CN110842185A - A tundish tipping device - Google Patents
A tundish tipping device Download PDFInfo
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- CN110842185A CN110842185A CN201911282760.5A CN201911282760A CN110842185A CN 110842185 A CN110842185 A CN 110842185A CN 201911282760 A CN201911282760 A CN 201911282760A CN 110842185 A CN110842185 A CN 110842185A
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- 238000000034 method Methods 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000002893 slag Substances 0.000 description 9
- 239000000428 dust Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/06—Equipment for tilting
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
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Abstract
本发明公开了一种中间罐倾翻装置,涉及中间罐倾翻设备领域,包括加工室和第一门板,加工室设有左右排布且大小不一的左倾翻坑和右倾翻坑,左倾翻坑顶部设有左进口,右倾翻坑顶部设有右进口,第一门板可左右移动地设置于加工室顶部,用于闭合左进口或右进口;第一门板包括上门板和下门板,下门板的顶部设置有左限位块和右限位块,上门板的一端底部设有与左限位块、右限位块相配合的上挡块,且上挡块位于左限位块与右限位块之间。本发明的有益效果:第一门板采用分段式设计实现长度自动调节,使其可以适用于大小不一的左进口和右进口,并且在闭合左进口(或右进口)时,不会影响右进口(或左进口)进行中间罐的吊装操作。
The invention discloses a tundish tipping device, which relates to the field of tundish tipping equipment, comprising a processing room and a first door panel. The top of the pit is provided with a left inlet, and the top of the right tilting pit is provided with a right inlet. The first door panel can be moved left and right on the top of the processing chamber to close the left or right inlet; the first door panel includes an upper door panel and a lower door panel, and the lower door panel The top of the upper door panel is provided with a left limit block and a right limit block, and the bottom of one end of the upper door panel is provided with an upper block matched with the left limit block and the right limit block, and the upper block is located at the left limit block and the right limit block. between bit blocks. Beneficial effects of the invention: the first door panel adopts a segmented design to realize automatic length adjustment, so that it can be applied to left and right inlets of different sizes, and when the left inlet (or right inlet) is closed, the right inlet will not be affected. The inlet (or left inlet) carries out the lifting operation of the intermediate tank.
Description
技术领域technical field
本发明涉及中间罐倾翻设备领域,具体是指一种中间罐倾翻装置。The invention relates to the field of tundish overturning equipment, in particular to a tundish overturning device.
背景技术Background technique
中间罐在浇注一定炉数后,必须利用中间罐倾翻装置将中间罐内残留的冷钢、耐火砖等渣块倾倒出来。现有中间罐倾翻装置通常包括加工室以及倾翻机,加工室设有至少一倾翻坑,每个倾翻坑顶部设有进口,内部装配有倾翻机,侧面设有出口。首先通过吊车将中间罐从进口放入并安装在倾翻机上,然后由倾翻机驱动中间罐翻转,将中间罐内的渣块倒入倾翻坑堆积,最后由叉车或人工将倾翻坑内的渣块清除。上述过程中倾倒渣块时容易产生大量尘土,影响生产环境,甚至污染周围环境。After the tundish is poured for a certain number of furnaces, the tundish tipping device must be used to dump out the remaining cold steel, refractory bricks and other slag blocks in the tundish. The existing tundish tipping device usually includes a processing chamber and a tipping machine. The processing chamber is provided with at least one tipping pit, each tipping pit is provided with an inlet at the top, a tipping machine is installed inside, and an outlet is provided on the side. First, put the tundish tank from the inlet through the crane and install it on the tipping machine, then the tipping machine will drive the tundish tank to turn over, and pour the slag in the tundish tank into the tipping pit for accumulation. slag removal. During the above process, a large amount of dust is easily generated when the slag is dumped, which affects the production environment and even pollutes the surrounding environment.
