CN110843083B - Forming method of ladle current stabilizer - Google Patents
Forming method of ladle current stabilizer Download PDFInfo
- Publication number
- CN110843083B CN110843083B CN201911188704.5A CN201911188704A CN110843083B CN 110843083 B CN110843083 B CN 110843083B CN 201911188704 A CN201911188704 A CN 201911188704A CN 110843083 B CN110843083 B CN 110843083B
- Authority
- CN
- China
- Prior art keywords
- side vertical
- vertical plate
- molding
- skin
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003381 stabilizer Substances 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000000465 moulding Methods 0.000 claims abstract description 57
- 238000001816 cooling Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 230000000295 complement effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 abstract 5
- 125000003003 spiro group Chemical group 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a molding method of a ladle current stabilizer, which comprises a molding skin, a positioning block, a molding base, side vertical plates and connecting bolts, wherein the molding skin is enveloped on the positioning block, and the four side vertical plates are fixed together in a threaded connection mode and are vertically arranged on the molding skin; the inside cavity setting of shaping base, the upper portion of shaping base is trapezoidal boss, is equipped with the floor in trapezoidal boss's inside four corners department, and connecting bolt wears to locate the floor and is in the same place with shaping base wall and the shaping skin spiro union that has the locating piece, form the working plane between shaping base and the trapezoidal boss the advantage of this invention is: the forming skin is effectively supported, deformation is reduced when the stabilizer is manufactured, and the appearance of the stabilizer is finished by only one working procedure.
Description
Technical Field
The invention relates to the field of industrial mining industry, in particular to a forming and processing device.
Background
When the conventional current stabilizer is used in a steel ladle, the current stabilizer is difficult to mold at one time due to the hollow arrangement in the current stabilizer, and the internal molding clamping fixture is plastic, so that deformation is easy to generate in the heating process, and the external dimension of the current stabilizer is influenced.
Disclosure of Invention
In order to solve the problems, the invention discloses a molding method of a ladle current stabilizer.
The specific technical scheme is as follows:
placing the locating block in the interior of the molded skin;
Lifting the molding base through a portal frame, sleeving a trapezoid boss of the molding base in the molding skin, and connecting the molding skin with the molding base through a connecting bolt;
the first side vertical plate and the second side vertical plate are vertically placed on a working plane, and are fixed together through bolts when the rectangular notch of the first side vertical plate and the rectangular side vertical plate of the second side vertical plate are complementary and have no gaps;
pouring materials into a space formed between the molding base and the side vertical plate, and waiting for cooling;
Disassembling the first side vertical plate and the second side vertical plate;
the connecting bolts are screwed out, and the forming skin with the positioning blocks is separated from the forming base;
And then the positioning block is disassembled, and the formed skin is separated from the cooling formed stabilizer, so that the appearance manufacturing process of the stabilizer is completed.
The invention further discloses a device using the method, which comprises the following steps: the forming skin, the locating piece, the forming base, the side vertical plate and the connecting bolt have the following specific structures: the molding skin is enveloped on the positioning blocks, the molding skin with the positioning blocks is covered on the upper part of the molding base, and the four side vertical plates are fixed together in a threaded connection mode and are vertically arranged on the molding skin;
The bottom of the molding base is provided with a cross bracket, the inside of the molding base is hollow, the upper part of the molding base is a trapezoid boss, the trapezoid boss is hollow, rib plates are arranged at four corners of the inside of the trapezoid boss, connecting bolts penetrate through the rib plates and are connected with the wall body of the molding base and the molding skin with a positioning block in a threaded manner, and a working plane is formed between the molding base and the trapezoid boss;
The side vertical plates comprise a first side vertical plate and a second side vertical plate, rectangular notches are formed in the upper parts of the two ends of the first side vertical plate, and a die notch with the same shape as the current stabilizer is formed in the side wall of the side vertical plate; the side wall of the second side vertical plate is provided with a die notch which is consistent with the shape of the current stabilizer, the lower parts of the two ends of the second side vertical plate are provided with rectangular notches, the first side vertical plate and the second side vertical plate are vertically arranged on a working plane, the rectangular notches of the first side vertical plate and the second side vertical plate are mutually inserted and connected together,
The rectangular notch shapes of the first side vertical plates and the second side vertical plates are consistent, the number of the first side vertical plates is two, the number of the second side vertical plates is two, the first side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetrical axis, and the second side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as symmetrical axes.
The invention has the advantages that: the forming skin is effectively supported, deformation is reduced when the stabilizer is manufactured, and the appearance of the stabilizer is finished by only one working procedure.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic structural view of a positioning block;
FIG. 3 is a schematic view of the structure of the first side riser;
FIG. 4 is a schematic view of the structure of the second side riser;
FIG. 5 is a schematic view of the structure of the molded base;
Fig. 6 is an isometric view of fig. 5.
