CN110848028A - 一种用于提供移动电力的系统 - Google Patents
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Abstract
本发明公开了一种用于提供移动电力的系统，将移动电力所需的设备集成在三个运输工具上，可合并为一个整体运输，大大缩减现场作业所需的连接时间，组合灵活，适应性更广。排气系统可侧面连接，也可顶部连接，连接方式灵活，进气系统与燃气涡轮发动机、发电机同一轴向连接，避免不必要的弯头，进气压力损失小，流向稳定。
Description
技术领域
本发明涉及压裂技术领域，具体涉及一种用于提供移动电力的系统。
背景技术
油气工业通常使用水力压裂来促进烃类井(比如油井或气井)的生产。传统压裂设备通常具有占地面积大、环境污染严重等问题，难以满足当前严峻的环境要求及井场作业占地面积要求。
电驱压裂成套设备将有效减少环境污染物的排放，大幅减少占地面积，降低噪声并降低作业和维护成本。成套电驱压裂设备的使用以及电驱压裂设备功率的不断增大，对作业现场的电力供应提出越来越高的要求。通常井场无法通过电网实现压裂设备的供电。而且压裂作业具有作业周期较短的特点，压裂设备需要在不同井场间进行移动。通常情况下，供电系统各部件之间因为组装方式不同，车载构成不同，安装方式不同，所需的安装时间长则1个月，短则半个月。而集成度太高的供电系统，又会导致运输工具的超限，受道路法规和道路承载力的限制，很难上路或根本无法上路。
如何为电驱压裂作业现场提供安装时间短，安装便捷、组合灵活、可移动式的电力供应成为当今电驱压裂作业面临的一大挑战。
发明内容
本发明的目的克服现有技术的不足，提供一种用于提供移动电力的系统，所述系统分为3个运输载体，集成了移动电力所需的设备，在燃气涡轮发电运输工具上集成了润滑油系统，消防系统和燃料系统等辅助系统以及电力控制系统，减少了系统本身的运输载体数量，也节约了设备成本，缩减了连接时间，尤其是电气接线的连接时间。在排气运输工具上集成了排气系统，举升机构，上下调节装置和平行四边形机构，即可实现排气系统与燃气涡轮发电运输工具的侧面连接，也可实现顶部连接，当为顶部连接时，通过锁止机构的开合，实现排气系统与排气运输工具的分离，即此种状态下，排气系统可作为燃气涡轮发电运输工具上的一部分，与燃气涡轮发电运输工具同时移动，尤其是井场内短距离的移动等情况时，这种一体式的移动节约了排气系统与燃气涡轮发动机的拆卸与重新连接，还节约了排气系统所在的运输载体的移动成本和移动时间。通过进气通风运输工具连接在燃气涡轮发电运输工具的行进方向上，使得进气通风运输工具既可以作为一个整体单独运输，也可以通过燃气涡轮发电运输工具提供动力实现运输，两者使用灵活，省去连接时间，尤其是在井场时，能实现快速移动到位。同时进气系统，燃气涡轮发动机和发电机同一轴向设置，避免不必要的弯头，进气压力损失小，流向稳定。当然进气通风运输工具与燃气涡轮发电运输工具一体运输，或/和排气系统与燃气涡轮发电运输工具一体运输的方式，在道路运输条件允许的情况下也是可以的，不局限于井场。
本发明的目的是通过以下技术措施达到的：一种用于提供移动电力的系统，包括燃气涡轮发电运输工具，进气通风运输工具和排气运输工具，所述进气通风运输工具在燃气涡轮发电运输工具的行进方向上对接，所述排气运输工具设在燃气涡轮发电运输工具的一侧。
进一步地，所述排气运输工具包括排气系统，所述排气系统与燃气涡轮发电运输工具侧面连接或顶部连接。
进一步地，当所述排气系统与燃气涡轮发电运输工具侧面连接时，所述排气系统通过设在排气运输工具上的举升机构实现侧面的对接。
进一步地，所述排气系统与燃气涡轮发电运输工具顶部连接时，所述排气系统通过设在排气运输工具上的举升机构，上下调节装置和平行四边形机构共同作用实现顶部对接。
进一步地，所述排气系统在运输状态为水平放置，在工作状态，通过举升机构实现水平向竖直的举升。
进一步地，所述排气系统包括排气消音器，排气弯头，排气变径接头和排气膨胀节，所述排气消音器和排气弯头连接，所述排气弯头与所述排气变径接头铰接，所述排气变径接头和排气膨胀节连接，工作状态时，所述排气变径接头和排气膨胀节可通过铰接旋转，实现所述排气变径接头与所述排气弯头对接。
进一步地，所述排气系统与燃气涡轮发电运输工具顶部连接时，所述排气系统与所述排气运输工具可分离式连接。
进一步地，所述排气系统与燃气涡轮发电运输工具顶部连接时，所述排气系统通过与平行四边形机构的分离，实现与所述排气运输工具可分离式连接。
进一步地，所述排气系统与平行四边形机构之间设锁止机构，通过锁止机构的开合实现所述排气系统与平行四边形机构的分离。
进一步地，所述上下调节装置包括第一连接板，第一液压缸和第二液压缸，所述第一液压缸设在第一连接板与举升机构之间，所述第一液压缸用于第一连接板的上下调节，第二液压缸的一端与第一连接板连接，第二液压缸的另一端与平行四边形机构连接，通过第二液压缸的伸缩实现排气系统的水平位移。
进一步地，所述平行四边形机构包括支撑边，所述支撑边为四条，四条支撑边通过首尾铰接形成平行四边形。
进一步地，所述进气通风运输工具作为一个整体单独运输或与燃气涡轮发电运输工具对接后，通过燃气涡轮发电运输工具提供动力实现运输。
进一步地，所述进气通风运输工具作为一个整体单独运输或与燃气涡轮发电运输工具对接后，通过燃气涡轮发电运输工具提供动力实现运输。
进一步地，所述燃气涡轮发电运输工具包括燃气涡轮发动机，发电机，电力控制系统和第一运输载体，所述燃气涡轮发动机，发电机和电力控制系统集成在第一运输载体上，燃气涡轮发动机与发电机连接。
进一步地，所述电力控制系统包括电力单元和控制系统，所述电力单元用于将发电机的电对外输出，所述控制系统包括燃气涡轮控制单元和发电机控制单元。
进一步地，所述进气通风运输工具包括进气系统，舱体通风冷却系统和第二运输载体，所述进气系统和舱体通风冷却系统设在第二运输载体上，所述进气系统与燃气涡轮发动机的进气口连接，所述进气系统，燃气涡轮发动机和发电机为同一轴向设置。
进一步地，所述舱体通风冷却系统为燃气涡轮发动机提供冷却用清洁空气。
进一步地，所述燃气涡轮发电运输工具包括辅助系统，所述辅助系统为燃气涡轮发动机和/或发电机提供服务。
进一步地，所述辅助系统包括润滑油系统，消防系统和燃料系统，润滑油系统为燃气涡轮发动机和发电机提供润滑，消防系统用于燃气涡轮发电运输工具的消防，燃料系统为燃气涡轮发动机提供燃料。
与现有技术相比，本发明的有益效果是：提供一种用于提供移动电力的系统，所述系统分为3个运输载体，集成了移动电力所需的设备，在燃气涡轮发电运输工具上集成了润滑油系统，消防系统和燃料系统等辅助系统以及电力控制系统，减少了系统本身的运输载体数量，也节约了设备成本，缩减了连接时间，尤其是电气接线的连接时间。在排气运输工具上集成了排气系统，举升机构，上下调节装置和平行四边形机构，即可实现排气系统与燃气涡轮发电运输工具的侧面连接，也可实现顶部连接，当为顶部连接时，通过锁止机构的开合，实现排气系统与排气运输工具的分离，即此种状态下，排气系统可作为燃气涡轮发电运输工具上的一部分，与燃气涡轮发电运输工具同时移动，尤其是井场内短距离的移动等情况时，这种一体式的移动节约了排气系统与燃气涡轮发动机的拆卸与重新连接，还节约了排气系统所在的运输载体的移动成本和移动时间。通过进气通风运输工具连接在燃气涡轮发电运输工具的行进方向上，使得进气通风运输工具既可以作为一个整体单独运输，也可以通过燃气涡轮发电运输工具提供动力实现运输，两者使用灵活，省去连接时间，尤其是在井场时，能实现快速移动到位。同时进气系统，燃气涡轮发动机和发电机同一轴向设置，避免不必要的弯头，进气压力损失小，流向稳定。当然进气通风运输工具与燃气涡轮发电运输工具一体运输，或/和排气系统与燃气涡轮发电运输工具一体运输的方式，在道路运输条件允许的情况下也是可以的，不局限于井场。
下面结合附图和具体实施方式对本发明作详细说明。
附图说明
图1是本技术方案排气侧面连接的结构示意图。
图2是本技术方案排气顶部连接的结构示意图。
图3是燃气涡轮发电运输工具的结构示意图。
图4是进气通风运输工具的结构示意图。
图5是运输状态时侧面连接的排气运输工具的结构示意图。
图6是工作状态时侧面连接的排气运输工具的结构示意图。
图7是运输状态时顶部连接的排气运输工具的结构示意图。
图8是工作状态时顶部连接的排气运输工具的结构示意图。
其中，100燃气涡轮发电运输工具，200进气通风运输工具，300排气运输工具，101进气口，102燃气涡轮发动机，103发电机，104电力控制系统，201进气过滤装置，202进气消音装置，203通风过滤装置，204通风消音装置，205通风风机，301排气系统，302第三液压缸，303第二连接板，304第一连接板，305第一液压缸，306第二液压缸，307平行四边形机构，308锁钩，309锁槽，310排气消音器，311排气弯头，312排气变径接头，313排气膨胀节。
具体实施方式
如图1至8所示，一种用于提供移动电力的系统，包括燃气涡轮发电运输工具100，进气通风运输工具200和排气运输工具300，所述进气通风运输工具200在燃气涡轮发电运输工具100的行进方向上对接，所述排气运输工具300设在燃气涡轮发电运输工具100的一侧。
所述排气运输工具300包括排气系统301，所述排气系统301与燃气涡轮发电运输工具100侧面连接或顶部连接。
当所述排气系统301与燃气涡轮发电运输工具100侧面连接时，所述排气系统301通过设在排气运输工具300上的举升机构实现侧面的对接。所述排气系统301与燃气涡轮发电运输工具100顶部连接时，所述排气系统301通过设在排气运输工具300上的举升机构，上下调节装置和平行四边形机构307共同作用实现顶部对接。避免吊装，降低作业难度，提高操作便利性。
所述排气运输工具300还包括第三运输载体，排气系统301，举升机构，上下调节装置和平行四边形机构307集成在第三运输载体上。举升机构，包括第三液压缸302和第二连接板303，第三液压缸302的一端与第二连接板303连接，第三液压缸302的另一端与第三运输载体连接。通过第三液压缸302的伸缩实现第二连接板303由水平向竖直的转动。
所述排气系统301在运输状态为水平放置，在工作状态，通过举升机构实现水平向竖直的举升。
所述排气系统301包括排气消音器310，排气弯头311，排气变径接头312和排气膨胀节313，所述排气消音器310和排气弯头311连接，所述排气弯头311与所述排气变径接头312铰接，所述排气变径接头312和排气膨胀节313连接，工作状态时，所述排气变径接头312和排气膨胀节313可通过铰接旋转，实现所述排气变径接头312与所述排气弯头311对接。
所述排气系统301与燃气涡轮发电运输工具100顶部连接时，所述排气系统301与所述排气运输工具300可分离式连接。
所述排气系统301与燃气涡轮发电运输工具100顶部连接时，所述排气系统301通过与平行四边形机构307的分离，实现与所述排气运输工具300可分离式连接。分离之后的排气系统301可作为燃气涡轮发电运输工具100的一部分，通过燃气涡轮发电运输工具100的移动而移动。尤其是井场内短距离的移动时，这种一体式的移动节约了排气系统301与燃气涡轮发动机102的拆卸与重新连接，还节约了排气系统301所在的运输载体的移动成本和移动时间。
所述排气系统301与平行四边形机构307之间设锁止机构，通过锁止机构的开合实现所述排气系统301与平行四边形机构307的分离。锁止机构为与排气系统301连接的锁槽309和与平行四边形机构307连接的锁钩308，当需要分离时，通过第一液压缸305的伸缩，调节第一连接板304向下运动，第一连接板304带动平行四边形机构307和锁钩308向下运动，从而将锁钩308从锁槽309中脱离。
所述上下调节装置包括第一连接板304，第一液压缸305和第二液压缸306，所述第一液压缸305设在第一连接板304与举升机构的第二连接板303之间，所述第一液压缸305用于第一连接板304的上下调节，第二液压缸306的一端与第一连接板304连接，第二液压缸306的另一端与平行四边形机构307连接，通过第二液压缸306的伸缩实现排气系统301的水平位移。
所述平行四边形机构307包括支撑边，所述支撑边为四条，四条支撑边通过首尾铰接形成平行四边形。第二液压缸306的一端与其中一条支撑边连接，通过第二液压缸306的伸出，推动平行四边形向正方向或长方向变形，即排气系统301在水平方向上被推出。
所述进气通风运输工具200作为一个整体单独运输或与燃气涡轮发电运输工具100对接后，通过燃气涡轮发电运输工具100提供动力实现运输。适用于不同的道路情况，组合更灵活，应用更广泛。
所述进气通风运输工具200作为一个整体单独运输或与燃气涡轮发电运输工具100对接后，通过燃气涡轮发电运输工具100提供动力实现运输。
所述燃气涡轮发电运输工具100包括燃气涡轮发动机102，发电机103，电力控制系统104和第一运输载体，所述燃气涡轮发动机102，发电机103和电力控制系统104集成在第一运输载体上，燃气涡轮发动机102与发电机103连接。避免现场进行动力输出轴系校中，极大降低现场装配的精度与难度，缩短装配时间。所述电力控制系统104包括电力单元和控制系统，所述电力单元用于将发电机103的电对外输出，所述控制系统包括燃气涡轮控制单元和发电机103控制单元。集成电力控制系统104，减少现场电缆连接工作量，同时延长电气元件的使用寿命。
所述进气通风运输工具200包括进气系统，舱体通风冷却系统和第二运输载体，所述进气系统和舱体通风冷却系统设在第二运输载体上，所述进气系统与燃气涡轮发动机102的进气口101连接，所述进气系统，燃气涡轮发动机102和发电机103为同一轴向设置，避免不必要的弯头，进气压力损失小，流向稳定。
进气系统包括进气过滤装置201和进气消音装置202，为燃气涡轮发动机102提供燃烧所需的洁净空气。进气过滤装置201按照燃气涡轮发动机102需要的精度对空气进行洁净；进气消音装置202把进气过程中产生的噪音降低到满足当地环境要求的水平。
所述舱体通风冷却系统通过柔性通风管道连接到燃气涡轮发电运输工具100外设的舱体上，为燃气涡轮发动机102提供冷却用清洁空气。舱体通风冷却系统包括通风过滤装置203，通风消音装置204和通风风机205。
