CN110863304A - A positioning device of a sewing machine for an air conditioner filter element of a motor vehicle - Google Patents
A positioning device of a sewing machine for an air conditioner filter element of a motor vehicle Download PDFInfo
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- CN110863304A CN110863304A CN201911063565.3A CN201911063565A CN110863304A CN 110863304 A CN110863304 A CN 110863304A CN 201911063565 A CN201911063565 A CN 201911063565A CN 110863304 A CN110863304 A CN 110863304A
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- D05—SEWING; EMBROIDERING; TUFTING
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- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/02—Work-feeding or -handling elements not otherwise provided for for facilitating seaming; Hem-turning elements; Hemmers
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Abstract
本发明公开了一种动车空调滤芯用缝纫机的定位装置,包括针杆,所述针杆的左侧设有压板固定杆,且压杆固定杆与缝纫机螺栓连接,且针杆通过曲杆与缝纫机相连,且压杆固定杆的底端设有压板,且压板与压杆固定杆螺栓连接,且压板的底部设有针板,且针板与操作台螺栓连接,所述针杆的右侧设有包边筒。该动车空调滤芯用缝纫机的定位装置,通过包边筒、进料口和出料口的作用下,通过导料架和挡板之间的配合,包边筒呈“锥形中空结构”,使得包边辅材进入到包边筒中呈“四折”将滤棉夹紧,通过针杆进行缝合,进而使滤棉边缘的毛边被包边辅材包裹,使整体更加美观,边缘更加齐整,减少了操作步骤,适合推广使用。
The invention discloses a positioning device for a sewing machine for an air conditioner filter element of an electric vehicle, comprising a needle bar, a pressing plate fixing rod is arranged on the left side of the needle bar, and the pressing rod fixing rod is connected with a bolt of the sewing machine, and the needle bar is connected to the sewing machine through a curved bar Connected, and the bottom end of the pressure rod fixing rod is provided with a pressure plate, and the pressure plate is connected with the pressure rod fixing rod bolt, and the bottom of the pressure plate is provided with a needle plate, and the needle plate is connected with the operating table bolt, and the right side of the needle rod is provided with a needle plate. Has edging barrel. The positioning device of the sewing machine used for the air-conditioning filter element of the motor car, under the action of the hemming cylinder, the feeding port and the discharging port, through the cooperation between the material guide frame and the baffle, the hemming cylinder has a "conical hollow structure", so that the The hemming auxiliary material enters into the hemming cylinder to form a "four-fold" to clamp the filter cotton and sew through the needle bar, so that the burrs on the edge of the filter cotton are wrapped by the hemming auxiliary material, which makes the whole more beautiful, the edge is more neat, and the reduction is reduced. The operation steps are provided, which is suitable for promotion and use.
Description
技术领域technical field
本发明涉及空气滤芯生产加工技术领域,具体为一种动车空调滤芯用缝纫机的定位装置。The invention relates to the technical field of production and processing of air filter elements, in particular to a positioning device of a sewing machine for an air conditioner filter element of an electric vehicle.