Detailed Description
The present invention is specifically described below with reference to the accompanying drawings, as shown in fig. 1,2,3, 4, 5, and 6, a molding device for a ladle stabilizer, comprising: the forming skin 1, the positioning block 5, the forming base 2, the side vertical plates 3 and the connecting bolts 4 have the following specific structures: the molding skin 1 is enveloped on the positioning blocks 5, the molding skin 1 with the positioning blocks is covered on the upper part of the molding base 2, and the four side vertical plates 3 are fixed together in a threaded connection mode and are vertically arranged on the molding skin;
the bottom of the molding base is provided with a cross bracket 201, the inside of the molding base is hollow, the upper part of the molding base is provided with a trapezoid boss 202, the trapezoid boss is hollow, the four corners of the inside of the trapezoid boss are provided with rib plates 203, connecting bolts 4 are arranged on the rib plates in a penetrating manner and are screwed with the wall body of the molding base 2 and the molding skin 1 with a positioning block, and a working plane 204 is formed between the molding base and the trapezoid boss;
The side vertical plates comprise a first side vertical plate 301 and a second side vertical plate 302, rectangular notches 301A are formed in the upper parts of the two ends of the first side vertical plate 301, and mould notches 301B which are consistent with the shape of the current stabilizer are formed in the side walls of the side vertical plates; the side wall of the second side vertical plate 302 is provided with a die notch 302A which is consistent with the shape of the current stabilizer, the lower parts of the two ends of the second side vertical plate are provided with rectangular notches 302B, the first side vertical plate and the second side vertical plate are vertically arranged on a working plane, the rectangular notches of the first side vertical plate and the second side vertical plate are mutually spliced together,
The first side vertical plates 301 and the second side vertical plates 302 have rectangular notch shapes consistent, the number of the first side vertical plates is two, the number of the second side vertical plates is two, the first side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetrical axis, and the second side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetrical axis.
A method for producing a current stabilizer using the above device, comprising the steps of:
placing the locating block in the interior of the molded skin;
Lifting the molding base through a portal frame, sleeving a trapezoid boss of the molding base in the molding skin, and connecting the molding skin with the molding base through a connecting bolt;
the first side vertical plate and the second side vertical plate are vertically placed on a working plane, and are fixed together through bolts when the rectangular notch of the first side vertical plate and the rectangular side vertical plate of the second side vertical plate are complementary and have no gaps;
pouring materials into a space formed between the molding base and the side vertical plate, and waiting for cooling;
Disassembling the first side vertical plate and the second side vertical plate;
the connecting bolts are screwed out, and the forming skin with the positioning blocks is separated from the forming base;
And then the positioning block is disassembled, and the formed skin is separated from the cooling formed stabilizer, so that the appearance manufacturing process of the stabilizer is completed.
Claims (2)
1. The molding method of the ladle flow stabilizer is characterized by comprising the following steps of:
placing the locating block in the interior of the molded skin;
Lifting the molding base through a portal frame, sleeving a trapezoid boss of the molding base in the molding skin, and connecting the molding skin with the molding base through a connecting bolt;
the first side vertical plate and the second side vertical plate are vertically placed on a working plane, and are fixed together through bolts when the rectangular notch of the first side vertical plate and the rectangular side vertical plate of the second side vertical plate are complementary and have no gaps;
pouring materials into a space formed between the molding base and the side vertical plate, and waiting for cooling;
Disassembling the first side vertical plate and the second side vertical plate;
the connecting bolts are screwed out, and the forming skin with the positioning blocks is separated from the forming base;
then the positioning block is disassembled, the formed skin is separated from the cooling formed stabilizer, and the appearance manufacturing process of the stabilizer is completed;
The device using the method comprises the following steps: the forming skin, the locating piece, the forming base, the side vertical plate and the connecting bolt have the following specific structures: the molding skin is enveloped on the positioning blocks, the molding skin with the positioning blocks is covered on the upper part of the molding base, and the four side vertical plates are fixed together in a threaded connection mode and are vertically arranged on the molding skin;
The bottom of the molding base is provided with a cross bracket, the inside of the molding base is hollow, the upper part of the molding base is a trapezoid boss, the trapezoid boss is hollow, rib plates are arranged at four corners of the inside of the trapezoid boss, connecting bolts penetrate through the rib plates and are connected with the wall body of the molding base and the molding skin with a positioning block in a threaded manner, and a working plane is formed between the molding base and the trapezoid boss;
The side vertical plates comprise a first side vertical plate and a second side vertical plate, rectangular notches are formed in the upper parts of the two ends of the first side vertical plate, and a die notch with the same shape as the current stabilizer is formed in the side wall of the side vertical plate; the side wall of the second side vertical plate is provided with a die notch which is consistent with the shape of the current stabilizer, the lower parts of the two ends of the second side vertical plate are provided with rectangular notches, the first side vertical plate and the second side vertical plate are vertically arranged on a working plane, and the rectangular notches of the first side vertical plate and the second side vertical plate are mutually inserted together.
