CN110867438A - Power semiconductor module substrate - Google Patents
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 34
- 239000000758 substrate Substances 0.000 title claims abstract description 18
- 238000001465 metallisation Methods 0.000 claims abstract description 26
- 239000002184 metal Substances 0.000 claims description 44
- 229910052751 metal Inorganic materials 0.000 claims description 44
- 239000011248 coating agent Substances 0.000 claims description 30
- 238000000576 coating method Methods 0.000 claims description 30
- 150000002739 metals Chemical class 0.000 claims 1
- 238000000034 method Methods 0.000 description 14
- 238000005253 cladding Methods 0.000 description 9
- 239000003990 capacitor Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000010355 oscillation Effects 0.000 description 2
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- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
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Abstract
Description
技术领域technical field
本发明涉及一种功率半导体模块衬底。The present invention relates to a power semiconductor module substrate.
背景技术Background technique
在功率半导体芯片中,通常都会用到晶体管芯片。对于具有控制端的晶体管芯片,功率模块内部驱动电路的示意图如图3所示。其中,Cg1、Cg2、Cg3分别代表并联的三块晶体管芯片的栅极电容,芯片的通流能力由栅极电容上的电压决定。Tg和Te为功率半导体模块与外部驱动电路连接的端口,用于接收驱动信号。Rg0和Lg0分别为芯片驱动回路公共部分的杂散电阻和杂散电感。Rg1、Lg1和Rg2、Lg2和Rg3、Lg3分别为三块晶体管芯片因位置分布导致的单独的杂散电阻和杂散电感。功率半导体模块开通过程中,加在Tg和Te上的驱动电压由特定的负值升高至正值,导致栅极电容两端电压上升,使通过晶体管功率端子的电流上升,晶体管开通;功率半导体模块关断过程中,加在Tg和Te上的驱动电压由特定的正值降低至负值,导致栅极电容两端电压下降,使通过晶体管功率端子的电流下降,晶体管关断。In power semiconductor chips, transistor chips are usually used. For a transistor chip with a control terminal, the schematic diagram of the internal drive circuit of the power module is shown in Figure 3. Among them, Cg1, Cg2, and Cg3 represent the gate capacitances of three transistor chips connected in parallel, respectively, and the current capacity of the chips is determined by the voltage on the gate capacitors. Tg and Te are ports for connecting the power semiconductor module to an external driving circuit, and are used for receiving driving signals. Rg0 and Lg0 are the stray resistance and stray inductance of the common part of the chip drive circuit, respectively. Rg1, Lg1 and Rg2, Lg2 and Rg3, Lg3 are the separate stray resistance and stray inductance caused by the positional distribution of the three transistor chips, respectively. During the turn-on process of the power semiconductor module, the driving voltage applied to Tg and Te rises from a specific negative value to a positive value, causing the voltage across the gate capacitor to rise, so that the current through the power terminal of the transistor rises and the transistor turns on; the power semiconductor During the turn-off process of the module, the driving voltage applied to Tg and Te decreases from a specific positive value to a negative value, which causes the voltage across the gate capacitor to drop, so that the current through the power terminal of the transistor drops and the transistor turns off.
若模块驱动回路中杂散电感值较大,在模块开关过程中容易引起杂散电感与芯片栅极电容之间的电压振荡,若开通过程中栅极电容两端的电压因振荡低于使芯片开通的阈值电压,则可能引起芯片误关断;若关断过程中栅极电容两端的电压因振荡高于使芯片关断的阈值电压,则可能引起芯片的误开通。以上两种情况均不利于功率半导体模块的可靠工作。栅极电容由芯片本身决定,在功率模块设计时应尽量减小驱动回路的杂散电感,降低高开关速度下误开通和误关断的风险。If the stray inductance value in the module drive circuit is large, it is easy to cause voltage oscillation between the stray inductance and the gate capacitance of the chip during the switching process of the module. The threshold voltage may cause the chip to be turned off by mistake; if the voltage across the gate capacitor is higher than the threshold voltage that turns the chip off due to oscillation during the turn-off process, it may cause the chip to be turned on by mistake. The above two situations are not conducive to the reliable operation of the power semiconductor module. The gate capacitance is determined by the chip itself. When designing the power module, the stray inductance of the drive loop should be minimized to reduce the risk of false turn-on and false turn-off at high switching speeds.
若并联芯片的杂散参数不一致,则会导致在开关过程中栅极电容充放电速度不一致。从而引起开关过程中通过芯片的功率电流的不均,导致并联的芯片上损耗的不一致,最终反映在芯片的温度差异上。在功率模块满功率工作的情况下,因芯片电流分布不均引发的过温和过流可能引起半导体元件的失效,影响模块的可靠性和输出功率。If the stray parameters of the parallel chips are inconsistent, the charging and discharging speeds of the gate capacitors will be inconsistent during the switching process. As a result, the power current passing through the chip during the switching process is uneven, resulting in the inconsistency of losses on the parallel chips, which is finally reflected in the temperature difference of the chips. When the power module works at full power, the over-temperature and over-current caused by the uneven current distribution of the chip may cause the failure of the semiconductor components, affecting the reliability and output power of the module.
因此,通过合理的驱动回路布置从而减小并联芯片的杂散电感和不均程度就变得越来越迫切。Therefore, it becomes more and more urgent to reduce the stray inductance and unevenness of the parallel chips through a reasonable drive circuit arrangement.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的在于克服现有技术的缺陷,提供一种实现功率模块驱动电路的低杂散电感和不同芯片间杂散电感的均衡的功率半导体模块衬底。One object of the present invention is to overcome the defects of the prior art, and to provide a power semiconductor module substrate that realizes low stray inductance of a power module driving circuit and a balanced stray inductance between different chips.
为实现上述目的,本发明提出如下技术方案:一种功率半导体模块衬底,包括:In order to achieve the above purpose, the present invention proposes the following technical solutions: a power semiconductor module substrate, comprising:
第一功率金属敷层,在该第一功率金属敷层上按两排平行排列有属于第一桥臂开关的N个晶体管芯片和N个二极管芯片,N为正整数;a first power metal coating, on which N transistor chips and N diode chips belonging to the first bridge arm switch are arranged in parallel in two rows, and N is a positive integer;
第二功率金属敷层,在该第二功率金属敷层上形成有第一发射极信号端子;a second power metal coating, on which a first emitter signal terminal is formed;
第三功率金属敷层,在该第三功率金属敷层上按两排平行排列有属于第二桥臂开关的N个晶体管芯片和N个二极管芯片;a third power metal coating, on which N transistor chips and N diode chips belonging to the second bridge arm switch are arranged in parallel in two rows;
第四功率金属敷层,在该第四功率金属敷层上形成有第二发射极信号端子;以及a fourth power metal coating on which a second emitter signal terminal is formed; and
辅助金属敷层,该辅助金属敷层形成于第一功率金属敷层与第二功率金属敷层之间以及第三功率金属敷层与第四功率金属敷层之间,在该辅助金属敷层上形成有栅极信号端子,Auxiliary metal coating, the auxiliary metal coating is formed between the first power metal coating and the second power metal coating and between the third power metal coating and the fourth power metal coating, in the auxiliary metal coating are formed with gate signal terminals,
辅助金属敷层在晶体管芯片和二极管芯片的排列方向上延伸,至少延伸至与排列方向上位于最边缘处的晶体管芯片的控制电极正对的位置。The auxiliary metal coating extends in the arrangement direction of the transistor chips and the diode chips, at least to a position directly opposite to the control electrodes of the transistor chips located at the most edge in the arrangement direction.
优选地,二极管芯片与栅极信号端子的距离大于晶体管芯片与栅极信号端子的距离。Preferably, the distance between the diode chip and the gate signal terminal is greater than the distance between the transistor chip and the gate signal terminal.
优选地,通过连接装置使晶体管芯片和二极管芯片的上表面的功率电极相互连接且使晶体管芯片和二极管芯片的上表面的功率电极与其他功率金属敷层连接。Preferably, the power electrodes on the upper surfaces of the transistor chips and the diode chips are connected to each other and the power electrodes on the upper surfaces of the transistor chips and the diode chips are connected to other power metal layers by connecting means.
优选地,连接装置为绑定线。Preferably, the connecting device is a binding wire.
优选地,辅助金属敷层与其他功率金属敷层相互绝缘。Preferably, the auxiliary metallization layer is insulated from other power metallization layers.
优选地,第一发射极信号端子和第二发射极信号端子都靠近栅极信号端子。Preferably, both the first emitter signal terminal and the second emitter signal terminal are close to the gate signal terminal.
根据本发明所提供的功率半导体模块衬底,能够通过合理的驱动回路布置从而减小并联芯片的杂散电感和不均程度。According to the power semiconductor module substrate provided by the present invention, the stray inductance and unevenness of the parallel chips can be reduced through reasonable driving loop arrangement.
附图说明Description of drawings
图1是本发明的功率半导体模块衬底的俯视图。FIG. 1 is a top view of a power semiconductor module substrate of the present invention.
图2是图1中的桥臂开关部分的示意图。FIG. 2 is a schematic diagram of the switch part of the bridge arm in FIG. 1 .
