CN110850531B - Multi-channel optical module integrated structure with high-efficiency heat dissipation capability and high integration level - Google Patents
Multi-channel optical module integrated structure with high-efficiency heat dissipation capability and high integration level Download PDFInfo
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- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
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Abstract
本发明公开了一种具有高效散热能力与高集成度的多通道光模块集成结构,该光模块集成结构包括第一光模块外壳、第一PCB板、表面局部带焊盘的绝缘高导热块、功率器件及用于实现光模块内部光芯片与光纤光路互连的多通道集成光学元件,功率器件及多通道集成光学元件均设置在绝缘高导热块上,功率器件通过金丝键合方式与第一PCB板进行电路连接,第一PCB板设置有建立光模块电路网络与光模块外部电联通关系的第一点阵式焊盘阵列。本发明具备高效的内部热量导出能力,同时不会侵占PCB内部与表面的布线空间,能够提供更多的电信号引脚,从而适应更多通道数的光模块集成。
The present invention discloses a multi-channel optical module integrated structure with efficient heat dissipation capability and high integration, the optical module integrated structure comprises a first optical module housing, a first PCB board, an insulating high thermal conductivity block with a local surface pad, a power device, and a multi-channel integrated optical element for interconnecting an optical chip inside the optical module with an optical fiber optical path, the power device and the multi-channel integrated optical element are both arranged on the insulating high thermal conductivity block, the power device is connected to the first PCB board by gold wire bonding, and the first PCB board is provided with a first dot matrix pad array for establishing an electrical connection relationship between an optical module circuit network and an external electrical connection relationship of the optical module. The present invention has efficient internal heat extraction capability, and at the same time will not occupy the wiring space inside and on the surface of the PCB, and can provide more electrical signal pins, thereby adapting to the integration of optical modules with more channels.
Description
技术领域Technical Field
本发明属于光模块集成设计技术领域,具体涉及一种具有高效散热能力与高集成度的多通道光模块集成结构。The present invention belongs to the technical field of optical module integrated design, and in particular relates to a multi-channel optical module integrated structure with efficient heat dissipation capability and high integration.
背景技术Background Art
随着通信技术的进步以及大数据应用的发展,通信基站与数据中心对高速光模块的需求越来越迫切。对于40G及以上速率的光模块,单一激光器芯片的速率已无法满足光模块整体通信速率的要求,业界为了解决这一矛盾将多颗激光器芯片集成到一个光模块内部,依靠多通道并行传输来满足总的传输速率要求。由于多通道光模块内部集成了更多的光芯片,模块内部的散热压力较低速模块大得多。如果无法保证良好的散热,热量将在模块内部大量积聚,高温会导致激光器芯片阈值电流上升、效率下降、探测器芯片响应度漂移等一系列性能恶化,严重时会导致芯片失效,使得模块的性能与可靠性大打折扣。With the advancement of communication technology and the development of big data applications, communication base stations and data centers have an increasingly urgent need for high-speed optical modules. For optical modules with a rate of 40G or above, the rate of a single laser chip can no longer meet the overall communication rate requirements of the optical module. In order to resolve this contradiction, the industry has integrated multiple laser chips into an optical module, relying on multi-channel parallel transmission to meet the overall transmission rate requirements. Since more optical chips are integrated into a multi-channel optical module, the heat dissipation pressure inside the module is much greater than that of a low-speed module. If good heat dissipation cannot be guaranteed, a large amount of heat will accumulate inside the module. High temperature will cause a series of performance deteriorations, such as an increase in the threshold current of the laser chip, a decrease in efficiency, and a drift in the responsivity of the detector chip. In severe cases, the chip will fail, greatly reducing the performance and reliability of the module.
相较于TO(Transistor Outline,晶体管外形)封装,COB(Chip on Board,板上芯片)封装中光芯片的数量与贴装位置可以灵活配置,从而被广泛应用于多通道并行传输的光模块集成。受行业标准的限制,光模块通常有两个散热面,与设备散热面接触的为主散热面。需要将光模块内部产生的热量传导到主散热面上。传统的COB结构方案,参见图1和图2,第一PCB板(Printed Circuit Board,印制电路板)2内部采用密集铜过孔7作为热量传导的媒介,将第一PCB板2正面功率器件3产生的热量传导到第一PCB板2背面,通过接触的方式再将热量传导到第一光模块壳体1上。通过集成多通道光路的光学透镜组6或多通道光纤阵列FA(Fiber Array)9实现外部与光模块内部光芯片的光路互连。光模块对外的电路连接接口则依靠第一PCB板2一端延伸出第一光模块壳体1内腔部分上所设置的条形金手指焊盘4来实现。Compared with the TO (Transistor Outline) package, the number and mounting position of the optical chips in the COB (Chip on Board) package can be flexibly configured, so it is widely used in the integration of optical modules for multi-channel parallel transmission. Restricted by industry standards, optical modules usually have two heat dissipation surfaces, and the main heat dissipation surface is in contact with the heat dissipation surface of the device. The heat generated inside the optical module needs to be conducted to the main heat dissipation surface. In the traditional COB structure scheme, see Figures 1 and 2. The first PCB board (Printed Circuit Board) 2 uses dense copper vias 7 as a medium for heat conduction, and the heat generated by the power device 3 on the front of the first PCB board 2 is conducted to the back of the first PCB board 2, and then the heat is conducted to the first optical module housing 1 by contact. The optical path interconnection between the external and the optical chip inside the optical module is realized by an optical lens group 6 or a multi-channel fiber array FA (Fiber Array) 9 that integrates a multi-channel optical path. The circuit connection interface of the optical module to the outside is realized by the strip-shaped gold finger pad 4 provided on the inner cavity part of the first optical module housing 1 extending from one end of the first PCB board 2.