2. The method for forming the ladle stabilizer according to claim 1, wherein: the rectangular notch shapes of the first side vertical plates and the second side vertical plates are consistent, the number of the first side vertical plates is two, the number of the second side vertical plates is two, the first side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as a symmetrical axis, and the second side vertical plates are arranged on two sides of the forming base by taking the central line of the forming base as symmetrical axes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911188704.5A CN110843083B (en) | 2019-11-28 | 2019-11-28 | Forming method of ladle current stabilizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911188704.5A CN110843083B (en) | 2019-11-28 | 2019-11-28 | Forming method of ladle current stabilizer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110843083A CN110843083A (en) | 2020-02-28 |
| CN110843083B true CN110843083B (en) | 2024-09-10 |
Family
ID=69606010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911188704.5A Active CN110843083B (en) | 2019-11-28 | 2019-11-28 | Forming method of ladle current stabilizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110843083B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102285032A (en) * | 2011-08-15 | 2011-12-21 | 中国航空工业集团公司北京航空制造工程研究所 | Reinforcing rib positioning mechanism for large-size composite material wallboard molding mold |
| CN204640453U (en) * | 2015-05-06 | 2015-09-16 | 重庆海德冶金材料有限责任公司 | Middle bag flow straightener shaping mould cast outer mold structure |
| CN108240110A (en) * | 2018-01-11 | 2018-07-03 | 兖矿东华建设有限公司 | Outrigger shear wall reserved opening forming composition template, shear wall, reserved opening sprue and its method |
| CN210966959U (en) * | 2019-11-28 | 2020-07-10 | 鞍山市华兴冶金炉料有限公司 | Current stabilizer forming die |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201385364Y (en) * | 2009-05-15 | 2010-01-20 | 辽宁丰华耐火材料有限公司 | Mould of carbon-free ladle wall brick |
| NZ589887A (en) * | 2010-12-13 | 2013-01-25 | Halcrow Technology Ltd | Formwork with removeable inserts |
| CN202655591U (en) * | 2011-12-15 | 2013-01-09 | 上海利尔耐火材料有限公司 | Multifunctional tundish current regulator with long service life |
| CN202539508U (en) * | 2011-12-15 | 2012-11-21 | 北京利尔高温材料股份有限公司 | Compound type pouring basket multifunctional integrated current stabilizer |
| CN207372272U (en) * | 2017-11-09 | 2018-05-18 | 维苏威高级陶瓷(中国)有限公司 | A kind of new tundish current stabilizer |
| CN109591158B (en) * | 2019-01-16 | 2024-06-07 | 山东钢铁股份有限公司 | Tundish current stabilizer and manufacturing method thereof |
-
2019
- 2019-11-28 CN CN201911188704.5A patent/CN110843083B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102285032A (en) * | 2011-08-15 | 2011-12-21 | 中国航空工业集团公司北京航空制造工程研究所 | Reinforcing rib positioning mechanism for large-size composite material wallboard molding mold |
| CN204640453U (en) * | 2015-05-06 | 2015-09-16 | 重庆海德冶金材料有限责任公司 | Middle bag flow straightener shaping mould cast outer mold structure |
| CN108240110A (en) * | 2018-01-11 | 2018-07-03 | 兖矿东华建设有限公司 | Outrigger shear wall reserved opening forming composition template, shear wall, reserved opening sprue and its method |
| CN210966959U (en) * | 2019-11-28 | 2020-07-10 | 鞍山市华兴冶金炉料有限公司 | Current stabilizer forming die |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110843083A (en) | 2020-02-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210966959U (en) | Current stabilizer forming die | |
| CN110843083B (en) | Forming method of ladle current stabilizer | |
| CN102000768A (en) | Method for forming precision casting wax dies | |
| CN211762325U (en) | Prefabricated wall mould | |
| CN211542145U (en) | Efficient full-automatic cylinder casing drawing of patterns mould | |
| CN210011252U (en) | Injection mold convenient to unloading | |
| CN219055172U (en) | Injection mold is used in processing of weaving bobbin | |
| CN216420998U (en) | Precision parts processing casting mould | |
| CN108859033A (en) | A kind of washing machine accessory Injection Mold | |
| CN212096817U (en) | Moulds for the production of fair-faced concrete precast beams | |
| CN211136764U (en) | Vertical machining clamp for heat treatment high-precision die carrier | |
| CN211727425U (en) | Integral demolding and die-casting die with inner insert | |
| CN211683680U (en) | Quick refrigerated integrated into one piece mould | |
| CN210415322U (en) | Injection mold with cooling function | |
| CN203541454U (en) | Spline type mould | |
| CN211101420U (en) | Flange jig | |
| CN208600684U (en) | A kind of mold producing automobile tyrerim | |
| CN217372773U (en) | Forming die | |
| CN218905761U (en) | Floor slab mold with chamfer angles | |
| CN110961576A (en) | Broken welt tectorial membrane sand mould of mining machinery circular cone | |
| CN220005950U (en) | Mould for automobile front longitudinal beam inner plate convenient to demolding | |
| CN220005890U (en) | Stand mineral substance foundry goods mould | |
| CN217318834U (en) | Fast combined mould | |
| CN210190280U (en) | Novel mould | |
| CN219095781U (en) | Machining die for razor component |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |