CN110877808A - Device capable of realizing accurate positioning of charging bucket - Google Patents
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- 239000000463 material Substances 0.000 claims abstract description 25
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- 238000005096 rolling process Methods 0.000 claims description 5
- 229920001875 Ebonite Polymers 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 1
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- 238000005303 weighing Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 8
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- 239000004615 ingredient Substances 0.000 description 4
- 238000010074 rubber mixing Methods 0.000 description 3
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- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
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Abstract
Description
技术领域technical field
本发明涉及配料称量技术领域,具体涉及一种可实现料桶准确定位的装置。The invention relates to the technical field of ingredient weighing, in particular to a device that can realize accurate positioning of a material bucket.
背景技术Background technique
炼胶是制造橡胶制品的第一道也是最重要的生产工艺,炼胶效率直接影响到整个橡胶制品的生产效率。炼胶的一般工艺流程为:原材料的配料称量、混炼、质量检测,其中包含大量不同种类的小粉料的配料称量。在实际生产中,对于通用配方,通常采用全自动配料称量系统;对于非通用配方,为降低设备成本,减少占地面积,通常采用全手动配料称量装置或半自动配料称量装置。当前的半自动配料称量装置采用的通常是电机驱动方式,将需要称量取料的料桶旋转至指定工位,由于电机频繁启停,缩短了电机的使用寿命,又由于电机的运动惯性,使得装置难以准确定位,既提高了配料称量的运行成本,又影响到配料称量的工作效率。现提出一种可实现料桶准确定位的装置,包括旋转机构、驱动机构、限位机构,通过气缸驱动摆臂运动一个行程,摆臂即带动主拨杆驱动推杆使转盘旋转一定角度,均布在转盘上的料桶即随转盘旋转一个工位,设置的前挡杆和后挡杆可保证料桶的精确限位。本发明结构简单、运转可靠、定位准确,缩短了从当前料桶到下一料桶的取料称量周期,降低了运行成本,提高了生产效率。Rubber mixing is the first and most important production process in the manufacture of rubber products. The efficiency of rubber mixing directly affects the production efficiency of the entire rubber product. The general process of rubber mixing is: batching weighing, mixing, and quality testing of raw materials, including batching weighing of a large number of different types of small powders. In actual production, for general formulas, a fully automatic batching weighing system is usually used; for non-general formulas, in order to reduce equipment costs and reduce floor space, a fully manual batching weighing device or a semi-automatic batching weighing device is usually used. The current semi-automatic batching and weighing device is usually driven by a motor, which rotates the material barrel that needs to be weighed and reclaimed to a designated station. Due to the frequent start and stop of the motor, the service life of the motor is shortened, and due to the motion inertia of the motor, This makes it difficult to accurately locate the device, which not only increases the operating cost of ingredient weighing, but also affects the work efficiency of ingredient weighing. A device that can realize accurate positioning of the material barrel is proposed, including a rotating mechanism, a driving mechanism, and a limit mechanism. The swing arm is driven by a cylinder to move for a stroke, and the swing arm drives the main lever to drive the push rod to rotate the turntable to a certain angle. The material barrel placed on the turntable rotates for one station with the turntable, and the front stopper and rear stopper are set to ensure the precise limit of the material bucket. The invention has the advantages of simple structure, reliable operation and accurate positioning, shortens the material taking and weighing cycle from the current material barrel to the next material barrel, reduces the operation cost and improves the production efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的为提供一种可实现料桶准确定位的装置,通过气缸驱动摆臂运动一个行程,摆臂即带动主拨杆驱动推杆使转盘旋转一定角度,均布在转盘上的料桶即随转盘旋转一个工位,达到结构简单、运转可靠、定位准确,从而缩短从当前料桶到下一料桶的取料称量周期,降低运行成本,提高生产效率。The purpose of the present invention is to provide a device that can realize the accurate positioning of the material bucket. The swing arm is driven by a cylinder to move for one stroke, and the swing arm drives the main lever to drive the push rod to rotate the turntable at a certain angle. The buckets are evenly distributed on the turntable. That is, one station rotates with the turntable to achieve simple structure, reliable operation and accurate positioning, thereby shortening the weighing cycle from the current material barrel to the next material barrel, reducing operating costs and improving production efficiency.
