CN110845941A - TGIC-substituted low-toxicity powder coating and preparation method thereof - Google Patents
TGIC-substituted low-toxicity powder coating and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及粉末涂料领域,特别涉及一种替代TGIC低毒性粉末涂料及其制备方法。The invention relates to the field of powder coatings, in particular to a low-toxicity powder coating that replaces TGIC and a preparation method thereof.
背景技术Background technique
TGIC学名为三(2,3-环氧丙烷)-均三嗪-2,4,6(1H,3H,5H)三酮,化学名为异氰脲酸三缩水甘油酯,其相对分子质量小,有3个可供反应的基团,因此用作羧酸聚酯树脂的固化剂时交联密度高;其次,TGIC分子骨架上的刚性脲环结构,使固化后的涂膜硬度变大,具有热和光稳定性以及耐候性优良的特性,与聚酯树脂有很好的相容性,固化产物的机械性能和电性能好。因此,作为固化剂广泛应用于涂料领域中。TGIC scientific name is tris(2,3-propylene oxide)-s-triazine-2,4,6(1H,3H,5H)trione, chemical name is triglycidyl isocyanurate, its relative molecular mass It is small and has 3 reactive groups, so it has a high crosslinking density when used as a curing agent for carboxylic polyester resins; secondly, the rigid urea ring structure on the molecular skeleton of TGIC increases the hardness of the cured coating film. , It has the characteristics of thermal and light stability and excellent weather resistance, good compatibility with polyester resin, and good mechanical and electrical properties of the cured product. Therefore, it is widely used in the coating field as a curing agent.
然而,TGIC的生物毒性一直为大众担忧,欧盟在1998年将TGIC定为剧毒品,因此,有必要研发可以替代TGIC的低毒性粉末涂料,该粉末涂料无需采用TGIC作为固化剂,涂料的颜色稳定性,生物毒性低,可以有效提高涂料使用的安全性能。However, the biological toxicity of TGIC has always been a concern for the public. The European Union designated TGIC as a highly toxic drug in 1998. Therefore, it is necessary to develop a low-toxicity powder coating that can replace TGIC. This powder coating does not need to use TGIC as a curing agent. Stability, low biological toxicity, can effectively improve the safety performance of coatings.
发明内容SUMMARY OF THE INVENTION
本发明提供一种替代TGIC低毒性粉末涂料及其制备方法,以解决上述内容中的TGIC的生物毒性的问题。The present invention provides an alternative TGIC low-toxicity powder coating and a preparation method thereof, so as to solve the problem of the biological toxicity of TGIC in the above content.
为达上述目的,本发明的技术方案具体是这样实现的:In order to reach the above-mentioned purpose, the technical scheme of the present invention is specifically realized in this way:
一种替代TGIC低毒性粉末涂料,按重量百分比计,包括:酚醛环氧树脂15-30份;20-35份环氧树脂;3-10份海鸥石粉;5-25份着色颜料;1-8份气相二氧化硅;0.1-3份消泡剂;0.5-5份十二烷基苯磺酸;0.1-5份成膜助剂;5-30份体质颜料;1-5份聚丙烯附着剂;PH调节剂适量;其中,所述着色颜料包括化合物A和化合物B中的至少一种,化合物A的化学结构式如式Ⅰ所示:R:烃基A low-toxicity powder coating that replaces TGIC, by weight percentage, comprising: 15-30 parts of phenolic epoxy resin; 20-35 parts of epoxy resin; 3-10 parts of seagull stone powder; 5-25 parts of coloring pigment; 1-8 parts Parts of fumed silica; 0.1-3 parts of defoamer; 0.5-5 parts of dodecylbenzene sulfonic acid; 0.1-5 parts of coalescing agent; 5-30 parts of extender pigment; 1-5 parts of polypropylene adhesive An appropriate amount of PH regulator; wherein, the colored pigment includes at least one of compound A and compound B, and the chemical structural formula of compound A is shown in formula I: R: Hydrocarbyl
化合物B的化学结构式如式Ⅱ所示:The chemical structural formula of compound B is shown in formula II:
作为优选,所述消泡剂为改性聚硅氧烷、二苯乙醇酮、聚丙烯复合微粉蜡中的至少一种。Preferably, the defoamer is at least one of modified polysiloxane, benzophenone, and polypropylene composite micropowder wax.
作为优选,所述成膜助剂为酰胺改性的聚乙烯蜡、低分子量聚乙烯、有机硅粉末按1:2:1混合。Preferably, the film-forming aid is amide-modified polyethylene wax, low molecular weight polyethylene, and silicone powder mixed in a ratio of 1:2:1.
作为优选,所述体质颜料为硅溶胶、轻质碳酸钙、硅灰石中的至少一种。Preferably, the extender pigment is at least one of silica sol, light calcium carbonate and wollastonite.
作为优选,所述的着色颜料中,所述化合物A和/或化合物B的重量百分比为10%-45%,其余为调色剂。Preferably, in the color pigment, the weight percentage of the compound A and/or the compound B is 10%-45%, and the rest is toner.
作为优选,所述调色剂为黄、品红、青、黑四色调色颜料的至少一种。Preferably, the toner is at least one of four color pigments of yellow, magenta, cyan and black.
作为优选,所述化合物A为8,18-二氯-5,15-二乙基-二吲哚(3,2-b:3',2'-m)三苯二氧嗪或8,18-二氯-5,15-二甲基-二吲哚(3,2-b:3',2'-m)三苯二氧嗪。Preferably, the compound A is 8,18-dichloro-5,15-diethyl-diindole(3,2-b:3',2'-m)triphenyldioxine or 8,18 -Dichloro-5,15-dimethyl-diindole(3,2-b:3',2'-m)triphenyldioxazine.
作为优选,所述一种替代TGIC低毒性粉末涂料还包括0.5-5份邻苯二甲酸二酰肼。Preferably, the low-toxicity powder coating that replaces TGIC further comprises 0.5-5 parts of phthalic acid dihydrazide.
可以理解的是,如本发明中没有添加固化剂,整个粉末涂料的固化与着色颜料的效成分和表面活性剂十二烷基苯磺酸息息相关,本申请中着色颜料的有效成分包含化合物A和/或化合物B,化合物A、化合物B均中包含两个噁唑啉结构,可以和聚酯树脂、酸酐、环氧树脂、酚醛树脂、酚类等构成具有快速固化性能的涂料系统,而且化合物A、化合物B均是耐高温的含氮杂环化合物,可以增强涂抹物理力学性能,具有噁唑环的化合物具有生物活性,在本申请中不仅可以作为粉末涂料的基底着色颜料,还可以作为固化剂配制出流平性好,耐化学性优良、抗划痕和机械性能高的环氧树脂粉末涂料;此外还有优良的贮存稳定性、保色性以及优良的耐候性能。It can be understood that, if no curing agent is added in the present invention, the curing of the entire powder coating is closely related to the active ingredient of the coloring pigment and the surfactant dodecylbenzenesulfonic acid, and the active ingredient of the coloring pigment in this application includes Compound A and / or compound B, both compound A and compound B contain two oxazoline structures, which can form a coating system with fast curing properties with polyester resin, acid anhydride, epoxy resin, phenolic resin, phenol, etc., and compound A , Compound B are high temperature-resistant nitrogen-containing heterocyclic compounds, which can enhance the physical and mechanical properties of smearing. The compound with oxazole ring has biological activity, and can be used not only as a base coloring pigment for powder coatings in this application, but also as a curing agent. The epoxy resin powder coating with good leveling, excellent chemical resistance, scratch resistance and high mechanical properties is formulated; in addition, it has excellent storage stability, color retention and excellent weather resistance.
此外,十二烷基苯磺酸在涂料系统中既可以作为固化催化剂,也可以作为表面活性剂在涂料加工过程中提高研磨效率,避免产生结皮,消除泡沫;在成膜过程中增加光泽,防止浮色发花、缩孔;在涂膜过程中可以提高附着力,使涂层防霉、防污、防静电。In addition, dodecylbenzene sulfonic acid can be used as both a curing catalyst and a surfactant in the coating system to improve the grinding efficiency, avoid the formation of skinning, and eliminate foam during the coating process. Prevent floating color, flower and shrinkage; in the process of coating, it can improve the adhesion and make the coating anti-mildew, anti-fouling and anti-static.
第二方面,本发明还提供一种所述的替代TGIC低毒性粉末涂料的制备方法,包括如下步骤:In the second aspect, the present invention also provides a kind of preparation method of the described alternative TGIC low toxicity powder coating, comprising the following steps:
步骤S1:将着色颜料加入到球磨机中,按每1kg加入50-70个直径为6-8mm的钢球,以及0.1-0.3kg无水氯化钙,并在温度为65℃~90℃(优选为20℃)的条件下,球磨8h,再加入稀盐酸煮沸3-4h,分出稀酸,过滤,加水,洗涤,干燥;Step S1: add the colored pigments to the ball mill, add 50-70 steel balls with a diameter of 6-8mm per 1kg, and 0.1-0.3kg anhydrous calcium chloride, and at a temperature of 65 ℃~90 ℃ (preferably Under the condition of 20℃), ball mill for 8h, then add dilute hydrochloric acid to boil for 3-4h, separate the dilute acid, filter, add water, wash, and dry;
步骤S2:将步骤S1纯化后的着色颜料加入高速搅拌机,添加体质颜料和聚丙烯附着剂,密封后开启搅拌,转速控制在1000~1500转/分,搅拌温度为50-60℃,搅拌10-15mins;Step S2: add the coloring pigment purified in step S1 into a high-speed mixer, add extender pigment and polypropylene adhesive, and start stirring after sealing. 15mins;
步骤S3:将步骤S2所得混合物加热至120-150℃,顺次加入消泡剂、酚醛环氧树脂、环氧树脂、海鸥石粉、气相二氧化硅、十二烷基苯磺酸、成膜助剂,搅拌均匀;Step S3: heating the mixture obtained in step S2 to 120-150° C., adding defoamer, phenolic epoxy resin, epoxy resin, seagull stone powder, fumed silica, dodecylbenzenesulfonic acid, and film-forming aid in sequence. agent, stir evenly;
步骤S3:用pH调节剂将步骤S2所得混合物的pH调节为6.8-7.1;Step S3: adjusting the pH of the mixture obtained in step S2 to 6.8-7.1 with a pH regulator;
步骤S4::熔融、混炼、挤出、冷却、压片,再经粉碎机粉碎、分级、过筛成为粒径200目的成品。Step S4: Melting, kneading, extruding, cooling, tableting, and then pulverizing, classifying, and sieving through a pulverizer to become a finished product with a particle size of 200 meshes.