现有方案的缺陷在于:①散热铜过孔的密度受PCB板打孔密度的限制,其导热系数有限,通常为10W/m·K左右;②密集的散热铜过孔会侵占PCB板内部的走线空间,影响PCB板走线密度,降低PCB板的集成度;③PCB板背面为了与壳体良好接触传热,需要设置大面积铜皮,同样会侵占PCB板背面的走线空间,降低PCB板的集成度;④光模块对外的电信号接口布置在PCB板一端,引脚总数量有限,不利于更大规模通道数的集成。The defects of the existing solution are: ① The density of the heat dissipation copper vias is limited by the punching density of the PCB board, and its thermal conductivity is limited, usually around 10W/m·K; ② The dense heat dissipation copper vias will occupy the routing space inside the PCB board, affecting the routing density of the PCB board and reducing the integration of the PCB board; ③ In order to have good contact and heat transfer with the shell, a large area of copper foil is required on the back of the PCB board, which will also occupy the routing space on the back of the PCB board and reduce the integration of the PCB board; ④ The external electrical signal interface of the optical module is arranged at one end of the PCB board, and the total number of pins is limited, which is not conducive to the integration of a larger number of channels.
发明内容Summary of the invention
针对现有技术中的上述不足,本发明提供了一种具有高效散热能力与高集成度的多通道光模块集成结构,该结构具备高效的内部热量导出能力,同时不会侵占PCB内部与表面的布线空间,能够提供更多的电信号引脚,从而适应更多通道数的光模块集成。In view of the above-mentioned deficiencies in the prior art, the present invention provides a multi-channel optical module integrated structure with efficient heat dissipation capability and high integration. The structure has efficient internal heat dissipation capability and does not occupy the wiring space inside and on the surface of the PCB. It can provide more electrical signal pins, thereby adapting to the integration of optical modules with more channels.
为了达到上述发明目的,本发明采用的技术方案为:In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is:
一种具有高效散热能力与高集成度的多通道光模块集成结构,包括第一光模块外壳、第一PCB板、表面局部带焊盘的绝缘高导热块、功率器件及用于实现光模块内部光芯片与光纤光路互连的多通道集成光学元件,所述第一光模块外壳的内腔设置为阶梯状,所述第一PCB板安装在第一光模块外壳内腔较深的腔面上,所述绝缘高导热块的一部分设置在第一PCB板上,绝缘高导热块的另一部分设置在第一光模块外壳内腔较浅的腔面上,且绝缘高导热块与第一光模块外壳内腔接触面设置有可焊接的金属化焊盘,所述功率器件及多通道集成光学元件均设置在绝缘高导热块上,功率器件通过金丝键合方式与第一PCB板进行电路连接。A multi-channel optical module integrated structure with efficient heat dissipation capability and high integration, comprising a first optical module housing, a first PCB board, an insulating high thermal conductivity block with a pad on the surface, a power device and a multi-channel integrated optical element for interconnecting an optical chip inside the optical module with an optical fiber optical path, wherein the inner cavity of the first optical module housing is arranged in a stepped shape, the first PCB board is mounted on a cavity surface with a deeper cavity of the first optical module housing, a part of the insulating high thermal conductivity block is arranged on the first PCB board, another part of the insulating high thermal conductivity block is arranged on a cavity surface with a shallower cavity of the first optical module housing, and a weldable metallized pad is arranged on the contact surface between the insulating high thermal conductivity block and the inner cavity of the first optical module housing, the power device and the multi-channel integrated optical element are both arranged on the insulating high thermal conductivity block, and the power device is circuit-connected to the first PCB board by gold wire bonding.
进一步地,所述多通道集成光学元件采用集成多通道的光学透镜组,所述光学透镜组的安装面设置为阶梯状,光学透镜组的一部分设置在绝缘高导热块上,光学透镜组的另一部分设置在第一PCB板上,且所述功率器件设置于光学透镜组内部,并通过设置在绝缘高导热块正面的金属化焊盘与绝缘高导热块连接。Furthermore, the multi-channel integrated optical element adopts an integrated multi-channel optical lens group, the mounting surface of the optical lens group is arranged in a stepped shape, a part of the optical lens group is arranged on the insulating high thermal conductivity block, and another part of the optical lens group is arranged on the first PCB board, and the power device is arranged inside the optical lens group and connected to the insulating high thermal conductivity block through a metallized pad arranged on the front side of the insulating high thermal conductivity block.
进一步地,所述多通道集成光学元件采用多通道光纤阵列,所述多通道光纤阵列与功率器件均设置在绝缘高导热块上,所述功率器件通过设置在绝缘高导热块正面的金属化焊盘与绝缘高导热块连接。Furthermore, the multi-channel integrated optical element adopts a multi-channel optical fiber array, the multi-channel optical fiber array and the power device are both arranged on an insulating high thermal conductivity block, and the power device is connected to the insulating high thermal conductivity block via a metallized pad arranged on the front side of the insulating high thermal conductivity block.
进一步地,所述第一PCB板背面设置有建立光模块电路网络与光模块外部电联通关系的第一点阵式焊盘阵列,且第一光模块外壳在第一点阵式焊盘阵列对应位置开设有窗口。Furthermore, a first dot matrix pad array for establishing electrical connection between the optical module circuit network and the outside of the optical module is provided on the back of the first PCB board, and a window is provided at a position corresponding to the first dot matrix pad array in the first optical module housing.
进一步地,还包括带向内导热柱的第二光模块外壳,所述导热柱通过设置在绝缘高导热块正面的金属化焊盘或高导热柔性介质与绝缘高导热块连接。Furthermore, it also includes a second optical module housing with an inwardly directed heat-conducting column, wherein the heat-conducting column is connected to the insulating high thermal conductivity block via a metallized pad or a high thermal conductivity flexible medium arranged on the front side of the insulating high thermal conductivity block.
进一步地,还包括第三光模块外壳和第二PCB板,所述第二PCB板安装在第三光模块外壳的内腔表面上,并通过柔性PCB板与第一PCB板进行电路的柔性互连,第二PCB板背面设置有建立光模块电路网络与光模块外部电联通关系的第一点阵式焊盘阵列,且第三光模块外壳在第一点阵式焊盘阵列对应位置开设有窗口。Furthermore, it also includes a third optical module housing and a second PCB board, wherein the second PCB board is installed on the inner cavity surface of the third optical module housing, and flexibly interconnects the circuit with the first PCB board through a flexible PCB board, and a first dot matrix solder pad array is provided on the back of the second PCB board to establish an electrical connection relationship between the optical module circuit network and the outside of the optical module, and the third optical module housing has a window at a corresponding position of the first dot matrix solder pad array.
进一步地,所述第一点阵式焊盘阵列中所有焊盘在水平与垂直方向均按照固定的焊盘间距呈点阵排布,其中高速差分信号对的焊盘对与地引脚及电源引脚和低速信号引脚的焊盘对呈交错排布。Furthermore, all pads in the first dot matrix pad array are arranged in a dot matrix in the horizontal and vertical directions according to a fixed pad spacing, wherein the pad pairs of high-speed differential signal pairs are arranged in an alternating manner with the pad pairs of ground pins, power pins and low-speed signal pins.
进一步地,还包括安装光模块的PCB母板,所述PCB母板正面设置有与第一点阵式焊盘阵列一一映射的第二点阵式焊盘阵列,所述第二点阵式焊盘阵列与第一点阵式焊盘阵列通过两侧带有阵列式金属簧片的电连接器进行电连接,所述电连接器两侧厚度大于第一光模块外壳或第三光模块外壳的窗口厚度。Furthermore, it also includes a PCB motherboard for mounting the optical module, and a second dot matrix pad array is arranged on the front side of the PCB motherboard, which is mapped one-to-one with the first dot matrix pad array, and the second dot matrix pad array is electrically connected to the first dot matrix pad array through an electrical connector with array metal springs on both sides, and the thickness of both sides of the electrical connector is greater than the window thickness of the first optical module housing or the third optical module housing.
进一步地,还包括安装光模块的PCB母板,所述PCB母板正面设置有与第一点阵式焊盘阵列一一映射的第二点阵式焊盘阵列,所述第二点阵式焊盘阵列与第一点阵式焊盘阵列通过一侧为阵列式焊球、另一侧为金属簧片的电连接器进行电连接,所述电连接器两侧厚度大于第一光模块外壳或第三光模块外壳的窗口厚度。Furthermore, it also includes a PCB motherboard for mounting the optical module, and a second dot matrix pad array is arranged on the front side of the PCB motherboard, which is mapped one-to-one with the first dot matrix pad array, and the second dot matrix pad array is electrically connected to the first dot matrix pad array through an electrical connector with an array solder ball on one side and a metal spring on the other side, and the thickness of both sides of the electrical connector is greater than the window thickness of the first optical module housing or the third optical module housing.
进一步地,还包括安装光模块的PCB母板,所述PCB母板正面设置有与第一点阵式焊盘阵列一一映射的第二点阵式焊盘阵列,所述第一点阵式焊盘阵列通过植焊球阵列构成球栅阵列封装结构,并与第二点阵式焊盘阵列电连接。Furthermore, it also includes a PCB motherboard for mounting the optical module, and a second dot matrix pad array is arranged on the front side of the PCB motherboard, which is mapped one-to-one with the first dot matrix pad array. The first dot matrix pad array forms a ball grid array packaging structure through a solder ball array and is electrically connected to the second dot matrix pad array.
本发明具有以下有益效果:The present invention has the following beneficial effects:
(1)本发明采用了绝缘高导热块作为主要的散热媒介,功率器件产生的热量可以通过绝缘高导热块直接传导到光模块壳体上,从而高效导出光模块内部功率器件产生的热量,极大提升了光模块的散热能力,特别适合集成更多通道数的高速光模块;(1) The present invention adopts an insulating high thermal conductivity block as the main heat dissipation medium. The heat generated by the power device can be directly transferred to the optical module housing through the insulating high thermal conductivity block, thereby efficiently conducting the heat generated by the power device inside the optical module, greatly improving the heat dissipation capacity of the optical module, and is particularly suitable for high-speed optical modules with more integrated channels;
(2)本发明具有高效的散热能力,可以降低光模块内部芯片的工作温度,从而延长光模块的使用寿命,并且可以扩展光模块的使用温度范围;(2) The present invention has efficient heat dissipation capability, which can reduce the operating temperature of the chip inside the optical module, thereby extending the service life of the optical module and expanding the operating temperature range of the optical module;
(3)本发明节省了PCB板内部以及背面的布线空间,提升了光模块的电路集成水平,适用于光模块集成更多的通道数。(3) The present invention saves wiring space inside and on the back of the PCB board, improves the circuit integration level of the optical module, and is suitable for integrating more channels in the optical module.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是传统COB封装多通道光模块结构示意图;FIG1 is a schematic diagram of the structure of a traditional COB packaged multi-channel optical module;
图2是传统COB封装多通道光模块结构截面示意图;FIG2 is a schematic cross-sectional view of a conventional COB packaged multi-channel optical module structure;
图3是本发明实施例1中采用光学透镜组的多通道光模块集成结构示意图;FIG3 is a schematic diagram of the integrated structure of a multi-channel optical module using an optical lens group in Example 1 of the present invention;
图4是本发明实施例1中采用多通道光纤阵列的多通道光模块集成结构示意图;4 is a schematic diagram of the integrated structure of a multi-channel optical module using a multi-channel optical fiber array in Example 1 of the present invention;
图5是本发明实施例2中采用光学透镜组的多通道光模块集成结构示意图;5 is a schematic diagram of the integrated structure of a multi-channel optical module using an optical lens group in Example 2 of the present invention;
图6是本发明实施例2中采用多通道光纤阵列的多通道光模块集成结构示意图;6 is a schematic diagram of the integrated structure of a multi-channel optical module using a multi-channel optical fiber array in Example 2 of the present invention;
图7是本发明实施例3中采用光学透镜组的多通道光模块集成结构示意图;7 is a schematic diagram of the integrated structure of a multi-channel optical module using an optical lens group in Example 3 of the present invention;
图8是本发明实施例3中采用多通道光纤阵列的多通道光模块集成结构示意图;8 is a schematic diagram of the integrated structure of a multi-channel optical module using a multi-channel optical fiber array in Example 3 of the present invention;
图9是本发明实施例4中第一点阵式焊盘阵列设置方式示意图;9 is a schematic diagram of a first dot matrix pad array arrangement method in Embodiment 4 of the present invention;
图10是本发明实施例5中电信号引脚结构示意图;10 is a schematic diagram of the structure of the electrical signal pins in Example 5 of the present invention;
图11是本发明实施例6中电信号引脚结构示意图;11 is a schematic diagram of the structure of the electrical signal pins in Example 6 of the present invention;
图12是本发明实施例7中电信号引脚结构示意图。FIG. 12 is a schematic diagram of the electrical signal pin structure in Embodiment 7 of the present invention.
其中附图标记为:第一光模块外壳-1,第一PCB板-2,第一点阵式焊盘阵列-201,功率器件-3,金丝-301,金手指焊盘-4,第二光模块外壳-5,导热柱-501,高导热柔性介质-502,光学透镜组-6,密集铜过孔-7,绝缘高导热块-8,多通道光纤阵列-9,第三光模块外壳-10,第二PCB板-11,柔性PCB板-12,PCB母板-13,第二点阵式焊盘阵列-1301,电连接器-14,金属簧片-1401,焊球-1402,焊球阵列-15。The accompanying drawings are marked as follows: first optical module housing-1, first PCB board-2, first dot matrix pad array-201, power device-3, gold wire-301, gold finger pad-4, second optical module housing-5, thermal conductive column-501, high thermal conductivity flexible medium-502, optical lens group-6, dense copper vias-7, insulating high thermal conductivity block-8, multi-channel optical fiber array-9, third optical module housing-10, second PCB board-11, flexible PCB board-12, PCB motherboard-13, second dot matrix pad array-1301, electrical connector-14, metal reed-1401, solder ball-1402, solder ball array-15.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
需要说明的是:图示并未包含光模块内部的所有组成元器件与部件。为了更好的图示说明,结构或部分的某些尺寸会相对其他结构或部分进行夸大,仅用来表达相对结构关系。It should be noted that the diagram does not include all components and parts inside the optical module. For better illustration, some dimensions of structures or parts are exaggerated relative to other structures or parts, and are only used to express relative structural relationships.
由于图示未完全表达所有的过渡元件或层(如焊锡层,表面焊盘、导热介质层等),当描述元件或层被称为在另一部件或层“上”、与另一部件或层“连接”时,其可以直接在该另一部件或层上、连接到该另一部件或层,或者可以存在中间元件或层。Since the diagram does not fully express all transitional elements or layers (such as solder layers, surface pads, thermal conductive medium layers, etc.), when an element or layer is described as being "on" or "connected to" another component or layer, it can be directly on or connected to the other component or layer, or intermediate elements or layers may exist.
由于存在多种结构组合方式,在实施例1、实施例2与实施例3中,仅说明了与高效散热有关的集成结构。而在实施例4、实施例5、实施例6与实施例7中,主要说明了本发明所述光模块的电信号引脚的集成结构,即点阵式焊盘阵列如何与光模块外部进行电路互连。实施例1到实施例3所述高效散热集成结构可与实施例4到实施例7所述电信号引脚的集成结构进行任意组合,以构成完整的光模块集成结构。Since there are many structural combinations, in Example 1, Example 2 and Example 3, only the integrated structure related to efficient heat dissipation is described. In Example 4, Example 5, Example 6 and Example 7, the integrated structure of the electrical signal pins of the optical module of the present invention is mainly described, that is, how the dot matrix pad array is interconnected with the circuit outside the optical module. The efficient heat dissipation integrated structure described in Example 1 to Example 3 can be arbitrarily combined with the integrated structure of the electrical signal pins described in Example 4 to Example 7 to form a complete optical module integrated structure.
实施例1Example 1
本发明提供了一种具有高效散热能力与高集成度的多通道光模块集成结构,参见图3,包括第一光模块外壳1、第一PCB板2、表面局部带焊盘的绝缘高导热块8、功率器件3及用于实现光模块内部光芯片与光纤光路互连的多通道集成光学元件。The present invention provides a multi-channel optical module integrated structure with efficient heat dissipation capability and high integration, see Figure 3, comprising a first optical module housing 1, a first PCB board 2, an insulating high thermal conductivity block 8 with a local solder pad on the surface, a power device 3 and a multi-channel integrated optical element for interconnecting an optical chip inside the optical module with an optical fiber optical path.
第一光模块外壳1的内腔设置为阶梯状,具体而言,将第一光模块外壳1的内腔表面设置为高度不同的两层安装面,即包括一个较深的腔面和一个较浅的腔面;第一PCB板2安装在第一光模块外壳1内腔较深的腔面上,绝缘高导热块8的一部分设置在第一PCB板2上,绝缘高导热块8的另一部分设置在第一光模块外壳1内腔较浅的腔面上。The inner cavity of the first optical module housing 1 is arranged in a stepped shape. Specifically, the inner cavity surface of the first optical module housing 1 is arranged as two mounting surfaces of different heights, namely, a deeper cavity surface and a shallower cavity surface; the first PCB board 2 is mounted on the deeper cavity surface of the inner cavity of the first optical module housing 1, a part of the insulating high thermal conductivity block 8 is arranged on the first PCB board 2, and the other part of the insulating high thermal conductivity block 8 is arranged on the shallower cavity surface of the inner cavity of the first optical module housing 1.
功率器件3包括激光器芯片、光电探测器芯片、激光器驱动芯片、跨阻放大芯片、限幅放大芯片、时钟恢复芯片;上述芯片形态可以是单颗芯片,也可以是多路集成的BAR条状芯片或者多种芯片整体集成的多功能芯片。功率器件3被置于绝缘高导热块8上,并通过金丝301键合方式与第一PCB板2进行电路连接。The power device 3 includes a laser chip, a photodetector chip, a laser driver chip, a transimpedance amplifier chip, a limiting amplifier chip, and a clock recovery chip; the above chips can be in the form of a single chip, a multi-channel integrated BAR strip chip, or a multi-functional chip with multiple chips integrated as a whole. The power device 3 is placed on the insulating high thermal conductivity block 8 and is circuit-connected to the first PCB board 2 by bonding with gold wires 301.
多通道集成光学元件同样置于绝缘高导热块8上,其可以采用集成多通道的光学透镜组6或者多通道光纤阵列9;当采用光学透镜组6时,参见图3,光学透镜组6的安装面可以根据绝缘高导热块8的厚度设置为阶梯状,安装时采用高强度胶水粘接,光学透镜组6的一部分安装在绝缘高导热块8上,光学透镜组6的另一部分安装在第一PCB板2上,且功率器件3设置于光学透镜组6内部;当采用多通道光纤阵列9时,参见图4,多通道光纤阵列9与功率器件3均设置在绝缘高导热块上,多通道光纤阵列9可采用高强度胶水粘接或者焊接的方式与绝缘高导热块8进行连接。The multi-channel integrated optical element is also placed on the insulating high thermal conductivity block 8, which can adopt an integrated multi-channel optical lens group 6 or a multi-channel optical fiber array 9; when the optical lens group 6 is adopted, see Figure 3, the mounting surface of the optical lens group 6 can be set to a stepped shape according to the thickness of the insulating high thermal conductivity block 8, and high-strength glue is used for bonding during installation. A part of the optical lens group 6 is installed on the insulating high thermal conductivity block 8, and the other part of the optical lens group 6 is installed on the first PCB board 2, and the power device 3 is arranged inside the optical lens group 6; when the multi-channel optical fiber array 9 is adopted, see Figure 4, the multi-channel optical fiber array 9 and the power device 3 are both arranged on the insulating high thermal conductivity block, and the multi-channel optical fiber array 9 can be connected to the insulating high thermal conductivity block 8 by high-strength glue bonding or welding.
绝缘高导热块8可以采用AlN陶瓷、SiC陶瓷或者BeO陶瓷等高热导率的陶瓷材料。当处于功率器件3发热量极大的情况下,功率器件3需要共晶焊接或者多通道集成光学元件需要焊接时,绝缘高导热块8可以根据需要在功率器件3安装区域或多通道集成光学元件加工可焊接的金属化焊盘,功率器件3与绝缘高导热块8之间采用AuSn共晶焊接或者高导热Ag胶粘接的方式固定在一起。绝缘高导热块8背面与第一光模块外壳1内腔的接触面设置有可焊接的金属化焊盘,第一光模块外壳1表面进行可焊接的电镀处理(如镀镍),绝缘高导热块8与第一光模块外壳1之间通过添加SnPb焊料进行钎焊连接。绝缘高导热块8与第一PCB板2之间通过高强度的绝缘胶水进行粘接固定。The insulating high thermal conductivity block 8 can be made of ceramic materials with high thermal conductivity such as AlN ceramics, SiC ceramics or BeO ceramics. When the power device 3 generates a large amount of heat, the power device 3 needs eutectic welding or the multi-channel integrated optical element needs to be welded, the insulating high thermal conductivity block 8 can be processed with a weldable metallized pad in the installation area of the power device 3 or the multi-channel integrated optical element as needed, and the power device 3 and the insulating high thermal conductivity block 8 are fixed together by AuSn eutectic welding or high thermal conductivity Ag glue bonding. The contact surface between the back of the insulating high thermal conductivity block 8 and the inner cavity of the first optical module housing 1 is provided with a weldable metallized pad, the surface of the first optical module housing 1 is subjected to a weldable electroplating treatment (such as nickel plating), and the insulating high thermal conductivity block 8 and the first optical module housing 1 are brazed by adding SnPb solder. The insulating high thermal conductivity block 8 and the first PCB board 2 are bonded and fixed by high-strength insulating glue.
本发明采用了绝缘高导热块8作为主要的散热媒介,功率器件3产生的热量可以通过绝缘高导热块8直接传导到第一光模块外壳1上。绝缘高导热块8具有高导热系数的特点,其导热系数最高可达270W/m·K以上(AlN陶瓷为170-200W/m·K,SiC陶瓷为,BeO陶瓷约为270W/m·K,SiC陶瓷约为83W/m·K),远超传统COB方案中PCB内部密集铜过孔的散热能力,可以高效导出光模块内部功率器件3产生的热量。由于极大提升了光模块的散热能力,特别适合集成更多通道数的高速光模块。更好的散热能力可以降低光模块内部芯片(特别是激光器芯片)的工作温度,从而延长光模块的使用寿命,并且可以扩展光模块的使用温度范围。The present invention adopts an insulating high thermal conductivity block 8 as the main heat dissipation medium, and the heat generated by the power device 3 can be directly conducted to the first optical module housing 1 through the insulating high thermal conductivity block 8. The insulating high thermal conductivity block 8 has the characteristics of high thermal conductivity, and its thermal conductivity can reach up to 270W/m·K or more (AlN ceramics are 170-200W/m·K, SiC ceramics are, BeO ceramics are about 270W/m·K, and SiC ceramics are about 83W/m·K), which far exceeds the heat dissipation capacity of the dense copper vias inside the PCB in the traditional COB solution, and can efficiently export the heat generated by the power device 3 inside the optical module. Since the heat dissipation capacity of the optical module is greatly improved, it is particularly suitable for integrating high-speed optical modules with more channels. Better heat dissipation capacity can reduce the operating temperature of the chip inside the optical module (especially the laser chip), thereby extending the service life of the optical module, and can expand the operating temperature range of the optical module.
本发明在第一PCB板2背面设置有建立光模块电路网络与光模块外部电联通关系的第一点阵式焊盘阵列201,作为光模块对外的电信号引脚。第一光模块外壳1在第一点阵式焊盘阵列201对应位置开设有窗口,使得第一点阵式焊盘阵列201能够外露。The present invention is provided with a first dot matrix pad array 201 on the back of the first PCB board 2 to establish an electrical connection between the optical module circuit network and the outside of the optical module, as an external electrical signal pin of the optical module. The first optical module housing 1 is provided with a window at a position corresponding to the first dot matrix pad array 201, so that the first dot matrix pad array 201 can be exposed.
光模块所有需要对外进行电连接的电路网络通过第一PCB板2内部的电路走线与第一PCB板2背面的第一点阵式焊盘阵列201相连。All circuit networks of the optical module that need to be electrically connected to the outside are connected to the first dot matrix pad array 201 on the back side of the first PCB board 2 through the circuit wiring inside the first PCB board 2 .
由于未采用传统方案中的密集铜过孔散热结构,PCB板无需牺牲内部以及背面的布线空间。同时,由于绝缘高导热块并不导电,同样不影响PCB板正面与其重叠区域的表面布线,即PCB板全部表面区域与内部空间均可用于电路布线。Since the dense copper via heat dissipation structure in the traditional solution is not adopted, the PCB board does not need to sacrifice the wiring space inside and on the back. At the same time, since the insulating high thermal conductivity block is not conductive, it also does not affect the surface wiring of the front of the PCB board and its overlapping area, that is, the entire surface area and internal space of the PCB board can be used for circuit wiring.
本发明中PCB板走线更为灵活,设计更为方便;同样尺寸的PCB板可以拥有理论上最大的布线密度,从而提升光模块的电路集成水平,适用于光模块集成更多的通道数;由于布线灵活,可以方便的将所有的电路网络连接到PCB板背面的点阵式焊盘阵列,从而用点阵式焊盘阵列实现光模块所有的对外电信号引脚。The PCB board routing in the present invention is more flexible and the design is more convenient; the PCB board of the same size can have the maximum wiring density in theory, thereby improving the circuit integration level of the optical module, and is suitable for integrating more channels in the optical module; due to the flexible wiring, all circuit networks can be conveniently connected to the dot matrix pad array on the back of the PCB board, so that all external electrical signal pins of the optical module are realized by using the dot matrix pad array.
实施例2Example 2
参见图5和图6,在实施例1的基础上,本发明增加了带向内导热柱501的第二光模块外壳5,导热柱501置于绝缘高导热块8上,两者之间通过添加焊料钎焊或高导热的柔性介质502连接。5 and 6 , based on Example 1, the present invention adds a second optical module housing 5 with an inwardly directed heat-conducting column 501 , which is placed on an insulating high thermal conductivity block 8 , and the two are connected by adding solder brazing or a high thermal conductivity flexible medium 502 .
当导热柱501通过添加焊料钎焊与绝缘高导热块8连接时,需要在绝缘高导热块8正面两者重叠区域设置金属化焊盘,并且在第二光模块外壳5电镀可焊接镀层。When the thermally conductive column 501 is connected to the insulating high thermal conductive block 8 by soldering with added solder, it is necessary to set a metallized pad in the overlapping area of the front side of the insulating high thermal conductive block 8 and electroplate a solderable coating on the second optical module housing 5 .
当导热柱501通过高导热的柔性介质502与绝缘高导热块8连接时,高导热的柔性介质502可采用具有高导热系数的柔性材料,如铟箔、铜箔、石墨或者高导热硅脂。When the thermally conductive column 501 is connected to the insulating high thermal conductive block 8 through the highly thermally conductive flexible medium 502, the highly thermally conductive flexible medium 502 can be made of a flexible material with a high thermal conductivity coefficient, such as indium foil, copper foil, graphite or highly thermally conductive silicone grease.
实施例3Example 3
参见图7和图8,在实施例1的基础上,本实施例中第一光模块外壳1、第一PCB板2、绝缘高导热块8、功率器件3及多通道集成光学元件的设置方式与实施例6完全一致。7 and 8 , based on Example 1, the configuration of the first optical module housing 1 , the first PCB board 2 , the insulating high thermal conductivity block 8 , the power device 3 and the multi-channel integrated optical element in this embodiment is completely consistent with that in Example 6.
本实施例与实施例1的不同之处在于本实施例中没有在第一PCB板2背面设置第一点阵式焊盘阵列201,而是增加了第三光模块外壳10和第二PCB板11,第二PCB板11安装在第三光模块外壳10的内腔表面上。The difference between this embodiment and embodiment 1 is that in this embodiment, the first dot matrix pad array 201 is not set on the back of the first PCB board 2, but a third optical module housing 10 and a second PCB board 11 are added, and the second PCB board 11 is installed on the inner cavity surface of the third optical module housing 10.
第二PCB板11通过柔性PCB板12与第一PCB板2连接,实现电路的柔性互连。The second PCB board 11 is connected to the first PCB board 2 through the flexible PCB board 12 to achieve flexible interconnection of circuits.
与实施例1中第一PCB板2的结构类似,本发明在第二PCB板11背面设置有建立光模块电路网络与光模块外部电联通关系的第一点阵式焊盘阵列201,作为光模块对外的电信号引脚。第三光模块外壳10在第一点阵式焊盘阵列201对应位置开设有窗口,使得第一点阵式焊盘阵列201能够外露。Similar to the structure of the first PCB board 2 in Example 1, the present invention is provided with a first dot matrix pad array 201 on the back of the second PCB board 11 to establish an electrical connection between the optical module circuit network and the outside of the optical module, which serves as an external electrical signal pin of the optical module. The third optical module housing 10 is provided with a window at a position corresponding to the first dot matrix pad array 201, so that the first dot matrix pad array 201 can be exposed.
光模块所有需要对外进行电连接的电路网络通过第二PCB板11内部的电路走线与第二PCB板11背面的第一点阵式焊盘阵列201相连。All circuit networks of the optical module that need to be electrically connected to the outside are connected to the first dot matrix pad array 201 on the back side of the second PCB board 11 through the circuit wiring inside the second PCB board 11 .
实施例4Example 4
参见图9,在实施例1、实施例2或实施例3的基础上,本发明对第一点阵式焊盘阵列201中所有焊盘的排布规则进行了具体设置,即将所有焊盘在水平与垂直方向均按照固定的焊盘间距d呈点阵排布。Referring to FIG9 , based on Example 1, Example 2 or Example 3, the present invention specifically sets the arrangement rules of all pads in the first dot matrix pad array 201, that is, all pads are arranged in a dot matrix in the horizontal and vertical directions according to a fixed pad spacing d.
黑色填充的焊盘为光模块对外的高速差分信号对。其中,2001p为差分信号对中的正向端,2001n为差分信号对中的反向端。高速差分信号对的数量与光模块集成的通道数相对应。未填充的白色圆形焊盘2001ref主要为地引脚以及少量的电源引脚和其他低速信号引脚。黑色焊盘对与白色焊盘对呈交错排布。差分信号对之间需要采用地引脚2001ref进行分隔,以确保各对差分信号间不会发生串扰。本图示以20×10的焊盘点阵为例,所示的200个焊盘最多可布置50个高速查分信号对,即满足光模块内集成50个通道的电引脚需求。The pads filled with black are the high-speed differential signal pairs of the optical module to the outside. Among them, 2001p is the positive end of the differential signal pair, and 2001n is the reverse end of the differential signal pair. The number of high-speed differential signal pairs corresponds to the number of channels integrated in the optical module. The unfilled white circular pads 2001ref are mainly ground pins and a small number of power pins and other low-speed signal pins. The black pad pairs and the white pad pairs are arranged in an alternating manner. The ground pins 2001ref need to be used to separate the differential signal pairs to ensure that there is no crosstalk between the pairs of differential signals. This figure takes a 20×10 pad matrix as an example. The 200 pads shown can be arranged with a maximum of 50 high-speed differential signal pairs, which meets the electrical pin requirements of 50 channels integrated in the optical module.
为防止信号从地引脚焊盘的空隙中泄露出去,以确保差分信号对之间良好的隔离度,焊盘间距d应满足一定要求。焊盘间距d应尽量小,d最大不超过高速差分信号工作波长的1/2。如果光模块要获得更好的电磁兼容性能,d应不超过高速差分信号工作波长的1/20。同时,为了获取更好的高速信号传输性能,焊盘以及焊盘上信号过孔的直径应尽量小且短,以减小焊盘与过孔的寄生电容以及过孔的寄生电感。To prevent the signal from leaking out of the gap between the ground pin pads and to ensure good isolation between the differential signal pairs, the pad spacing d should meet certain requirements. The pad spacing d should be as small as possible, and the maximum d should not exceed 1/2 of the high-speed differential signal operating wavelength. If the optical module is to obtain better electromagnetic compatibility performance, d should not exceed 1/20 of the high-speed differential signal operating wavelength. At the same time, in order to obtain better high-speed signal transmission performance, the diameter of the pad and the signal via on the pad should be as small and short as possible to reduce the parasitic capacitance between the pad and the via and the parasitic inductance of the via.
需要说明的是,本图示主要用于说明点阵式焊盘阵列2001的排布设置规则,为了方便举例,图示中使用了圆形焊盘。除圆形焊盘外,还可使用矩形焊盘、平行四边形焊盘、狗骨头状焊盘、泪滴形焊盘等焊盘形状及其变形。It should be noted that this diagram is mainly used to illustrate the arrangement and setting rules of the dot matrix pad array 2001. For the convenience of example, circular pads are used in the diagram. In addition to circular pads, rectangular pads, parallelogram pads, dog bone pads, teardrop pads and other pad shapes and their deformations can also be used.
本发明中点阵式的焊盘阵列密度可根据PCB板的加工能力灵活调整。以0.8mm的点阵间距为例,在PCB板背面15.2mm×7.2mm的区域内即可实现200个(20×10)引脚的点阵式焊盘阵列。可以满足最多集成50通道的光模块对外电信号接口,而采用传统方案的40G以及100G光模块集成的通道数仅为8个(4收4发)。The density of the dot matrix pad array in the present invention can be flexibly adjusted according to the processing capacity of the PCB board. Taking the dot matrix spacing of 0.8mm as an example, a dot matrix pad array of 200 (20×10) pins can be realized in the area of 15.2mm×7.2mm on the back of the PCB board. It can meet the external electrical signal interface of the optical module with a maximum of 50 channels, while the number of channels integrated in the 40G and 100G optical modules using the traditional solution is only 8 (4 receive and 4 transmit).
实施例5Example 5
参见图10,在实施例4的基础上,本发明增加了安装光模块的PCB母板13。Referring to FIG. 10 , based on Embodiment 4, the present invention adds a PCB motherboard 13 for mounting the optical module.
PCB母板13正面(第一点阵式焊盘阵列201的投影区域)设置有与第一点阵式焊盘阵列201一一映射的第二点阵式焊盘阵列1301,第二点阵式焊盘阵列1301与第一点阵式焊盘阵列201通过两侧带有阵列式金属簧片1401的电连接器14进行电连接,电连接器14正反面对应位置的金属簧片1401在电路上为导通关系。The front side of the PCB motherboard 13 (the projection area of the first dot matrix pad array 201) is provided with a second dot matrix pad array 1301 which is mapped one-to-one with the first dot matrix pad array 201. The second dot matrix pad array 1301 is electrically connected to the first dot matrix pad array 201 through an electrical connector 14 having array metal springs 1401 on both sides. The metal springs 1401 at corresponding positions on the front and back sides of the electrical connector 14 are in a conductive relationship in the circuit.
需要说明的是,电连接器14两侧金属簧片1401未压缩时的厚度应设置为大于第一光模块外壳1或第三光模块外壳10的窗口厚度,通过电连接器14两侧金属簧片1401压缩变形,以确保金属簧片1401分别与第一点阵式焊盘阵列201以及第二点阵式焊盘阵列1301之间的可靠连接。It should be noted that the thickness of the metal reeds 1401 on both sides of the electrical connector 14 when not compressed should be set to be greater than the window thickness of the first optical module housing 1 or the third optical module housing 10. The metal reeds 1401 on both sides of the electrical connector 14 are compressed and deformed to ensure reliable connection between the metal reeds 1401 and the first dot matrix solder pad array 201 and the second dot matrix solder pad array 1301 respectively.
实施例6Example 6
参见图11,在实施例4的基础上,本实施例中第一PCB板2或第二PCB板11的内部电路结构以及背面的第一点阵式焊盘阵列201的设置方式与实施例5完全一致。安装光模块的PCB母板13正面焊盘的设置方式与实施例5也完全一致。Referring to Fig. 11, based on Example 4, the internal circuit structure of the first PCB board 2 or the second PCB board 11 and the arrangement of the first dot matrix pad array 201 on the back in this embodiment are completely consistent with those in Example 5. The arrangement of the front pads of the PCB motherboard 13 on which the optical module is mounted is also completely consistent with that in Example 5.
本实施例与实施例5的不同之处在于本实施例中第二点阵式焊盘阵列1301与第一点阵式焊盘阵列201通过一侧为阵列式焊球1402、另一侧为阵列式金属簧片1401的电连接器14进行电连接,电连接器14正反面对应位置的金属簧片1401与焊球1402在电路上为导通关系。电连接器14靠近光模块的一侧为阵列式焊球1402,通过焊接的方式固定在第一PCB板2或第二PCB板11背面的第一点阵式焊盘阵列201上,并实现电路连通。电连接器14靠近PCB母板13一侧为阵列式金属簧片1401。通过设置第一光模块外壳1或第三光模块外壳10的窗口厚度h,使得阵列式金属簧片1401适度变形,实现电连接器14与PCB母板13的第二点阵式焊盘阵列1301的电联通。通过上述方式最终实现第一点阵式焊盘阵列201与第二点阵式焊盘阵列1301之间的电连接。The difference between this embodiment and embodiment 5 is that in this embodiment, the second dot matrix pad array 1301 and the first dot matrix pad array 201 are electrically connected through an electrical connector 14 having an array solder ball 1402 on one side and an array metal spring 1401 on the other side, and the metal spring 1401 and the solder ball 1402 at the corresponding position on the front and back sides of the electrical connector 14 are in a conductive relationship in the circuit. The side of the electrical connector 14 close to the optical module is the array solder ball 1402, which is fixed on the first dot matrix pad array 201 on the back of the first PCB board 2 or the second PCB board 11 by welding, and realizes circuit connection. The side of the electrical connector 14 close to the PCB motherboard 13 is the array metal spring 1401. By setting the window thickness h of the first optical module housing 1 or the third optical module housing 10, the array metal spring 1401 is appropriately deformed, and the electrical connection between the electrical connector 14 and the second dot matrix pad array 1301 of the PCB motherboard 13 is realized. The electrical connection between the first dot matrix pad array 201 and the second dot matrix pad array 1301 is finally achieved through the above method.
实施例7Example 7
参见图12,在实施例4的基础上,本实施例中第一PCB板2或第二PCB板11的内部电路结构以及背面的第一点阵式焊盘阵列201的设置方式与实施例5完全一致。安装光模块的PCB母板13正面焊盘的设置方式与实施例5也完全一致。Referring to Fig. 12, based on Example 4, the internal circuit structure of the first PCB board 2 or the second PCB board 11 and the arrangement of the first dot matrix pad array 201 on the back in this embodiment are completely consistent with those in Example 5. The arrangement of the front pads of the PCB motherboard 13 on which the optical module is mounted is also completely consistent with that in Example 5.
本实施例与实施例5的不同之处在于本实施例未使用电连接器14,而是依靠焊球阵列15来作为光模块对外的电引脚,即在第一PCB板2或第二PCB板11背面的第一点阵式焊盘阵列201上植焊球阵列15实现对外引脚的球栅阵列封装(BGA,Ball Grid Array),并与第二点阵式焊盘阵列1301电连接。该BGA封装结构应满足如下规则:①用于植球的焊球直径应略大于焊盘(第一点阵式焊盘阵列201与第二点阵式焊盘阵列1301的焊盘)直径,通常为焊盘直径的125%-133%;②第一光模块外壳1或第三光模块外壳10的窗口厚度h应略小于用于植球的焊球直径,通常为焊球直径的65%。The difference between this embodiment and the fifth embodiment is that this embodiment does not use the electrical connector 14, but relies on the solder ball array 15 as the external electrical pin of the optical module, that is, the solder ball array 15 is planted on the first dot matrix pad array 201 on the back of the first PCB board 2 or the second PCB board 11 to realize the ball grid array package (BGA, Ball Grid Array) of the external pin, and is electrically connected with the second dot matrix pad array 1301. The BGA packaging structure should meet the following rules: ① The diameter of the solder ball used for ball planting should be slightly larger than the diameter of the pad (the pad of the first dot matrix pad array 201 and the second dot matrix pad array 1301), usually 125%-133% of the pad diameter; ② The window thickness h of the first optical module housing 1 or the third optical module housing 10 should be slightly smaller than the diameter of the solder ball used for ball planting, usually 65% of the solder ball diameter.
本领域的普通技术人员将会意识到,这里所述的实施例是为了帮助读者理解本发明的原理,应被理解为本发明的保护范围并不局限于这样的特别陈述和实施例。本领域的普通技术人员可以根据本发明公开的这些技术启示做出各种不脱离本发明实质的其它各种具体变形和组合,这些变形和组合仍然在本发明的保护范围内。Those skilled in the art will appreciate that the embodiments described herein are intended to help readers understand the principles of the present invention, and should be understood that the protection scope of the present invention is not limited to such specific statements and embodiments. Those skilled in the art can make various other specific variations and combinations that do not deviate from the essence of the present invention based on the technical revelations disclosed by the present invention, and these variations and combinations are still within the protection scope of the present invention.
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