grooves 12 along the direction of the generatrix are provided on the lower side of the push plate, and each flow guide groove 12 is evenly distributed around the circumference. Through the setting of the guide groove 12, the uniformity of dispersion of the culture medium in the circumferential direction is further improved.
作为进一步的优选实施方式,在所述通孔10对应的所述推板下侧还设置有与所述通孔10相连的喷头13,所述喷头13用于将液体培养基质喷洒成雾状。当培养基质为液体时,通过设置喷头13,将补充进入的培养基液喷洒成雾状,这些雾状液体颗粒逐渐沉降在培养基质腔3内,确保分散的均匀性,进而进一步确保微生物的培养质量。As a further preferred embodiment, a spray head 13 connected to the through hole 10 is also provided on the lower side of the push plate corresponding to the through hole 10, and the spray head 13 is used to spray the liquid culture substrate into a mist. When the culture substrate is liquid, by setting the nozzle 13, the supplemented culture medium is sprayed into a mist, and these mist liquid particles gradually settle in the culture substrate cavity 3 to ensure the uniformity of dispersion, and further ensure the cultivation of microorganisms quality.
作为优选的实施方式,在所述筒体1的侧壁还设置有观测窗14,所述观测窗14设置在所述气体腔4对应的筒体1侧壁上,所述观测窗14的边缘与所述筒体1的边缘密封配合,所述观测窗14采用透明材料制得。在筒体1上开口,并设置观察窗,便于直观观察筒体1内的微生物情况及各构件情况,方便操作人员操作。As a preferred embodiment, an observation window 14 is also provided on the side wall of the cylinder 1, and the observation window 14 is arranged on the side wall of the cylinder 1 corresponding to the gas cavity 4, and the edge of the observation window 14 Fitting sealingly with the edge of the barrel 1, the observation window 14 is made of transparent material. There is an opening on the cylinder body 1, and an observation window is provided, which is convenient for visual observation of the microorganisms and the conditions of each component in the cylinder body 1, and is convenient for the operator to operate.
作为优选的实施方式,在所述筒体1上还设置有用于监测气体腔4内气压的气压表。通过气压表的设置,方便对气体腔4内气压的控制,同时,也方便对补入气体量的监控。As a preferred embodiment, a barometer for monitoring the air pressure in the gas chamber 4 is also provided on the cylinder body 1 . The setting of the barometer facilitates the control of the air pressure in the gas chamber 4 and at the same time facilitates the monitoring of the amount of added gas.
实施例3,如图1和2所示的:Embodiment 3, as shown in Figures 1 and 2:
一种微生物培养系统,包括上述的微生物培养筒,还包括温控舱15,所述温控舱15内具有一能够保持腔体内温度稳定的温度控制腔16,所述培养筒的全部或者下部分至于所述温度控制腔16内。在微生物培养中,培养基及微生物周围的环境温度也重要因素之一,温度是否合适,决定这微生物的生长发育质量,在实际微生物培养中,有的微生物会吸收热量,导致培养基质部分的温度降低,有的微生物会放出热量,导致培养基质部分的温度升高,这些温度的变化,常常会抑制微生物的进一步生长发育,严重时甚至可能出现变异和死亡的情况。A microbial culture system, including the above-mentioned microbial culture tube, also includes a temperature control cabin 15, the temperature control cabin 15 has a temperature control chamber 16 capable of maintaining a stable temperature in the cavity, all or the lower part of the culture tube As for the inside of the temperature control chamber 16 . In microbial culture, the temperature of the medium and the surrounding environment of the microorganism is also one of the important factors. Whether the temperature is suitable determines the quality of the growth and development of the microorganism. In actual microbial cultivation, some microorganisms will absorb heat, resulting in the temperature of the culture substrate Some microorganisms will release heat, leading to an increase in the temperature of the culture substrate. These changes in temperature often inhibit the further growth and development of microorganisms, and in severe cases, mutations and death may even occur.
所以,在本申请的方案中,通过设置温控舱15,温度控制腔16内的温度可控可调,并且能够保持腔体内温度稳定,如此,使培养筒内的温度,特别是培养基质腔3的温度都处于适宜微生物生长发育繁殖的温度,进而确保微生物良好的培育质量。Therefore, in the scheme of the present application, by setting the temperature control chamber 15, the temperature in the temperature control chamber 16 can be controlled and adjusted, and the temperature in the chamber can be kept stable, so that the temperature in the culture cylinder, especially the culture substrate chamber 3 are all at a temperature suitable for the growth, development and reproduction of microorganisms, thereby ensuring the good cultivation quality of microorganisms.