公告号为:CN202097398U的中国实用新型专利公开了一种具有除尘功能的中间罐倾翻装置。包括一中间罐倾翻装置的本体,在中间罐倾翻装置的本体四周三面砌墙(即倾翻坑),一面设置两扇对开的大门,把中间罐倾翻机构四面围起来,墙体的顶部设有两条轨道,用于移动活动屋顶;墙体的内侧设有若干个用于防止粉尘上扬的水雾喷嘴。该方案存在以下不足:(1)倾翻坑的右侧需要预留大量的空间,以便于移动活动屋顶能正常开启,占用空间较大。更严重的问题是,由于在实际生产中会批量生产各种长短不一的钢材,因此通常一个厂房需要配备多个长度不一的中间罐,并配备多个长度不一的倾翻坑。而为了便于管理和节省空间,通常又会将这些长度不一的倾翻坑紧凑地并排设计在一起。公告号为:CN202097398U的中国实用新型专利的方案中仅针对一个独立的倾翻坑所设计,无法适用于实际生产,具体原理如:假定将公告号为:CN202097398U的中国实用新型专利的方案应用于两个并排设置且长度不一的大倾翻坑和小倾翻坑时,为了可以完全遮蔽大倾翻坑,移动活动屋顶的长度需不小于大倾翻坑。这样,在遮蔽长度较小的小倾翻坑时,移动活动屋顶的一端必然超出小倾翻坑并延伸至大倾翻坑的上空,导致吊车无法将中间罐吊入大倾翻坑或者从大倾翻坑取出,从而影响的大倾翻坑的正常工作。(2)倾翻坑的前方需要预留大量的空间,以便于两扇对开的大门能正常开启,占用空间大。此外,倾翻装置倾倒渣块时,渣块可能会直接撞击大门和墙体,甚至使大门和墙体受损。The Chinese utility model patent with the announcement number: CN202097398U discloses a tundish tipping device with a dust removal function. It includes a body of a tundish tipping device. Three walls (that is, tipping pits) are built around the body of the tundish tipping device, and two opposite doors are set on one side to enclose the tundish tipping mechanism on all sides. There are two rails on the top of the wall for moving the movable roof; the inner side of the wall is provided with several water mist nozzles to prevent dust from rising. This scheme has the following shortcomings: (1) A large amount of space needs to be reserved on the right side of the tipping pit so that the movable movable roof can be opened normally, which occupies a large space. A more serious problem is that in actual production, various steels of different lengths will be mass-produced, so a workshop usually needs to be equipped with multiple intermediate tanks of different lengths, and equipped with multiple tipping pits of different lengths. In order to facilitate management and save space, these tipping pits of different lengths are usually compactly designed side by side. The scheme of the Chinese utility model patent with the announcement number: CN202097398U is only designed for an independent tipping pit and cannot be applied to actual production. When two large tipping pits and small tipping pits are arranged side by side and have different lengths, in order to completely cover the large tipping pit, the length of the movable movable roof shall not be less than that of the large tipping pit. In this way, when covering a small tipping pit with a small length, one end of the movable movable roof must extend beyond the small tipping pit and extend to the sky above the large tipping pit, so that the crane cannot lift the intermediate tank into the large tipping pit or from the large tipping pit. The tipping pit is taken out, thus affecting the normal work of the large tipping pit. (2) A lot of space needs to be reserved in front of the tipping pit, so that the two opposite doors can be opened normally, which takes up a lot of space. In addition, when the tipping device dumps the slag, the slag may directly hit the gate and the wall, or even damage the gate and the wall.
发明内容SUMMARY OF THE INVENTION
本发明提供一种中间罐倾翻装置,以解决现有技术中存在的上述问题。The present invention provides an intermediate tank tipping device to solve the above problems existing in the prior art.
本发明采用如下技术方案:The present invention adopts following technical scheme:
一种中间罐倾翻装置,包括加工室和第一门板,上述加工室设有左右排布且大小不一的左倾翻坑和右倾翻坑,上述左倾翻坑顶部设有左进口,上述右倾翻坑顶部设有右进口,上述第一门板可左右移动地设置于加工室顶部,用于闭合左进口或右进口;第一门板包括上门板和下门板,下门板的顶部设置有左限位块和右限位块,上门板的一端底部设有与左限位块、右限位块相配合的上挡块,且上挡块位于左限位块与右限位块之间。An overturning device for a tundish tank, comprising a processing room and a first door panel, the processing room is provided with a left-handed overturning pit and a right-handed overturned pit of different sizes, and the top of the left-handed overturning pit is provided with a left inlet, and the above-mentioned right-handed overturning pit is provided with a left inlet. The top of the pit is provided with a right inlet, and the above-mentioned first door panel is arranged on the top of the processing chamber so as to be movable left and right to close the left or right inlet; the first door panel includes an upper door panel and a lower door panel, and the top of the lower door panel is provided with a left limit block And the right limit block, the bottom of one end of the upper door plate is provided with an upper block matched with the left limit block and the right limit block, and the upper block is located between the left limit block and the right limit block.