为实现该目的,本发明采用如下技术方案:一种可实现料桶准确定位的装置,包括旋转机构、驱动机构、限位机构。所述旋转机构包括料桶、转盘、推杆、底座,所述驱动机构包括摆臂、碰块、主扭簧、主拨杆、主限位块、活塞杆支座、气缸、气缸座,所述限位机构包括后挡杆、后限位块、后支座、后扭簧、前支座、可调螺栓、拉簧、前挡杆、转轴、前限位杆。In order to achieve this purpose, the present invention adopts the following technical scheme: a device that can realize accurate positioning of the material bucket, including a rotating mechanism, a driving mechanism, and a limiting mechanism. The rotating mechanism includes a barrel, a turntable, a push rod, and a base, and the driving mechanism includes a swing arm, a bumper, a main torsion spring, a main lever, a main limit block, a piston rod support, a cylinder, and a cylinder seat. The limit mechanism includes a rear stop rod, a rear limit block, a rear support, a rear torsion spring, a front support, an adjustable bolt, a tension spring, a front stop rod, a rotating shaft, and a front limit rod.
进一步,转盘为正八边形结构,转盘通过滚动轴承套到底座的中心轴上,在转盘上部靠近八个角位置均匀放置8个料桶,在转盘的八条边下部中间位置各竖直焊接1个推杆,推杆的截面为四边形。Further, the turntable is a regular octagonal structure, the turntable is sleeved on the central axis of the base through rolling bearings, 8 material buckets are evenly placed on the upper part of the turntable near the eight corners, and 1 pusher is vertically welded at the lower middle position of the eight sides of the turntable. The section of the rod, the push rod is quadrilateral.
进一步,气缸铰接在气缸座上,气缸座固定在底座上,活塞杆支座的一端与气缸的活塞杆头部铰接,另一端用螺栓固接到摆臂上。Further, the cylinder is hinged on the cylinder seat, the cylinder seat is fixed on the base, one end of the piston rod support is hinged with the piston rod head of the cylinder, and the other end is fixed to the swing arm with bolts.
进一步,摆臂的一端通过滚动轴承套在底座的中心轴上,由气缸驱动并以转盘中心为圆心旋转,另一端设有主限位块并与主拨杆铰接,主拨杆与摆臂铰接处装有主扭簧,主拨杆由主限位块限位,摆臂的一侧固接有碰块,碰块材料为硬质橡胶。Further, one end of the swing arm is sleeved on the central axis of the base through a rolling bearing, driven by a cylinder and rotated around the center of the turntable, and the other end is provided with a main limit block and is hinged with the main lever, where the main lever and the swing arm are hinged. Equipped with a main torsion spring, the main lever is limited by the main limit block, one side of the swing arm is fixed with a bumper, and the bumper is made of hard rubber.
进一步,前挡杆绕转轴旋转,转轴位于前挡杆中部,固定在底座上,前限位杆位于转轴和拉簧之间,固定在底座上,拉簧的一端与前挡杆的末端连接,另一端通过可调螺栓固定在前支座上,前支座固定在底座上,前挡杆通过前限位杆限位。Further, the front stop rod rotates around the rotating shaft, the rotating shaft is located in the middle of the front stop rod and is fixed on the base, the front limit rod is located between the rotating shaft and the tension spring, and is fixed on the base, and one end of the tension spring is connected with the end of the front stop rod, The other end is fixed on the front support through adjustable bolts, the front support is fixed on the base, and the front stop rod is limited by the front limit rod.
进一步,后挡杆的末端铰接在后支座上,在铰接处装有后扭簧,后支座固定在底座上,在后支座上设有后限位块,后挡杆由后限位块限位。Further, the end of the rear stop rod is hinged on the rear support, a rear torsion spring is installed at the hinge, the rear support is fixed on the base, and a rear limit block is arranged on the rear support, and the rear stop rod is limited by the rear. block limit.
进一步,后挡杆的工作面与推杆的推力面接触,前挡杆的工作面与推杆的推力面的背面接触,后挡杆和前挡杆的工作面中心轴线均指向转盘中心,气缸的活塞杆前进一个行程时碰块正好与前挡杆的工作面接触。Further, the working surface of the rear stop rod is in contact with the thrust surface of the push rod, the working surface of the front stop rod is in contact with the back side of the thrust surface of the push rod, and the central axes of the working surfaces of the rear stop rod and the front stop rod both point to the center of the turntable. When the piston rod advances one stroke, the bump just contacts the working surface of the front stop rod.