作为优选的实施方式,所述温控舱15为具有一封闭的封闭腔,在所述封闭腔内填充有传热物,所述温控舱15是还设置有对所述传热物进行加热和/或制冷的调温装置,在所述温控舱15的上侧板上还设置有向所述舱体内凹陷的凹陷腔,所述培养筒置于所述凹陷腔内,所述凹陷的侧壁与培养筒的外壁相配合。所述凹陷腔为所述温度控制腔16,在该种方式中,通过将调温装置设置为合适的温度,通过设置在封闭腔内设置传热物,传热物可以是水、油等能够实现对凹陷腔均匀加热的物质,也可以是空气,如此实现对凹陷腔内的温度进行控制,进而实现对微生物培养筒内温度的控制。As a preferred embodiment, the temperature control cabin 15 has a closed cavity filled with heat transfer material, and the temperature control cabin 15 is also provided with a heating device for heating the heat transfer material. And/or the temperature regulating device of refrigeration, on the upper side plate of described temperature control cabin 15, also be provided with the sunken cavity that is sunken in described cabin, described culture cylinder is placed in described sunken cavity, and described sunken cavity The side wall matches the outer wall of the culture cylinder. The recessed cavity is the temperature control cavity 16. In this way, by setting the temperature adjustment device to a suitable temperature, by setting the heat transfer material in the closed cavity, the heat transfer material can be water, oil, etc. The substance that evenly heats the concave cavity can also be air, so that the temperature in the concave cavity can be controlled, and then the temperature in the microbial cultivation cylinder can be controlled.
作为优选的实施方式,在所述凹陷腔上缘还设置有柔性的密封垫17,所述密封垫17用于密封所述培养筒外壁与所述凹陷腔之间的间隙。密封垫17的设置,一方面是确保凹陷腔与筒体1之间良好的热传递,另一方面,也提高了筒体1的稳定性。As a preferred embodiment, a flexible gasket 17 is also provided on the upper edge of the concave cavity, and the gasket 17 is used to seal the gap between the outer wall of the culture cylinder and the concave cavity. The arrangement of the sealing gasket 17 is to ensure good heat transfer between the concave cavity and the cylinder body 1 on the one hand, and to improve the stability of the cylinder body 1 on the other hand.
作为优选的实施方式,所述密封垫17为橡胶密封垫17。As a preferred embodiment, the gasket 17 is a rubber gasket 17 .
作为优选的实施方式,所述温控舱15上设置有若干个所述凹陷腔,每一个所述凹陷腔内都设置有一个所述培养筒。能够大幅提高培养效率,而且在针对相同数量微生物培养时,能够大幅降低单个筒体1内微生物的数量,在提高培养品质的同时,还大幅降低了微生物之间出现交叉感染的风险,也利用对微生物突变的控制。As a preferred embodiment, the temperature control cabin 15 is provided with a plurality of the recessed cavities, and each of the recessed cavities is provided with a culture tube. It can greatly improve the culture efficiency, and when cultivating the same number of microorganisms, it can greatly reduce the number of microorganisms in a single cylinder 1, while improving the culture quality, it also greatly reduces the risk of cross-infection between microorganisms, and also utilizes the Control of microbial mutations.
作为优选的实施方式,相邻凹陷腔之间隔开有距离,使在所述凹陷腔内布置培养筒后,在所述培养筒之间形成有供人通过的通道。方便工作人员对各个培养筒进行监测和操作。As a preferred embodiment, there is a distance between adjacent concave cavities, so that after the culture tubes are arranged in the concave cavities, a passage for people to pass is formed between the culture tubes. It is convenient for staff to monitor and operate each culture cylinder.
作为优选的实施方式,微生物培养系统还包括箱体18,所述温控舱15和培养筒设置在所述箱体18内,所述温控舱15与所述箱体18之间为可分离的连接。通过设置箱体18,提高培养系统的整体性,降低培养筒所受污染的同时,还方便运输。As a preferred embodiment, the microbial cultivation system also includes a box body 18, the temperature control cabin 15 and the culture cylinder are arranged in the box body 18, and the temperature control cabin 15 and the box body 18 are detachable Connection. By setting the box body 18, the integrity of the culture system is improved, the pollution of the culture cylinder is reduced, and the transportation is also convenient.
作为优选的实施方式,所述箱体18为集装箱。As a preferred embodiment, the box body 18 is a container.
作为优选的实施方式,在所述箱体18内还设置有气体室19,所述气体室19用于储纳与被培养微生物相适宜的气体,所述气体室19上还设置有与所述培养筒推杆9通孔10相适配的加气管道。所述气体室19内具有封闭腔体,新的未被使用的气体储存在该封闭腔体内。加气管道上设置有也有与推动通孔10相适配的加气嘴,所述加气嘴与所述推杆9之间为可分离的密封配合。在培养筒内气体腔4空气排出后,通过加气管道与推杆9的通孔10相配合,向气体腔4内补充入新的适宜于微生物生长发育的适宜气体。As a preferred embodiment, a gas chamber 19 is also provided in the box body 18, and the gas chamber 19 is used to store a gas suitable for the cultured microorganisms. The aeration pipeline that the through hole 10 of culture tube push rod 9 is matched. The gas chamber 19 has a closed cavity in which new unused gas is stored. The air filling pipe is provided with an air filling nozzle that is also compatible with the push through hole 10, and the air filling nozzle is in a detachable sealing fit with the push rod 9. After the air in the gas cavity 4 in the cultivation cylinder is discharged, the through hole 10 of the push rod 9 is matched by the aeration pipeline to supplement new suitable gas suitable for the growth and development of microorganisms in the gas cavity 4 .
作为优选的实施方式,所述气体室19设置在所述箱体18的顶部。As a preferred embodiment, the gas chamber 19 is arranged on the top of the box body 18 .
作为优选的实施方式,所述气体室19包括下侧板,所述下侧板的边缘与所述箱体18的侧壁之间为滑动密封配合,在所述下侧板与所述箱体18顶板之间形成所述气体室19的储气空间,所述加气管设置在所述下侧板上,并与所述气体室19的储气空间相连通,在所述箱体18内还设置有驱动所述下侧板在竖向上移动的驱动装置。在本申请中驱动装置为驱动电机,通过驱动电机驱动下侧板上移,将气体室19内的气体压入到培养筒的气体腔4内,实现适宜气体的补入。As a preferred embodiment, the gas chamber 19 includes a lower side plate, and the edge of the lower side plate and the side wall of the box body 18 are in a sliding and sealing fit. The gas storage space of the gas chamber 19 is formed between the 18 top plates, the gas filling pipe is arranged on the lower side plate, and communicates with the gas storage space of the gas chamber 19, and in the box body 18 A drive device is provided to drive the lower side plate to move vertically. In this application, the driving device is a driving motor, which drives the lower side plate to move, and presses the gas in the gas chamber 19 into the gas chamber 4 of the culture cylinder to realize the filling of suitable gas.
作为优选的实施方式,在所述箱体18内还设置有废气室20,所述废气室20与各个所述培养筒的连通管5相连通。对应某些微生物培养,气体腔4内的适宜气体可能会导致严重污染或者有毒有害,对应这类有毒有害气体,在本申请的方案中,筒废气室20进行收集,然后再集中进行无害化处理。As a preferred embodiment, an exhaust gas chamber 20 is also provided in the box body 18, and the exhaust gas chamber 20 communicates with the communication pipes 5 of each of the culture cylinders. Corresponding to the cultivation of certain microorganisms, the suitable gas in the gas chamber 4 may cause serious pollution or poisonous and harmful. For such toxic and harmful gases, in the solution of this application, the waste gas chamber 20 is used for collection, and then concentrated for harmless treatment deal with.
实施例4,如图1和2所示的:Embodiment 4, as shown in Figures 1 and 2:
一种采用上述微生物培养系统的微生物培养方法,在获得微生物菌种后,将菌种培育在微生物培养系统中,然后将培育有微生物菌种的微生物培养系统运输至使用现场,再将培养系统中的微生物取出进行现场使用。A method for cultivating microorganisms using the above-mentioned microorganism cultivation system. After obtaining the microorganism strains, the strains are cultivated in the microorganism cultivation system, and then the microorganism cultivation system cultivated with the microorganism strains is transported to the use site, and then the microorganism strains are cultivated in the cultivation system. Microorganisms are taken out for on-site use.
本申请微生物培养方法,相对于传统方式而言,由于在运输环节中,采用了本申请的微生物培养系统,所以,直接回避了传统方式中,微生物菌种保藏步骤和复苏步骤,如此,首先是免除了保藏和复苏成本,更为重要的是,避免了传统保藏和复苏工序中导致微生物死亡和变异的风险,而且采用本申请的方式,由于微生物菌种培育出后,就直接进入到培养系统中进行微生物的培养,降低了微生物变异风险,提高了微生物的纯净性,而且,在运输到使用现场进行使用时,微生物都存在了优异的活性,而且也发育繁殖到一定数量,大幅缩短了现场使用的时间周期,如此,也大幅降低了使用成本,本申请的微生物培养方法,特别适用于使用现场需要立即使用或者短时间内需要使用的情况。The microbial cultivation method of the present application, compared with the traditional method, because the microbial cultivation system of the present application is used in the transportation link, it directly avoids the microbial strain preservation step and the recovery step in the traditional method, so, first of all, The cost of preservation and recovery is eliminated, and more importantly, the risk of microbial death and mutation in the traditional preservation and recovery process is avoided. Moreover, with the method of this application, after the microbial strain is cultivated, it directly enters the culture system The cultivation of microorganisms in the environment reduces the risk of microbial variation and improves the purity of microorganisms. Moreover, when transported to the use site for use, the microorganisms have excellent activity, and they have also grown to a certain number, which greatly shortens the time spent on site. The time period of use is like this, and the cost of use is also greatly reduced. The microorganism cultivation method of the present application is especially suitable for the situation where the use site needs to be used immediately or in a short period of time.
作为优选的实施方式,在获得所述微生物菌种之后,在将菌种培育在微生物培养系统中前,先进行所述微生物培养系统气体置换和培养基质补入时间节点实验,As a preferred embodiment, after the microbial strains are obtained, before the strains are cultivated in the microbial culture system, the time node experiment of gas replacement and culture substrate replenishment in the microbial culture system is carried out,
所述微生物培养系统气体置换和培养基质补入时间节点实验为:将温控舱15设置为适宜微生物生长发育繁殖的温度,按照实际运输过程中,培养筒内培养基质装填量以及微生物菌种置入量将培养基质和菌种置入培养筒的培养基质腔3内,然后,在培养筒的气体腔4内充满适宜气体,开始计时,记录时间读数h0,根据实际微生物品种及使用领域的要求,选定微生物变异率阈值和死亡率阈值,然后进行下述步骤:The gas replacement and culture substrate filling time node experiment of the microorganism culture system is as follows: the temperature control cabin 15 is set to a temperature suitable for the growth, development and reproduction of microorganisms, and according to the loading amount of the culture substrate in the culture cylinder and the setting of microorganism strains in the actual transportation process. Put the culture substrate and strains into the culture substrate chamber 3 of the culture cylinder, then fill the gas chamber 4 of the culture cylinder with suitable gas, start timing, record the time reading h0, according to the actual microbial species and the requirements of the field of use , select the microbial variation rate threshold and the mortality threshold, and then perform the following steps:
步骤1:对培养基质中的微生物进行监测,当培养筒内微生物的变异率和死亡率中任一一个达到阈值的90~95%时,记录时间读数h1,Step 1: Monitor the microorganisms in the culture medium, when either the variation rate or the death rate of the microorganisms in the culture cylinder reaches 90-95% of the threshold value, record the time reading h1,
步骤2:检测h1时培养基质成分以及各成分比例,将该成分比例与培养基质的原始成分比例进行比对,计算得出需要补入组分量d1,Step 2: When detecting h1, the composition of the culture substrate and the ratio of each ingredient are compared, and the ratio of the ingredients is compared with the ratio of the original ingredients of the culture substrate, and the amount of components that need to be supplemented d1 is calculated.
步骤3:将补入组分量d1补入到培养基质腔3内,然后再将气体腔4内的气体置换为新的适宜气体,Step 3: Add the added component amount d1 into the culture substrate cavity 3, and then replace the gas in the gas cavity 4 with a new suitable gas,
步骤4:继续监测微生物的变异率和死亡率,当培养筒内微生物的变异率和死亡率中任一一个达到阈值的90~95%时,记录时间读数h2,Step 4: Continue to monitor the variation rate and mortality of microorganisms. When any of the variation rate and mortality of microorganisms in the culture cylinder reaches 90-95% of the threshold, record the time reading h2,
步骤5:检测h2时培养基质成分以及各成分比例,将该成分比例与培养基质的原始成分比例进行比对,计算得出需要补入组分量d2,Step 5: When detecting h2, the composition of the culture substrate and the ratio of each ingredient are compared, and the ratio of the ingredients is compared with the ratio of the original composition of the culture substrate to calculate the amount of components that need to be supplemented d2,
步骤6:将补入组分量d2补入到培养基质腔3内,然后再将气体腔4内的气体置换为新的适宜气体,Step 6: Add the added component amount d2 into the culture substrate cavity 3, and then replace the gas in the gas cavity 4 with a new suitable gas,
重复步骤3-6,得到数据h3-hn和d3-dn,n为大于三的整数,Repeat steps 3-6 to obtain data h3-hn and d3-dn, n is an integer greater than three,
在将菌种培育在微生物培养系统中时,依据时间h1-hn,当时间到达某一hx时,在培养筒的培养基质腔3内补入相应的组分量dx,同时将培养筒气体腔4内的气体置换为新的适宜气体,1≤x≤n,x为整数。When cultivating the strains in the microbial culture system, according to the time h1-hn, when the time reaches a certain hx, the corresponding component amount dx is added to the culture medium chamber 3 of the culture cylinder, and at the same time, the gas chamber 4 of the culture cylinder The gas in is replaced with a new suitable gas, 1≤x≤n, x is an integer.