图3是现有技术中的功率模块内部驱动电路的示意图。FIG. 3 is a schematic diagram of an internal drive circuit of a power module in the prior art.
具体实施方式Detailed ways
下面将结合本发明的附图,对本发明实施例的技术方案进行清楚、完整的描述。The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention.
本发明的第一实施方式是一种功率半导体模块衬底。如图1所示,功率半导体模块衬底包括:第一功率金属敷层、第二功率金属敷层、第三功率金属敷层、第四功率金属敷层、以及辅助金属敷层。A first embodiment of the present invention is a power semiconductor module substrate. As shown in FIG. 1 , the power semiconductor module substrate includes: a first power metal coating, a second power metal coating, a third power metal coating, a fourth power metal coating, and an auxiliary metal coating.
由于单个功率半导体芯片的通流能力有限,为扩展功率半导体模块的功率处理能力,在本发明这样的大容量的功率半导体模块内部采用多芯片并联的方式组成桥臂开关。Since the current capacity of a single power semiconductor chip is limited, in order to expand the power processing capacity of the power semiconductor module, a multi-chip parallel connection is used inside the large-capacity power semiconductor module of the present invention to form a bridge arm switch.
如图2所示,在每个桥臂开关中,为实现电流的双向流动或降低损耗,并联的芯片通常采用可由控制电极控制其开关状态的晶体管芯片和具有单向导通能力的二极管芯片。晶体管芯片和二极管芯片在其功率电极并联。在图1和图2中,示出了每个桥臂开关内有三个晶体管芯片和三个二极管芯片的情况。但是本发明并不限于此,也可以为其他数量的晶体管芯片和二极管芯片。As shown in Figure 2, in each bridge arm switch, in order to achieve bidirectional flow of current or reduce losses, the paralleled chips usually use transistor chips whose switching states can be controlled by control electrodes and diode chips with unidirectional conduction capability. The transistor chip and the diode chip are connected in parallel at their power electrodes. In Figures 1 and 2, three transistor chips and three diode chips are shown in each arm switch. However, the present invention is not limited to this, and other numbers of transistor chips and diode chips are also possible.
在第一功率金属敷层上布置属于同一个桥臂开关的半导体芯片,从而在第一功率金属敷层上形成第一功率电势区,属于第一桥臂开关的三个晶体管芯片和三个二极管芯片按照图示方式按两排平行排列。晶体管芯片阵列紧靠辅助金属敷层上的栅极控制端子,二极管芯片阵列远离栅极控制端子。虽然在本发明中配置为二极管芯片与栅极信号端子的距离大于晶体管芯片与栅极信号端子的距离,但是并不限于此,也可以是配置成其他合适的方式。The semiconductor chips belonging to the same bridge arm switch are arranged on the first power metal coating, thereby forming a first power potential region on the first power metal coating, three transistor chips and three diodes belonging to the first bridge arm switch The chips are arranged in parallel in two rows as shown. The transistor chip array is in close proximity to the gate control terminal on the auxiliary metallization, and the diode chip array is away from the gate control terminal. Although in the present invention, the distance between the diode chip and the gate signal terminal is larger than the distance between the transistor chip and the gate signal terminal, it is not limited to this, and other suitable arrangements may be used.
晶体管和二极管上表面通过连接装置使其上表面的功率电极相互连接和与其他功率金属敷层(第二、第三功率金属敷层)连接。连接装置例如可以是绑定线,但并不限于此,也可以是其他各种连接部件。第二金属敷层、第三金属敷层、第一金属敷层与第二金属敷层相互绝缘,芯片上表面功率电极、连接装置、第二金属敷层和第三金属敷层形成第二功率电势区。The power electrodes on the upper surfaces of the transistor and the diode are connected to each other and other power metal layers (second and third power metal layers) through connecting means. The connection device may be, for example, a binding wire, but is not limited thereto, and may be other various connection components. The second metal cladding layer, the third metal cladding layer, the first metal cladding layer and the second metal cladding layer are insulated from each other, and the power electrodes on the upper surface of the chip, the connecting device, the second metal cladding layer and the third metal cladding layer form the second power potential area.
在第三功率金属敷层上布置属于同一个桥臂开关的半导体芯片,属于第二桥臂开关的三个晶体管芯片和三个二极管芯片按照图示方式按两排平行排列。The semiconductor chips belonging to the same bridge arm switch are arranged on the third power metal coating, and the three transistor chips and the three diode chips belonging to the second bridge arm switch are arranged in parallel in two rows as shown in the figure.
