CN110864312A - Integrated three-box RTO waste gas treatment device and method - Google Patents
Integrated three-box RTO waste gas treatment device and method Download PDFInfo
- Publication number
- CN110864312A CN110864312A CN201911248978.9A CN201911248978A CN110864312A CN 110864312 A CN110864312 A CN 110864312A CN 201911248978 A CN201911248978 A CN 201911248978A CN 110864312 A CN110864312 A CN 110864312A
- Authority
- CN
- China
- Prior art keywords
- regenerator
- temperature
- outlet
- waste gas
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
- F23G7/061—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating
- F23G7/065—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating using gaseous or liquid fuel
- F23G7/066—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating using gaseous or liquid fuel preheating the waste gas by the heat of the combustion, e.g. recuperation type incinerator
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/46—Recuperation of heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Incineration Of Waste (AREA)
Abstract
本发明提供了一种集成式三箱RTO废气处理装置,包括第一蓄热室、第二蓄热室、第三蓄热室、氧化室和风道;其中,风道设置于装置的底部,第一蓄热室和第三蓄热室间隔地设置于风道的两端,第二蓄热室设置于风道的中部,第一蓄热室、第二蓄热室和第三蓄热室的上端通过氧化室连接;第一蓄热室、第二蓄热室、氧化室和风道共同限定了第一容置空间,第一容置空间中设置有第一提升阀组、燃烧机和控制柜;第二蓄热室、第三蓄热室、氧化室和风道共同限定了第二容置空间,第二容置空间中设置有第二提升阀组和第三提升阀组。本发明的装置结构简单,装置主体无需现场组装,制造、运输、安装、维护成本低,且具有自清洁功能,废气处理效果更好。The invention provides an integrated three-box RTO waste gas treatment device, comprising a first regenerator, a second regenerator, a third regenerator, an oxidation chamber and an air duct; wherein the air duct is arranged at the bottom of the device, and the first regenerator A regenerator and a third regenerator are arranged at both ends of the air duct at intervals, the second regenerator is arranged in the middle of the air duct, the first regenerator, the second regenerator and the third regenerator are The upper ends are connected through the oxidation chamber; the first regenerator, the second regenerator, the oxidation chamber and the air duct jointly define a first accommodation space, and the first accommodation space is provided with a first poppet valve group, a burner and a control cabinet The second regenerator, the third regenerator, the oxidation chamber and the air duct jointly define a second accommodating space, and the second accommodating space is provided with a second lifting valve group and a third lifting valve group. The device of the present invention has a simple structure, the main body of the device does not need to be assembled on site, the cost of manufacture, transportation, installation and maintenance is low, and it has a self-cleaning function, and the exhaust gas treatment effect is better.
Description
技术领域technical field
本发明属于环保技术领域,特别涉及一种集成式三箱RTO废气处理装置和方法。The invention belongs to the technical field of environmental protection, and in particular relates to an integrated three-box RTO waste gas treatment device and method.
背景技术Background technique
目前,我国通用的挥发性有机物(VOCs)废气处理装置和方法虽然能在一定程度上减轻废气排放,减少环境污染,但是仍然需要更加高效、快速、低能耗地处理废气的方法。因此,还需要本领域的技术人员研发出更加有效的VOCs废气处理的技术,更大程度地减轻环境污染。At present, although the general volatile organic compound (VOCs) waste gas treatment devices and methods in my country can reduce waste gas emissions and reduce environmental pollution to a certain extent, there is still a need for more efficient, fast, and low-energy consumption methods for waste gas treatment. Therefore, it is also necessary for those skilled in the art to develop a more effective technology for VOCs waste gas treatment to reduce environmental pollution to a greater extent.
现有技术中,蓄热式氧化炉(RTO)是一种普遍采用的废气处理装置,其原理是在高温下将废气中的VOCs氧化成对应的氧化物和水,从而净化废气并回收废气分解时所释放出来的热量。现有的RTO废气处理装置一般具有两个或三个蓄热室,即两箱或三箱RTO。In the prior art, regenerative oxidation furnace (RTO) is a commonly used waste gas treatment device. Its principle is to oxidize VOCs in waste gas into corresponding oxides and water at high temperature, thereby purifying waste gas and recycling waste gas for decomposition the heat released. Existing RTO exhaust gas treatment devices generally have two or three regenerators, that is, two or three tanks of RTO.