采用本发明所述的技术方案后,带来以下有益效果:After adopting the technical scheme of the present invention, the following beneficial effects are brought:
本发明所述一种可实现料桶准确定位的装置,通过气缸驱动摆臂运动一个行程,摆臂即带动主拨杆驱动推杆使转盘旋转一定角度,均布在转盘上的料桶即随转盘旋转一个工位,设置的前挡杆和后挡杆可保证料桶的精确限位。达到结构简单、运转可靠、定位准确的目的,缩短了从当前料桶到下一料桶的取料称量周期,降低了运行成本,提高了生产效率。According to the device of the present invention, which can realize the accurate positioning of the material bucket, the swing arm is driven by a cylinder to move for one stroke, and the swing arm drives the main lever to drive the push rod to rotate the turntable at a certain angle, and the material buckets evenly distributed on the turntable follow the same direction. The turntable rotates for one station, and the front and rear stop bars are set to ensure the precise limit of the material barrel. The purpose of simple structure, reliable operation and accurate positioning is achieved, the material taking and weighing cycle from the current material barrel to the next material barrel is shortened, the operation cost is reduced, and the production efficiency is improved.
附图说明Description of drawings
图1:本发明的可实现料桶准确定位的装置结构示意图;Fig. 1: The device structure schematic diagram of the present invention that can realize accurate positioning of the bucket;
图2:气缸活塞杆伸出后的各部件位置图;Figure 2: The position diagram of each component after the cylinder piston rod is extended;
图3:后挡杆部位放大示意图;Figure 3: Enlarged schematic diagram of the rear stop lever;
图4:前挡杆部位放大示意图;Figure 4: Enlarged schematic diagram of the front stop lever;
图5:主拨杆部位放大示意图。Figure 5: An enlarged schematic diagram of the main lever.
其中,1、料桶,2、转盘,3、推杆,4、后挡杆,5、后限位块,6、后支座,7、后扭簧,8、前支座,9、可调螺栓,10、拉簧,11、前挡杆,12、转轴,13、前限位杆,14、摆臂,15、碰块,16、主扭簧,17、主拨杆,18、主限位块,19、活塞杆支座,20、气缸,21、气缸座,22、底座。Among them, 1. Material barrel, 2. Turntable, 3. Push rod, 4. Rear stop lever, 5. Rear limit block, 6. Rear support, 7. Rear torsion spring, 8. Front support, 9. Optional Adjusting bolt, 10, tension spring, 11, front stop lever, 12, rotating shaft, 13, front limit lever, 14, swing arm, 15, bumper, 16, main torsion spring, 17, main lever, 18, main Limit block, 19, piston rod support, 20, cylinder, 21, cylinder seat, 22, base.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