功率模块的栅极控制端子布置于辅助金属敷层,辅助金属敷层与其余功率金属敷层相互绝缘,形成辅助电势区。The gate control terminal of the power module is arranged on the auxiliary metal cladding layer, and the auxiliary metal cladding layer and the other power metal cladding layers are insulated from each other to form an auxiliary potential area.
辅助金属敷层在芯片边缘沿靠近信号端子的一排芯片的布置方向即晶体管芯片和二极管芯片的排列方向(图1中的水平方向)上延伸,至少延伸至与芯片控制电极距离最短的位置(正对位置),控制电极连接装置的落点位置均在正对位置。如图1所示,在第一功率金属敷层与第二功率金属敷层之间形成辅助金属敷层,在第三功率金属敷层与第四功率金属敷层之间形成也辅助金属敷层。The auxiliary metal coating extends along the chip edge along the arrangement direction of a row of chips close to the signal terminals, that is, the arrangement direction of the transistor chips and the diode chips (horizontal direction in Figure 1), at least to the position with the shortest distance from the chip control electrodes ( facing position), the landing positions of the control electrode connecting device are all facing the position. As shown in Figure 1, an auxiliary metal coating is formed between the first power metal coating and the second power metal coating, and an auxiliary metal coating is formed between the third power metal coating and the fourth power metal coating .
功率模块的第一发射极信号端子位于第二功率金属敷层上且尽量靠近栅极信号端子。功率模块的第二发射极信号端子位于第四功率金属敷层上且尽量靠近栅极信号端子。The first emitter signal terminal of the power module is located on the second power metallization layer and as close as possible to the gate signal terminal. The second emitter signal terminal of the power module is located on the fourth power metallization layer and as close as possible to the gate signal terminal.
如上所述,利用第一实施方式的功率半导体模块衬底,由于栅极控制端子所在的辅助金属敷层沿晶体管芯片阵列布置方向延伸,且至少延伸到至晶体管芯片控制电极距离最短的位置,即具有均衡门极路径,因此能够减小功率半导体模块内部驱动回路的杂散电感,减小并联的功率半导体芯片的驱动回路杂散参数的不均衡程度,从而降低功率半导体模块在高速开关时的误触发风险,提高了模块运行可靠性,而且由于在均衡开关过程中并联芯片间的功率电流,从而提高了功率半导体模块的输出功率。As described above, with the power semiconductor module substrate of the first embodiment, since the auxiliary metal layer where the gate control terminal is located extends along the arrangement direction of the transistor chip array, and at least extends to the position with the shortest distance to the control electrode of the transistor chip, that is, It has a balanced gate path, so it can reduce the stray inductance of the internal drive circuit of the power semiconductor module, reduce the unbalanced degree of the stray parameters of the drive circuit of the parallel power semiconductor chip, thereby reducing the error of the power semiconductor module during high-speed switching. The triggering risk improves the operational reliability of the module, and increases the output power of the power semiconductor module due to the power current between the parallel chips in the process of equalizing the switching.
需要说明的是,本发明各设备实施方式中提到的各单元都是逻辑单元,在物理上,一个逻辑单元可以是一个物理单元,也可以是一个物理单元的一部分,还可以以多个物理单元的组合实现,这些逻辑单元本身的物理实现方式并不是最重要的,这些逻辑单元所实现的功能的组合才是解决本发明所提出的技术问题的关键。此外,为了突出本发明的创新部分,本发明上述各设备实施方式并没有将与解决本发明所提出的技术问题关系不太密切的单元引入,这并不表明上述设备实施方式并不存在其它的单元。It should be noted that each unit mentioned in each device embodiment of the present invention is a logical unit. Physically, a logical unit may be a physical unit, a part of a physical unit, or a plurality of physical units. The combination of units is implemented, the physical implementation of these logical units is not the most important, and the combination of functions implemented by these logical units is the key to solving the technical problem proposed by the present invention. In addition, in order to highlight the innovative part of the present invention, the above-mentioned device embodiments of the present invention do not introduce units that are not very closely related to solving the technical problems proposed by the present invention, which does not mean that there are no other device embodiments in the above-mentioned device embodiments. unit.
需要说明的是,在本专利的权利要求和说明书中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in the claims and description of this patent, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or Any such actual relationship or order between these entities or operations is implied. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a" does not preclude the presence of additional identical elements in a process, method, article, or device that includes the element.
虽然通过参照本发明的某些优选实施方式,已经对本发明进行了图示和描述,但本领域的普通技术人员应该明白,可以在形式上和细节上对其作各种改变,而不偏离本发明的精神和范围。Although the present invention has been illustrated and described with reference to certain preferred embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and detail may be made therein without departing from the invention The spirit and scope of the invention.
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