然而,现有的三箱RTO废气处理装置存在以下缺陷:1、一般是成套的大型工程式设备,体积庞大,难以成套运输,需要拆分成各个组件进行运输,运输成本高、耗时长;2、由于设备体积庞大,制造的材料成本高,且占地面积大,结构复杂;3、由于组件拆分运输,设备需要现场组装和调试,难以质量管控,人工成本高,耗时长,且后期维护的成本高。However, the existing three-box RTO waste gas treatment device has the following defects: 1. It is generally a complete set of large-scale engineering equipment, which is bulky and difficult to transport as a complete set. It needs to be split into various components for transportation, which is costly and time-consuming; 2 . Due to the large size of the equipment, the cost of manufacturing materials is high, and the area is large and the structure is complex; 3. Due to the disassembly and transportation of components, the equipment needs to be assembled and debugged on site, which is difficult to quality control, high labor costs, time-consuming, and later maintenance. high cost.
此外,中国发明专利申请CN109539282A中的集成式两箱RTO废气处理装置存在以下缺陷:1、设备循环处理废气时没有自清洁功能,造成蓄热室中阀门切换过程中残存的废气可能未经处理即被排放;2、鉴于其处理效率原因,它的应用范围受限制,能够应对的工况相对较少。In addition, the integrated two-box RTO exhaust gas treatment device in the Chinese invention patent application CN109539282A has the following defects: 1. The equipment does not have a self-cleaning function when recycling the exhaust gas, resulting in the residual exhaust gas during the valve switching process in the regenerator. 2. In view of its treatment efficiency, its application range is limited, and it can deal with relatively few working conditions.
发明内容SUMMARY OF THE INVENTION
有鉴于现有技术的上述缺陷,本发明的目的在于提供一种可自清洁的集成式三箱RTO废气处理装置,结构简单,装置主体无需现场组装,制造、运输、安装、维护成本低,且具有自清洁功能,废气处理效果更好。In view of the above-mentioned defects of the prior art, the purpose of the present invention is to provide a self-cleaning integrated three-box RTO waste gas treatment device, which has a simple structure, the main body of the device does not need on-site assembly, and the manufacturing, transportation, installation and maintenance costs are low, and With self-cleaning function, the exhaust gas treatment effect is better.
为了达到上述目的,一方面,本发明提供了一种集成式三箱RTO废气处理装置,包括第一蓄热室、第二蓄热室、第三蓄热室、氧化室和风道;其中,风道设置于装置的底部,第一蓄热室和第三蓄热室间隔地设置于风道的两端,第二蓄热室设置于风道的中部,第一蓄热室、第二蓄热室和第三蓄热室的上端通过氧化室连接;第一蓄热室、第二蓄热室、氧化室和风道共同限定了第一容置空间,第一容置空间中设置有第一提升阀组、燃烧机和控制柜;第二蓄热室、第三蓄热室、氧化室和风道共同限定了第二容置空间,第二容置空间中设置有第二提升阀组和第三提升阀组。In order to achieve the above object, on the one hand, the present invention provides an integrated three-box RTO exhaust gas treatment device, comprising a first regenerator, a second regenerator, a third regenerator, an oxidation chamber and an air duct; The duct is arranged at the bottom of the device, the first regenerator and the third regenerator are arranged at both ends of the air duct at intervals, the second regenerator is arranged in the middle of the air duct, the first regenerator, the second regenerator The upper end of the chamber and the third regenerator are connected through the oxidation chamber; the first regenerator, the second regenerator, the oxidation chamber and the air duct jointly define a first accommodating space, and a first lift is arranged in the first accommodating space A valve group, a burner and a control cabinet; the second regenerator, the third regenerator, the oxidation chamber and the air duct jointly define a second accommodating space, and the second accommodating space is provided with a second poppet valve group and a third Poppet valve block.
进一步地,第一蓄热室、第二蓄热室和第三蓄热室内分别设有蓄热装置和新风入口。其中,蓄热装置用于对低温气体进行加热,以及对高温气体进行降温并将其热量存储起来。此处的低温气体是指温度低于蓄热装置的气体,高温气体是指温度高于蓄热装置的气体。新风入口用于向蓄热室中吹入新鲜空气,以排出其中的阀门切换过程中残留的废气,以达到自清洁的目的。Further, the first regenerator, the second regenerator and the third regenerator are respectively provided with a heat storage device and a fresh air inlet. Among them, the heat storage device is used for heating the low temperature gas, cooling the high temperature gas and storing its heat. The low-temperature gas here refers to the gas whose temperature is lower than that of the thermal storage device, and the high-temperature gas refers to the gas whose temperature is higher than that of the thermal storage device. The fresh air inlet is used to blow fresh air into the regenerator to discharge the residual waste gas during the valve switching process, so as to achieve the purpose of self-cleaning.