背景技术Background technique
缝纫机是用一根或多根缝纫线,在缝料上形成一种或多种线迹,使一层或多层缝料交织或缝合起来的机器;缝纫机能缝制棉、麻、丝、毛、人造纤维等织物和皮革、塑料、纸张等制品,缝出的线迹整齐美观、平整牢固,缝纫速度快、使用简便,并以之衍生出手推绣电脑刺绣等艺术形式,缝纫机的分类方法很多,比较普遍的是按线迹和用途区分,缝纫机的线迹可归纳为锁式线迹和链式线迹两类;锁式线迹最为常见,它由两根缝线组成,像搓绳那样相互交织起来,其交织点在缝料中间,从线迹的横截面看,两缝线像两把锁相互锁住一样,因而称为锁式线迹,这种线迹用在收缩率小的棉、毛织物或皮革等缝料,正面和反面形状相同,如同一条虚线,线迹分布密实,缝纫的牢度一般超过手工缝纫,链式线迹是由缝线的线环自连或互连而成,常用的有单线链式、双线链式和三线包缝线迹,这种线迹的特点是线迹富有弹性,能随缝料一起伸缩而不会崩断缝线,适用于线制弹性织物的服装或包缝容易松散的制品和衣坯等,另外,缝纫机按照用途可分为家用、工业用、服务性行业用机器,按驱动形式还可以分为手摇缝纫机、脚踏缝纫机、电动缝纫机,在生产空气滤芯的过程中,需要使用工业用缝纫机将多层滤芯缝合在一起,空气滤芯则安装在机车的空压机内,用于对空气中的粉尘进行过滤,在生产加工空气滤芯时,需要将多层滤棉堆叠,并使用平机进行缝合,被缝合的滤棉边缘留有毛边参差不齐,不仅尺寸不一,还很不美观,在安装和拆卸的过程中易出现钩套,为工人操作造成不便,为避免边缘参差不齐往往采用齐边的生产工艺,即使用切割装置对滤棉的边缘进行齐整,增加了操作步骤和生产成本,针对这些情况,为避免上述技术问题,确有必要提供一种动车空调滤芯用缝纫机的定位装置以克服现有技术中的所述缺陷。A sewing machine is a machine that uses one or more sewing threads to form one or more stitches on the sewing material to interweave or sew one or more layers of sewing material; the sewing machine can sew cotton, linen, silk, wool , man-made fibers and other fabrics and leather, plastic, paper and other products, the stitches sewn are neat and beautiful, flat and firm, fast sewing speed, easy to use, and derived from hand-pushing computer embroidery and other art forms, there are many classification methods of sewing machines , It is more common to distinguish according to stitches and uses. The stitches of sewing machines can be classified into two types: lock stitches and chain stitches; lock stitches are the most common, which consists of two stitches, like twisting ropes. Intertwined with each other, the interweaving point is in the middle of the sewing material. From the cross-section of the stitch, the two stitches are like two locks locked with each other, so they are called lock stitches. This stitch is used for small shrinkage. Sewing materials such as cotton, wool fabric or leather, the front and back sides have the same shape, like a dotted line, the stitches are densely distributed, and the sewing fastness is generally higher than manual sewing. Commonly used are single-thread chain, double-thread chain and three-thread overlock stitches. This stitch is characterized by elastic stitches, which can expand and contract with the sewing material without breaking the stitches. It is suitable for thread Garments made of elastic fabrics or products and blanks that are easily loosened by overlocking. In addition, sewing machines can be divided into household, industrial, and service industry machines according to their uses, and can also be divided into hand-crank sewing machines and pedal sewing machines according to the driving form. , Electric sewing machine, in the process of producing air filter element, it is necessary to use industrial sewing machine to sew the multi-layer filter element together, and the air filter element is installed in the air compressor of the locomotive to filter the dust in the air. When the air filter element is used, it is necessary to stack multiple layers of filter cotton and sew it with a flat machine. The edges of the stitched filter cotton have uneven burrs, which are not only different in size, but also very unsightly, and are easy to install and disassemble. The appearance of hook sleeves is inconvenient for workers to operate. In order to avoid uneven edges, the edge-aligned production process is often used, that is, the edge of the filter cotton is trimmed with a cutting device, which increases the operation steps and production costs. For these situations, in order to avoid In view of the above technical problems, it is indeed necessary to provide a positioning device for a sewing machine for an air conditioner filter element of a motor vehicle to overcome the defects in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种动车空调滤芯用缝纫机的定位装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a positioning device for a sewing machine for an air conditioner filter element of a motor vehicle, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种动车空调滤芯用缝纫机的定位装置,包括针杆,所述针杆的左侧设有压板固定杆,且压杆固定杆与缝纫机螺栓连接,且针杆通过曲杆与缝纫机相连,且压杆固定杆的底端设有压板,且压板与压杆固定杆螺栓连接,且压板的底部设有针板,且针板与操作台螺栓连接,所述针杆的右侧设有包边筒,且包边筒呈“锥形中空结构”,且包边筒的左侧底部设有设有底板,且底板与包边筒焊接相连,且包边筒的左端设有出料口,且出料口呈“U形”,且出料口与包边筒为一体设置,且包边筒的右端设有进料口,且进料口与包边筒为一体设置,且包边筒的背面设有固定板,且固定板与包边筒螺栓连接,且包边筒的背面左侧设有导料架,且导料架与包边筒转动连接。