结合图1、图2、图3、图4和图5所示,一种可实现料桶准确定位的装置,包括旋转机构、驱动机构、限位机构。所述旋转机构包括料桶1、转盘2、推杆3、底座22,所述驱动机构包括摆臂14、碰块15、主扭簧16、主拨杆17、主限位块18、活塞杆支座19、气缸20、气缸座21,所述限位机构包括后挡杆4、后限位块5、后支座6、后扭簧7、前支座8、可调螺栓9、拉簧10、前挡杆11、转轴12、前限位杆13。所述转盘2为正八边形结构,所述转盘2通过滚动轴承套到底座22的中心轴上,在转盘2上部靠近八个角位置均匀放置8个料桶1,在转盘2的八条边下部中间位置各竖直焊接1个推杆3,所述推杆3的截面为四边形。所述气缸20铰接在气缸座21上,所述气缸座21固定在底座22上,所述活塞杆支座19的一端与气缸20的活塞杆头部铰接,另一端用螺栓固接到摆臂14上。所述摆臂14的一端通过滚动轴承套在底座22的中心轴上,由气缸20驱动并以转盘2中心为圆心旋转,另一端设有主限位块18并与主拨杆17铰接,所述主拨杆17与摆臂14铰接处装有主扭簧16,所述主拨杆17由主限位块18限位,所述摆臂14的一侧固接有碰块15,所述碰块15材料为硬质橡胶。所述前挡杆11绕转轴12旋转,所述转轴12位于前挡杆11中部,固定在底座22上,所述前限位杆13位于转轴12和拉簧10之间,固定在底座22上,所述拉簧10的一端与前挡杆11的末端连接,另一端通过可调螺栓9固定在前支座8上,所述前支座8固定在底座22上,所述前挡杆11通过前限位杆13限位。所述后挡杆4的末端铰接在后支座6上,在铰接处装有后扭簧7,所述后支座6固定在底座22上,在后支座6上设有后限位块5,所述后挡杆4由后限位块5限位。所述后挡杆4的工作面与推杆3的推力面接触,所述前挡杆11的工作面与推杆3的推力面的背面接触,所述后挡杆4和前挡杆11的工作面中心轴线均指向转盘2中心,所述气缸20的活塞杆前进一个行程时碰块15正好与前挡杆11的工作面接触。With reference to Figure 1, Figure 2, Figure 3, Figure 4 and Figure 5, a device that can achieve accurate positioning of a material bucket includes a rotating mechanism, a driving mechanism, and a limiting mechanism. The rotating mechanism includes a
结合图1、图2、图3、图4和图5所示,气缸20动作开始前,气缸20的活塞杆处于缩回状态,主拨杆17在主扭簧16的作用下压紧在主限位块18上,主拨杆17位于推杆3的推力面侧,前挡杆11在拉簧10的作用下紧靠在前限位杆13上,前挡杆11位于推杆3的推力面的背面,防止转盘2逆时针转动,前挡杆11位置的推杆3与主拨杆17位置的推杆3相邻,后挡杆4在后扭簧7的作用下压紧在后限位块5上,后挡杆4位于推杆3的推力面侧,防止转盘2顺时针转动,后挡杆4位置的推杆3与前挡杆11位置的推杆3相邻。当处于操作工位的料桶1已经配料称量完成,需要下一个料桶1递补到当前操作工位时,固定在底座上的气缸座21上的气缸20的活塞杆伸出,通过铰接的活塞杆支座19,驱动摆臂14并带动主拨杆17一同旋转,活塞杆走一个行程,主拨杆17接触推杆3的推力面,推动推杆3连同转盘2和其上的料桶1逆时针旋转22.5°,即一个工位。同时,主推杆3的旋转使前挡杆11受力,前挡杆11克服拉簧10的拉力绕转轴12逆时针旋转,推杆3旋转越过前挡杆11,前挡杆11离开推杆3后在拉簧10的作用下回转至初始位置。在气缸20的活塞杆行程即将结束时,逆时针旋转的主推杆3碰到固定在后支座6上的后挡杆4,后挡杆4克服后扭簧7的弹簧力逆时针旋转越过推杆3,之后在后扭簧7的弹簧力作用下,后挡杆4回转复位,当气缸20的活塞杆行程结束时,后挡杆4恰好接触到推杆3的推力面,避免可能出现的转盘2顺时针回转。另外,当气缸20的活塞杆行程结束时,摆臂14连同主拨杆17停止旋转,固接在摆臂14一侧的碰块15恰好与前挡杆11的工作面相接触,此时推杆3也恰好处在主拨杆17和前挡杆11之间,在前限位杆13的限制下,转盘2被精确固定,此时料桶1恰好旋转一个工位。然后即可进行配料称量工作,与此同时,气缸20的活塞杆回缩,驱动摆臂14连同主拨杆17一同顺时针回转,行程即将结束时,主拨杆17背面接触到下一个推杆3后,主拨杆17克服主扭簧16的弹簧力,旋转越过推杆3后,主拨杆17在主扭簧16的弹簧力作用下复位,当气缸20的活塞杆缩回到位时,摆臂14即旋转至初始位置,待位于操作工位的料桶1配料称量结束后,重复上述动作,即可进行下一个料桶1的配料称量。由于后挡杆4限制了转盘2的顺时针旋转,前挡杆11限制了转盘2的逆时针旋转,所以每次的料桶1在操作工位的位置都是精确的。1 , 2 , 3 , 4 and 5 , before the action of the
以上所述仅为本发明的优选实施方式,应当指出,对于本领域的普通技术人员而言,在不脱离本发明原理前提下,还可以做出多种变形和改进,这也应该视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, various modifications and improvements can be made without departing from the principles of the present invention, which should also be regarded as the present invention. the scope of protection of the invention.
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