进一步地,本发明的可自清洁的集成式三箱RTO废气处理装置的风道包括进风风道和出风风道,第一提升阀组包括第一进口阀和第一出口阀;第二提升阀组包括第二进口阀和第二出口阀;第三提升阀组包括第三进口阀和第三出口阀;其中,进风风道的一端通过第一进口阀与第一蓄热室下端的进口相连,中部通过第二进口阀与第二蓄热室下端的进口相连,另一端通过第三进口阀与第三蓄热室下端的进口相连;出风风道的一端通过第一出口阀与第一蓄热室下端的出口相连,中部通过第二出口阀与第二蓄热室下端的出口相连,另一端通过第三出口阀与第三蓄热室下端的出口相连。Further, the air duct of the self-cleaning integrated three-box RTO waste gas treatment device of the present invention includes an air inlet air duct and an air outlet air duct, the first poppet valve group includes a first inlet valve and a first outlet valve; the second The poppet valve group includes a second inlet valve and a second outlet valve; the third poppet valve group includes a third inlet valve and a third outlet valve; wherein, one end of the air inlet duct passes through the first inlet valve and the lower end of the first regenerator The middle part is connected to the inlet of the lower end of the second regenerator through the second inlet valve, and the other end is connected to the inlet of the lower end of the third regenerator through the third inlet valve; It is connected to the outlet of the lower end of the first regenerator, the middle part is connected to the outlet of the lower end of the second regenerator through the second outlet valve, and the other end is connected to the outlet of the lower end of the third regenerator through the third outlet valve.
进一步地,新风入口位于蓄热室的下端,与新风装置相连接,这样设置可以尽可能地将蓄热室中的残留气体向上驱赶至氧化室,并经氧化室处理后排出。Further, the fresh air inlet is located at the lower end of the regenerator and is connected to the fresh air device, so that the residual gas in the regenerator can be driven upwards to the oxidation chamber as much as possible, and then discharged after being processed by the oxidation chamber.
进一步地,进风风道的上游和/或出风风道的下游连接有外部风机,用于将待处理废气吹入装置和/或将处理后废气从装置中吸出。Further, an external fan is connected upstream of the air inlet duct and/or downstream of the air outlet duct for blowing the exhaust gas to be treated into the device and/or sucking the treated exhaust gas out of the device.
进一步地,本发明的集成式RTO废气处理装置创新地将提升阀垂直放置,有效减小了装置在宽度方向上的空间,使得整体结构更加紧凑,且有效防水,运输方便。Further, the integrated RTO exhaust gas treatment device of the present invention innovatively places the poppet valve vertically, effectively reducing the space of the device in the width direction, making the overall structure more compact, effectively waterproof, and convenient for transportation.
进一步地,风道进口和风道出口可位于风道的同一侧,也可位于风道的不同侧,两种不同的设置方式可根据实际需要灵活选用。Further, the air duct inlet and the air duct outlet can be located on the same side of the air duct, or can be located on different sides of the air duct, and two different setting methods can be flexibly selected according to actual needs.
进一步地,由于合理的空间布局,本发明形成了较大的第一容置空间,使得控制柜得以集成在设备内部,结构紧凑,减小占地面积,方便运输,节省成本。Further, due to the reasonable space layout, the present invention forms a larger first accommodating space, so that the control cabinet can be integrated inside the equipment, the structure is compact, the floor space is reduced, the transportation is convenient, and the cost is saved.
进一步地,燃烧机的机身的至少一部分设置在第一容置空间中,并由第一容置空间斜向上(优选为斜向上45度)插入氧化室中,有助于设备集成,结构紧凑。Further, at least a part of the fuselage of the burner is arranged in the first accommodating space, and is inserted into the oxidation chamber obliquely upward (preferably 45 degrees obliquely upward) from the first accommodating space, which facilitates equipment integration and has a compact structure. .
进一步地,容置空间设有雨棚,可自由收放,有效防雨。Further, the accommodating space is provided with a canopy, which can be freely retracted and effectively protected from rain.
进一步地,本发明将进出风道平行设置于装置底部,利用风道的上表面作为控制柜、提升阀组的支撑面和保养走道,节省设备空间,减少风道阻力,有效节能。保养走道由铝格栅制成,安全美观,耐候性强。Further, the present invention arranges the inlet and outlet air ducts in parallel at the bottom of the device, and uses the upper surface of the air duct as the control cabinet, the support surface of the lift valve group and the maintenance aisle, which saves equipment space, reduces air duct resistance, and effectively saves energy. The maintenance aisle is made of aluminum grille, which is safe and beautiful, and has strong weather resistance.
另一方面,本发明提供了一种利用上述可自清洁的集成式三箱RTO废气处理装置处理废气的方法,即上述装置的操作方法,步骤如下:On the other hand, the present invention provides a method for treating exhaust gas using the above-mentioned self-cleaning integrated three-box RTO exhaust gas treatment device, that is, an operation method of the above-mentioned device, and the steps are as follows:
步骤1、打开外部风机,使得待处理废气通过进风风道的进口流入进风风道中;Step 1. Turn on the external fan, so that the exhaust gas to be treated flows into the air inlet duct through the inlet of the air inlet duct;
步骤2、打开第一进口阀同时关闭第二进口阀和第三进口阀,打开第二出口阀同时关闭第一出口阀和第三出口阀,使得进风风道中的低温的待处理废气流入第一蓄热室,低温的待处理废气在第一蓄热室中被第一蓄热室中的蓄热装置加热,形成高温的待处理废气;高温的待处理废气在氧化室中通过燃烧机继续升温到反应温度被氧化,形成高温的处理后废气;高温的处理后废气在第二蓄热室中降温并将其热量传递给第二蓄热室中的蓄热装置,形成低温的处理后废气;低温的处理后废气通过第二蓄热室下端的出口和出风风道排出到外界;此过程中,第三蓄热室可通过下端的新风入口吹入新鲜空气,将第三蓄热室中的残留废气吹入氧化室,氧化处理后通过第二蓄热室和出风风道排出;Step 2: Open the first inlet valve and close the second inlet valve and the third inlet valve, open the second outlet valve and close the first outlet valve and the third outlet valve at the same time, so that the low-temperature waste gas to be treated in the air inlet duct flows into the first outlet. A regenerator in which the low-temperature waste gas to be treated is heated by the heat storage device in the first regenerator to form a high-temperature waste gas to be treated; the high-temperature waste gas to be treated continues in the oxidation chamber through a burner The temperature rises to the reaction temperature and is oxidized to form high-temperature treated exhaust gas; the high-temperature treated exhaust gas cools down in the second regenerator and transfers its heat to the heat storage device in the second regenerator to form low-temperature treated exhaust gas ; The low-temperature treated exhaust gas is discharged to the outside through the outlet at the lower end of the second regenerator and the air outlet; during this process, the third regenerator can be blown into fresh air through the fresh air inlet at the lower end, and the third regenerator The residual waste gas in the oxidizing chamber is blown into the oxidation chamber, and after the oxidation treatment, it is discharged through the second regenerator and the air outlet air duct;
步骤3、打开第二进口阀同时关闭第一进口阀和第三进口阀,打开第三出口阀同时关闭第一出口阀和第二出口阀,使得进风风道中的低温的待处理废气流入第二蓄热室,低温的待处理废气在第二蓄热室中被第二蓄热室中的蓄热装置加热,形成高温的待处理废气;高温的待处理废气在氧化室中通过燃烧机继续升温到反应温度被氧化,形成高温的处理后废气;高温的处理后废气在第三蓄热室中降温并将其热量传递给第三蓄热室中的蓄热装置,形成低温的处理后废气;低温的处理后废气通过第三蓄热室下端的出口和出风风道排出到外界;此过程中,第一蓄热室可通过下端的新风入口吹入新鲜空气,将第一蓄热室中的残留气体吹入氧化室,氧化处理后通过第三蓄热室和出风风道排出;Step 3. Open the second inlet valve and close the first inlet valve and the third inlet valve, open the third outlet valve and close the first outlet valve and the second outlet valve at the same time, so that the low-temperature waste gas to be treated in the air inlet duct flows into the first outlet valve. Two regenerators, the low-temperature waste gas to be treated is heated in the second regenerator by the heat storage device in the second regenerator to form high-temperature waste gas to be treated; The temperature rises to the reaction temperature and is oxidized to form high-temperature treated exhaust gas; the high-temperature treated exhaust gas cools down in the third regenerator and transfers its heat to the heat storage device in the third regenerator to form low-temperature treated exhaust gas ; The low-temperature treated exhaust gas is discharged to the outside through the outlet at the lower end of the third regenerator and the air outlet duct; during this process, the first regenerator can be blown into fresh air through the fresh air inlet at the lower end to blow the first regenerator The residual gas in the oxidizing chamber is blown into the oxidation chamber, and after the oxidation treatment, it is discharged through the third regenerator and the air outlet;