所述燃气涡轮发电运输工具100包括辅助系统，所述辅助系统为燃气涡轮发动机102和/或发电机103提供服务。所述辅助系统包括润滑油系统，消防系统和燃料系统，润滑油系统为燃气涡轮发动机102和发电机103提供润滑，消防系统用于燃气涡轮发电运输工具100的消防，燃料系统为燃气涡轮发动机102提供燃料。将润滑油系统，消防系统和燃料系统集成在燃气涡轮发电运输工具100上，减少运输工具数量。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (18)
1.一种用于提供移动电力的系统，其特征在于：包括燃气涡轮发电运输工具，进气通风运输工具和排气运输工具，所述进气通风运输工具在燃气涡轮发电运输工具的行进方向上对接，所述排气运输工具设在燃气涡轮发电运输工具的一侧。
2.根据权利要求1所述的用于提供移动电力的系统，其特征在于：所述排气运输工具包括排气系统，所述排气系统与燃气涡轮发电运输工具侧面连接或顶部连接。
3.根据权利要求2所述的用于提供移动电力的系统，其特征在于：当所述排气系统与燃气涡轮发电运输工具侧面连接时，所述排气系统通过设在排气运输工具上的举升机构实现侧面的对接。
4.根据权利要求2所述的用于提供移动电力的系统，其特征在于：所述排气系统与燃气涡轮发电运输工具顶部连接时，所述排气系统通过设在排气运输工具上的举升机构，上下调节装置和平行四边形机构共同作用实现顶部对接。
5.根据权利要求3或4所述的用于提供移动电力的系统，其特征在于：所述排气系统在运输状态为水平放置，在工作状态，通过举升机构实现水平向竖直的举升。
6.根据权利要求5所述的用于提供移动电力的系统，其特征在于：所述排气系统包括排气消音器，排气弯头，排气变径接头和排气膨胀节，所述排气消音器和排气弯头连接，所述排气弯头与所述排气变径接头铰接，所述排气变径接头和排气膨胀节连接，工作状态时，所述排气变径接头和排气膨胀节可通过铰接旋转，实现所述排气变径接头与所述排气弯头对接。
7.根据权利要求4所述的用于提供移动电力的系统，其特征在于：所述排气系统与燃气涡轮发电运输工具顶部连接时，所述排气系统与所述排气运输工具可分离式连接。
8.根据权利要求7所述的用于提供移动电力的系统，其特征在于：所述排气系统与燃气涡轮发电运输工具顶部连接时，所述排气系统通过与平行四边形机构的分离，实现与所述排气运输工具可分离式连接。
9.根据权利要求8所述的用于提供移动电力的系统，其特征在于：所述排气系统与平行四边形机构之间设锁止机构，通过锁止机构的开合实现所述排气系统与平行四边形机构的分离。
10.根据权利要求4所述的用于提供移动电力的系统，其特征在于：所述上下调节装置包括第一连接板，第一液压缸和第二液压缸，所述第一液压缸设在第一连接板与举升机构之间，所述第一液压缸用于第一连接板的上下调节，第二液压缸的一端与第一连接板连接，第二液压缸的另一端与平行四边形机构连接，通过第二液压缸的伸缩实现排气系统的水平位移。
11.根据权利要求4或10所述的用于提供移动电力的系统，其特征在于：所述平行四边形机构包括支撑边，所述支撑边为四条，四条支撑边通过首尾铰接形成平行四边形。
12.根据权利要求1所述的用于提供移动电力的系统，其特征在于：所述进气通风运输工具作为一个整体单独运输或与燃气涡轮发电运输工具对接后，通过燃气涡轮发电运输工具提供动力实现运输。
13.根据权利要求1所述的用于提供移动电力的系统，其特征在于：所述燃气涡轮发电运输工具包括燃气涡轮发动机，发电机，电力控制系统和第一运输载体，所述燃气涡轮发动机，发电机和电力控制系统集成在第一运输载体上，燃气涡轮发动机与发电机连接。
14.根据权利要求13所述的用于提供移动电力的系统，其特征在于：所述电力控制系统包括电力单元和控制系统，所述电力单元用于将发电机的电对外输出，所述控制系统包括燃气涡轮控制单元和发电机控制单元。
15.根据权利要求13所述的用于提供移动电力的系统，其特征在于：所述进气通风运输工具包括进气系统，舱体通风冷却系统和第二运输载体，所述进气系统和舱体通风冷却系统设在第二运输载体上，所述进气系统与燃气涡轮发动机的进气口连接，所述进气系统，燃气涡轮发动机和发电机为同一轴向设置。
16.根据权利要求15所述的用于提供移动电力的系统，其特征在于：所述舱体通风冷却系统为燃气涡轮发动机提供冷却用清洁空气。
17.根据权利要求13所述的用于提供移动电力的系统，其特征在于：所述燃气涡轮发电运输工具包括辅助系统，所述辅助系统为燃气涡轮发动机和/或发电机提供服务。
18.根据权利要求17所述的用于提供移动电力的系统，其特征在于：所述辅助系统包括润滑油系统，消防系统和燃料系统，润滑油系统为燃气涡轮发动机和发电机提供润滑，消防系统用于燃气涡轮发电运输工具的消防，燃料系统为燃气涡轮发动机提供燃料。
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| US11542802B2 (en) | 2020-06-24 | 2023-01-03 | Bj Energy Solutions, Llc | Hydraulic fracturing control assembly to detect pump cavitation or pulsation |
| US11365615B2 (en) | 2020-07-17 | 2022-06-21 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
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| US11255175B1 (en) | 2020-07-17 | 2022-02-22 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11193361B1 (en) | 2020-07-17 | 2021-12-07 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11193360B1 (en) | 2020-07-17 | 2021-12-07 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11994014B2 (en) | 2020-07-17 | 2024-05-28 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11603744B2 (en) | 2020-07-17 | 2023-03-14 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| US11608727B2 (en) | 2020-07-17 | 2023-03-21 | Bj Energy Solutions, Llc | Methods, systems, and devices to enhance fracturing fluid delivery to subsurface formations during high-pressure fracturing operations |
| EP4226021A4 (en) * | 2020-10-08 | 2023-11-08 | Typhon Technology Solutions, LLC | SINGLE TRANSPORT MOBILE ELECTRIC POWER GENERATION |
| US11607982B2 (en) | 2021-02-01 | 2023-03-21 | Yantai Jereh Petroleum Equipment & Technologies Co., Ltd. | Transport vehicle and installation method for case of mobile power generation system |
| US11732563B2 (en) | 2021-05-24 | 2023-08-22 | Bj Energy Solutions, Llc | Hydraulic fracturing pumps to enhance flow of fracturing fluid into wellheads and related methods |
| US11639654B2 (en) | 2021-05-24 | 2023-05-02 | Bj Energy Solutions, Llc | Hydraulic fracturing pumps to enhance flow of fracturing fluid into wellheads and related methods |
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| Publication number | Publication date |
|---|---|
| US11105266B2 (en) | 2021-08-31 |
| US20210180517A1 (en) | 2021-06-17 |
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