进一步,上述左倾翻坑侧面设有左出口,上述右倾翻坑侧面设有右出口;还包括第二门板,上述第二门板可左右移动地设置于加工室侧面,用于闭合左出口或右出口;第二门板包括连接门板和避让门板,上述连接门板的上端可左右移动地设置于加工室侧面,下端可前后翻转地设置有上述避让门板。Further, the side of the above-mentioned left tilting pit is provided with a left outlet, and the side of the above-mentioned right tilting pit is provided with a right outlet; also includes a second door panel, and the above-mentioned second door panel can be moved left and right to be arranged on the side of the processing chamber, for closing the left outlet or the right outlet The second door panel includes a connection door panel and an avoidance door panel, the upper end of the connection door panel is arranged on the side of the processing chamber so as to be movable left and right, and the lower end is provided with the avoidance door panel that can be turned back and forth.
更进一步,还包括胶板,第二门板的内侧的左右边缘均设有上述胶板。Further, it also includes a rubber sheet, and the left and right edges of the inner side of the second door panel are provided with the aforementioned rubber sheet.
由上述对本发明结构的描述可知,和现有技术相比,本发明具有如下优点:As can be seen from the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages:
其一,本发明包括用于闭合左进口或右进口的第一门板,该第一门板由可相互移动的上门板和下门板组成。当朝左移动至左进口上方时,上门板和下门板的重叠区域较多,第一门板的实际长度较短且正好适配于左进口;当朝右移动至右进口上方时,上门板和下门板的重叠区域较少,第一门板的实际长度较长且正好适配于右进口。可见,第一门板采用分段式设计实现长度自动调节,使其可以适用于大小不一的左进口和右进口,并且在闭合左进口(或右进口)时,不会影响右进口(或左进口)进行中间罐的吊装操作。First, the present invention includes a first door panel for closing the left or right inlet, and the first door panel is composed of an upper door panel and a lower door panel that can move with each other. When moving to the left and above the left entrance, the overlapping area of the upper door panel and the lower door panel is more, and the actual length of the first door panel is shorter and just fits the left entrance; when moving to the right and above the right entrance, the upper door panel and The overlapping area of the lower door panel is less, and the actual length of the first door panel is longer and just fits the right inlet. It can be seen that the first door panel adopts a segmented design to achieve automatic length adjustment, so that it can be applied to left and right inlets of different sizes, and when the left inlet (or right inlet) is closed, it will not affect the right inlet (or left inlet). import) to carry out the hoisting operation of the intermediate tank.
其二,本发明中第二门板包括连接门板和避让门板;连接门板的上端可左右移动地挂设于加工室,避让门板可前后翻转地设置于连接门板的下端。当中间罐中的渣块倾倒撞击第二门板下部即避让门板时,避让门板可单独转动,以缓解渣块撞击对连接门板的作用力,防止第二门板、第二门板与加工室之间的滑动机构受损。Second, in the present invention, the second door panel includes a connection door panel and an avoidance door panel; the upper end of the connection door panel can be hung in the processing room so as to be movable left and right, and the avoidance door panel is arranged on the lower end of the connection door panel so as to be flipped back and forth. When the slag in the intermediate tank falls and hits the lower part of the second door panel, that is, the avoidance door panel, the avoidance door panel can be rotated independently to relieve the force of the slag block impact on the connecting door panel and prevent the second door panel, the second door panel and the processing chamber. The sliding mechanism is damaged.
其三,本发明在第二门板的内侧的左右边缘均设有胶板,使加工室的侧面和第二门板紧贴,倾翻设备能够形成密闭空间,防止粉尘向外扩散,提升除尘效果。Third, in the present invention, rubber plates are provided on the left and right edges of the inner side of the second door panel, so that the side of the processing chamber and the second door panel are closely attached, and the tilting device can form a closed space to prevent the dust from spreading outward and improve the dust removal effect.
附图说明Description of drawings
图1为方坯加工室封闭的结构示意图(未画出左倾翻机和右倾翻机)。Figure 1 is a schematic diagram of the closed structure of the billet processing chamber (the left tilting machine and the right tilting machine are not shown).
图2为图1中A的局部放大图。FIG. 2 is a partial enlarged view of A in FIG. 1 .
图3为内轨、外轨、上门板轮组、下门板轮组与第一驱动装置的装配示意图。FIG. 3 is a schematic view of the assembly of the inner rail, the outer rail, the upper door panel wheel set, the lower door panel wheel set and the first driving device.
图4为图7中D的局部放大图。FIG. 4 is a partial enlarged view of D in FIG. 7 .
图5为板坯加工室封闭的结构示意图(未画出左倾翻机和右倾翻机)。Fig. 5 is a schematic diagram of the closed structure of the slab processing chamber (the left tilting machine and the right tilting machine are not shown).
图6为图3中B的局部放大图。FIG. 6 is a partial enlarged view of B in FIG. 3 .
图7为第二轨道、第二轮组与第二驱动装置的装配示意图。FIG. 7 is a schematic view of the assembly of the second rail, the second wheel set and the second driving device.
图8为图5中C的局部放大图。FIG. 8 is a partial enlarged view of C in FIG. 5 .
具体实施方式Detailed ways
下面参照附图说明本发明的具体实施方式。Specific embodiments of the present invention will be described below with reference to the accompanying drawings.
参考图1,一种中间罐倾翻装置,包括加工室。加工室设有左右排布且大小不一的左倾翻坑和右倾翻坑,左倾翻坑的顶部设有左进口31,左倾翻坑的内部设有用于安装板坯中间罐并使板坯中间罐翻转的左倾翻机,左倾翻坑的侧面设有左出口33。右倾翻坑的顶部设有右进口32,右倾翻坑的内部设有用于安装方坯中间罐并使方坯中间罐翻转的右倾翻机,右倾翻坑的侧面设有右出口34。Referring to Figure 1, a tundish tipping device includes a processing chamber. The processing room is provided with left and right tilting pits arranged on the left and right and different in size. The top of the left tilting pit is provided with a
参考图3和图4,加工室顶部前后两侧均设有一朝左右方向延伸设置的第一轨道,该第一轨道设有相互平行的外轨51和内轨52。外轨51上设置有上门板轮组41,内轨52上设置有下门板轮组42。加工室的顶部可左右移动地装配有用于闭合左进口31或右进口32的第一门板。具体地,第一门板包括上门板1和下门板2,上门板1通过与上门板1固定连接的上门板轮组41在外轨51上移动,并且上门板轮组41与第一驱动101装置相连接;下门板2通过与下门板2固定连接的下门板轮组42在内轨52上移动。Referring to FIGS. 3 and 4 , the front and rear sides of the top of the processing chamber are provided with a first rail extending in the left-right direction. The first rail is provided with an
参考图5和图6,下门板2的顶部设置有左限位块21和右限位块22,上门板1的一端底部设有与左限位块21、右限位块22相配合的上挡块11,且上挡块11在左限位块21与右限位块22之间移动。由于上门板1底部的上挡块11与下门板2顶部的左限位块21和右限位块22的配合作用,下门板2能跟随上门板1进行移动。Referring to FIGS. 5 and 6 , the top of the
参考图7和图8,加工室的侧面设有一朝左右方向延伸设置的第二轨道7,该第二轨道7上设置有第二轮组9,第二轮组9夹持于第二轨道7两侧在第二轨道7上进行移动,并固定连接有第二门板6,且第二轮组9与第二驱动102装置相连接,即第二门板6可在加工室侧面进行左右移动。加工室的侧面可左右移动地装配有用于闭合左出口33或右出口34的第二门板6。第二门板6的内侧的左右边缘设置有胶板301。具体地,第二门板6包括连接门板61和避让门板62,连接门板61的上端可左右移动地设置于加工室侧面,下端可前后翻转地设置有避让门板62,连接门板61与避让门板62可以通过铰接方式连接,也可以通过其他方式的连接,只要能够实现避让门板62可翻转地连接于连接门板61下端。当装载有中间罐202的倾翻机201翻转后,于中间罐202中的渣块203掉落并可能与第二门板6下部即避让门板62发生撞击,避让门板62可单独转动。Referring to FIGS. 7 and 8 , the side of the processing chamber is provided with a
参考图1至图8,需要封闭右倾翻坑时,在第一驱动101装置的作用下,上门板轮组41带动上门板1向右移动。由于上挡块11与右限位块22相互抵触的作用,下门板2被向右推动直至上门板1右端接触第一轨道右端的第三限位开关(图1中未画出)。此时上门板1和下门板2位于右进口32上方,上门板1和下门板2的重叠区域较少,第一门板的实际长度较长且正好适配于右进口32。第二轮组9带动第二门板6向右移动直至第二门板6右端接触第二轨道7右边的第二限位开关82,第二门板6与第二门板6内侧的胶板301共同作用封闭右倾翻坑的右出口34,至此右倾翻坑完全封闭。Referring to FIGS. 1 to 8 , when the right tilting pit needs to be closed, under the action of the
参考图1至图8,需要封闭左倾翻坑时,在第一驱动101装置的作用下,上门板轮组41带动上门板1向左移动。由于上挡块11与左限位块21相互抵触的作用,下门板2被向左推动直至下门板2左端接触第一轨道左端的第四限位开关(图5中未画出)。此时上门板1和下门板2位于左进口31上方,上门板1和下门板2的重叠区域较多,第一门板的实际长度较短且正好适配于左进口31。第二轮组9带动第二门板6向左移动直至第二门板6左端接触第二轨道7左边的第一限位开关81,第二门板6与第二门板6内侧的胶板301共同作用封闭左倾翻坑的左出口33,至此左倾翻坑完全封闭。Referring to FIGS. 1 to 8 , when the left tilting pit needs to be closed, under the action of the
上述仅为本发明的具体实施方式,但本发明的设计构思并不局限于此,凡利用此构思对本发明进行非实质性的改动,均应属于侵犯本发明保护范围的行为。The above are only specific embodiments of the present invention, but the design concept of the present invention is not limited to this, and any non-substantial modification of the present invention by using this concept should be regarded as an act of infringing the protection scope of the present invention.
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CN202097398U (en) * | 2011-05-09 | 2012-01-04 | 上海亚新冶金设备有限公司 | Tundish tilting device |
KR101629810B1 (en) * | 2015-01-05 | 2016-06-24 | 김용호 | Cover opening and closing apparatus for torpedo ladle car |
CN205577504U (en) * | 2016-02-16 | 2016-09-14 | 江苏瑞帆节能科技服务有限公司 | Ladle regional flue gas raise dust comprehensive control device of tumbling |
CN110331793A (en) * | 2019-06-25 | 2019-10-15 | 明阳智慧能源集团股份公司 | A kind of sound insulation and noise reduction system for wind-powered electricity generation large test equipment |
CN211101583U (en) * | 2019-12-13 | 2020-07-28 | 福建三钢闽光股份有限公司 | Tundish tipping device |
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CN202097398U (en) * | 2011-05-09 | 2012-01-04 | 上海亚新冶金设备有限公司 | Tundish tilting device |
KR101629810B1 (en) * | 2015-01-05 | 2016-06-24 | 김용호 | Cover opening and closing apparatus for torpedo ladle car |
CN205577504U (en) * | 2016-02-16 | 2016-09-14 | 江苏瑞帆节能科技服务有限公司 | Ladle regional flue gas raise dust comprehensive control device of tumbling |
CN110331793A (en) * | 2019-06-25 | 2019-10-15 | 明阳智慧能源集团股份公司 | A kind of sound insulation and noise reduction system for wind-powered electricity generation large test equipment |
CN211101583U (en) * | 2019-12-13 | 2020-07-28 | 福建三钢闽光股份有限公司 | Tundish tipping device |
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