步骤4、打开第三进口阀同时关闭第一进口阀和第二进口阀,打开第一出口阀同时关闭第二出口阀和第三出口阀,使得进风风道中的低温的待处理废气流入第三蓄热室,低温的待处理废气在第三蓄热室中被第三蓄热室中的蓄热装置加热,形成高温的待处理废气;高温的待处理废气在氧化室中通过燃烧机继续升温到反应温度被氧化,形成高温的处理后废气;高温的处理后废气在第一蓄热室中降温并将其热量传递给第一蓄热室中的蓄热装置,形成低温的处理后废气;低温的处理后废气通过第一蓄热室下端的出口和出风风道排出到外界;此过程中,第二蓄热室可通过下端的新风入口吹入新鲜空气,将第二蓄热室中的残留气体吹入氧化室,氧化处理后通过第一蓄热室和出风风道排出;Step 4. Open the third inlet valve and close the first inlet valve and the second inlet valve, open the first outlet valve and close the second outlet valve and the third outlet valve at the same time, so that the low-temperature waste gas to be treated in the air inlet duct flows into the first outlet valve. Three regenerators, the low-temperature waste gas to be treated is heated in the third regenerator by the heat storage device in the third regenerator to form high-temperature waste gas to be treated; the high-temperature waste gas to be treated continues in the oxidation chamber through the burner The temperature rises to the reaction temperature and is oxidized to form high-temperature treated exhaust gas; the high-temperature treated exhaust gas cools down in the first regenerator and transfers its heat to the heat storage device in the first regenerator to form low-temperature treated exhaust gas ; The low-temperature treated exhaust gas is discharged to the outside through the outlet at the lower end of the first regenerator and the air outlet duct; during this process, the second regenerator can blow fresh air through the fresh air inlet at the lower end to blow the second regenerator The residual gas in the oxidizing chamber is blown into the oxidation chamber, and after the oxidation treatment, it is discharged through the first regenerator and the air outlet;
步骤5、重复上述三个步骤,以对废气进行连续处理,平稳输出。Step 5. Repeat the above three steps to continuously process the exhaust gas and output it stably.
上述方法中,废气在第一蓄热室、第二蓄热室和第三蓄热室中交替流动,同时氧化过程中产生的热量也在第一蓄热室、第二蓄热室和第三蓄热室中交替存储,因此热量损失小,能量效率高。In the above method, the exhaust gas flows alternately in the first regenerator, the second regenerator and the third regenerator, and the heat generated during the oxidation process is also in the first regenerator, the second regenerator and the third regenerator. Alternate storage in regenerators, so heat loss is small and energy efficiency is high.
进一步地,上述方法中的步骤2-步骤3-步骤4的顺序也可以为步骤3-步骤4-步骤2或步骤4-步骤2-步骤3,即低温的待处理废气第一次可流入第一蓄热室或第二蓄热室或第三蓄热室,之后便在三个蓄热室中依次交替流动。Further, the order of step 2-step 3-step 4 in the above method can also be step 3-step 4-
进一步地,每次处理废气时,都有一个蓄热室可以通过引入新鲜空气进行自清洁,排出其中的残留气体,使净化率更高,处理效果更好。因为进行自清洁的蓄热室在下一个步骤时将作为废气排出的蓄热室,如果其中的残留气体不进行清除,将在下一个步骤直接排出到外界,从而影响处理效果。Further, each time the exhaust gas is treated, there is a regenerator that can be self-cleaned by introducing fresh air, and the residual gas in it is discharged, so that the purification rate is higher and the treatment effect is better. Because the self-cleaning regenerator will be discharged as waste gas in the next step, if the residual gas in it is not removed, it will be directly discharged to the outside in the next step, thus affecting the treatment effect.
本发明的有益技术效果至少表现在以下方面:The beneficial technical effects of the present invention are at least manifested in the following aspects:
1、实现了高度的集成化,将现有技术中需要现场组装的三箱RTO成套设备通过创新的空间布置集成为单个装置,无需现场组装,提高了安装效率,减少了用户的安装成本。1. A high degree of integration is achieved, and the three-box RTO complete set of equipment that needs to be assembled on site in the prior art is integrated into a single device through innovative spatial arrangement, without on-site assembly, which improves the installation efficiency and reduces the user's installation cost.
2、本发明空间布置的要点在于在装置中形成尺寸足够的容置空间,用于容纳阀组、控制柜、燃烧机等必要的设备组件,从而实现紧凑的结构。2. The key point of the spatial arrangement of the present invention is to form a sufficient accommodating space in the device for accommodating necessary equipment components such as valve block, control cabinet, and burner, thereby realizing a compact structure.
3、创新地将三个蓄热室集成到一个有限空间里进行组合,每个蓄热室都可以在空闲时做自清洁处理,与两箱RTO设备相比,废气的净化率提高,处理效果更好,提高了设备整体的处理效率。3. Innovatively integrate three regenerators into a limited space for combination. Each regenerator can be self-cleaning when it is idle. Compared with two-box RTO equipment, the purification rate of exhaust gas is improved, and the treatment effect is improved. Better, improve the overall processing efficiency of the equipment.