按照上述步骤所得的替代TGIC低毒性粉末涂料的制备方法,按重量百分比计,包括:酚醛环氧树脂15-30份;20-35份环氧树脂;3-10份海鸥石粉;5-25份着色颜料;1-8份气相二氧化硅;0.1-3份消泡剂;0.5-5份十二烷基苯磺酸;0.1-5份成膜助剂;5-30份体质颜料;1-5份聚丙烯附着剂;PH调节剂适量;其中,所述着色颜料包括化合物A和化合物B中的至少一种,化合物A的化学结构式如式Ⅰ所示:R:烃基The preparation method of the substitute TGIC low-toxicity powder coating obtained according to the above steps, by weight percentage, comprises: 15-30 parts of phenolic epoxy resin; 20-35 parts of epoxy resin; 3-10 parts of seagull stone powder; 5-25 parts of Color pigment; 1-8 parts of fumed silica; 0.1-3 parts of defoamer; 0.5-5 parts of dodecylbenzene sulfonic acid; 0.1-5 parts of coalescing agent; 5-30 parts of extender pigment; 1- 5 parts of polypropylene adhesive; an appropriate amount of PH regulator; wherein, the colored pigment comprises at least one of compound A and compound B, and the chemical structural formula of compound A is shown in formula I: R: Hydrocarbyl
化合物B的化学结构式如式Ⅱ所示:The chemical structural formula of compound B is shown in formula II:
优选地,所述消泡剂为改性聚硅氧烷、二苯乙醇酮、聚丙烯复合微粉蜡中的至少一种。Preferably, the defoamer is at least one of modified polysiloxane, benzophenone, and polypropylene composite micropowder wax.
进一步优选地,所述消泡剂为二苯乙醇酮、聚丙烯复合微粉蜡按3:1混合。Further preferably, the defoaming agent is benzophenone and polypropylene composite micropowder wax mixed at a ratio of 3:1.
优选地,所述成膜助剂为酰胺改性的聚乙烯蜡、低分子量聚乙烯、有机硅粉末按1:2:1混合。Preferably, the film-forming aid is amide-modified polyethylene wax, low molecular weight polyethylene, and silicone powder mixed at a ratio of 1:2:1.
优选地,所述体质颜料为硅溶胶、轻质碳酸钙、硅灰石中的至少一种。Preferably, the extender pigment is at least one of silica sol, light calcium carbonate, and wollastonite.
进一步优选地,所述体质颜料为硅溶胶、轻质碳酸钙、硅灰石以2:3:1混合。Further preferably, the extender pigment is a mixture of silica sol, light calcium carbonate and wollastonite in a ratio of 2:3:1.
作为优选,所述的着色颜料中,所述化合物A和/或化合物B的重量百分比为10%-45%,其余为调色剂。Preferably, in the color pigment, the weight percentage of the compound A and/or the compound B is 10%-45%, and the rest is toner.
作为优选,所述调色剂为黄、品红、青、黑四色调色颜料的至少一种。Preferably, the toner is at least one of four color pigments of yellow, magenta, cyan and black.
作为优选,所述化合物A为8,18-二氯-5,15-二乙基-二吲哚(3,2-b:3',2'-m)三苯二氧嗪或8,18-二氯-5,15-二甲基-二吲哚(3,2-b:3',2'-m)三苯二氧嗪。Preferably, the compound A is 8,18-dichloro-5,15-diethyl-diindole(3,2-b:3',2'-m)triphenyldioxine or 8,18 -Dichloro-5,15-dimethyl-diindole(3,2-b:3',2'-m)triphenyldioxazine.
进一步优选地,步骤S3中还加入了0.5-5份邻苯二甲酸二酰肼。Further preferably, 0.5-5 parts of phthalic acid dihydrazide is also added in step S3.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明与现有的粉末涂料的配方相比,本发明的固化和着色采用着色颜料中的化合物A和化合物B中的至少一种,在使用时,粉末涂料的着色例非常高,具有优良的耐热性、耐光牢度,即使在浓度很低的情况下,耐热度可以在200℃以上,而且耐溶剂性良好,在十二烷基苯磺酸的作用下,可以作为固化剂,使得环氧树脂粉末涂料具有优良的耐化学性、抗划痕和机械性能,还有优良的贮存稳定性、保色性以及优良的耐候性能。(1) Compared with the formulation of the existing powder coating, the curing and coloring of the present invention adopts at least one of the compound A and the compound B in the coloring pigment, and when in use, the coloring example of the powder coating is very high, It has excellent heat resistance and light fastness. Even in the case of very low concentration, the heat resistance can be above 200 ℃, and the solvent resistance is good. Under the action of dodecylbenzenesulfonic acid, it can be used as a curing agent. The epoxy resin powder coating has excellent chemical resistance, scratch resistance and mechanical properties, as well as excellent storage stability, color retention and excellent weather resistance.
(2)本发明中还可添加邻苯二甲酸二酰肼,它可以作为环氧树脂的潜伏性固化剂,以环氧树脂/邻苯二甲酸二酰肼为粘料体系制得的粉末涂料的涂膜具有十分优良的柔韧性、耐水性、耐候性、防腐蚀性、绝缘性及装饰性。(2) In the present invention, phthalic acid dihydrazide can also be added, which can be used as a latent curing agent for epoxy resins, and a powder coating prepared by using epoxy resin/phthalic acid dihydrazide as a binder system The coating film has excellent flexibility, water resistance, weather resistance, corrosion resistance, insulation and decoration.
(3)本发明粉末涂料的成分简单,可以降低粉末涂料的生产成本,有利于生产出毒性低,效益高,性能好的粉末涂料,取代TGIC在粉末涂料中的应用。(3) The composition of the powder coating of the present invention is simple, the production cost of the powder coating can be reduced, and the powder coating with low toxicity, high efficiency and good performance can be produced, which can replace the application of TGIC in the powder coating.
(4)本发明中添加了海鸥石粉,可以使得涂料具有持续释放负离子功能,能够减少环境污染,环境友好,特别适用于居民建筑、商业建筑、公共建筑等场合,具有广阔的应用前景。(4) The seagull stone powder is added in the present invention, which can make the coating have the function of continuously releasing negative ions, can reduce environmental pollution, and is environmentally friendly, especially suitable for residential buildings, commercial buildings, public buildings and other occasions, and has broad application prospects.
附图说明Description of drawings
图1为实施例1试验组与对照组对应的粉末涂料的涂层在不同烘烤温度下的色差变化;Fig. 1 is the color difference change of the coating of the powder coating corresponding to the test group of Example 1 and the control group under different baking temperatures;
图2为实施例1试验组与对照组对应的粉末涂料的涂层在不同烘烤温度下的保光率变化;Fig. 2 is the change of gloss retention rate of the coatings of the powder coatings corresponding to the test group of Example 1 and the control group at different baking temperatures;
图3为实施例1试验组与对照组对应的粉末涂料的涂层在不同低温下的色差变化;Fig. 3 is the color difference change of the coating of the powder paint corresponding to the test group of Example 1 and the control group at different low temperatures;
图4为实施例1试验组与对照组对应的粉末涂料的涂层在不同低温下的保光率变化;Fig. 4 is the change of gloss retention rate of the coatings of powder coatings corresponding to the test group and the control group in Example 1 at different low temperatures;
图5为实施例1试验组与对照组对应的粉末涂料的涂层在不同老化时间下的色差变化;Fig. 5 is the color difference change of the coating of the powder paint corresponding to the test group of Example 1 and the control group under different aging time;
图6为实施例1试验组与对照组对应的粉末涂料的涂层在不同老化时间下的保光率变化;Fig. 6 is the change of gloss retention rate of the coatings of the powder coatings corresponding to the test group and the control group in Example 1 under different aging times;
图7为实施例1试验组与对照组对应的粉末涂料的涂层在不同水煮时间下的色差变化;Fig. 7 is the color difference change of the coating of the powder paint corresponding to the test group of Example 1 and the control group under different boiling times;
图8为实施例1试验组与对照组对应的粉末涂料的涂层在不同水煮时间下的保光率变化;Fig. 8 is the change of gloss retention rate of the coatings of the powder coatings corresponding to the test group and the control group in Example 1 under different boiling times;
图9为实施例1试验组与对照组对应的粉末涂料的涂层固化曲线图;Fig. 9 is the coating curing curve diagram of the powder coatings corresponding to the test group of Example 1 and the control group;
图10为实施例2粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)的涂层在不同老化时间下的色差变化;Figure 10 is the color difference change of the coatings of Example 2 powder coatings A, B, C and TGIC powder coatings (KH-R1003A2) under different aging times;
图11为实施例2粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)的涂层在不同老化时间下的保光率变化;Figure 11 shows the change of gloss retention rate of the coatings of Example 2 powder coatings A, B, C and TGIC powder coatings (KH-R1003A2) under different aging times;
图12为实施例2粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)的涂层在不同水煮时间下的色差变化;Figure 12 is the color difference change of the coatings of Example 2 powder coatings A, B, C and TGIC powder coatings (KH-R1003A2) under different boiling times;
图13为实施例2粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)的涂层在不同水煮时间下的保光率变化;Figure 13 is the change of gloss retention rate of the coatings of Example 2 powder coatings A, B, C and TGIC powder coatings (KH-R1003A2) under different boiling times;
图14为实施例2粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)的涂层的固化曲线图。Figure 14 is a graph of curing curves for the coatings of Example 2 powder coatings A, B, C and TGIC powder coatings (KH-R1003A2).
具体实施方式Detailed ways
下面将结合附图对本发明实施例的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
(1)一种所述的替代TGIC低毒性粉末涂料的制备方法,包括如下步骤:(1) a kind of preparation method of described substitute TGIC low toxicity powder coating, comprises the steps:
步骤S1:将着色颜料加入到球磨机中,按每1kg加入65个直径为7mm的钢球,以及0.2kg无水氯化钙,并在温度为80℃的条件下,球磨8h,再加入稀盐酸煮沸3.5h,分出稀酸,过滤,加水,洗涤,干燥;其中,所述化合物A为8,18-二氯-5,15-二乙基-二吲哚(3,2-b:3',2'-m)三苯二氧嗪(A1)或8,18-二氯-5,15-二甲基-二吲哚(3,2-b:3',2'-m)三苯二氧嗪(A2);所述化合物B为2,6-二苯甲酰胺-3,7-二乙氧基-9,10-二乙酰氨基三苯二噁嗪;Step S1: add the coloring pigments into the ball mill, add 65 steel balls with a diameter of 7 mm and 0.2 kg of anhydrous calcium chloride per 1 kg, and at a temperature of 80 ° C, ball mill for 8 hours, and then add dilute hydrochloric acid. Boil for 3.5h, separate the dilute acid, filter, add water, wash, and dry; wherein, the compound A is 8,18-dichloro-5,15-diethyl-diindole (3,2-b:3 ',2'-m) Triphenyldioxazine (A1) or 8,18-dichloro-5,15-dimethyl-diindole (3,2-b:3',2'-m)tris Benzodioxazine (A2); the compound B is 2,6-dibenzamide-3,7-diethoxy-9,10-diacetylaminotriphenyldioxazine;
步骤S2:将步骤S1纯化后的着色颜料加入高速搅拌机,添加体质颜料和聚丙烯附着剂,密封后开启搅拌,转速控制在1500转/分,搅拌温度为60℃,搅拌15mins;其中,体质颜料为硅溶胶;Step S2: add the coloring pigment purified in step S1 into a high-speed mixer, add extender pigment and polypropylene adhesive, and turn on stirring after sealing, control the rotation speed at 1500 rpm, stir at a temperature of 60°C, and stir for 15 mins; wherein, the extender pigment is silica sol;
步骤S3:将步骤S2所得混合物加热至135℃,顺次加入消泡剂、酚醛环氧树脂、环氧树脂、海鸥石粉、气相二氧化硅、十二烷基苯磺酸、成膜助剂,搅拌均匀;其中,所述消泡剂为二苯乙醇酮、聚丙烯复合微粉蜡按3:1混合;成膜助剂为酰胺改性的聚乙烯蜡、低分子量聚乙烯、有机硅粉末按1:2:1混合;Step S3: heating the mixture obtained in step S2 to 135°C, adding defoamer, phenolic epoxy resin, epoxy resin, seagull stone powder, fumed silica, dodecylbenzenesulfonic acid, and film-forming aid in sequence, Stir well; wherein, the defoaming agent is benzophenone and polypropylene composite micropowder wax mixed at a ratio of 3:1; the film-forming aid is an amide-modified polyethylene wax, low molecular weight polyethylene, and silicone powder at a ratio of 1 : 2:1 mix;
步骤S3:用pH调节剂将步骤S2所得混合物的pH调节为6.9;其中,pH调节剂为氢氧化钠;Step S3: using a pH regulator to adjust the pH of the mixture obtained in step S2 to 6.9; wherein the pH regulator is sodium hydroxide;
步骤S4::熔融、混炼、挤出、冷却、压片,再经粉碎机粉碎、分级、过筛成为粒径200目的成品。Step S4: Melting, kneading, extruding, cooling, tableting, and then pulverizing, classifying, and sieving through a pulverizer to become a finished product with a particle size of 200 meshes.
粉末涂料中各成分含量的如表1所示。The content of each component in the powder coating is shown in Table 1.
表1替代TGIC低毒性粉末涂料中各成分含量Table 1 Contents of components in substitute TGIC low toxicity powder coating
(2)性能测试(2) Performance test
采用市面购买的TGIC粉末涂料(KH-R1003A2)作为对照组,以上述组分1-8的粉末涂料作为试验组,进行高温测试、老化测试、低温测试、水煮测试、毒理性测试、皮肤刺激性测试、等温固化测试,测得在各环境下各粉末涂料的涂层的色差和光泽变化(涂层的光泽按GB/T 9754的规定进行,采用60°入射角测定;按GB/T 11186.2、11186.3的规定进行)。The commercially available TGIC powder coating (KH-R1003A2) was used as the control group, and the powder coatings of the above components 1-8 were used as the test group to conduct high temperature test, aging test, low temperature test, boiling test, toxicity test, skin test Irritation test, isothermal curing test, the color difference and gloss change of each powder coating coating under each environment are measured (the gloss of the coating is carried out according to the provisions of GB/T 9754, and the incident angle of 60° is used; according to GB/T 11186.2 and 11186.3).
①高温测试①High temperature test
选择5cm×5cm的金属板108块,平均分为9大组,将上述对照组与试验组对应的粉末涂料分别均匀喷涂在每大组的金属板上,将每大组划分为6小组,两块金属板为一小组,每一小组的金属板分别放置于烘箱中以50℃、100℃、150℃、200℃、250℃、300℃下加热15h,测试涂层的色差和光泽。Select 108 metal plates of 5cm × 5cm and divide them into 9 groups on average. The powder coatings corresponding to the control group and the test group were sprayed evenly on the metal plates of each group, and each group was divided into 6 groups. A metal plate is a small group, and the metal plates of each group are placed in an oven and heated at 50°C, 100°C, 150°C, 200°C, 250°C, and 300°C for 15 hours, and the color difference and gloss of the coating are tested.
②低温测试②Low temperature test
选择5cm×5cm的金属板108块,平均分为9大组,将上述对照组与试验组对应的粉末涂料分别均匀喷涂在每大组的金属板上,将每大组划分为6小组,两块金属板为一小组,每一小组的金属板分别放置于冷冻箱中以10℃、5℃、0℃、-5℃、-10℃、-15℃下冷却30天,测试涂层的色差和光泽。Select 108 metal plates of 5cm × 5cm and divide them into 9 groups on average. The powder coatings corresponding to the control group and the test group were sprayed evenly on the metal plates of each group, and each group was divided into 6 groups. A piece of metal plate is a small group, the metal plate of each group is placed in a freezer and cooled for 30 days at 10°C, 5°C, 0°C, -5°C, -10°C, -15°C, and the color difference of the coating is tested. and gloss.
③老化测试③Aging test
将对照组与试验组的粉末涂料分别喷涂在5cm×5cm的金属板上,分别放置于试验箱中以UVA-340荧光紫外灯照射1个月,试验条件为辐照度0.88W/m2,40℃光照12h,0℃冷凝12h,反复光照和冷凝。实验完毕后,测试涂层表面的色差和光泽。The powder coatings of the control group and the test group were sprayed on a metal plate of 5 cm × 5 cm, respectively, and placed in the test box to be irradiated with a UVA-340 fluorescent ultraviolet lamp for 1 month. The test conditions were irradiance 0.88W/m2, 40 Illumination at ℃ for 12h, condensation at 0℃ for 12h, repeated illumination and condensation. After the experiment, the color difference and gloss of the coating surface were tested.
④水煮测试④Boil test
选择5cm×5cm的金属板108块,平均分为9大组,将上述对照组与试验组对应的粉末涂料分别均匀喷涂在每大组的金属板上,将每大组划分为6小组,两块金属板为一小组,每一小组的金属板分别放置于灭菌式高压锅进行水煮,水为去离子水,温度为100℃。水煮5.5h后,擦干金属板表面水分并测试色差和光泽。Select 108 metal plates of 5cm × 5cm and divide them into 9 groups on average. The powder coatings corresponding to the control group and the test group were sprayed evenly on the metal plates of each group, and each group was divided into 6 groups. A metal plate is a small group, and the metal plates of each group are placed in a sterilized pressure cooker for boiling, the water is deionized water, and the temperature is 100°C. After boiling for 5.5 hours, dry the surface of the metal plate and test the color difference and gloss.
⑤毒理试验⑤ Toxicology test
选择体重为30-50g的健康小白鼠90只,雌雄各半,分为9组,将8组试验组和1组对照组的粉末涂料稀释,每升水中溶解5g粉末涂料,在24h内分成3次给小白鼠喂灌,喂养1个月,观察小白鼠的成活率。90 healthy mice weighing 30-50g, half male and half male, were selected and divided into 9 groups. The powder coatings of 8 groups of the experimental group and 1 group of the control group were diluted, 5g of powder coating was dissolved in each liter of water, and divided into 3 groups within 24 hours. The mice were fed for 1 month, and the survival rate of the mice was observed.
⑥皮肤刺激性测试⑥Skin irritation test
选择8-15岁、16-35岁、36-55岁、56-70岁年龄段的人群各90人,每个年龄段的人分为9组,男女各半,将8组试验组和1组对照组的粉末涂料加水搅拌后涂抹在人体的手臂内侧,观察皮肤是否出现红点、瘙痒、刺痛等情况。Select 90 people from 8-15 years old, 16-35 years old, 36-55 years old, and 56-70 years old. People in each age group are divided into 9 groups, half male and female, 8 groups of experimental group and 1 The powder coating of the control group was mixed with water and then smeared on the inner arm of the human body, and the skin was observed for red spots, itching, tingling, etc.
⑦等温固化测试⑦Isothermal curing test
采用差示扫描量热仪(DSC)对粉末涂料进行等温固化测试,测试条件为:氮气作为保护气,流量50mL/min;升温速率25℃/min,快速升温至25℃时,保持20min。A differential scanning calorimeter (DSC) was used to perform an isothermal curing test on the powder coating, and the test conditions were: nitrogen as protective gas, flow
(3)试验结果(3) Test results
①高温测试:粉末涂料的耐高温试验结果如图1、图2所示,图1表示试验组与对照组对应的粉末涂料的涂层在不同烘烤温度下的色差变化,图2表示试验组与对照组对应的粉末涂料的涂层在不同烘烤温度下的保光率变化,其中试验组1-8分别对应表1中不同成分含量的替代TGIC低毒性粉末涂料,对照组对应市面购买的TGIC粉末涂料(KH-R1003A2)。结果表明,随着烘烤温度的增加,试验组与对照组的涂层的色差逐步增大,且对照组1-8的粉末涂料的涂层色差变化幅度小于对照组的涂层色差水平,在烘烤过程中对照组的涂层在50℃-150℃,热量会使涂层表面的稳定性逐步下降,保光率轻微下降,在150℃-250℃之间,热量会使涂层逐步溶解,保光率下降加剧,随后在250℃时保光率再次出现急剧下降,这主要涂层在250℃温度下出现了二次熔融现象,导致涂层板面出现严重橘皮;而试验组1-8的涂层在该测试条件下保光率保持不变或轻微下降,主要是由于化合物A、化合物B的分子结构呈对称性、平面性,使得其相当稳定,与环氧树脂结合,耐热温度在250℃以上,着色力非常高,具有优良的耐热性、耐光牢度。对比对照组与试验组1-8的涂层在不同温度下实验,可以看出试验组1-8的保色性和保光性均优于对照组。①High temperature test: The high temperature resistance test results of powder coatings are shown in Figure 1 and Figure 2. Figure 1 shows the color difference changes of the powder coatings corresponding to the test group and the control group at different baking temperatures, and Figure 2 shows the test group Changes in gloss retention of the powder coatings corresponding to the control group at different baking temperatures, in which the test groups 1-8 correspond to the alternative TGIC low-toxicity powder coatings with different component contents in Table 1, and the control group corresponds to the commercially available powder coatings TGIC powder coating (KH-R1003A2). The results show that with the increase of the baking temperature, the color difference of the coatings of the test group and the control group gradually increases, and the change range of the color difference of the powder coatings of the control group 1-8 is smaller than that of the control group. During the baking process, the coating of the control group is at 50℃-150℃. The heat will gradually reduce the stability of the coating surface and the gloss retention rate will decrease slightly. Between 150℃-250℃, the heat will gradually dissolve the coating. , the gloss retention rate decreased sharply, and then the gloss retention rate dropped sharply again at 250 °C, which caused the secondary melting of the main coating at 250 °C, resulting in severe orange peel on the coated surface; while the
②低温测试②Low temperature test
粉末涂料的耐低温试验结果如图3、图4所示,图3表示试验组与对照组对应的粉末涂料的涂层在不同低温下的色差变化,图4表示试验组与对照组对应的粉末涂料的涂层在不同低温下的保光率变化,其中试验组1-8分别对应表1中不同成分含量的替代TGIC低毒性粉末涂料,对照组对应市面购买的TGIC粉末涂料(KH-R1003A2)。结果表明,随着温度的下降,试验组与对照组的涂层的色差和保光率均较为恒定,且色差维持在1个色差值以内,耐低温性能优良。The low temperature resistance test results of powder coatings are shown in Figure 3 and Figure 4. Figure 3 shows the color difference changes of the powder coatings corresponding to the test group and the control group at different low temperatures, and Figure 4 shows the powder coatings corresponding to the test group and the control group. Changes in gloss retention of coatings at different low temperatures, in which the test groups 1-8 correspond to the alternative TGIC low-toxicity powder coatings with different component contents in Table 1, and the control group corresponds to the commercially available TGIC powder coatings (KH-R1003A2) . The results show that with the decrease of temperature, the color difference and gloss retention of the coatings in the test group and the control group are relatively constant, and the color difference is maintained within 1 color difference value, and the low temperature resistance is excellent.