作为优选的实施方式,在进行微生物培养系统运输前,先预估运输时间,根据运输时间和微生物培养系统中培养筒的数量,测算在运输至使用现场之前所需的适宜气体体积和补入组分量,并将所需体积的适宜气体和补入组分量布置在微生物培养系统的箱体18内。在该方案中,通过预估微生物在微生物培养系统中的培养时间,然后通过培养时间结合试验数据,进而估算所需适宜气体体积和培养基质组分量,由于这些是本领域技术人员通过常规知识可以毫无疑义得出的,所以,在本申请中不进一步的阐述。As a preferred embodiment, before the transportation of the microbial culture system, the transportation time is estimated, and according to the transportation time and the number of culture cylinders in the microbial culture system, the appropriate gas volume and replenishment group required before transportation to the use site are calculated Components, and the appropriate gas of the required volume and the amount of supplementary components are arranged in the casing 18 of the microorganism cultivation system. In this scheme, by estimating the culture time of microorganisms in the microbial culture system, and then combining the test data with the culture time, the appropriate gas volume and the amount of culture medium components are estimated, because these are those skilled in the art through conventional knowledge. Therefore, no further elaboration will be made in this application.
作为优选的实施方式,将使所述培养系统所需的培养基质补入组分量按照实际数据h进行分组,使每组补入组分量对应不同时间点整个微生物培养系统需要补入的培养基质补入组分量,然后再将每组组分量按照培养筒数量进行等分,分装为与培养筒相对应的补入组分包。在实际使用时,在不同时间节点,选取相对应的分组,然后将其中某个组分包的培养基质补入组分补入到培养筒的培养基质腔3内即可,操作过程方面,并且良好的定量,确保补入成分的精度。As a preferred embodiment, the amount of supplementary components required for the culture system will be grouped according to the actual data h, so that the amount of supplementary components in each group corresponds to the supplementary amount of the culture matrix that the entire microbial culture system needs to supplement at different time points. Then divide the amount of each group of components into equal parts according to the number of culture tubes, and pack them into supplementary component packages corresponding to the culture tubes. In actual use, at different time nodes, select the corresponding grouping, and then add the culture matrix replenishment component of one of the component packages into the culture matrix cavity 3 of the culture cylinder. In terms of operation process, and Good quantification ensures the accuracy of added ingredients.
作为优选的实施方式,在培养系统运输至使用现场后,将培养筒内的微生物连通培养基质一起拌和于使用产品上。这样的方式使培养基质得到更完全的利用,特别是能够形成良好的微生物环境缓冲,避免环境差距过大而对微生物生长发育繁殖带来过多不利影响,这种方式特别适用于微生物为乳酸菌,对禽畜饲料的发酵工作。As a preferred embodiment, after the culture system is transported to the site of use, the microorganisms in the culture cylinder are mixed with the culture substrate on the product for use. This method makes the culture substrate more fully utilized, especially can form a good microbial environment buffer, and avoid too much adverse effects on the growth and reproduction of microorganisms caused by excessive environmental gaps. This method is especially suitable for microorganisms that are lactic acid bacteria. Fermentation work on poultry feed.
以上实施例仅用以说明本发明而并非限制本发明所描述的技术方案,尽管本说明书参照上述的各个实施例对本发明已进行了详细的说明,但本发明不局限于上述具体实施方式,因此任何对本发明进行修改或等同替换;而一切不脱离发明的精神和范围的技术方案及其改进,其均涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the specification has described the present invention in detail with reference to the above-mentioned embodiments, the present invention is not limited to the above-mentioned specific implementation methods, so Any modifications or equivalent replacements to the present invention; and all technical solutions and improvements that do not depart from the spirit and scope of the invention are covered by the scope of the claims of the present invention.
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