4、本发明的可自清洁的集成式三箱RTO废气处理装置结构紧凑,体积小,便于运输,减少了用户的运输成本。本发明的装置尺寸与标准集装箱相仿,可通过集装箱卡车进行运输,运输高度(即车货总高度)不超过4.2米,运输宽度不超过4.2米。4. The self-cleaning integrated three-box RTO waste gas treatment device of the present invention has a compact structure, a small volume, is convenient for transportation, and reduces the transportation cost of the user. The size of the device of the present invention is similar to that of a standard container, and can be transported by a container truck.
5、本发明的装置结构简单,操作简便,降低了用户的运维成本;废气处理效果好,能量效率高,降低了用户的能耗成本。5. The device of the present invention is simple in structure, easy to operate, and reduces the operation and maintenance cost of the user; the exhaust gas treatment effect is good, the energy efficiency is high, and the energy consumption cost of the user is reduced.
附图说明Description of drawings
图1是本发明一个较佳实施例的可自清洁的集成式三箱RTO废气处理装置的结构示意图;1 is a schematic structural diagram of a self-cleaning integrated three-box RTO waste gas treatment device according to a preferred embodiment of the present invention;
图2是本发明一个较佳实施例的可自清洁的集成式三箱RTO废气处理装置的结构示意图;2 is a schematic structural diagram of a self-cleaning integrated three-box RTO waste gas treatment device according to a preferred embodiment of the present invention;
图3是本发明一个较佳实施例的可自清洁的集成式三箱RTO废气处理装置的提升阀分布示意图。3 is a schematic diagram of the distribution of poppet valves of the self-cleaning integrated three-box RTO exhaust gas treatment device according to a preferred embodiment of the present invention.
具体实施方式Detailed ways
下面对本发明的实施例作详细说明,下述的实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. The following embodiments are implemented on the premise of the technical solutions of the present invention, and provide detailed embodiments and specific operation processes, but the protection scope of the present invention is not limited to the following example.
如图1所示,在本发明的一个较佳实施例中,本发明的集成式三箱RTO废气处理装置包括第一蓄热室1、第二蓄热室2、第三蓄热室3、氧化室4和风道5。风道5设置于所述装置的底部,第一蓄热室1和第三蓄热室3间隔地设置于风道5的两端,第二蓄热室2设置于风道5的中部,第一蓄热室1、第二蓄热室2和第三蓄热室3的上端通过氧化室4连接;第一蓄热室1、第二蓄热室2、氧化室4和风道5共同限定了第一容置空间11,第一容置空间11中设置有第一提升阀组6(图中标识为第一提升阀组6中的第一进口阀)、燃烧机10和控制柜9。第二蓄热室2、第三蓄热室3、氧化室4和风道5共同限定了第二容置空间12,第二容置空间12中设置有第二提升阀组7(图中标识为第二提升阀组中7的第二进口阀)和第三提升阀组8(图中标识为第三提升阀组8中的第三进口阀)。为了使容置空间11的结构更加紧凑,燃烧机10的机身的至少一部分设置在第一容置空间11中,并由第一容置空间11斜向上(优选为斜向上45度)插入氧化室4中。As shown in FIG. 1, in a preferred embodiment of the present invention, the integrated three-box RTO exhaust gas treatment device of the present invention includes a first regenerator 1, a
如图2所示,在本发明的一个较佳实施例中,为了增强容置空间11的防水性,容置空间11设有雨棚(图中未示出),可自由收放,有效防雨;为了增强容置空间11的耐候性和维护性,容置空间11设有花纹铝格栅制成的保养走道12,安全美观,耐候性强。As shown in FIG. 2, in a preferred embodiment of the present invention, in order to enhance the waterproofness of the
如图3所示,在本发明的一个较佳实施例中,本发明的集成式RTO废气处理装置的风道5包括进风风道51和出风风道52,第一提升阀组6包括第一进口阀61和第一出口阀62;第二提升阀组7包括第二进口阀71和第二出口阀72;第三提升阀8组包括第三进口阀81和第三出口阀82;其中,进风风道51的一端通过第一进口阀61与第一蓄热室1下端的进口相连,中部通过第二进口阀71与第二蓄热室2下端的进口相连,另一端通过第三进口阀81与第三蓄热室3下端的进口相连;出风风道52的一端通过第一出口阀62与第一蓄热室1下端的出口相连,中部通过第二出口阀72与第二蓄热室2下端的出口相连,另一端通过第三出口阀82与第三蓄热室3下端的出口相连。As shown in FIG. 3, in a preferred embodiment of the present invention, the air duct 5 of the integrated RTO exhaust gas treatment device of the present invention includes an air
本发明创新地将提升阀垂直放置,有效减小了装置在宽度方向上的空间,使得整体结构更加紧凑,且有效防水,运输方便。The invention innovatively places the lift valve vertically, effectively reducing the space of the device in the width direction, making the overall structure more compact, effectively waterproof and convenient for transportation.