③老化测试③Aging test
粉末涂料的耐老化试验结果如图5、图6所示,图5表示试验组与对照组对应的粉末涂料的涂层在相同的老化条件下不同老化时间下的色差变化,图6表示试验组与对照组对应的粉末涂料的涂层在相同的老化条件下不同老化时间下的保光率变化,对照组与试验组的涂层在不同老化时间下的测试结果,可以看出,随着老化时间增长,对照组涂层的色差在逐渐增大,保光率在逐渐减小,试验组1-8的涂层的色差也在逐渐增大,保光率在逐渐减小,同时也可以发现,在同一老化时间内,对照组的涂层的色差变化幅度大于试验组1-8的涂层色差变化,且在经过10天的老化时间后试验组1-8的保光率高于对照组的涂层的保光率,即本发明的粉末涂料的涂层在保光保色性能上优于对照组的涂层,即耐候性较强。The aging resistance test results of powder coatings are shown in Figures 5 and 6. Figure 5 shows the color difference changes of the powder coatings corresponding to the test group and the control group under the same aging conditions and different aging times, and Figure 6 shows the test group. The gloss retention of the coatings of the powder coatings corresponding to the control group under the same aging conditions and different aging times changes. The test results of the coatings of the control group and the test group under different aging times can be seen that with aging With the increase of time, the color difference of the coating in the control group is gradually increasing, and the gloss retention rate is gradually decreasing. , in the same aging time, the change of the color difference of the coating of the control group is greater than that of the test group 1-8, and after 10 days of aging time, the gloss retention of the test group 1-8 is higher than that of the control group The gloss retention rate of the coating, that is, the coating of the powder coating of the present invention is better than the coating of the control group in terms of gloss retention and color retention, that is, the weather resistance is stronger.
④水煮测试④Boil test
粉末涂料的水煮试验结果如图7、图8所示,图7表示试验组与对照组对应的粉末涂料的涂层在不同水煮时间下的色差变化,图8表示试验组与对照组对应的粉末涂料的涂层在不同水煮时间下的保光率变化,从图7、图8可以看出,随着水煮时间的增加,试验组1-8以及对照组的涂层的色差在增大,保光率在下降;其中,试验组3、试验组7的涂层在初始阶段的色差变化大于对照组的涂层色差变化,但后续涂层的色差变化减缓,低于对照组的涂层色差变化,且试验组1-8的保光率均高于对照组的涂层的保光率,由此可得,本申请试验组1-8的耐水性优于对照组。The boiling test results of powder coatings are shown in Figure 7 and Figure 8. Figure 7 shows the color difference changes of the powder coatings corresponding to the test group and the control group under different boiling times, and Figure 8 shows the corresponding test group and control group. The gloss retention of the powder coating coating under different boiling times changes, as can be seen from Figure 7 and Figure 8, with the increase of the boiling time, the color difference of the coatings of the test groups 1-8 and the control group is increase, the gloss retention rate is decreasing; among them, the chromatic aberration change of the coatings of
⑤毒理试验⑤ Toxicology test
含有不同成分浓度的粉末涂料的毒理试验结果显示:连续观察1个月,试验组1-8中,小白鼠无一死亡,并未见异常症状;对照组中小白鼠死亡个数为2个,部分出现厌食、精神萎靡等症状。试验结果表明,本申请中的粉末涂料的毒性低于对照组。The toxicological test results of powder coatings containing different component concentrations showed that: after continuous observation for 1 month, in the experimental group 1-8, none of the mice died, and no abnormal symptoms were found; in the control group, 2 mice died, Some have symptoms such as anorexia and apathy. The test results show that the toxicity of the powder coating in the present application is lower than that of the control group.
⑥皮肤刺激性测试⑥Skin irritation test
不同年龄段的皮肤刺激性测试效果如表2所示,试验组1-8的粉末涂料与对照组的TGIC粉末涂料(KH-R1003A2)相比,试验组1-8的粉末涂料对皮肤的刺激性更小,对人体皮肤的损害较小。The skin irritation test effects of different age groups are shown in Table 2. Compared with the TGIC powder coatings (KH-R1003A2) of the control group, the powder coatings of the test groups 1-8 are irritating to the skin. Less sex, less damage to human skin.
表2不同粉末涂料对皮肤的刺激性测试效果Table 2 The skin irritation test effect of different powder coatings
⑦等温固化测试⑦Isothermal curing test
参考图9,对照组的涂层在等温固化过程中到达完全固化的时间为604s,试验组1-8中,试验组5的固化时间最快,完全固化需要640s,也就意味着对照组的粉末涂料固化反应速率更快,反应程度更高,这是由于对照组中含有大量可以加速聚酯与TGIC反应的固化促进剂,而本申请中固化促进剂由表面活性剂十二烷基苯磺酸完成,但总体看,对照组和聚酯与试验组5的反应程度相差不大,对涂层综合性能差异影响较小,在同等的温度下,其他试验组的反应速率虽然慢于对照组的反应速率,但仍然满足粉末涂料的正常使用。Referring to Figure 9, the time for the coating of the control group to reach complete curing during the isothermal curing process is 604s. Among the test groups 1-8, the curing time of the
实施例2Example 2
为了进一步说明本发明的有益效果,重复实施例1的步骤S1-步骤S4,在步骤S3中加入0.5-5份邻苯二甲酸二酰肼,获得粉末涂料A、粉末涂料B、粉末涂料C,其中,各组分及其重量百分比如表3所示。In order to further illustrate the beneficial effects of the present invention, steps S1 to S4 of Example 1 are repeated, and 0.5-5 parts of phthalic acid dihydrazide is added in step S3 to obtain powder coating A, powder coating B, and powder coating C, Among them, each component and its weight percentage are shown in Table 3.