In order to achieve the above purpose, the present invention provides the following technical solutions: a positioning device for a sewing machine for an air-conditioning filter element of a motor vehicle, comprising a needle bar, the left side of the needle bar is provided with a pressure plate fixing rod, and the pressure rod fixing rod is connected with the sewing machine bolts, And the needle bar is connected with the sewing machine through the curved bar, and the bottom end of the pressure rod fixing rod is provided with a pressure plate, and the pressure plate is connected with the pressure rod fixing rod by bolts, and the bottom of the pressure plate is provided with a needle plate, and the needle plate is connected with the operating table bolts. The right side of the needle bar is provided with a hemming cylinder, and the hemming cylinder has a "conical hollow structure", and the bottom left side of the hemming cylinder is provided with a bottom plate, and the bottom plate is connected with the hemming cylinder by welding, and the hemming cylinder is welded. The left end of the side barrel is provided with a discharge port, and the discharge port is "U-shaped", and the discharge port and the hemming barrel are integrally arranged, and the right end of the hemming barrel is provided with a feeding port, and the feeding port is connected with the bag. The edging cylinder is integrated, and the back of the edging cylinder is provided with a fixing plate, and the fixing plate is connected with the edging cylinder by bolts, and the left side of the back of the edging cylinder is provided with a guide frame, and the guide frame and the edging cylinder rotate. connect.
优选的,所述压板与针板的交接处设有压垫,且压垫与操作台螺栓连接,且压垫用于辅助压板对滤棉和包边辅材进行夹紧固定,防止出现滑针或跳针。Preferably, a pressure pad is provided at the junction of the pressure plate and the needle plate, and the pressure pad is bolted to the operating table, and the pressure pad is used to assist the pressure plate to clamp and fix the filter cotton and the hemming auxiliary material, so as to prevent slipping needles. or skip stitches.
优选的,所述包边筒的正面设有检修口,且检修口与包边筒为一体设置,且检修口用于防止包边辅材在包边筒内发生堆积堵塞包边筒。Preferably, an inspection port is provided on the front of the hemming cylinder, and the inspection port and the hemming cylinder are integrally provided, and the inspection port is used to prevent the hemming auxiliary materials from accumulating in the hemming cylinder and blocking the hemming cylinder.
优选的,所述固定板与包边筒背面的交接处设有垫板,且固定板通过垫板与包边筒相连,且垫板用于对包边筒与针杆之间的距离进行微调,可根据使用所需选择不同厚度的垫板。Preferably, a backing plate is provided at the junction of the fixing plate and the back of the hemming cylinder, and the fixing plate is connected to the hemming cylinder through the backing plate, and the backing plate is used to fine-tune the distance between the hemming cylinder and the needle bar , the backing plate of different thickness can be selected according to the needs of use.
优选的,所述固定板的右端设有挡板,且挡板与固定板为一体设置,且挡板用于对包边辅材起导向作用。Preferably, a baffle plate is provided at the right end of the fixing plate, and the baffle plate and the fixing plate are integrally arranged, and the baffle plate is used to guide the edging auxiliary material.
与现有技术相比,本发明的有益效果是:该动车空调滤芯用缝纫机的定位装置,通过包边筒、进料口和出料口的作用下,通过导料架和挡板之间的配合,包边筒呈“锥形中空结构”,使得包边辅材进入到包边筒中呈“四折”将滤棉夹紧,通过针杆进行缝合,进而使滤棉边缘的毛边被包边辅材包裹,使整体更加美观,边缘更加齐整,从而克服传统工业用缝纫机缺少包边装置的缺点,克服了现有的空调滤芯边缘留有毛边参差不齐,不仅尺寸不一,还很不美观,在安装和拆卸的过程中易出现钩套,为工人操作造成不便的缺点,提高了该动车空调滤芯用缝纫机的定位装置的工作效率和使用寿命,避免了工作人员更换空调滤芯时,空调滤芯的边缘与边框出现钩套,更换不便的情况,整体更加规整,减少了操作步骤,还让现有的动车空调滤芯用缝纫机的定位装置能够在市场上得到更多的认可,提高了该动车空调滤芯用缝纫机的定位装置的产品质量,节省了企业的生产成本,避免了滤棉的资源浪费,适合推广使用。Compared with the prior art, the beneficial effect of the present invention is that: the positioning device of the sewing machine for the air-conditioning filter element of the motor car passes through the space between the guide frame and the baffle under the action of the hemming cylinder, the feeding port and the discharging port. In cooperation, the hemming cylinder has a "conical hollow structure", so that the hemming auxiliary material enters the hemming cylinder and is "four-folded" to clamp the filter cotton, and sew through the needle bar, so that the burrs on the edge of the filter cotton are hemmed. The auxiliary materials are wrapped to make the whole more beautiful and the edges more neat, so as to overcome the shortcomings of traditional industrial sewing machines that lack hemming devices, and overcome the uneven burrs on the edges of the existing air-conditioning filter elements, which are not only different in size, but also very unsightly. , in the process of installation and disassembly, hooks are easy to appear, which causes inconvenience for workers to operate, which improves the working efficiency and service life of the positioning device of the sewing machine for the air-conditioning filter element of the motor car, and avoids the air-conditioning filter element when the staff replaces the air-conditioning filter element. There are hook sleeves on the edge and frame of the motor car, which is inconvenient to replace. The whole is more regular, and the operation steps are reduced. It also allows the existing positioning device of the sewing machine for the air conditioner filter element of the motor car to be more recognized in the market, which improves the air conditioner of the motor car. The product quality of the positioning device of the sewing machine for filter element saves the production cost of the enterprise, avoids the waste of filter cotton resources, and is suitable for popularization and use.
附图说明Description of drawings
图1为传统工业用缝纫机结构示意图;Fig. 1 is a schematic diagram of the structure of a traditional industrial sewing machine;
图2为图1的A处结构示意图;Fig. 2 is the structural representation at A of Fig. 1;
图3为本发明的结构示意图;Fig. 3 is the structural representation of the present invention;
图4为本发明的装配图;Fig. 4 is the assembly drawing of the present invention;
图5为本发明包边筒、固定板和挡板的连接关系图;Fig. 5 is the connection relation diagram of the hemming cylinder, the fixing plate and the baffle plate of the present invention;
图6为本发明底板、包边筒和导料架的连接关系图;Fig. 6 is the connection relation diagram of the bottom plate, the edging cylinder and the material guide frame of the present invention;
图7为图6的B处结构示意图;Fig. 7 is the structural representation at B of Fig. 6;
图8为包边加工状态图;Fig. 8 is a state diagram of hemming processing;
图9为包边辅材四折原理图。Figure 9 is a schematic diagram of the four-folding of the hemming auxiliary material.
图中:1、针杆,2、压板固定杆,3、压板,4、针板,5、压垫,6、包边筒,7、出料口,8、进料口,9、固定板,10、垫板,11、挡板,12、导料架,13、检修口,14、底板。In the picture: 1. Needle bar, 2. Pressure plate fixing rod, 3. Pressure plate, 4. Needle plate, 5. Pressure pad, 6. Hemming cylinder, 7. Discharge port, 8. Feed port, 9. Fixing plate , 10, backing plate, 11, baffle, 12, guide frame, 13, inspection port, 14, bottom plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-9,本发明提供一种技术方案:一种动车空调滤芯用缝纫机的定位装置,包括针杆1,针杆1为金属材质,用于固定缝纫针对滤棉以及包边辅材进行缝合,针杆1的左侧设有压板固定杆2,压板固定杆2为金属材质,用于连接压板3,且压杆固定杆2与缝纫机螺栓连接,且针杆1通过曲杆与缝纫机相连,且压杆固定杆2的底端设有压板3,压板3为金属材质,用于固定滤棉以及包边辅材,压板3与压板固定杆2采用可拆卸连接,且压板3与压杆固定杆2螺栓连接,且压板3的底部设有针板4,针板4用于使缝纫针穿过并通过打结凸轮完成打结,且针板4与操作台螺栓连接,压板3与针板4的交接处设有压垫5,且压垫5与操作台螺栓连接,且压垫5用于辅助压板3对滤棉和包边辅材进行夹紧固定,防止出现滑针或跳针,针杆1的右侧设有包边筒6,包边筒6为金属材质,用于容置包边辅材,且包边筒6呈“锥形中空结构”,包边筒6的正面设有检修口13,且检修口13与包边筒6为一体设置,且检修口13用于防止包边辅材在包边筒6内发生堆积堵塞包边筒6,且包边筒6的左侧底部设有设有底板14,底板14用于垫起包边筒6,使包边筒6与压板3的高度保持一致,且底板14与包边筒6焊接相连,且包边筒6的左端设有出料口7,出料口7用于将包边辅材拉出包边筒6,且出料口7呈“U形”,且出料口7与包边筒6为一体设置,且包边筒6的右端设有进料口8,进料口8用于将包边辅材送入包边筒6,且进料口8与包边筒6为一体设置,且包边筒6的背面设有固定板9,固定板9用于使包边筒6与操作台的连接更加牢固,且固定板9与包边筒6螺栓连接,固定板9的右端设有挡板11,且挡板11与固定板9为一体设置,且挡板11用于对包边辅材起导向作用,固定板9与包边筒6背面的交接处设有垫板10,且固定板9通过垫板10与包边筒6相连,且垫板10用于对包边筒6与针杆1之间的距离进行微调,可根据使用所需选择不同厚度的垫板10,且包边筒6的背面左侧设有导料架12,且导料架12与包边筒6转动连接。1-9, the present invention provides a technical solution: a positioning device for a sewing machine for an air conditioner filter element of a motor vehicle, comprising a
一种动车空调滤芯用缝纫机的定位装置,该动车空调滤芯用缝纫机的定位装置由针杆1、压板固定杆2、压板3、针板4、压垫5、包边筒6、出料口7、进料口8、固定板9、垫板10、挡板11、导料板12、检修口13和底板14等零部件组成,装配前应对零部件的主要配合尺寸,特别是过盈配合尺寸及相关精度进行复查,同一零件用多件螺钉(螺栓)紧固时,各螺钉(螺栓)需交叉、对称、逐步、均匀拧紧,使用时,将包边辅材的端头通过进料口8插入包边筒6的内腔中,使端头从出料口7中伸出,包边筒6的内腔呈“U形”,使得从出料口7中伸出的包边辅材呈“四折”,将滤棉夹在包边辅材中,接通工业用缝纫机的外接电源,工业用缝纫机通电工作,通过曲轴和曲杆使得电机能够带动针杆上下往复运动,通过调节电机的转速能够调节针杆的移动速度,工作人员的一手推动滤棉,控制滤棉的喂入速度,使滤棉和包边辅材抵在挡板11上,确保滤棉和包边辅材与针杆1保持垂直并沿直线移动,一手调整包边辅材的位置并转动滤棉和包边辅材,对包边辅材进行缝合,当对滤棉的四周均进行包边后,切断电机的电源,使用剪刀切断缝纫线,完成该动车空调滤芯用缝纫机的定位装置的缝合工作。A positioning device for a sewing machine for an air-conditioning filter element of a motor vehicle. The positioning device of the sewing machine for an air-conditioning filter element of a motor vehicle is composed of a
在本发明的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top" ", "inside", "front", "center", "both ends", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention and simplifying the description, and It is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, terms such as "installation", "arrangement", "connection", "fixation", "swivel connection" and other terms should be understood in a broad sense, for example, it may be a fixed connection, or It can be a detachable connection or an integrated body; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two elements or the interaction between the two elements. Unless otherwise clearly defined, those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (5)
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