在本发明的一个较佳实施例中,本发明的集成式RTO废气处理装置在运行时,操作方法如下:In a preferred embodiment of the present invention, when the integrated RTO exhaust gas treatment device of the present invention is in operation, the operation method is as follows:
步骤1、打开外部风机,使得待处理废气通过进风风道51的进口流入进风风道51中;Step 1. Turn on the external fan so that the exhaust gas to be treated flows into the
步骤2、打开第一进口阀61同时关闭第二进口阀71和第三进口阀81,打开第二出口阀72同时关闭第一出口阀62和第三出口阀82,使得进风风道51中的低温的待处理废气流入第一蓄热室1,低温的待处理废气在第一蓄热室1中被第一蓄热室1中的蓄热装置加热,形成高温的待处理废气;高温的待处理废气在氧化室4中通过燃烧机10继续升温到反应温度被氧化,形成高温的处理后废气;高温的处理后废气在第二蓄热室2中降温并将其热量传递给第二蓄热室2中的蓄热装置,形成低温的处理后废气;低温的处理后废气通过第二蓄热室2下端的出口和出风风道52排出到外界;此过程中,第三蓄热室3可通过下端的新风入口吹入新鲜空气,将第三蓄热室3中的残留气体吹入氧化室4,氧化处理后通过第二蓄热室2和出风风道52排出;
步骤3、打开第二进口阀71同时关闭第一进口阀61和第三进口阀81,打开第三出口阀82同时关闭第一出口阀62和第二出口阀72,使得进风风道51中的低温的待处理废气流入第二蓄热室2,低温的待处理废气在第二蓄热室2中被第二蓄热室2中的蓄热装置加热,形成高温的待处理废气;高温的待处理废气在氧化室4中通过燃烧机10继续升温到反应温度被氧化,形成高温的处理后废气;高温的处理后废气在第三蓄热室3中降温并将其热量传递给第三蓄热室3中的蓄热装置,形成低温的处理后废气;低温的处理后废气通过第三蓄热室3下端的出口和出风风道52排出到外界;此过程中,第一蓄热室1可通过下端的新风入口吹入新鲜空气,将第一蓄热室1中的残留气体吹入氧化室4,氧化处理后通过第三蓄热室3和出风风道52排出;Step 3. Open the
步骤4、打开第三进口阀81同时关闭第一进口阀61和第二进口阀71,打开第一出口阀62同时关闭第二出口阀72和第三出口阀82,使得进风风道51中的低温的待处理废气流入第三蓄热室3,低温的待处理废气在第三蓄热室3中被第三蓄热室3中的蓄热装置加热,形成高温的待处理废气;高温的待处理废气在氧化室4中通过燃烧机10继续升温到反应温度被氧化,形成高温的处理后废气;高温的处理后废气在第一蓄热室1中降温并将其热量传递给第一蓄热室1中的蓄热装置,形成低温的处理后废气;低温的处理后废气通过第一蓄热室1下端的出口和出风风道52排出到外界;此过程中,第二蓄热室2可通过下端的新风入口吹入新鲜空气,将第二蓄热室2中的残留气体吹入氧化室4,氧化处理后通过第一蓄热室1和出风风道52排出;Step 4. Open the
步骤5、重复上述三个步骤,以对废气进行连续处理,平稳输出。Step 5. Repeat the above three steps to continuously process the exhaust gas and output it stably.