图3粉末涂料中各组分及其含量Figure 3 Components and their contents in powder coatings
按照实施例1的性能测试③-⑦,进行老化测试、水煮测试、毒理性测试、皮肤刺激性测试、等温固化测试,测得在各环境下各粉末涂料的涂层的色差和光泽变化。According to the performance test ③-⑦ of Example 1, carry out aging test, boiling test, toxicity test, skin irritation test, isothermal curing test, and measure the color difference and gloss change of the coating of each powder coating under each environment .
试验结果test results
(1)粉末涂料的耐老化试验结果如图10、图11所示,图10表示粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)的涂层在相同的老化条件下不同老化时间下的色差变化,图10表示粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)的涂层在相同的老化条件下不同老化时间下的保光率变化,可以看出,粉末涂料A、B、C相较于TGIC粉末涂料(KH-R1003A2)的保光性和保色性有所增强,色差虽随时间的延长有所增大,但增长趋势缓慢,耐老化性能增强,耐候性好。(1) The aging resistance test results of powder coatings are shown in Figure 10 and Figure 11. Figure 10 shows that the coatings of powder coatings A, B, C and TGIC powder coatings (KH-R1003A2) have different aging times under the same aging conditions. Figure 10 shows the change in gloss retention of powder coatings A, B, C and TGIC powder coatings (KH-R1003A2) under the same aging conditions and different aging times. It can be seen that powder coating A Compared with TGIC powder coating (KH-R1003A2), the gloss retention and color retention of , B and C are enhanced. Although the color difference increases with time, the growth trend is slow, the aging resistance is enhanced, and the weather resistance is improved. it is good.
(2)粉末涂料的水煮试验结果如图12、图13所示,随着水煮时间的增加,粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)的涂层随着水煮时间的增长,其色差在增大,保光率在下降,但粉末涂料A、B、C的耐水性优于对照组。(2) The boiling test results of powder coatings are shown in Figure 12 and Figure 13. As the boiling time increases, the coatings of powder coatings A, B, C and TGIC powder coatings (KH-R1003A2) increase with the boiling time. With the increase of time, the color difference increases and the gloss retention rate decreases, but the water resistance of powder coatings A, B and C is better than that of the control group.
(3)粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)的毒理试验结果显示:连续观察1个月,发现喂灌稀释后的粉末涂料A、B、C的小白鼠无一死亡,并未见异常症状;喂灌稀释后的TGIC粉末涂料(KH-R1003A2)的小白鼠死亡个数为3个,部分出现厌食、精神萎靡等症状。试验结果表明,本申请中的粉末涂料A、B、C的毒性低于TGIC粉末涂料(KH-R1003A2)。(3) Toxicological test results of powder coatings A, B, C and TGIC powder coatings (KH-R1003A2) showed that after continuous observation for 1 month, it was found that none of the mice fed with diluted powder coatings A, B and C were found. No abnormal symptoms were found; 3 mice died of the diluted TGIC powder coating (KH-R1003A2), and some of them showed symptoms such as anorexia and lethargy. The test results show that the toxicity of powder coatings A, B and C in this application is lower than that of TGIC powder coatings (KH-R1003A2).
(4)不同年龄段的皮肤刺激性测试效果如表4所示,粉末涂料A、B、C与对照组的TGIC粉末涂料(KH-R1003A2)相比,粉末涂料A、B、C对皮肤的刺激性更小,对人体皮肤的损害较小。(4) The skin irritation test effect of different age groups is shown in Table 4. Compared with the TGIC powder coating (KH-R1003A2) of the control group, the powder coatings A, B, and C have the same effect on the skin. Less irritating, less damage to human skin.
表4粉末涂料A、B、C与TGIC粉末涂料(KH-R1003A2)对皮肤的刺激性测试效果Table 4 The skin irritation test effect of powder coatings A, B, C and TGIC powder coatings (KH-R1003A2)
(5)参考图14,TGIC粉末涂料(KH-R1003A2)的涂层在等温固化过程中到达完全固化的时间为599s,粉末涂料C、粉末涂料A、粉末涂料B在等温固化过程中到达完全固化的时间分别为为475s、522s、604s,其中,粉末涂料C、粉末涂料A的固化效率高于TGIC粉末涂料(KH-R1003A2),粉末涂料B的固化效率与TGIC粉末涂料(KH-R1003A2)的固化效率接近,因此,在粉末涂料中添加邻苯二甲酸二酰肼可以提高粉末涂料的固化效率。(5) Referring to Figure 14, the coating of TGIC powder coating (KH-R1003A2) reaches complete curing time in the isothermal curing process for 599s, and powder coating C, powder coating A and powder coating B reach complete curing during the isothermal curing process. The curing time of powder coating C and powder coating A is higher than that of TGIC powder coating (KH-R1003A2), and the curing efficiency of powder coating B is the same as that of TGIC powder coating (KH-R1003A2). The curing efficiency is close, so adding phthalate dihydrazide to powder coatings can improve the curing efficiency of powder coatings.
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