上述方法中,废气在第一蓄热室1、第二蓄热室2和蓄热室3中依次交替流动,同时氧化过程中产生的热量也在第一蓄热室1、第二蓄热室2和蓄热室3中依次交替存储,因此热量损失小,能量效率高。显然,上述方法中的步骤2-步骤3-步骤4的顺序也可以为步骤3-步骤4-步骤2或步骤4-步骤2-步骤3,即低温的待处理废气第一次可流入第一蓄热室1或第二蓄热室2或第三蓄热室3,之后便在三个蓄热室1、2、3中依次交替流动。In the above method, the exhaust gas flows alternately in the first regenerator 1, the
以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的试验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred embodiments of the present invention have been described in detail above. It should be understood that many modifications and changes can be made according to the concept of the present invention by those skilled in the art without creative efforts. Therefore, any technical solutions that can be obtained by those skilled in the art through logical analysis, reasoning or limited tests on the basis of the prior art according to the concept of the present invention shall fall within the protection scope determined by the claims.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911248978.9A CN110864312A (en) | 2019-12-09 | 2019-12-09 | Integrated three-box RTO waste gas treatment device and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911248978.9A CN110864312A (en) | 2019-12-09 | 2019-12-09 | Integrated three-box RTO waste gas treatment device and method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN110864312A true CN110864312A (en) | 2020-03-06 |
Family
ID=69658035
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201911248978.9A Pending CN110864312A (en) | 2019-12-09 | 2019-12-09 | Integrated three-box RTO waste gas treatment device and method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110864312A (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09152120A (en) * | 1995-11-30 | 1997-06-10 | Trinity Ind Corp | Storing deodorizing apparatus |
CN205909311U (en) * | 2016-05-11 | 2017-01-25 | 合佳环保科技(昆山)有限公司 | Heat accumulating type oxidation furnace |
CN109539282A (en) * | 2018-10-29 | 2019-03-29 | 苏州克兰茨环境科技有限公司 | A kind of integrated form RTO emission-control equipment and method |
CN208687747U (en) * | 2018-07-25 | 2019-04-02 | 上海兰宝环保科技有限公司 | A kind of three Room RTO devices administered for industrial organic exhaust gas |
CN211781139U (en) * | 2019-12-09 | 2020-10-27 | 江苏兆年智能科技有限公司 | Three case RTO exhaust treatment devices of integrated form |
-
2019
- 2019-12-09 CN CN201911248978.9A patent/CN110864312A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH09152120A (en) * | 1995-11-30 | 1997-06-10 | Trinity Ind Corp | Storing deodorizing apparatus |
CN205909311U (en) * | 2016-05-11 | 2017-01-25 | 合佳环保科技(昆山)有限公司 | Heat accumulating type oxidation furnace |
CN208687747U (en) * | 2018-07-25 | 2019-04-02 | 上海兰宝环保科技有限公司 | A kind of three Room RTO devices administered for industrial organic exhaust gas |
CN109539282A (en) * | 2018-10-29 | 2019-03-29 | 苏州克兰茨环境科技有限公司 | A kind of integrated form RTO emission-control equipment and method |
CN211781139U (en) * | 2019-12-09 | 2020-10-27 | 江苏兆年智能科技有限公司 | Three case RTO exhaust treatment devices of integrated form |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN205878190U (en) | Heat accumulation formula heating power oxidation equipment | |
CN107366922A (en) | The humidity control system and its regulation technique of a kind of RTO oxidation furnaces | |
CN206269150U (en) | A kind of emission-control equipment based on RTO | |
CN109985501B (en) | Printing and dyeing waste gas syllogic treatment facility | |
CN211781139U (en) | Three case RTO exhaust treatment devices of integrated form | |
CN208406629U (en) | A kind of microwave heating catalysis oxidation VOCs processing unit | |
CN110864312A (en) | Integrated three-box RTO waste gas treatment device and method | |
CN203615350U (en) | Heat pipe heat exchanger for regenerative thermal waste gas treatment equipment | |
CN208687747U (en) | A kind of three Room RTO devices administered for industrial organic exhaust gas | |
CN208832485U (en) | A kind of waste gas catalytic combustion device | |
CN206500345U (en) | A kind of baking finish system of environment-friendly type non-exhaust emission | |
CN209458958U (en) | A kind of integrated form RTO emission-control equipment | |
CN209782667U (en) | Incineration system based on five-chamber RTO | |
CN109539282A (en) | A kind of integrated form RTO emission-control equipment and method | |
CN210718700U (en) | Flue gas recovery combustion system of aluminum profile fluorocarbon curing furnace | |
CN209246100U (en) | A kind of RTO heat accumulating type oxidation incinerator | |
CN203517819U (en) | Multi-chamber heat accumulating type heating power incinerator | |
CN207688110U (en) | Steam power plant's smoke exhaust pipe concentrates thermal energy processing to utilize energy saver | |
CN209378712U (en) | A kind of catalysis burning waste gas processing equipment | |
CN222256587U (en) | A purge pipeline for RTO lower chamber and RTO equipment | |
CN114046521A (en) | A high-efficiency RTO device | |
CN211781138U (en) | Air duct for integrated three-box RTO waste gas treatment device | |
CN222173630U (en) | A comprehensive treatment system for ammonia escape at the end of cement kiln | |
CN207147236U (en) | A kind of burning equipment of ancient architecture blue bricks | |
CN216347877U (en) | Heat exchange device for recycling kiln waste gas |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |